EP2121327B1 - Cold film application and simultaneous embossing - Google Patents

Cold film application and simultaneous embossing Download PDF

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Publication number
EP2121327B1
EP2121327B1 EP07856350A EP07856350A EP2121327B1 EP 2121327 B1 EP2121327 B1 EP 2121327B1 EP 07856350 A EP07856350 A EP 07856350A EP 07856350 A EP07856350 A EP 07856350A EP 2121327 B1 EP2121327 B1 EP 2121327B1
Authority
EP
European Patent Office
Prior art keywords
foil
printing
sheet
transfer
print
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP07856350A
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German (de)
French (fr)
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EP2121327A1 (en
Inventor
Uwe Püschel
Jürgen Schölzig
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Manroland AG
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Manroland AG
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Publication date
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Publication of EP2121327A1 publication Critical patent/EP2121327A1/en
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Publication of EP2121327B1 publication Critical patent/EP2121327B1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F19/00Apparatus or machines for carrying out printing operations combined with other operations
    • B41F19/02Apparatus or machines for carrying out printing operations combined with other operations with embossing
    • B41F19/06Printing and embossing between a negative and a positive forme after inking and wiping the negative forme; Printing from an ink band treated with colour or "gold"
    • B41F19/062Presses of the rotary type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/10Applying flat materials, e.g. leaflets, pieces of fabrics
    • B44C1/14Metallic leaves or foils, e.g. gold leaf
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41PINDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
    • B41P2219/00Printing presses using a heated printing foil
    • B41P2219/50Printing presses using a heated printing foil combined with existing presses
    • B41P2219/51Converting existing presses to foil printing presses
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10Methods of surface bonding and/or assembly therefor
    • Y10T156/1002Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
    • Y10T156/1039Surface deformation only of sandwich or lamina [e.g., embossed panels]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/14Surface bonding means and/or assembly means with shaping, scarifying, or cleaning joining surface only

Definitions

  • the invention relates to a method and a device for transferring imaging layers from a carrier foil to printed sheets according to the preamble of claims 1 and 9.
  • This is designed in such a way that a film strip or a transfer film is guided through the transfer nip of the film transfer module between the impression cylinder and the transfer cylinder by a film supply roll.
  • the film strip is rewound on the exit side after leaving the film transfer module.
  • the transfer film has a carrier layer on which imaging layers such as metallic layers, for example of aluminum, can be applied.
  • the metallic layer adheres only in the area provided with the adhesive pattern at.
  • the carrier film is thus removed from the metallic layer in the region of the adhesive pattern.
  • transfer film is wound up again.
  • the print sheet is laid out in the coated state.
  • structured surfaces are fed to a sheet-fed printing machine on a correspondingly treated sheet material or as roll material by means of a roll-sheet feeder. These can then be coated in the inline process by means of cold foil application and printed within the same machine and, if necessary, coated or finished or checked by further methods, marked, e.g. be processed by inkjet printing and finally also.
  • a device for stamping foil printing is known.
  • the device is designed to perform a film transfer to an adhesive layer in a sheet-fed press.
  • at least two paint modules between a feeder and a boom are arranged to form a coating machine.
  • the paint modules are assigned a film transfer module.
  • the device is designed to perform a film transfer to an adhesive layer in a sheet-fed press.
  • a printing unit or a coating module is used here.
  • a forme cylinder is used to form a press roll for film transfer.
  • a production method for an embossing device in a sheet-fed press and a device for its implementation is known.
  • the device is designed to perform a film transfer to an adhesive layer in a sheet-fed press.
  • the production process is used for the surface conformal coating of printed sheets with a transfer film layer. For such a coating process, a processing operation may be downstream.
  • the object of the invention is therefore to provide methods and a device by means of which the transfer of an imaging layer, e.g. a metallization can be done safely, economically and accurately, with embossing effects can be easily produced.
  • an imaging layer e.g. a metallization
  • Structured surfaces can also be produced by the process according to the invention in the inline process.
  • a foil coating can be applied by cold foil application and the sheet subsequently printed and optionally further refined or processed.
  • the patterning which may be regularly or arbitrarily distributed, may be accomplished both by a mechanical process, such as by a mechanical method. a blind embossing, or by printing processes before the film transfer.
  • a pictorial precoating with inflatable colors, a thermo-relief printing, a screen printing with paint or varnish, a flocking be applied with foamable Beflockungsstoff.
  • an inflatable printing material can be used.
  • a film transfer is carried out in the inline process and the substrate is subsequently printed inline in the same printing press and, if necessary, finished.
  • the structuring of the printing material can be carried out partially or partially or completely over the sheet or paper format. Furthermore, only recessed areas of the printing material can be structured in all desired area or even under the film coating.
  • paint or printing modules are upstream of the applicator for the adhesive.
  • the applicator be provided upstream.
  • the printing press is to be equipped and operated with suitable printing aids.
  • suitable printing aids e.g. Compressible blankets used so that the substrate during film transfer and printing is not deformed and thus the surface structure can be damaged.
  • the formation of the printing material can take place with respect to its structure or relief before or after the film transfer.
  • a heat input or radiation for example by means of a UV lamp is required.
  • the adhesive application before the film transfer can be done in one or more printing units.
  • the pre-structuring of substrates can also be done by calender units or creasing devices or the like in a roll Bogeri feeder, which cooperates inline with a sheetfed offset press, in which one or more film transfer modules are integrated, so that an active confluence takes place in the process chain.
  • a steel-stamping process can also be integrated to enable a securities refinement. This can be done before or after the film transfer and in the area or outside of the film coating, if the substrate is only partially coated with film.
  • FIG. 1 is a sheet-processing machine, here a printing press, shown, which consists of at least two printing units.
  • a sheet to be coated is provided in a first step in the applicator 1 with an imaging adhesive pattern.
  • a printing unit of an offset printing press with inking and dampening units 11, a printing plate on a plate cylinder 12, a blanket or blanket cylinder 13 and a counter-pressure cylinder 4 can be used.
  • applicators can be used in the form of flexographic printing or painting units.
  • the adhesive can also be applied in two applicators 1, to improve its effect on different substrates.
  • a transfer film 5 is guided under pressure through a transfer nip 6 together with the printing sheet.
  • a film transfer module 2 used for this purpose may be a printing unit, a paint module, a base unit or another type of processing station of a sheet-fed offset printing press.
  • the transfer nip 6 in the film transfer module 2 is formed by a transfer cylinder 3 and an impression cylinder 4.
  • the transfer cylinder 3 may correspond to a blanket or form cylinder of a known offset printing unit or paint module of a sheetfed offset printing press.
  • a web guide for transfer films 5 is shown within the film transfer module 2.
  • a film supply roll 8 is assigned to the film transfer module 2 on the page of sheet feeding.
  • the film supply roll 8 has a rotary drive 7.
  • the rotary drive 7 is required for the continuous controlled feeding of the transfer film 5 to the film transfer module 2 and is therefore controllable.
  • film feed and removal guide devices 14 such as deflection or tensioning rollers, pneumatically actuated conducting means, baffles o. ⁇ . Provided.
  • the film web of the transfer film 5 can always be guided flat without distortions and held in the same voltage with respect to the transfer cylinder 3.
  • the transfer film 5 can be guided around the transfer cylinder 3, wherein the transfer film 5 can advantageously be fed in and out of the press nip 6 only from one side of the film transfer module 2 (see dashed representation).
  • the transfer film 5 in the essentially tangentially past the transfer cylinder 3 or only in a small circumferential angle, looping toward the press nip 6, and are removed.
  • the transfer film 5 is supplied from one side of the film transfer module 2 and discharged to the opposite side of the film transfer module 2.
  • a Foüensammelrolle 9 is shown, by means of which used sheet material is wound up.
  • a rotary drive 7 is provided, which is controllable.
  • the adhesive layer by means of a first dryer 16 are pre-dried, so that the wear layer of the transfer film 5 better adheres.
  • the adhesive effect of the applied wear layer on the printed sheet can be improved by the action of a second dryer 16 (intermediate dryer II) by additionally accelerating the final drying of the adhesive.
  • the surface of the transfer cylinder 3 is provided with compressible, damping elements as press fabric 10.
  • the cold foil application can also be embodied in an integrated film transfer module FA.
  • the film feeder is additionally integrated into the same printing unit, here the applicator 1, so that adhesive application and film transfer take place in two successive work columns on the same impression cylinder 4.
  • Structured surfaces can also be produced by the process according to the invention in the inline process.
  • a structured surface with film coating is to be produced in one process.
  • a regular or arbitrarily distributed structuring can be done by a mechanical process or by printing techniques in one step before the film transfer.
  • embossing processes are well known as embossing processes.
  • an embossing station is arranged upstream of the film transfer module FA.
  • corresponding paint or print modules are connected upstream of the applicator 1 for the adhesive.
  • a pictorial precoating is used, in the inflatable colors, a thermo-relief printing, a screen printing with paint or varnish or a flocking with foamable flocking can be applied.
  • a printing device such as lnkjet printing units, printing or coating units possibly with drying equipment, the applicator be provided upstream.
  • a printing substrate pretreated in this way within the printing press can still be planar or already have a desired surface structure.
  • the structure on the substrate is not yet formed, the structure can now be generated on the substrate by radiation or heat.
  • the printing material is printed inline and optionally finished after the film transfer and the possibly to be executed process for forming the surface structure in the same printing press.
  • the structuring of the printing material can be carried out partially or completely with respect to the sheet or paper format. Furthermore, distributed over the entire substrate recessed areas, both in the area and outside the film coating be structured.
  • the printing press must be equipped accordingly and operated with suitable printing aids.
  • Compressible blankets are used, for example, so that the substrate is not deformed during film transfer and printing and thus the surface structure can be damaged.
  • the formation of the printing material can take place with respect to its structure or relief before or after the film transfer.
  • a heat input or radiation e.g. required by means of a UV lamp.
  • calendering or creasing devices or the like come into question. These may be integrated into a roll sheet feeder upstream of the press. It is also possible to integrate a device according to the steel-piercing method in order to enable securities refinement.
  • FIGS. 2 to 4 various possibilities of arranging the coating module 2 and the applicator 1 or the film transfer module FA in a printing machine to execute the described production method for structured substrates are shown schematically.
  • the printing presses shown can, in all configurations shown, if not already shown downstream of a feeder AN and film transfer modules FA or 1, 2 or printing units D upstream one or more paint modules L be provided to allow a pre-coating of printed sheets.
  • one or more paint modules L can be provided in front of a boom AU in order to apply one-layer or multi-layer transparent and thereby clear, glossy or colored cover layers.
  • the normal combination of applicator 1 and coating module 2 and, alternatively, an integrated film transfer module FA can be provided.
  • the use of the integrated film transfer modules FA is particularly suitable.
  • FIG. 2 shows a basic configuration of the printing press according to the invention.
  • a sheet feeder AN of the sheet-fed printing machine is first followed by a paint module L, then a preparation module P, then an applicator 1 and then a coating module 2.
  • the coating module 2 is again followed by printing units D of the sheet-fed printing machine.
  • a paint module L and a sheet delivery AU complete the configuration.
  • a printing sheet can be precoated in the paint module L in order to improve its surface or consistency.
  • a mechanical structuring by embossing eg blind embossing, or grooves can alternatively take place.
  • a printing-technical pretreatment to produce a structuring can take place, printing inks, flocking medium or thermo-relief medium then being applied. Offset printing, screen printing, flexographic printing, inkjet printing, transfer printing or the like may be considered as the printing method.
  • the structuring of the printing substrate can also be formed in the preparation module P. by applying a radiation or heat to the substrate.
  • an intumescent printing material can be treated there to form a structuring by structurally recording heat or radiation.
  • the treatment of the printing material can be continued if the film transfer has taken place.
  • a drying device which is suitable for forming the structuring can be provided in front of the printing units after the coating module 2.
  • a protective coating can then be applied to protect the surface.
  • FIG. 3 is the sheet feeder AN a printing unit D downstream.
  • the printing unit D is followed by an integrated film transfer module FA.
  • the foil transfer module FA is followed by a paint module L downstream. Subsequently, various printing units D, and a boom AU are provided.
  • a printing unit D is provided for pre-treatment for structuring.
  • the pretreatment can also be done here mechanically or by printing means.
  • the aftertreatment of the printing material for forming the structuring can then take place in the paint module L, which is connected downstream of the film transfer module FA.
  • FIG. 4 an advanced version of a printing press is shown, which consists of two machine groups.
  • the printing press again has the sheet feeder AN, to which a lacquer module L can be assigned, to which one or more printing units D are subsequently provided.
  • a sheet turning device W is arranged subsequent to the final printing unit D of the first machine group.
  • the sheet turning device W is provided for that sheet-fed printing machine in the first group of machines can be turned over unilaterally printed or coated sheet, so that their previous unprinted Bottom side to the top, which can be subsequently printed, coated, heat treated or mechanically deformed.
  • a commissioning unit 1 and a coating module 2 adjoin the sheet turning device W.
  • a plurality of additional printing units D and optionally also a paint module L are provided up to the sheet delivery AU.
  • each sheet can first coated from its back, printed one or two colors, then turned, then imagewise coated with a film layer and subsequently printed again in multiple colors, and optionally painted.
  • An application example of this are greeting cards with jewelery inserts made of metal foil on the image page.
  • the structuring or preparation for structuring takes place here in a paint module L, which is directly downstream of the sheet turning device W.

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  • Printing Methods (AREA)
  • Coating Apparatus (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

Production of a printed image on a sheet of paper comprises feeding sheets of a printed material to a sheet-fed printing machine, subjecting the sheets to a working step to prepare or directly produce a changed surface structure, applying adhesive to the changed surface of the sheets, applying a foil image to the pre-treated sheet and post-treating. An independent claim is also included for a device for carrying out the above process. Preferred Features: A base coating is applied using lacquer modules before applying the foil image. A medium having an adhering force greater than the adhesive is used as the base coating.

Description

Die Erfindung betrifft ein Verfahren und eine Vorrichtung zum Transfer bildgebender Schichten von einer Trägerfolie auf Druckbogen nach dem Oberbegriff der Ansprüche 1 und 9.The invention relates to a method and a device for transferring imaging layers from a carrier foil to printed sheets according to the preamble of claims 1 and 9.

Es ist bekannt metallische Schichten auf Druckbogen mittels eines Folientransferverfahrens herzustellen. So ist in der EP 0 569 520 B1 ein Druckmaterial und eine Druckvorrichtung, die dieses Material verwendet, beschrieben. Dabei ist ein Bogen verarbeitende Maschine gezeigt, die einen Anleger und einen Ausleger aufweist, wobei zwischen beiden Aggregaten Druckwerke und ein Folientransfermodul angeordnet sind. In wenigstens einem der Druckwerke wird ein Klebstoffmuster mittels des Flachdruckverfahrens aufgetragen. Dieses Klebstoffmuster ist in einem kalten Druckverfahren aufgebracht und weist ein bestimmtes bildgebendes Sujet auf. In dem dem Druckwerk folgenden Folientransfermodul mit einem Gegendruckzylinder und einem Transferzylinder ist eine Folienführung vorgesehen. Diese ist in der Art konzipiert, dass von einer Folienvorratsrolle ein Folienstreifen bzw. eine Transferfolie durch den Transferspalt des Folientransfermoduls zwischen dem Gegendruckzylinder und dem Transferzylinder geführt wird. Der Folienstreifen wird auf der Auslaufseite nach dem Verlassen des Folientransfermoduls wieder aufgewickelt. Die Transferfolie weist eine Trägerschicht auf, auf der bildgebende Schichten wie metallische Schichten, beispielsweise aus Aluminium, aufgebracht sein können. Beim Transport von Druckbogen durch das Druckwerk wird jeder Druckbogen mit einem Klebstoffmuster versehen. Danach wird der Druckbogen durch das Folientransfermodul geführt, wobei mittels des Transferzylinders der auf dem Gegendruckzylinder aufliegende Druckbogen mit dem Folienmaterial in Verbindung gebracht wird. Dabei geht die nach unten liegende metallische Schicht eine enge Verbindung mit den mit Klebstoff versehenen Bereichen auf dem Druckbogen ein. Nach dem Weitertransportieren des Druckbogens haftet die metallische Schicht lediglich im Bereich der mit Klebstoff versehenen Muster an. Der Trägerfolie wird also die metallische Schicht im Bereich der Klebstoffmuster entnommen. Die auf diese Weise verbrauchte Transferfolie wird wieder aufgewickelt. Der Druckbogen wird im beschichteten Zustand ausgelegt.It is known to produce metallic layers on printed sheets by means of a film transfer process. So is in the EP 0 569 520 B1 a printing material and a printing apparatus using this material are described. In this case, a sheet-processing machine is shown, which has a feeder and a boom, between which two units printing units and a film transfer module are arranged. In at least one of the printing units, an adhesive pattern is applied by means of the planographic printing process. This adhesive pattern is applied in a cold printing process and has a specific imaging subject. In the printing unit following the film transfer module with a counter-pressure cylinder and a transfer cylinder, a film guide is provided. This is designed in such a way that a film strip or a transfer film is guided through the transfer nip of the film transfer module between the impression cylinder and the transfer cylinder by a film supply roll. The film strip is rewound on the exit side after leaving the film transfer module. The transfer film has a carrier layer on which imaging layers such as metallic layers, for example of aluminum, can be applied. When printing sheets are transported through the printing unit, each sheet is given an adhesive pattern. Thereafter, the sheet is passed through the film transfer module, wherein by means of the transfer cylinder, the resting on the impression cylinder sheet is brought into contact with the film material. In this case, the downwardly lying metallic layer enters into a close connection with the areas provided with adhesive on the printed sheet. After further transporting the printing sheet, the metallic layer adheres only in the area provided with the adhesive pattern at. The carrier film is thus removed from the metallic layer in the region of the adhesive pattern. The used in this way transfer film is wound up again. The print sheet is laid out in the coated state.

Es ist bekannt derartige Folientransfermodule beispielsweise in Druckwerken von Druckmaschinen einzusetzen. Nachteilig an den bekannten Vorrichtungen ist, dass sie nicht flexibel einsetzbar sind und dass der Verbrauch an Transferfolie aufwändig ist. Weiterhin ist die Erzeugung von Prägeeffekten erschwert.It is known to use such film transfer modules, for example in printing units of printing presses. A disadvantage of the known devices is that they are not flexible and that the consumption of transfer film is expensive. Furthermore, the generation of embossing effects is difficult.

Zur Herstellung von Druckprodukten mit strukturierter Oberfläche musste bisher ein teueres Ausgangsmaterial verwendet werden. Ausgangslage nach üblichen Verfahren ist, dass strukturierte Oberflächen auf einem entsprechend behandelten Bogenmaterial oder als Rollenmaterial mittels eines Rollen-Bogen-Anlegers einer Bogendruckmaschine zugeführt werden. Diese können dann im Inline-Verfahren mittels Kaltfolienapplikation beschichtet und innerhalb der gleichen Maschine bedruckt und ggf. lackiert bzw. veredelt oder mittels weiterer Verfahren geprüft, markiert, z.B. mittels Inkjetdruck und schließlich auch weiterverarbeitet werden.To produce printed products with a structured surface, it has hitherto been necessary to use an expensive starting material. The starting point according to customary methods is that structured surfaces are fed to a sheet-fed printing machine on a correspondingly treated sheet material or as roll material by means of a roll-sheet feeder. These can then be coated in the inline process by means of cold foil application and printed within the same machine and, if necessary, coated or finished or checked by further methods, marked, e.g. be processed by inkjet printing and finally also.

Aus dem DE 20 2006 005 296 U1 ist eine Vorrichtung zum Prägefoliendruck bekannt. Die Vorrichtung ist zur Durchführung eines Folientransfers auf eine Kleberschicht in einer Bogendruckmaschine ausgebildet. Darin sind zur Bildung einer Beschichtungsmaschine wenigstens zwei Lackmodule zwischen einem Anleger und einem Ausleger angeordnet. Den Lackmodulen ist ein Folientransfermodul zugeordnet.From the DE 20 2006 005 296 U1 a device for stamping foil printing is known. The device is designed to perform a film transfer to an adhesive layer in a sheet-fed press. Therein, at least two paint modules between a feeder and a boom are arranged to form a coating machine. The paint modules are assigned a film transfer module.

Aus der WO 2005 / 102 700 A1 ist eine weitere Vorrichtung zum Prägefoliendruck bekannt. Die Vorrichtung ist zur Durchführung eines Folientransfers auf eine Kleberschicht in einer Bogendruckmaschine ausgebildet. Zur Bildung eines Folientransfermoduls mit einem Beschichtungswerk für den Folientransfer wird hierbei ein Druckwerk oder ein Lackmodul verwendet. In diesem Druck- oder Lackwerk wird ein Formzylinder zur Bildung einer Presswalze für den Folientransfer verwendet.From the WO 2005/102 700 A1 Another device for stamping foil printing is known. The device is designed to perform a film transfer to an adhesive layer in a sheet-fed press. To form a film transfer module with a coating unit for film transfer, a printing unit or a coating module is used here. In this printing or coating unit For example, a forme cylinder is used to form a press roll for film transfer.

Aus der EP 1 700 692 A2 ist ein Produktionsverfahren für eine Prägeeinrichtung in einer Bogendruckmaschine und eine Vorrichtung zu dessen Durchführung bekannt. Die Vorrichtung ist zur Durchführung eines Folientransfers auf eine Kleberschicht in einer Bogendruckmaschine ausgebildet. Das Produktionsverfahren dient zur oberflächenkonformen Beschichtung von Druckbogen mit einer Transferfolienschicht. Zu einem derartigen Beschichtungsvorgang kann ein Bearbeitungsvorgang nachgeschaltet sein.From the EP 1 700 692 A2 a production method for an embossing device in a sheet-fed press and a device for its implementation is known. The device is designed to perform a film transfer to an adhesive layer in a sheet-fed press. The production process is used for the surface conformal coating of printed sheets with a transfer film layer. For such a coating process, a processing operation may be downstream.

Aus der WO 2005 / 049 322 A1 ist ein Verfahren und eine Vorrichtung zum Kombinationsdruck bekannt. Danach wird in einer Druckmaschine nach einer Kaltfolienapplikation eine Prägung vorgenommen, so dass ein zuvor beschichteter Druckbogen, ohne dass eine Zwischenlagerung notwendig wäre, zusätzlich mit einer Strukturierung seiner Oberfläche versehen werden kann.From the WO 2005/049 322 A1 For example, a method and apparatus for combination pressure is known. After that, embossing is carried out in a printing machine after a cold foil application, so that a previously coated printed sheet, without any intermediate storage being necessary, can additionally be provided with a structuring of its surface.

Schließlich ist noch aus der DE 10 2005 043 940 A1 eine Prägeeinrichtung mit Folienlogistik in einer Bogendruckmaschine bekannt. In einer Bogendruckmaschine sind hierbei einem Beschichtungsmodul zugeordnet Einrichtungen zur Handhabung von Folienrollen vorgesehen.Finally, it is still out of the DE 10 2005 043 940 A1 an embossing device with film logistics in a sheet-fed press known. In a sheet-fed printing machine, in this case, a coating module is assigned to devices for handling film rolls.

Aufgabe der Erfindung ist es daher Verfahren und eine Vorrichtung anzugeben, mittels derer der Übertrag einer bildgebenden Schicht z.B. einer Metallisierungsschicht sicher, wirtschaftlich und exakt erfolgen kann, wobei Prägeeffekte auf einfache Weise herstellbar sind.The object of the invention is therefore to provide methods and a device by means of which the transfer of an imaging layer, e.g. a metallization can be done safely, economically and accurately, with embossing effects can be easily produced.

Die Lösung dieser Aufgabe ergibt sich in einem Verfahren nach Anspruch 1 und einer Vorrichtung nach Anspruch 9.The solution to this problem results in a method according to claim 1 and an apparatus according to claim 9.

Strukturierte Oberflächen können nach dem erfindungsgemäßen Verfahren ebenfalls im Inline-Verfahren erzeugt werden.Structured surfaces can also be produced by the process according to the invention in the inline process.

Innerhalb einer Druckmaschine kann eine Foliebeschichtung durch Kaltfolienapplikation aufgebracht und der Bogen nachfolgend bedruckt und ggf. weiter veredelt oder verarbeitet werden. Die Strukturierung, die regelmäßig oder willkürlich verteilt sein kann, kann sowohl durch ein mechanisches Verfahren, wie z.B. eine Blindprägung, oder auch durch drucktechnische Verfahren vor dem Folientransfer erfolgen. Hierbei kann eine bildmäßige Vorbeschichtung mit blähbaren Farben, ein Thermo-Reliefdruck, ein Siebdruck mit Farbe oder Lack, eine Beflockung mit aufschäumbarem Beflockungsstoff aufgebracht werden. Weiterhin kann auch ein blähbarer Bedruckstoff verwendet werden. Anschließend wird im Inline-Verfahren ein Folientransfer durchgeführt und der Bedruckstoff wird nachfolgend in der gleichen Druckmaschine Inline bedruckt und ggf. veredelt.Within a printing machine, a foil coating can be applied by cold foil application and the sheet subsequently printed and optionally further refined or processed. The patterning, which may be regularly or arbitrarily distributed, may be accomplished both by a mechanical process, such as by a mechanical method. a blind embossing, or by printing processes before the film transfer. Here, a pictorial precoating with inflatable colors, a thermo-relief printing, a screen printing with paint or varnish, a flocking be applied with foamable Beflockungsstoff. Furthermore, an inflatable printing material can be used. Subsequently, a film transfer is carried out in the inline process and the substrate is subsequently printed inline in the same printing press and, if necessary, finished.

Die Strukturierung des Bedruckstoffes kann dabei bezogen auf das Bogen- bzw. Papierformat partiell oder teil- oder vollflächig erfolgen. Weiterhin können auch nur ausgesparte Bereiche des Bedruckstoffes in allen gewünschten Bereich oder auch nur unter der Folienbeschichtung strukturiert sein.The structuring of the printing material can be carried out partially or partially or completely over the sheet or paper format. Furthermore, only recessed areas of the printing material can be structured in all desired area or even under the film coating.

Bei mechanischen Reliefbildungen mittels z.B. Prägeverfahren, sind entsprechende Lack- oder Druckmodule dem Auftragwerk für den Kleber vorgeschaltet. Bei Aufbringung der strukturbildenden Stoffe sind entsprechende Druckeinrichtungen wie Inkjet-Druckeinheiten, Druck- oder Lackwerke evtl. mit Trocknereinrichtungen, dem Auftragwerk vorgeschaltet vorzusehen.In mechanical relief formations by means of e.g. Embossing process, appropriate paint or printing modules are upstream of the applicator for the adhesive. When applying the structure-forming substances corresponding printing devices such as inkjet printing units, printing or coating units possibly with drying equipment, the applicator be provided upstream.

Die Druckmaschine ist entsprechend, auszurüsten und mit geeigneten Druckhilfsmitteln zur betreiben. Hierbei werden z.B. kompressible Gummitücher verwendet, damit der Bedruckstoff beim Folientransfer und beim Bedrucken nicht verformt wird und somit die Oberflächenstruktur beschädigt werden kann.The printing press is to be equipped and operated with suitable printing aids. Here, e.g. Compressible blankets used so that the substrate during film transfer and printing is not deformed and thus the surface structure can be damaged.

Bei Verwendung von strukturbildenden Stoffen kann die Ausbildung des Bedruckstoffes in Bezug auf seine Struktur bzw. Relief vor oder nach dem Folientransfer erfolgen. Hierzu ist ggf. ein Wärmeeintrag oder eine Strahlung z.B. mittels eines UV-Strahlers erforderlich.When using structure-forming substances, the formation of the printing material can take place with respect to its structure or relief before or after the film transfer. For this purpose, if necessary, a heat input or radiation, for example by means of a UV lamp is required.

Der Kleberauftrag vor dem Folientransfer, kann in einem oder in mehreren Druckwerken erfolgen.The adhesive application before the film transfer, can be done in one or more printing units.

Der Vorteil dieser Verfahrenskombination liegt einerseits im Inlineprozess generell begründet, da weniger Materialhandling und damit Möglichkeiten zur Beschädigung gegeben sind. Andererseits wird eine höhere Wertschöpfung des fertigen Bogens durch die integrierte Haptik bzw. Optik auch bei standardisierten Materialien erzielt. Weiterhin ist sehr vorteilhaft, dass der Schutz von aufgebrachten Strukturen z.B. für Braille-Schriftzeichen vor Ablösung oder Beschädigung erreicht wird. Schließlich ist die Verarbeitung auch bei reinen Veredelungsmaßnahmen äußerst wirtschaftlich durchführbar.The advantage of this combination of methods is on the one hand generally justified in the inline process, since less material handling and thus possibilities for damage are given. On the other hand, a higher added value of the finished sheet is achieved by the integrated feel or optics even with standardized materials. Furthermore, it is very advantageous that the protection of applied structures e.g. for braille characters from detachment or damage is achieved. Finally, the processing is extremely economical feasible even with pure finishing measures.

Die Vorstrukturierung von Bedruckstoffen kann auch durch.Kalandereinheiten oder Rilleinrichtungen oder ähnliches in einem Rollen-Bogeri-Anleger erfolgen, der Inline mit einer Bogenoffsetmaschine zusammenwirkt, in der ein oder mehrere Folientransfermodule integriert sind, so dass in der Prozesskette ein Wirkzusammenfluss stattfindet.The pre-structuring of substrates can also be done by calender units or creasing devices or the like in a roll Bogeri feeder, which cooperates inline with a sheetfed offset press, in which one or more film transfer modules are integrated, so that an active confluence takes place in the process chain.

In der Prozesskette kann auch ein Stahlstichverfahren integriert sein, um eine Wertpapierveredelung zu ermöglichen. Dieses kann vor oder nach dem Folientransfer und im Bereich oder außerhalb der Folienbeschichtung erfolgen, falls der Bedruckstoff nur partiell mit Folie beschichtet ist.In the process chain, a steel-stamping process can also be integrated to enable a securities refinement. This can be done before or after the film transfer and in the area or outside of the film coating, if the substrate is only partially coated with film.

Im Folgenden wird die Erfindung anhand von Figuren näher dargestellt.
Dabei zeigt:

Figur 1
eine grundsätzliche Darstellung einer Druckmaschine mit einer Fo- lientransfereinrichtung und
Figur 2 bis 4
Konfigurationen erfindungsgemäßer Druckmaschinen.
In the following the invention is illustrated in more detail with reference to figures.
Showing:
FIG. 1
a basic representation of a printing machine with a Fulientransfereinrichtung and
FIGS. 2 to 4
Configurations of printing presses according to the invention.

In Figur 1 ist eine Bogen verarbeitende Maschine, hier eine Druckmaschine, gezeigt, die aus wenigstens zwei Druckwerken besteht.In FIG. 1 is a sheet-processing machine, here a printing press, shown, which consists of at least two printing units.

Ein zu beschichtender Druckbogen wird in einem ersten Schritt im Auftragwerk 1 mit einem bildgebenden Klebstoffmuster versehen. Hierzu kann ein Druckwerk einer Offsetdruckmaschine mit Farb- und Feuchtwerken 11, einer Druckplatte auf einem Plattenzylinder 12, einem Drucktuch- oder Gummizylinder 13 und einem Gegendruckzylinder 4 verwendet werden. Gleichfalls sind Auftragwerke in Form von Flexodruck- oder Lackiereinheiten einsetzbar. Der Kleber kann auch in zwei Auftragwerken 1 aufgebracht werden, um seine Wirkung bei unterschiedlichen Untergründen zu verbessern.
Im zweiten Schritt wird gemeinsam mit dem Druckbogen eine Transferfolie 5 unter Pressung durch einen Transferspalt 6 geführt. Ein hierfür verwendetes Folientransfermodul 2 kann ein Druckwerk, ein Lackmodul, eine Basiseinheit oder andersartige Verarbeitungsstation einer Bogenoffsetdruckmaschine sein.
Der Transferspalt 6 im Folientransfermodul 2 wird durch einen Transferzylinder 3 und einen Gegendruckzylinder 4 gebildet. Der Transferzylinder 3 kann einem Drucktuch- oder Formzylinder eines an sich bekannten Offsetdruckwerkes oder Lackmoduls einer Bogenoffsetdruckmaschine entsprechen. Innerhalb des Folientransfermoduls 2 ist eine Bahnführung für Transferfolien 5 dargestellt.
A sheet to be coated is provided in a first step in the applicator 1 with an imaging adhesive pattern. For this purpose, a printing unit of an offset printing press with inking and dampening units 11, a printing plate on a plate cylinder 12, a blanket or blanket cylinder 13 and a counter-pressure cylinder 4 can be used. Likewise, applicators can be used in the form of flexographic printing or painting units. The adhesive can also be applied in two applicators 1, to improve its effect on different substrates.
In the second step, a transfer film 5 is guided under pressure through a transfer nip 6 together with the printing sheet. A film transfer module 2 used for this purpose may be a printing unit, a paint module, a base unit or another type of processing station of a sheet-fed offset printing press.
The transfer nip 6 in the film transfer module 2 is formed by a transfer cylinder 3 and an impression cylinder 4. The transfer cylinder 3 may correspond to a blanket or form cylinder of a known offset printing unit or paint module of a sheetfed offset printing press. Within the film transfer module 2, a web guide for transfer films 5 is shown.

Eine Folienvorratsrolle 8 ist dem Folientransfermodul 2 auf der Seite der Bogenzuführung zugeordnet. Die Folienvorratsrolle 8 weist einen Drehantrieb 7 auf. Der Drehantrieb 7 wird zur kontinuierlichen geregelten Zuführung der Transferfolie 5 zum Folientransfermodul 2 benötigt und ist daher steuerbar.
Weiterhin sind im Bereich der Folienzu- und -abführung Leiteinrichtungen 14, wie Umlenk- bzw. Spannwalzen, pneumatisch beaufschlagte Leitmittel, Leitbleche o. ä. vorgesehen. Damit kann die Folienbahn der Transferfolie 5 immer ohne Verzerrungen eben geführt und in gleicher Spannung gegenüber dem Transferzylinder 3 gehalten werden.
A film supply roll 8 is assigned to the film transfer module 2 on the page of sheet feeding. The film supply roll 8 has a rotary drive 7. The rotary drive 7 is required for the continuous controlled feeding of the transfer film 5 to the film transfer module 2 and is therefore controllable.
Furthermore, in the field of film feed and removal guide devices 14, such as deflection or tensioning rollers, pneumatically actuated conducting means, baffles o. Ä. Provided. Thus, the film web of the transfer film 5 can always be guided flat without distortions and held in the same voltage with respect to the transfer cylinder 3.

Die Transferfolie 5 kann hierbei um den Transferzylinder 3 herumgeführt werden, wobei die Transferfolie 5 in vorteilhafter Weise nur von einer Seite des Folientransfermoduls 2 aus zum Pressspalt 6 zu- und abführbar ist (siehe strichlierte Darstellung). In einer weiteren Ausführungsform kann die Transferfolie 5 auch im wesentlichen tangential an dem Transferzylinder 3 vorbei oder diese nur in einem kleinen Umfangswinkel umschlingend zum Pressspalt 6 zu- und abgeführt werden. Hierzu wird die Transferfolie 5 von einer Seite des Folientransfermoduls 2 zugeführt und zur gegenüberliegenden Seite des Folientransfermoduls 2 abgeführt. Auf der auslaufseitigen Seite des Druckwerkes ist eine Foüensammelrolle 9 dargestellt, mittels derer verbrauchtes Folienmaterial aufgewickelt wird. Auch hier ist ein Drehantrieb 7 vorgesehen, der steuerbar ist.In this case, the transfer film 5 can be guided around the transfer cylinder 3, wherein the transfer film 5 can advantageously be fed in and out of the press nip 6 only from one side of the film transfer module 2 (see dashed representation). In a further embodiment, the transfer film 5 in the essentially tangentially past the transfer cylinder 3 or only in a small circumferential angle, looping toward the press nip 6, and are removed. For this purpose, the transfer film 5 is supplied from one side of the film transfer module 2 and discharged to the opposite side of the film transfer module 2. On the outlet side of the printing unit a Foüensammelrolle 9 is shown, by means of which used sheet material is wound up. Again, a rotary drive 7 is provided, which is controllable.

Weiterhin ist vorgesehen im Bereich des Kleberauftrages und des Folientransfers Trockner 16 vorzusehen. Damit kann, z.B. mittels UV-Trocknung, die Kleberschicht mittels eines ersten Trockners 16 (Zwischentrockner I) vorgetrocknet werden, so dass die Nutzschicht der Transferfolie 5 besser anhaftet. Weiterhin kann die Haftwirkung der aufgeprägten Nutzschicht auf dem Druckbogen mittels Einwirkung eines zweiten Trockners 16 (Zwischentrockner II) verbessert werden, indem die Endtrocknung des Klebers zusätzlich beschleunigt wird.Furthermore, it is provided in the area of the adhesive application and the film transfer dryer 16 provided. Thus, e.g. by UV drying, the adhesive layer by means of a first dryer 16 (intermediate dryer I) are pre-dried, so that the wear layer of the transfer film 5 better adheres. Furthermore, the adhesive effect of the applied wear layer on the printed sheet can be improved by the action of a second dryer 16 (intermediate dryer II) by additionally accelerating the final drying of the adhesive.

Für den Transfervorgang der bildgebenden z.B. Nutzschicht von der Transferfolie 5 auf den Druckbogen in dem Transferspalt 6 zwischen dem Transferzylinder 3 und dem Gegendruckzylinder 4 ist die Oberfläche des Transferzylinders 3 mit kompressiblen, dämpfenden Elementen als Pressbespannung 10 versehen.For the transfer process of imaging e.g. Wear layer of the transfer sheet 5 on the printing sheet in the transfer nip 6 between the transfer cylinder 3 and the impression cylinder 4, the surface of the transfer cylinder 3 is provided with compressible, damping elements as press fabric 10.

Wie in Fig. 1 dargestellt kann die Kaltfolienapplikation auch in einem integrierten Folientransfermodul FA ausgeführt werden. Hierbei ist die Folienzuführung zusätzlich in das gleiche Druckwerk, hier das Auftragwerk 1 integriert, so dass Kleberauftrag und Folientransfer in zwei aufeinander folgenden Arbeitsspalten am gleichen Gegendruckzylinder 4 erfolgen.As in Fig. 1 the cold foil application can also be embodied in an integrated film transfer module FA. Here, the film feeder is additionally integrated into the same printing unit, here the applicator 1, so that adhesive application and film transfer take place in two successive work columns on the same impression cylinder 4.

Die erfindungsgemäße Anwendung des Kaltfolientransfers wird im Folgenden beschrieben.The application according to the invention of the cold foil transfer will be described below.

Strukturierte Oberflächen können nach dem erfindungsgemäßen Verfahren ebenfalls im Inline-Verfahren erzeugt werden. In einer Druckmaschine soll in einem Prozess eine strukturierte Oberfläche mit Folienbeschichtung erzeugt werden. Eine regelmäßige oder willkürlich verteilte Strukturierung kann durch ein mechanisches Verfahren oder durch drucktechnische Verfahren in einem Arbeitsschritt vor dem Folientransfer erfolgen.Structured surfaces can also be produced by the process according to the invention in the inline process. In a printing machine, a structured surface with film coating is to be produced in one process. A regular or arbitrarily distributed structuring can be done by a mechanical process or by printing techniques in one step before the film transfer.

Die mechanischen Verfahren sind als Prägeverfahren allgemein bekannt. Hier wird eine Prägestation dem Folientransfermodul FA vorgeordnet.
Bei mechanischen Reliefbildungen mittels z.B. Prägeverfahren, sind entsprechende Lack- oder Druckmodule dem Auftragwerk 1 für den Kleber vorgeschaltet.
The mechanical processes are well known as embossing processes. Here, an embossing station is arranged upstream of the film transfer module FA.
In mechanical relief formations by means of eg embossing process, corresponding paint or print modules are connected upstream of the applicator 1 for the adhesive.

Für die Anwendung von drucktechnischen Verfahren kommt eine bildmäßige Vorbeschichtung zum Einsatz, bei der blähbare Farben, ein Thermo-Reliefdruck, ein Siebdruck mit Farbe oder Lack oder eine Beflockung mit schäumbarem Beflockungsstoff aufgebracht werden kann.
Bei Aufbringung der strukturbildenden Stoffe sind entsprechende Druckeinrichtungen wie lnkjet-Druckeinheiten, Druck- oder Lackwerke evtl. mit Trocknereinrichtungen, dem Auftragwerk vorgeschaltet vorzusehen.
For the application of printing technology, a pictorial precoating is used, in the inflatable colors, a thermo-relief printing, a screen printing with paint or varnish or a flocking with foamable flocking can be applied.
When applying the structure-forming substances appropriate printing devices such as lnkjet printing units, printing or coating units possibly with drying equipment, the applicator be provided upstream.

Weiterhin kann auch ein durch chemische oder Strahlungseinwirkung lokal blähbarer Bedruckstoff verwendet werden.Furthermore, it is also possible to use a substrate which can be locally swelled by chemical or radiation action.

Ein derart innerhalb der Druckmaschine vorbehandelter Bedruckstoff kann je nach Art der Vorbehandlung noch eben sein oder aber schon eine gewünschte Oberflächenstruktur aufweisen.Depending on the type of pretreatment, a printing substrate pretreated in this way within the printing press can still be planar or already have a desired surface structure.

Anschließend wird im Inline-Verfahren ein Folientransfer durchgeführt.Subsequently, a film transfer is carried out in the inline process.

Wenn die Struktur auf dem Bedruckstoff noch nicht ausgebildet ist, kann nun durch Strahlungs- oder Wärmeeinwirkung die Struktur auf dem Bedruckstoff erzeugt werden.If the structure on the substrate is not yet formed, the structure can now be generated on the substrate by radiation or heat.

Der Bedruckstoff wird im Anschluss an den Folientransfer und den ggf. auszuführenden Prozess zur Ausbildung der Oberflächenstruktur in der gleichen Druckmaschine Inline bedruckt und ggf. veredelt.The printing material is printed inline and optionally finished after the film transfer and the possibly to be executed process for forming the surface structure in the same printing press.

Die Strukturierung des Bedruckstoffes kann dabei bezogen auf das Bogen- bzw. Papierformat partiell oder vollflächig erfolgen. Weiterhin können über den gesamten Bedruckstoff verteilt ausgesparte Bereiche, sowohl im Bereich als auch außerhalb der Folienbeschichtung strukturiert sein.The structuring of the printing material can be carried out partially or completely with respect to the sheet or paper format. Furthermore, distributed over the entire substrate recessed areas, both in the area and outside the film coating be structured.

Die Druckmaschine ist entsprechend auszurüsten und mit geeigneten Druckhilfsmitteln zur betreiben. Hierbei werden z.B..kompressible Gummitücher verwendet, damit der Bedruckstoff beim Folientransfer und beim Bedrucken nicht verformt wird und somit die Oberflächenstruktur beschädigt werden kann.The printing press must be equipped accordingly and operated with suitable printing aids. Compressible blankets are used, for example, so that the substrate is not deformed during film transfer and printing and thus the surface structure can be damaged.

Bei Verwendung von strukturbildenden Stoffen kann die Ausbildung des Bedruckstoffes in Bezug auf seine Struktur bzw. Relief vor oder nach dem Folientransfer erfolgen. Hierzu ist ggf. ein Wärmeeintrag oder eine Strahlung z.B. mittels eines UV-Strahlers erforderlich.When using structure-forming substances, the formation of the printing material can take place with respect to its structure or relief before or after the film transfer. For this purpose, if necessary, a heat input or radiation, e.g. required by means of a UV lamp.

Zur mechanischen Vorstrukturierung von Bedruckstoffen kommen Kalander- oder Rilleinrichtungen oder ähnliches in Frage. Diese können in einen Rollen-Bogen-Anleger integriert sein, der der Druckmaschine vorgeordnet ist.
Es kann auch eine Einrichtung nach dem Stahlstichverfahren integriert sein, um eine Wertpapierveredelung zu ermöglichen.
For the mechanical pre-structuring of substrates, calendering or creasing devices or the like come into question. These may be integrated into a roll sheet feeder upstream of the press.
It is also possible to integrate a device according to the steel-piercing method in order to enable securities refinement.

In die Druckmaschine können auch mehrere Folientransfermodule integriert sein.In the printing machine and several film transfer modules can be integrated.

In den Figuren 2 bis 4 sind verschiedene Möglichkeiten der Anordnung von Beschichtungsmodul 2 und Auftragwerk 1 bzw. Folientransfermodul FA in einer Druckmaschine zur Ausführung der beschriebenen Produktionsverfahren für strukturierte Bedruckstoffe schematisch dargestellt.In the FIGS. 2 to 4 various possibilities of arranging the coating module 2 and the applicator 1 or the film transfer module FA in a printing machine to execute the described production method for structured substrates are shown schematically.

Den gezeigten Druckmaschinen können in allen gezeigten Konfigurationen, wenn nicht schon dargestellt einem Anleger AN nachgeordnet und Folientransfermodulen FA bzw. 1, 2 bzw. Druckwerken D vorgeordnet ein oder mehrere Lackmodule L vorgesehen sein, um eine Vorbeschichtung von Druckbogen zu ermöglichen. In den gezeigten Anordnungen können vor einem Ausleger AU ein oder mehrere Lackmodule L vorgesehen sein, um ein- oder mehrschichtige durchsichtige und dabei klare, glänzende oder farbige Deckschichten aufzubringen.The printing presses shown can, in all configurations shown, if not already shown downstream of a feeder AN and film transfer modules FA or 1, 2 or printing units D upstream one or more paint modules L be provided to allow a pre-coating of printed sheets. In the arrangements shown, one or more paint modules L can be provided in front of a boom AU in order to apply one-layer or multi-layer transparent and thereby clear, glossy or colored cover layers.

An allen Positionen, an denen ein Folientransfer ausgeführt werden soll kann die normale Kombination aus Auftragwerk 1 und Beschichtungsmodul 2 sowie alternativ ein integriertes Folientransfermodul FA vorgesehen werden. Bei der Anordnung mehrere Folientransferpositionen eignet sich besonders die Verwendung der integrierten Folientransfermodule FA.At all positions where a film transfer is to be performed, the normal combination of applicator 1 and coating module 2 and, alternatively, an integrated film transfer module FA can be provided. When arranging a plurality of film transfer positions, the use of the integrated film transfer modules FA is particularly suitable.

Figur 2 zeigt eine grundsätzliche Konfiguration der erfindungsgemäßen Druckmaschine auf. Einem Bogenanleger AN der Bogendruckmaschine ist zunächst ein Lackmodul L, dann ein Präparationsmodul P, dann ein Auftragwerk 1 und dann ein Beschichtungsmodul 2 nachgeordnet. Dem Beschichtungsmodul 2 folgen wiederum Druckwerke D der Bogendruckmaschine. Ein Lackmodul L und ein Bogenausleger AU schließen die Konfiguration ab. FIG. 2 shows a basic configuration of the printing press according to the invention. A sheet feeder AN of the sheet-fed printing machine is first followed by a paint module L, then a preparation module P, then an applicator 1 and then a coating module 2. The coating module 2 is again followed by printing units D of the sheet-fed printing machine. A paint module L and a sheet delivery AU complete the configuration.

Mit einer derartigen Druckmaschine kann ein Druckbogen im Lackmodul L vorbeschichtet werden, um seine Oberfläche oder Konsistenz zu verbessern. Im Präparationsmodul kann alternativ eine mechanische Strukturierung durch Prägen, z.B. Blindprägen, oder Rillen erfolgen.
Weiterhin kann im Präparationsmodul P auch eine drucktechnische Vorbehandlung zur Erzeugung einer Strukturierung erfolgen, wobei dann Druckfarben, Beflockungsmedium oder Thermo-Relief-Medium aufgetragen wird. Als Druckverfahren können hierbei Offsetdruck, Siebdruck, Flexodruck, Inkjetdruck, Transferdruck o. ä. in Betracht kommen.

In Kombination mit dem Lackmodul L, das auch als Flexodruckwerk verwendbar ist, kann im Präparationsmodul P auch die Strukturierung des Bedruckstoffes ausgebildet werden, indem eine Strahlungs- oder Wärmeeinwirkung auf den Bedruckstoff aufgebracht wird.
Weiterhin kann dort ein blähbarer Bedruckstoff zur Ausbildung einer Strukturierung behandelt werden, indem strukturiert Wärme bzw. Strahlung eingetragen wird.
With such a printing press, a printing sheet can be precoated in the paint module L in order to improve its surface or consistency. In the preparation module, a mechanical structuring by embossing, eg blind embossing, or grooves can alternatively take place.
Furthermore, in the preparation module P, a printing-technical pretreatment to produce a structuring can take place, printing inks, flocking medium or thermo-relief medium then being applied. Offset printing, screen printing, flexographic printing, inkjet printing, transfer printing or the like may be considered as the printing method.

In combination with the paint module L, which can also be used as a flexographic printing unit, the structuring of the printing substrate can also be formed in the preparation module P. by applying a radiation or heat to the substrate.
Furthermore, an intumescent printing material can be treated there to form a structuring by structurally recording heat or radiation.

Die Behandlung des Bedruckstoffes kann fortgesetzt werden, wenn der Folientransfer erfolgt ist. Dazu kann vor den Druckwerken nach dem Beschichtungsmodul 2 eine Trocknereinrichtung vorgesehen sein, die zur Ausbildung der Strukturierung geeignet ist.
Abschließend nach den Farbdrucken ist dann zum Schützen der Oberfläche eine Schutzlackierung anbringbar.
The treatment of the printing material can be continued if the film transfer has taken place. For this purpose, a drying device which is suitable for forming the structuring can be provided in front of the printing units after the coating module 2.
Finally, after the color prints, a protective coating can then be applied to protect the surface.

In Figur 3 ist dem Bogenanleger AN ein Druckwerk D nachgeordnet. An das Druckwerk D schließt sich ein integriertes Folientransfermodul FA an. Dem Folientransfermodul FA ist ein Lackmodul L nachgeordnet. Darauf folgend sind verschiedene Druckwerke D, sowie ein Ausleger AU vorgesehen.In FIG. 3 is the sheet feeder AN a printing unit D downstream. The printing unit D is followed by an integrated film transfer module FA. The foil transfer module FA is followed by a paint module L downstream. Subsequently, various printing units D, and a boom AU are provided.

In dieser Konfiguration ist ein Druckwerk D zur Vorbehandlung für die Strukturierung vorgesehen. Die Vorbehandlung kann auch hier mechanisch oder mit drucktechnischen Mitteln erfolgen. Die Nachbehandlung des Bedruckstoffes zur Ausbildung der Strukturierung kann dann in dem Lackmodul L erfolgen, das dem Folientransfermodul FA nachgeschaltet ist.In this configuration, a printing unit D is provided for pre-treatment for structuring. The pretreatment can also be done here mechanically or by printing means. The aftertreatment of the printing material for forming the structuring can then take place in the paint module L, which is connected downstream of the film transfer module FA.

In Figur 4 ist eine weiterentwickelte Variante einer Druckmaschine gezeigt, die aus zwei Maschinengruppen besteht. Die Druckmaschine weist wieder den Bogenanleger AN auf, dem ein Lackmodul L zugeordnet werden kann, an das anschließend ein oder mehrere Druckwerke D vorgesehen sind. Im Anschluss an das abschließende Druckwerk D der ersten Maschinengruppe ist eine Bogenwendeeinrichtung W angeordnet.
Die Bogenwendeeinrichtung W ist dafür vorgesehen, dass im Bogenlauf dieser Bogendruckmaschine in der ersten Maschinengruppe einseitig bedruckte bzw. beschichtete Druckbogen umgestülpt werden können, so dass deren vorherige unbedruckte Unterseite zur Oberseite wird, die nachfolgend bedruckt, beschichtet, wärmebehandelt oder mechanisch verformt werden kann.
In der gezeigten Konfiguration schließen sich an die Bogenwendeeinrichtung W ein Auftragwerk 1 und ein Beschichtungsmodul 2 an. Danach sind bis zum Bogenausleger AU ggf. mehrere weitere Druckwerke D und fakultativ auch ein Lackmodul L vorgesehen.
In FIG. 4 an advanced version of a printing press is shown, which consists of two machine groups. The printing press again has the sheet feeder AN, to which a lacquer module L can be assigned, to which one or more printing units D are subsequently provided. Subsequent to the final printing unit D of the first machine group, a sheet turning device W is arranged.
The sheet turning device W is provided for that sheet-fed printing machine in the first group of machines can be turned over unilaterally printed or coated sheet, so that their previous unprinted Bottom side to the top, which can be subsequently printed, coated, heat treated or mechanically deformed.
In the configuration shown, a commissioning unit 1 and a coating module 2 adjoin the sheet turning device W. Thereafter, a plurality of additional printing units D and optionally also a paint module L are provided up to the sheet delivery AU.

Mit einer derartigen Druckmaschine kann also jeder Druckbogen zunächst von seiner Rückseite beschichtet, ein- oder zweifarbig bedruckt, dann gewendet, dann mit einer Folienschicht bildmäßig beschichtet und nachfolgend nochmals mehrfarbig bedruckt, sowie ggf. lackiert werden. Ein Anwendungsbeispiel hierfür sind Grußkarten mit Schmuckeinlagen aus Metallfolie auf der Bildseite. Die Strukturierung bzw. Vorbereitung zur Strukturierung erfolgt hier in einem Lackmodul L, das direkt der Bogenwendeeinrichtung W nachgeschaltet ist.With such a printing machine so each sheet can first coated from its back, printed one or two colors, then turned, then imagewise coated with a film layer and subsequently printed again in multiple colors, and optionally painted. An application example of this are greeting cards with jewelery inserts made of metal foil on the image page. The structuring or preparation for structuring takes place here in a paint module L, which is directly downstream of the sheet turning device W.

Es ist dann an der Maschine folgende Konfiguration möglich:

  • Vor jedem Folientransfermodul FA bzw. jedem Auftragwerk 1 ist eine Vorbehandlungseinheit in Form eines Lackmoduls L, eines Druckwerkes D oder eines Präparationsmoduls P angeordnet.
  • In einem zusätzlichen ersten Druckwerk / Lackmodul kann ein rauer oder poröser Bedruckstoff vorbeschichtet werden, um dessen Oberfläche und innere Struktur zu homogenisieren oder optisch zu vereinheitlichen. Ein Zwischentrockner kann nach der Beschichtung zum Einsatz kommen.
  • In den genannten Vorbehandlungseinheiten wird eine mechanische oder drucktechnische Vorbehandlung des Bedruckstoffs zur Erzeugung oder Vorbereitung der gewünschten Strukturierung durchgeführt.
  • In einem darauf folgenden ersten Druckwerk / Auftragwerk 1 wird Kleber aufgetragen. Der Kleberauftrag kann auch doppelt erfolgen, um eine ausreichende Kleberschicht zu erreichen. Im zweiten Druckwerk / Beschichtungsmodul 2 wird der Folientransfer durchgeführt.
  • Nach dem Folientransfer kann zur Ausbildung oder Festigung der Strukturierung des Bedruckstoffes eine Nachbehandlung in einem separaten Lackmodul L oder Druckwerk D einem Präparationsmodul P durchgeführt werden
  • Danach kann wieder gedruckt bzw. lackiert werden.
  • Beim Folientransfer nach einer Bogenwendeeinrichtung W wird zunächst eine Seite des Bedruckstoffes beschichtet bzw. bedruckt. Nach der Bogenwendung erfolgen dann eine Vorbehandlung der Bogenrückseite zur Strukturierung und erst dann der Folientransfer. Darauf kann wieder gedruckt / lackiert werden.
  • Nach dem Folientransfer kann wieder eine Nachbehandlung in einem separaten Modul durchgeführt werden
  • Danach kann wieder gedruckt bzw. lackiert werden.
  • Es besteht auch die Möglichkeit die Einrichtungen zur Vorbehandlung in Verbindung mit dem Bogenanleger AN anzuordnen. Hierbei kann der Bogenanleger als Rolle-Bogen-Anleger ausgebildet sein. Die Vorbehandlung kann dann schon beim Abziehen des Bedruckstoffes von der Bedruckstoffrolle und vor dem Bogenschnitt kontinuierlich erfolgen.
  • Es besteht auch die Möglichkeit zwei oder mehr Einrichtungen für den Folientransfer in einer Druckmaschine anzuordnen. Diese können alternativ fest installiert oder versetzbar angeordnet sein.
The following configuration is possible on the machine:
  • Before each film transfer module FA or each applicator 1, a pretreatment unit in the form of a paint module L, a printing unit D or a preparation module P is arranged.
  • In an additional first printing unit / paint module, a rough or porous substrate can be precoated to homogenize or optically unify its surface and internal structure. An intermediate dryer can be used after the coating.
  • In the abovementioned pretreatment units, a mechanical or printing-technical pretreatment of the printing substrate for producing or preparing the desired structuring is carried out.
  • In a subsequent first printing unit / applicator 1 adhesive is applied. The application of adhesive can also be done twice in order to achieve a sufficient adhesive layer. In the second printing unit / coating module 2, the film transfer is performed.
  • After the film transfer, an aftertreatment in a separate paint module L or printing unit D, a preparation module P, can be carried out to form or strengthen the structuring of the printing substrate
  • Afterwards you can print or varnish again.
  • When film transfer after a sheet turning device W, one side of the printing material is first coated or printed. After the application of the sheet, a pre-treatment of the back of the sheet for structuring and only then the film transfer takes place. It can be printed / varnished again.
  • After the film transfer, after-treatment can be carried out again in a separate module
  • Afterwards you can print or varnish again.
  • It is also possible to arrange the facilities for pretreatment in connection with the sheet feeder AN. In this case, the sheet feeder can be designed as a roll-bow feeder. The pretreatment can then be carried out continuously even when the printing substrate is removed from the printing substrate roll and before the sheet cut.
  • It is also possible to arrange two or more devices for the film transfer in a printing press. These may alternatively be permanently installed or displaced.

Die gezeigten Konfigurationen sind beispielhaft angeführt. Im Rahmen der Modularisierung der Folientransfermodule, wie diese oben im Einzelnen dargestellt wurde kann der Fachmann ohne weiteres weitere Anwendungsmöglichkeiten finden.The configurations shown are given by way of example. In the context of the modularization of the film transfer modules, as has been described in detail above, the skilled person can easily find further applications.

BezugszeichenfisteBezugszeichenfiste

11
Auftragwerkcommissioned
22
FolientransfermodulFoil transfer module
33
Transferzylindertransfer cylinder
44
GegendruckzylinderImpression cylinder
55
Transferfolie / FolienbahnTransfer foil / foil web
66
Transferspalttransfer nip
77
Rollenantriebroller drive
88th
FolienvorratsrolleFilm supply roll
99
FoliensammelrolleFoil composite role
1010
PressbespannungPress covering
1111
Farb-/FeuchtwerkInking / dampening unit
1212
Plattenzylinderplate cylinder
1313
DrucktuchzylinderBlanket cylinder
1414
Leitvorrichtungguide
1515
VerschutzungVerschutzung
1616
UV-TrocknerUV dryer
1717
Überwachungssystemmonitoring system
1818
Tänzerwalzedancer roll
DD
Druckwerkprinting unit
WW
Wendeeinrichtungturning device
ANAT
Bogenanlegersheet feeder
AUAU
Bogenauslegersheet delivery
FAFA
Integriertes FolientransfermodulIntegrated film transfer module
LL
Lackmodulcoating module

Claims (14)

  1. A method for generating a print image on a print sheet subject to the inclusion of the transfer of imaging layers from a transfer foil (5), wherein in a foil transfer module arranged within a sheet-fed printing press at least by means of a form couple (1) an imaging coating of the print sheet with a glue is effected and by means of a coating module (2) the application of a foil image subject to the transfer of at least parts of the imaging layers from the transfer foil (5) onto the print sheet is effected, characterized in that the sheet-fed printing press is fed print sheets of a substrate substantially unstructured in its surface, in that the print sheets are subjected to an operation for the preparation or for the direct creation of a changed surface structure, in that the glue is applied onto the changed surface of the sheets and in that the foil image is applied to the pre-treated sheet and in that the print sheets prepared for the structuring and foil-coated if applicable are retreated, wherein before the application of the foil image a mechanically generated stamping is effected, in that the foil image is applied onto the pre-treated sheet, in that the print sheet pre-treated for stamping and foil-coated is retreated and in that the print sheet thereafter is printed with a single or multi-colour printing image by means of printing inks at least partially subject to the inclusion of the image regions of the foil image.
  2. The method according to Claim 1, characterized in that prior to the application of the foil image a one or multi-layer flat basic coating of the print sheets takes place in one or a plurality of coating modules arranged upstream of the foil transfer module.
  3. The method according to Claim 2, characterized in that for the single or multi-layered basic coating of the print sheet a medium is used whose adhesive force is matched relative to the glue or which is increased through the glue.
  4. The method according to Claim 1 to 3, characterized in that the operation for the preparation comprises a pre-treatment through mechanical action in a rotative stamping method, wherein the pre-treatment is effected through blind stamping in a coating module (L) or in a printing couple (D) or through calendering in a calendering module or through a groove treatment in a coating module (L) or a printing couple (D) or through mechanical deformation in a stamping system in a reel-sheet feeder arranged upstream of the printing press.
  5. The method according to Claim 1 to 3, characterized in that the pre-treatment is effected through the application of an image corresponding to the desired stamping structure of volume-changeable media such as blow-capable printing ink and in that the structural image is printed in offset print or flexographic print or intaglio print or screen print or in that the structural image is printed according to the thermo-relief method or in that the structural image is created through the application of a flock with a foamable flocking agent.
  6. The method according to Claim 5, characterized in that for forming the structuring of the substrate the pre-coating is subjected to a heat treatment or to a radiation action, wherein the forming of the structuring of the substrate takes place before or/and after the foil transfer.
  7. The method according to Claim 1 to 6, characterized in that for printing of the structured print sheet carrying the foil image a one or multi-colour print image is applied and thereafter for coating the print sheet with a one or multi-layer coating, a lacquer is applied over the whole or part of the surface.
  8. The method according to Claim 1 to 7, characterized in that following the transfer of the foil image and/or after the application of printing inks and/or after the application of the one or multi-colour coating, drying takes place.
  9. A device for carrying out the method according to Claim 1 with a foil transfer module for the transfer of imaging layers from a transfer foil (5) onto print sheets at least with one application couple (1) for an imaging coating of the print sheets with an adhesive and with a coating module (2) for the transfer of the imaging layers from the carrier foil to the print sheets in a transfer gap (6) between an impression cylinder (4) and a pressing roller (3), wherein the carrier foil with the coated side contacting the print sheet can be guided through the transfer gap (6) jointly with said print sheet and in the process the imaging layers are transferable in terms of image onto the print sheet, characterized in that in a sheet-fed printing press a unit for generating a mechanically created stamping is arranged upstream of the foil transfer module in such a manner that the application couple (1) applies the adhesive image and the coating module (2) the foil image onto the pre-treated substrate.
  10. The device according to Claim 9, characterized in that in front of the foil transfer module a coating module (L) or printing couple (D) or preparation module (P) for the mechanical creation of a stamping or of a structure in the substrate is arranged.
  11. The device according to Claim 9, characterized in that in front of the foil transfer module a coating module (L) or printing couple (D) for creating a structural image of volume-changeable media is arranged on the substrate and in that in front of or after the foil transfer module a post-treatment unit for forming the structuring is arranged on or in the surface of the substrate and in that the post-treatment unit comprises a heat generator, a dryer or a radiation generator.
  12. The device according to Claim 9 to 11, characterized in that the sheet-processing machine is a printing press with a plurality of printing couples (D) for creating a colour imprint and in that the foil transfer module is arranged upstream, between or downstream of the printing couples (D).
  13. The device according to Claim 9 to 12, characterized in that in front of and/or after the foil transfer module and/or after the printing couples (D) and/or after the coating modules (L), dryers are arranged.
  14. The device according to Claim 9 to 13, characterized in that for the supply of print sheets to the printing press a reel-sheet feeder is provided, which is equipped for processing foil substrates and/or recycling substrates and/or paper and other cardboard, wherein in conjunction with the reel-sheet feeder a device for the pre-treatment of the substrate for generating a surface structure is provided.
EP07856350A 2006-12-22 2007-12-04 Cold film application and simultaneous embossing Not-in-force EP2121327B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102006060830A DE102006060830A1 (en) 2006-12-22 2006-12-22 Production of a printed image on a sheet of paper comprises feeding sheets of a printed material to a sheet-fed printing machine, subjecting the sheets to a working step to prepare a changed surface structure and further processing
PCT/EP2007/010508 WO2008080486A1 (en) 2006-12-22 2007-12-04 Cold film application and simultaneous embossing

Publications (2)

Publication Number Publication Date
EP2121327A1 EP2121327A1 (en) 2009-11-25
EP2121327B1 true EP2121327B1 (en) 2011-06-22

Family

ID=39183130

Family Applications (1)

Application Number Title Priority Date Filing Date
EP07856350A Not-in-force EP2121327B1 (en) 2006-12-22 2007-12-04 Cold film application and simultaneous embossing

Country Status (6)

Country Link
US (1) US20100065193A1 (en)
EP (1) EP2121327B1 (en)
JP (1) JP2010513074A (en)
AT (1) ATE513683T1 (en)
DE (1) DE102006060830A1 (en)
WO (1) WO2008080486A1 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5522714B2 (en) * 2009-05-27 2014-06-18 株式会社朝日プリンテック Printing system
DE102011007462A1 (en) * 2010-05-17 2011-11-17 Manroland Ag Format-related cold foil stamping
DE102012105854A1 (en) * 2012-07-02 2014-01-02 Leonhard Kurz Stiftung & Co. Kg Method and device for providing a substrate with an imprint and imprinted substrate
CN105744966A (en) 2013-11-28 2016-07-06 东丽株式会社 Anti-thrombotic material
SI3274174T1 (en) 2015-03-23 2022-09-30 Leonhard Kurz Stiftung & Co. Kg Method and apparatus for applying a film
CN109629782A (en) * 2019-01-17 2019-04-16 广东玉兰集团股份有限公司 A kind of process units and production method of wall paving object

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Publication number Priority date Publication date Assignee Title
FR2672008B1 (en) 1991-01-29 1994-09-02 Cros Jean Pierre PRINTING MATERIAL AND METHOD AND INSTALLATION FOR PRINTING USING THE SAME.
US6814830B2 (en) * 2000-10-26 2004-11-09 Sankyo Seiki Mfg. Co., Ltd. Hot-stamping foil tape cassette and foil-peeling mechanism for hot-stamping device and peeling method for hot-stamping foil a control method for hot-stamping foil tape cassette
JP2004299377A (en) * 2002-09-30 2004-10-28 Seiko Epson Corp Pressure roller for transfer, transfer device, and ink jet printing device
DK1682351T4 (en) * 2003-11-14 2018-08-13 Lappe Kurt Method and device for combination pressure
DE102005008940C5 (en) * 2004-04-13 2017-01-12 manroland sheetfed GmbH Device for stamping foil printing
JP2007532348A (en) 2004-04-13 2007-11-15 エム・アー・エヌ・ローラント・ドルックマシーネン・アクチエンゲゼルシャフト Equipment for embossed film printing
PL1700692T3 (en) 2005-03-10 2016-05-31 manroland sheetfed GmbH Device for transferring imaging layers from a carrier sheet to printing sheets
DE102005043940C5 (en) 2005-03-10 2014-08-07 manroland sheetfed GmbH Embossing device with foil logistics in a sheetfed printing machine
DE102005060589A1 (en) * 2005-12-17 2007-06-21 Man Roland Druckmaschinen Ag Laminating by means of a stamping device
DE102006015474A1 (en) * 2006-03-31 2007-10-04 Heidelberger Druckmaschinen Ag Foil transfer station with integrated finishing device
DE202006005296U1 (en) 2006-04-01 2006-06-08 Man Roland Druckmaschinen Ag Device for stamping foil printing

Also Published As

Publication number Publication date
EP2121327A1 (en) 2009-11-25
JP2010513074A (en) 2010-04-30
US20100065193A1 (en) 2010-03-18
ATE513683T1 (en) 2011-07-15
WO2008080486A1 (en) 2008-07-10
DE102006060830A1 (en) 2008-06-26

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