EP2071587B1 - Power cable for movable loads - Google Patents
Power cable for movable loads Download PDFInfo
- Publication number
- EP2071587B1 EP2071587B1 EP07291473A EP07291473A EP2071587B1 EP 2071587 B1 EP2071587 B1 EP 2071587B1 EP 07291473 A EP07291473 A EP 07291473A EP 07291473 A EP07291473 A EP 07291473A EP 2071587 B1 EP2071587 B1 EP 2071587B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- cable according
- conductive layer
- electrically conductive
- earthing conductor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/32—Insulated conductors or cables characterised by their form with arrangements for indicating defects, e.g. breaks or leaks
- H01B7/328—Insulated conductors or cables characterised by their form with arrangements for indicating defects, e.g. breaks or leaks comprising violation sensing means
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/02—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
- H01B1/026—Alloys based on copper
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/48—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances fibrous materials
- H01B3/485—Other fibrous materials fabric
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/04—Flexible cables, conductors, or cords, e.g. trailing cables
- H01B7/041—Flexible cables, conductors, or cords, e.g. trailing cables attached to mobile objects, e.g. portable tools, elevators, mining equipment, hoisting cables
Landscapes
- Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Insulated Conductors (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- Suspension Of Electric Lines Or Cables (AREA)
- Cable Transmission Systems, Equalization Of Radio And Reduction Of Echo (AREA)
- Cable Accessories (AREA)
Abstract
Description
Die Erfindung bezieht sich auf eine Starkstromleitung für ortsveränderliche Verbraucher, bestehend aus drei isolierte elektrische Leiter aufweisenden Adern, deren Leiter jeweils von einer inneren Leitschicht, einer darüber liegenden Isolierung und einer über derselben angeordneten äußeren Leitschicht umgeben sind sowie mindestens einem Erdleiter, bei welcher jede Ader einen über der äußeren Leitschicht angebrachten elektrischen Schirm aufweist und bei welcher die Einheit aus Adern und Erdleiter von einem gemeinsamen Mantel aus Isoliermaterial umgeben ist.The invention relates to a power line for portable consumers, consisting of three insulated electrical conductor having cores, the conductors are each surrounded by an inner conductive layer, an overlying insulation and an overlying outer conductive layer and at least one ground conductor, wherein each core a mounted over the outer conductive layer electrical screen and in which the unit of wires and earth conductor is surrounded by a common sheath of insulating material.
Eine solche Starkstromleitung - im folgenden kurz "Leitung" genannt - wird beispielsweise zur Stromversorgung von im Tagebau eingesetzten Maschinen verwendet. Sie muß den Bewegungen der Maschinen ohne Beschädigungsgefahr auf Dauer folgen können, wobei sie ständig wechselnden Biegebeanspruchungen sowie dem rauhen Betrieb eines Tagebaus ausgesetzt ist. Die Leitung kann dabei beispielsweise als entlang einer gegebenen Strecke geführte Schleppleitung oder als trommelbare Leitung eingesetzt werden, die bei der Bewegung einer angeschlossenen Maschine ständig von einer Spule abgewickelt und wieder auf dieselbe aufgewickelt wird. Sie wird während des laufenden Betriebes auf ihre Funktionsfähigkeit überwacht, damit Fehler, insbesondere Beschädigungen, schnellstens festgestellt werden können. Eine Beschädigung der Leitung kann zu einem Phase/Erdschluß mit einer nachfolgenden energiereichen Entladung führen, durch welche Menschen gefährdet werden können. Die Leitung muß daher möglichst unverzüglich von der Spannungsquelle abgetrennt werden. Um das sicherzustellen, sind die Leiter und der Erdleiter der Leitung an eine Überwachungseinheit angeschlossen. Die elektrischen Übergangswiderstände zwischen den Schirmen der Leiter untereinander und zum Erdleiter sind bei bekannten, im Markt erhältlichen Leitungen sehr hoch, so daß bei einem Phasen- oder Erdschluß nur ein relativ niedriger Strom zur Überwachungseinheit fließt. Eine Beschädigung einer Leitung wird daher nur mit Verzögerung und unter Umständen gar nicht festgestellt.Such a power line - in the following called "line" - is used, for example, for power supply of open-pit machinery. It must be able to follow the movements of the machine without risk of damage in the long run, being exposed to constantly changing bending stresses and the harsh operation of an open pit. The line can be used, for example, as along a given route guided trailing cable or as a reelable line, which is constantly unwound during the movement of a connected machine from a spool and wound up again on the same. It is monitored during operation for its functionality, so that errors, especially damage, can be detected as quickly as possible. Damage to the cable can lead to a phase / earth fault with a subsequent high-energy discharge, which can endanger people. The line must therefore be disconnected from the power source as soon as possible. To ensure this, the conductors and the earth conductor of the cable are connected to a monitoring unit. The electrical contact resistance between the shields of the conductors with each other and the ground wire are very high in known, available in the market, so that at a phase or ground fault, only a relatively low current flows to the monitoring unit. Damage to a line is therefore determined only with delay and under certain circumstances not at all.
Eine Starkstromleitung für ortsveränderliche Verbraucher nach dem Oberbegriff des Anspruchs 1 ist aus der
Der Erfindung liegt die Aufgabe zugrunde, die eingangs geschilderte Leitung so zu gestalten, daß eine Beschädigung derselben schneller festgestellt werden kann.The invention has for its object to make the line initially described so that damage the same can be detected faster.
Diese Aufgabe wird gemäß Anspruch 1 der Erfindung dadurch gelöst, daß der Schirm jeweils aus einer an der äußeren Leitschicht der Adern anliegenden ersten Lage aus einem elektrisch leitfähigen Kunststoffvlies und einer darüber angeordneten, am Kunststoffvlies anliegenden zweiten Lage aus einem elektrisch leitfähig gummierten Gewebeband besteht.This object is achieved according to claim 1 of the invention in that the screen consists in each case of a voltage applied to the outer conductive layer of the wires first layer of an electrically conductive plastic fleece and arranged above, applied to the plastic nonwoven second layer of an electrically conductive rubberized fabric tape.
Die elektrische Leitfähigkeit des aus den beiden elektrisch leitfähigen Lagen bestehenden Schirms ist gegenüber bekannten Ausführungen so wesentlich erhöht, daß der elektrische Übergangswiderstand zwischen den Schirmen der drei Leiter und zum Erdleiter dieser Leitung etwa um einen Faktor 10 vermindert ist. Er liegt etwa bei 10 Ω oder darunter. Im Falle eines Phase/Erdschlusses fließt ein entsprechend hoher Strom zur Überwachungseinheit, so daß derselbe sofort festgestellt wird und die Leitung schnellstens von der Spannungsquelle abgetrennt werden kann. Außerdem wird durch den niederohmigen Phase/Erdschfuß die mögliche Berührungsspannung so wesentlich reduziert, daß eine Gefährdung von Menschen ausgeschlossen werden kann.The electrical conductivity of the existing of the two electrically conductive layers screen is so much increased over known designs that the electrical contact resistance between the screens of the three conductors and the ground conductor of this line is reduced by a factor of about 10. It is about 10 Ω or less. In the case of a phase / ground fault, a correspondingly high current flows to the monitoring unit, so that the same is detected immediately and the line can be disconnected as quickly as possible from the power source. In addition, the possible contact voltage is so substantially reduced by the low-impedance phase / Erdschfuß that a risk to people can be excluded.
Das Metall, mit welchem das Kunststoffvlies elektrisch leitfähig gemacht ist, wird in bekannter Technik beispielsweise aus der Dampfphase abgeschieden. Es schlägt sich nicht nur auf der äußeren Oberfläche des Vliesmaterials nieder, sondern dringt auch in dasselbe ein und umhüllt dessen innere Fasern, die bekanntermaßen ungeordnet im Vliesmaterial zusammengehalten sind. Das Kunststoffvlies ist dann also "durchdringend" beschichtet. Es hat dadurch eine zwar poröse, aber trotzdem nahezu vollständige geschlossenen Metallschicht.The metal with which the plastic fleece is made electrically conductive, is deposited in a known technique, for example from the vapor phase. It not only settles on the outer surface of the nonwoven material, but also penetrates into it and envelops its inner fibers, which are known to be held together disorderly in the nonwoven material. The plastic fleece is then so "penetrating" coated. It thus has a porous, but almost complete closed metal layer.
Ausführungsbeispiele des Erfindungsgegenstandes sind in den Zeichnungen dargestellt.Embodiments of the subject invention are illustrated in the drawings.
Es zeigen:
-
Fig. 1 schematisch eine Anordnung mit einer Leitung nach der Erfindung. -
Fig. 2 und 3 Querschnittsbilder einer Leitung nach der Erfindung in zwei unterschiedlichen Ausführungsformen. -
Fig. 4 einen Leiter der Leitung in vergrößerter Darstellung.
-
Fig. 1 schematically an arrangement with a conduit according to the invention. -
FIGS. 2 and 3 Cross-sectional images of a conduit according to the invention in two different embodiments. -
Fig. 4 a conductor of the line in an enlarged view.
In
Die Leitung 3 besteht gemäß
Bei der Leitung 3 nach
Die Adern 6, 7 und 8 der Leitung 3 bestehen gemäß
Über der äußeren Leitschicht 18 ist ein elektrisch wirksamer Schirm S angebracht, der aus einer an derselben anliegenden ersten Lage 19 und einer dieselbe spaltfrei umgebenden zweiten Lage 20 aufgebaut ist. Die beiden Lagen des Schirms S sind in
Die erste Lage 19 besteht aus einem elektrisch leitfähigen Kunststoffvlies, das längseinlaufend um die äußere Leitschicht 18 herumgeformt oder um dieselbe mit einer Überlappung von beispielsweise 15 % herumgewickelt sein kann, wobei jeweils eine rundum geschlossene Hülle erzeugt wird. Das Kunststoffvlies kann beispielsweise aus Nylon oder aus anderen geeigneten Kunststoffen bestehen. Seine Wandstärke bzw. Dicke liegt vorzugsweise zwischen 80 µm und 150 µm. Für seine Metallisierung wird ein elektrisch gut leitendes Metall verwendet, insbesondere Kupfer. Das Kupfer bzw. ein anderes elektrisch gut leitendes Metall wird für die Metallisierung in den schmelzflüssigen Zustand überführt und aus der Dampfphase auf dem Vliesmaterial abgeschieden. Dabei dringt das Kupfer auch in das Vliesmaterial ein und umhüllt die dort befindlichen, ungeordnet zusammengehaltenen Fasern. Insgesamt wird auf und in dem Kunststoffvlies eine zwar poröse, aber nahezu geschlossene Kupferschicht erzeugt. Der elektrische Widerstand des Kunststoffvlieses ist kleiner als 0,5 Ω.The
Die zweite Lage 20 besteht beispielsweise aus einem elektrisch leitend gummierten Gewebeband auf der Basis von Zellwolle. Das Gewebeband wird mit Vorteil beidseitig elektrisch leitend graphitiert. Es hat einen Oberflächenwiderstand von maximal 400 Ω. Zur Herstellung der Lage 20 wird ein entsprechendes Band mit einer vorzugsweise zwischen 250 µm und 320 µm liegenden Dicke mit einer Überlappung von beispielsweise 15 % um die erste Lage 19 herumgewickelt. Der Schirm S hat insgesamt eine Wandstärke, die mit Vorteil etwa bei 0,4 mm liegt.The
Der Erdleiter 9 ist mit Vorteil als ein in Form einer Litze aus Kupferdrähten bestehender Strang ausgeführt. Er kann in vorteilhafter Ausführungsform von einer Schicht aus einem elektrisch leitfähig gummierten Gewebeband umgeben sein, das in gleicher Weise ausgeführt sein kann, wie das Gewebeband der Lage 20 des Schirms S.The earth conductor 9 is advantageously designed as a strand consisting of copper wires in the form of a strand. It may be surrounded in an advantageous embodiment of a layer of an electrically conductive rubberized fabric tape, which may be carried out in the same manner as the fabric tape of the
Claims (8)
- An electrical power cable for mobile loads, comprising three conductors having insulated electrical wires, the wires of which each are encased by an inner conductive layer, an insulation located over the inner conductive layer, and an outer conductive layer disposed over the same, and at least one earthing conductor, each conductor thereof having an electrical shield applied over the outer conductive layer and the unit comprising conductors and earthing conductor being encased by a common jacket made of insulating material, characterized in that each shield (S) is made of a first layer (19) including an electrically conductive non-woven plastic mat contacting the outer conductive layer of the conductors (6,7,8) and a second layer (20) disposed over the first layer, which is made of an electrically conductive rubberised fabric tape and contacts the non-woven plastic mat.
- A cable according to claim 1, characterized in that the electrical resistance of the shield (S) is less than 10 Ω.
- A cable according to claim 1 or 2, characterized in that the electrically conductive non-woven plastic mat is coated penetratingly with a highly electrically conductive metal, that is applied to the non-woven plastic mat by deposition from the vapour phase with penetrating into the same.
- A cable according to one of the claims 1 to 3, characterized in that the earthing conductor (9) is a braided strand made of copper wires.
- A cable according to claim 4, characterized in that the earthing conductor (9) is surrounded by a layer made of an electrically conductive rubberised fabric tape.
- A cable according to claim 4 or 5, characterized in that the earthing conductor is divided into three partial conductors (12,13,14) which are positioned in the interstices between the insulated electrical wires (6,7,8).
- A cable according to one of the claims 1 to 6, characterized in that the jacket (11) is made of chlorinated rubber.
- A cable according to one of the claims 1 to 7, characterized in that the unit comprising the insulated electrical wires (6,7,8) and the earthing conductor is surrounded by an inner jacket (10) preferably made of rubber, which is surrounded by the jacket (11).
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT07291473T ATE478427T1 (en) | 2007-12-06 | 2007-12-06 | POWER LINE FOR MOBILE CONSUMERS |
EP07291473A EP2071587B1 (en) | 2007-12-06 | 2007-12-06 | Power cable for movable loads |
DE502007004818T DE502007004818D1 (en) | 2007-12-06 | 2007-12-06 | Power line for mobile consumers |
AU2008246262A AU2008246262B2 (en) | 2007-12-06 | 2008-11-20 | Electric Power Cable for Mobile Loads |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP07291473A EP2071587B1 (en) | 2007-12-06 | 2007-12-06 | Power cable for movable loads |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2071587A1 EP2071587A1 (en) | 2009-06-17 |
EP2071587B1 true EP2071587B1 (en) | 2010-08-18 |
Family
ID=39323987
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07291473A Not-in-force EP2071587B1 (en) | 2007-12-06 | 2007-12-06 | Power cable for movable loads |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2071587B1 (en) |
AT (1) | ATE478427T1 (en) |
AU (1) | AU2008246262B2 (en) |
DE (1) | DE502007004818D1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102021209022A1 (en) | 2021-08-17 | 2023-02-23 | Leoni Bordnetz-Systeme Gmbh | Road vehicle as well as electric line |
DE102021124869A1 (en) * | 2021-09-27 | 2023-03-30 | KEBA Energy Automation GmbH | Charging cable for a charging station, charging station, system with a plurality of charging stations and method for operating a charging station |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1731153U (en) * | 1953-01-13 | 1956-10-04 | Siemens Ag | RUBBER-INSULATED MULTI-WIRE LOW-VOLTAGE CABLE WITHOUT METALLIC SHEATH, WITH CONDUCTIVE RUBBER LAYERS, ARRANGED OVER THE INDIVIDUAL WIRES, AS MONITORING CONDUCTORS. |
US3614300A (en) * | 1970-10-22 | 1971-10-19 | Anaconda Wire & Cable Co | Power cable with polypropylene covered ground-check strand |
DE3306501A1 (en) * | 1983-02-24 | 1984-08-30 | Kaiser Aluminium Kabelwerk GmbH, 1000 Berlin | Heavy-current cable |
EP1736999A1 (en) * | 2005-06-24 | 2006-12-27 | Nexans | Flexible electrical line |
-
2007
- 2007-12-06 EP EP07291473A patent/EP2071587B1/en not_active Not-in-force
- 2007-12-06 DE DE502007004818T patent/DE502007004818D1/en active Active
- 2007-12-06 AT AT07291473T patent/ATE478427T1/en active
-
2008
- 2008-11-20 AU AU2008246262A patent/AU2008246262B2/en not_active Ceased
Also Published As
Publication number | Publication date |
---|---|
ATE478427T1 (en) | 2010-09-15 |
EP2071587A1 (en) | 2009-06-17 |
AU2008246262A1 (en) | 2009-06-25 |
DE502007004818D1 (en) | 2010-09-30 |
AU2008246262B2 (en) | 2013-11-14 |
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