EP2019394B1 - Flexible electric cable - Google Patents
Flexible electric cable Download PDFInfo
- Publication number
- EP2019394B1 EP2019394B1 EP07290849A EP07290849A EP2019394B1 EP 2019394 B1 EP2019394 B1 EP 2019394B1 EP 07290849 A EP07290849 A EP 07290849A EP 07290849 A EP07290849 A EP 07290849A EP 2019394 B1 EP2019394 B1 EP 2019394B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- core
- line according
- jacket
- around
- polytetrafluorethylene
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/189—Radial force absorbing layers providing a cushioning effect
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
- H01B3/302—Polyurethanes or polythiourethanes; Polyurea or polythiourea
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/04—Flexible cables, conductors, or cords, e.g. trailing cables
- H01B7/041—Flexible cables, conductors, or cords, e.g. trailing cables attached to mobile objects, e.g. portable tools, elevators, mining equipment, hoisting cables
Landscapes
- Insulated Conductors (AREA)
- Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
Abstract
Description
Die Erfindung bezieht sich auf eine flexible elektrische Leitung gemäß dem Oberbegriff des Patentanspruchs 1.The invention relates to a flexible electrical line according to the preamble of
Eine solche Leitung geht aus der
Derartige Leitungen werden beispielsweise zum Verbinden von ortsveränderlichen Geräten, insbesondere von Robotern, mit einer Spannungs- bzw. Signalquelle eingesetzt. Die Leitungen müssen mechanisch belastbar sein, mit einer auf lange Zeit gleichbleibenden Biegefestigkeit. Sie sollen auch in einem weiten Temperaturbereich gut biegbar bleiben, der beispielsweise zwischen -40 °C und +80 °C liegt. Von besonderer Bedeutung für solche Leitungen ist ihre Torsionsfestigkeit, da Roboter mit fortschreitender Technik immer beweglicher werden müssen, damit sie beispielsweise entlang von Fertigungsstraßen hin- und herbewegt werden können. Die Leitungen werden insbesondere dann dauernd in wechselnden Richtungen tordiert. In der Praxis werden Leitungen gefordert, die beispielsweise bis zu fünf Millionen Torsionszyklen Torsionsbelastungen um Winkel von beispielsweise ± 360° und mehr unbeschadet überstehen.Such lines are used for example for connecting mobile devices, in particular robots, with a voltage or signal source. The cables must be mechanically strong, with a constant flexural strength for a long time. They should remain well bendable in a wide temperature range, for example, between -40 ° C and +80 ° C. Of particular importance to such conduits is their torsional strength as robots must become more and more mobile as technology advances so that they can be moved back and forth along production lines, for example. The lines are especially then constantly twisted in changing directions. In practice, cables are required, for example, survive up to five million torsional cycles torsional loads by angles of, for example, ± 360 ° and more unscathed.
Die bekannte Leitung nach der eingangs erwähnten
Der Erfindung liegt die Aufgabe zugrunde, die eingangs geschilderte Leitung so zu gestalten, daß sie eine erhöhte Torsionsfestigkeit hat.The invention has for its object to make the line initially described so that it has an increased torsional strength.
Diese Aufgabe wird gemäß der kennzeichnenden Merkmalen des Patentsanspruchs 1 gelöst.This object is achieved according to the characterizing features of
Wesentliches Element dieser Leitung ist der gleitfähig beschichtete, elastisch komprimierbare und zugfeste Kern, durch welchen Biegbarkeit und Torsionsfestigkeit der Leitung auf Dauer sichergestellt sind. Die gute Biegbarkeit der Leitung wird durch das aus Kunststoff bestehende zugfeste Element unterstützt. Die elastisch komprimierbare Hülle des Kerns gestattet eine Verlagerung bzw. ein Ausweichen der Verseilelemente, wenn dieselben beim Verdrehen der Leitung gegen den Kern gedrückt werden. Da die Verseilelemente außerdem wegen der Gleitschicht des Kerns leicht in axialer Richtung auf demselben gleiten können, kann eine Beschädigung derselben auch nach vielen Torsions- und Biegezyklen mit hoher Sicherheit ausgeschlossen werden.Essential element of this line is the lubricious coated, elastically compressible and tensile core, through which flexibility and torsional strength of the line are ensured in the long term. The good flexibility of the line is supported by the existing plastic tensile element. The elastically compressible sheath of the core allows a displacement of the stranding elements when they are pressed against the core during rotation of the line. In addition, since the stranding members can easily slide on the same in the axial direction because of the sliding layer of the core, damage thereof can be excluded even after many torsional and bending cycles with high safety.
Ausführungsbeispiele des Erfindungsgegenstandes sind in den Zeichnungen dargestellt.Embodiments of the subject invention are illustrated in the drawings.
Es zeigen:
-
Fig. 1 in schematischer Darstellung einen Querschnitt durch eine Leitung nach der Erfindung. -
Fig. 2 ein Element der Leitung in vergrößerter Darstellung. -
Fig. 3 die Leitung nachFig. 1 in ergänzter Ausführungsform. -
Fig. 4 eine weitere Ausführungsform der Leitung nach der Erfindung.
-
Fig. 1 in a schematic representation of a cross section through a conduit according to the invention. -
Fig. 2 an element of the line in an enlarged view. -
Fig. 3 the line afterFig. 1 in a supplemented embodiment. -
Fig. 4 a further embodiment of the conduit according to the invention.
In
Der Kern K hat gemäß
Die Hülle 2 des Kerns K ist von einer Gleitschicht 8 umgeben, deren Material gute Gleiteigenschaften gegenüber den Verseilelementen 3 bis 5 hat. Die solche Gleitschicht 8 besteht aus Materialien auf Basis von Polytetrafluorethylen (PTFE). Ein entsprechendes, in flüssiger Form vorliegendes Material, in dem PTFE-Nanopartikel enthalten sind, kann beispielsweise rundum auf die Hülle 2 aufgespritzt oder im Tauchverfahren aufgebracht werden. Die so erzeugte Gleitschicht 8 kann anschließend in einer beispielsweise mit Infrarotstrahlern ausgerüsteten Heizstrecke thermisch nachbehandelt werden. Sie haftet gut an der Hülle 2 und hat eine mit Vorteil zwischen 5 µm und 25 µm liegende Dicke.The
Als Gleitschicht 8 kann auch eine Folie aus PTFE mit einer Dicke von mindestens 25 µm lückenlos um die Hülle 2 herumgewickelt werden. Eine solche Folie besteht mit Vorteil aus geschäumtem PTFE, und zwar vorzugsweise aus einem ungesinterten PTFE niedriger Dichte.As a sliding layer 8, a film of PTFE with a thickness of at least 25 microns can be wrapped around the
Die Gleitschicht 8 ist so ausgeführt und um den Kern K herum angeordnet, daß die elastische Verformbarkeit der Hülle 2 nicht beeinträchtigt wird. Andererseits kann die Gleitschicht 8 allen Formänderungen der Hülle 2 des Kerns K ohne Probleme folgen.The sliding layer 8 is designed and arranged around the core K around, that the elastic deformability of the
Die Leitung nach der Erfindung kann gemäß
Es ist sinnvoll, für den Gesamtschirm 9 eine im wesentlichen kreisrunde Auflagefläche um die Seele der Leitung herum zu erzeugen. Dazu kann um die Verseilelemente und Füllelemente 3 bis 6, gegebenenfalls nach vorheriger Bandierung, eine Schutzhülle 10 herumgeformt werden, die elastisch komprimierbar ist und mit Vorteil aus den gleichen Materialien wie die Hülle 2 besteht. Die Schutzhülle 10 ist vorzugsweise wieder von einer dünnen, der Übersichtlichkeit halber nicht mit dargestellten Gleitschicht umgeben, auf welcher der Gesamtschirm 9 beim Tordieren der Leitung gut gleiten kann. Sie ist mit Vorteil ebenso wie die Gleitschicht 8 des Kerns K aufgebaut. Über dem Gesamtschirm 9 ist der Mantel 7 aus Isoliermaterial angebracht.It is useful for the
Die Leitung nach der Erfindung weist in bevorzugter Ausführungsform mehr als zwei Adern auf. Sie kann gemäß
Claims (9)
- A flexible electrical line for moveable loads, which comprises at least two conductors consisting of an electrical wire and a surrounding insulation which are stranding elements and are stranded around a core which comprises a tension proof element made of plastic that is surrounded by a jacket made of an insulating material which is provided with longitudinally extending depressions in which the stranding elements are positioned in mounting position and which are surrounded by a common sheath of insulating material, characterized in- that the jacket (2) of the core (K) comprises a smooth thermoplastic elastomer or silicone or rubber as a material which is elastic permanently and compressible and- that the jacket (2) is surrounded by a gliding layer (8) which comprises a material on the basis of polytetrafluorethylene which has good gliding properties with respect to the stranding elements (3,4,5).
- A line according to claim 1, characterized in that the gliding layer (8) is applied to the jacket (2) by spraying or dip moulding with a thickness of layer of at least 5 µm.
- A line according to claim 1, characterized in that a foil of polytetrafluorethylene having a thickness of at least 25 µm is wound without interruption around the jacket (2).
- A line according to claim 3, characterized in that the foil consists of foamed, not sintered polytetrafluorethylene of low density.
- A line according to one of the claims 1 to 4, characterized in that a protecting cover (10) of an elastically compressible material is applied around the center consisting of core (K) and stranding elements.
- A line according to claim 5, characterized in that a foil of polytetrafluorethylene serving as a gliding layer is applied around the protecting cover (10).
- A line according to one of the claims 1 to 6, characterized in that a common screen (9) is provided which surrounds the center consisting of core (K) and stranding elements (3,4,5) as well if needed the protecting cover (10) with gliding layer.
- A line according to claim 7, characterized in that the common screen (9) is a strand made from tinned or nickel plated, copper plated steel wires.
- A line according to claim 7, characterized in that the common screen (9) is a braid made from tinned or nickel plated, copper plated steel wires.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP07290849A EP2019394B1 (en) | 2007-07-04 | 2007-07-04 | Flexible electric cable |
DE502007004019T DE502007004019D1 (en) | 2007-07-04 | 2007-07-04 | Flexible electrical cable |
AT07290849T ATE470226T1 (en) | 2007-07-04 | 2007-07-04 | FLEXIBLE ELECTRICAL CABLE |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP07290849A EP2019394B1 (en) | 2007-07-04 | 2007-07-04 | Flexible electric cable |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2019394A1 EP2019394A1 (en) | 2009-01-28 |
EP2019394B1 true EP2019394B1 (en) | 2010-06-02 |
Family
ID=38669854
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07290849A Not-in-force EP2019394B1 (en) | 2007-07-04 | 2007-07-04 | Flexible electric cable |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2019394B1 (en) |
AT (1) | ATE470226T1 (en) |
DE (1) | DE502007004019D1 (en) |
Families Citing this family (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202007012165U1 (en) * | 2007-08-31 | 2007-11-22 | Nexans | Flexible electrical cable |
CN102667966B (en) * | 2009-11-27 | 2014-12-31 | 阿克海底公司 | Vulcanised power umbilical |
HUE058001T2 (en) | 2013-12-20 | 2022-06-28 | Leoni Kabel Gmbh | Hybrid cable and use of such a hybrid cable |
CN103854784B (en) * | 2014-02-24 | 2016-03-09 | 安徽华联电缆集团有限公司 | A kind of flame-proof heat-resistant fire-resistant high-resiliency control cables |
CN103886979A (en) * | 2014-02-25 | 2014-06-25 | 安徽怡和电缆有限公司 | Polyethylene insulation instrument signal cable |
CN104715827A (en) * | 2015-02-27 | 2015-06-17 | 安徽华天电缆有限公司 | High-temperature resistant shielding flexible cable |
CN104810081A (en) * | 2015-04-28 | 2015-07-29 | 无锡鑫宏业特塑线缆有限公司 | Multi-protection low-smoke zero-halogen high-flame-retardancy direct-current cable for rail transit |
CN105070358A (en) * | 2015-08-14 | 2015-11-18 | 昆山信昌电线电缆有限公司 | High flexibility wear resisting flame retardation industrial chain cable |
CN106205791A (en) * | 2016-08-30 | 2016-12-07 | 无锡江南电缆有限公司 | A kind of improved machine people's cable |
CN109243676A (en) * | 2018-09-28 | 2019-01-18 | 新宇电缆集团股份有限公司 | A kind of high soft antitorque robot cable |
CN109411117A (en) * | 2018-11-27 | 2019-03-01 | 天津亿鑫通科技股份有限公司 | A kind of super soft twist resistant cable of Halogen and preparation method thereof |
DE202020102564U1 (en) | 2020-05-06 | 2020-05-28 | Offcon GmbH | Arrangement with torsion connections |
DE102020112329A1 (en) | 2020-05-06 | 2021-11-11 | Offcon GmbH | Arrangement with torsion connections |
CN117198622A (en) * | 2023-09-14 | 2023-12-08 | 安徽埃克森科技集团有限公司 | Robot cable |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3636621C2 (en) * | 1986-10-28 | 1995-03-02 | Eilentropp Kg | Highly flexible electrical cable or corresponding line |
DE19914924A1 (en) * | 1999-04-01 | 2000-10-05 | Alcatel Sa | Flexible electrical power line |
DE10162739A1 (en) * | 2001-12-20 | 2003-07-03 | Nexans | Flexible electrical wire |
-
2007
- 2007-07-04 EP EP07290849A patent/EP2019394B1/en not_active Not-in-force
- 2007-07-04 AT AT07290849T patent/ATE470226T1/en active
- 2007-07-04 DE DE502007004019T patent/DE502007004019D1/en active Active
Also Published As
Publication number | Publication date |
---|---|
EP2019394A1 (en) | 2009-01-28 |
DE502007004019D1 (en) | 2010-07-15 |
ATE470226T1 (en) | 2010-06-15 |
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