EP1753847B1 - Lubricating grease having a high water-resistance - Google Patents
Lubricating grease having a high water-resistance Download PDFInfo
- Publication number
- EP1753847B1 EP1753847B1 EP05701058.9A EP05701058A EP1753847B1 EP 1753847 B1 EP1753847 B1 EP 1753847B1 EP 05701058 A EP05701058 A EP 05701058A EP 1753847 B1 EP1753847 B1 EP 1753847B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- weight
- lubricating grease
- polymeric structure
- meth
- carbon atoms
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 0 *C(C(*)=O)=CN Chemical compound *C(C(*)=O)=CN 0.000 description 2
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/06—Mixtures of thickeners and additives
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M145/00—Lubricating compositions characterised by the additive being a macromolecular compound containing oxygen
- C10M145/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M145/10—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate
- C10M145/12—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate monocarboxylic
- C10M145/14—Acrylate; Methacrylate
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M151/00—Lubricating compositions characterised by the additive being a macromolecular compound containing sulfur, selenium or tellurium
- C10M151/02—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M153/00—Lubricating compositions characterised by the additive being a macromolecular compound containing phosphorus
- C10M153/02—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
- C10M2203/1006—Petroleum or coal fractions, e.g. tars, solvents, bitumen used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/125—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
- C10M2207/128—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids containing hydroxy groups; Ethers thereof
- C10M2207/1285—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids containing hydroxy groups; Ethers thereof used as thickening agents
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/14—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to carbon atoms of six-membered aromatic rings
- C10M2207/144—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to carbon atoms of six-membered aromatic rings containing hydroxy groups
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/08—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate type
- C10M2209/084—Acrylate; Methacrylate
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/06—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to carbon atoms of six-membered aromatic rings
- C10M2215/064—Di- and triaryl amines
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/04—Molecular weight; Molecular weight distribution
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/26—Waterproofing or water resistance
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/10—Semi-solids; greasy
Definitions
- the present invention relates to grease having high water resistance.
- Greases are known per se and are widely used. Greases, hereinafter also referred to as “fats", are solid to semi-liquid substances which are formed by dispersion of a thickening agent in a liquid lubricant. Other additives (additives) that impart special properties may be included.
- the basic consistency of a fat is determined by the combination of base fluid and thickening agent.
- the base liquid is usually a base oil customary in the lubricant industry, e.g. Mineral oil, synthetic oil or vegetable oil.
- thickening agents are very often, but not exclusively, simple metal soaps used. Furthermore, but more rarely, complex metal soaps, organically modified clay (bentonite) or polyurea are used. Physically, the thickening agents form the solid phase of the dispersion and thus determine, in addition to the base oil, decisively the physical / mechanical properties of the grease, such as low-temperature behavior, water resistance, dropping point or oil separation behavior.
- the different combinations of base oil and thickening agent are known to the expert and determine the range of application of the grease in technical application.
- the material can be used to make grease-like compositions.
- the composition consists of a mixture of oxidized polyethylene and a complexing agent selected from at least divalent metal salts, fatty acids and metal complexes.
- U.S. 3,705,853, Fau et al., Sept. 23, 1970 describes a grease consisting of a paraffinic mineral oil, a calcium complex soap thickener and an organic terpolymer consisting of 65% ethylene, 5% ester comonomer and 0.01-3% acidic comonomer with a melt index between 0.5 and 200.
- the fats have better water resistance, measured by the water wash test according to ASTM D 1264.
- U.S. 4,877,557, Kaneshige et al., Oct. 31, 1989 describes a lubricant composition containing a synthetic lubricating oil, a wear protection additive and a liquid, modified copolymer of ethylene and alpha-olefin having a number average molecular weight between 300 and 12,000 g / mol.
- U.S. 5,116,522, Brown et al, Aug. 23, 1989 describes a lubricant composition consisting of ethylene copolymers, a lubricating oil, a thickener and a viscosity index improver.
- the ethylene copolymer is a polymer of isobutylene or a copolymer of ethylene, butylene, or isobutylene with a C3 to C30 olefin.
- the viscosity index improver copolymers consisting of 60-90% of ethylene and 40-10% of vinyl acetate, alkyl acrylates or alkyl methacrylates are used.
- the composition has very good high temperature adhesion and low temperature softening.
- EP 806,469 and U.S. 5,858,934, Wiggins et al, May 8, 1996 describe an improved biodegradable grease composition from a natural base or synthetic triglyceride based base oil, a performance additive consisting of an alkylphenol, a benzotriazole or an aromatic amine, and a thickening agent comprising the reaction product of a metal based material and a carboxylic acid or its ester.
- the grease may also contain viscosity modifier, pour point improver or the combination of both. The nature of the viscosity modifier or pour point improver will not be discussed.
- US 2,577,706 discloses a lubricant containing a major portion of a grease consisting essentially of a lubricating oil, the organic acid alkali metal salt as a thickener, and a small amount of polymeric compound sufficient to enhance the emulsification of the grease in water; Compound saponifiable repeat units selected from carboxyl and carboxylic acid ester groups, of which 10% to 60% are saponified by metals selected from alkali and alkaline earth metals.
- the addition of polymers to lubricating greases determines certain physical parameters, e.g. improved rheological properties or the water resistance of fats.
- certain physical parameters e.g. improved rheological properties or the water resistance of fats.
- the improvement of a property, such as the water resistance should not be associated with an excessive deterioration of other properties, such as handleability or homogeneity.
- the greases should have a particularly high water resistance, an excellent consistency and a high homogeneity.
- Another object may be seen to provide greases having improved temperature characteristics.
- the properties should be improved at low temperatures.
- the greases should be able to be used over a particularly wide temperature range.
- the greases should be able to be produced inexpensively.
- the production should be possible on an industrial scale without the need for new or structurally complex systems.
- the greases of the invention include polymeric structural improvers. These polymers generally result in an improvement in water resistance. It is believed that these polymers physico-chemical interaction with the thickening agents, for example the Soap molecules enter, without this being a limitation.
- Mixtures from which the polymeric structure improvers are obtainable may contain 0 to 40% by weight, especially 0.5 to 20% by weight, based on the weight of the monomer compositions for the preparation of the polymeric structure improvers, of at least one (meth) acrylate of the formula (I) included wherein R represents hydrogen or methyl, R 1 represents a linear or branched alkyl radical having 1 to 5 carbon atoms.
- (meth) acrylates include methacrylates and acrylates as well as mixtures of both. These monomers are well known.
- the alkyl radical may be linear, cyclic or branched.
- component a) examples include (meth) acrylates derived from saturated alcohols, such as methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, iso-propyl (meth) acrylate, n Butyl (meth) acrylate, tert-butyl (meth) acrylate and pentyl (meth) acrylate; Cycloalkyl (meth) acrylates such as cyclopentyl (meth) acrylate; (Meth) acrylates derived from unsaturated alcohols, such as 2-propynyl (meth) acrylate, allyl (meth) acrylate and vinyl (meth) acrylate.
- saturated alcohols such as methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, iso-propyl (meth) acrylate, n But
- compositions to be polymerized for the preparation of preferred polymeric structural improvers contain from 40 to 99.99% by weight, in particular 55 to 95% by weight, based on the weight of the monomer compositions for the preparation of the polymeric structure improvers, of at least one (meth) acrylate of the formula (II) wherein R represents hydrogen or methyl, R 2 represents a linear or branched alkyl radical having 6 to 30 carbon atoms.
- acrylates derived from saturated alcohols, such as hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, heptyl (meth) acrylate, 2-tert-butylheptyl (meth) acrylate, octyl (meth) acrylate, 3-iso-propylheptyl (meth) acrylate, nonyl (meth) acrylate, decyl (meth) acrylate, undecyl (meth) acrylate, 5-methylundecyl (meth) acrylate, dodecyl (meth) acrylate, 2-methyldodecyl (meth) acrylate, Tridecyl (meth) acrylate, 5-methyltridecyl (meth) acrylate, tetradecyl (meth) acrylate, pentadecyl (meth) acrylate, hexyl (meth)
- oleyl (meth) acrylate For example, oleyl (meth) acrylate; Cycloalkyl (meth) acrylates, such as 3-vinylcyclohexyl (meth) acrylate, cyclohexyl (meth) acrylate, bornyl (meth) acrylate.
- the (meth) acrylates with a long-chain alcohol radical in particular the compounds according to component (b), can be, for example, by Reacting of (meth) acrylates and / or the corresponding acids with long-chain fatty alcohols obtained, which generally produces a mixture of esters, such as (meth) acrylates with different long-chain alcohol residues.
- These fatty alcohols include Oxo Alcohol® 7911 and Oxo Alcohol® 7900, Oxo Alcohol® 1100 from Monsanto; Alphanol® 79 from ICI; Nafol® 1620, Alfol® 610 and Alfol® 810 from Sasol; Epal® 610 and Epal® 810 from Ethyl Corporation; Linevol® 79, Linevol® 911 and Dobanol® 25L from Shell AG; Lial 125 from Sasol; Dehydad® and Lorol® grades from Cognis.
- the mixture for preparing preferred polymeric structural improvers comprises at least 60% by weight, preferably at least 70% by weight, based on the weight of the monomer compositions for the preparation of the polymeric structure improvers, of monomers of formula (II).
- the methacrylates are preferred over the acrylates.
- the proportion of the (meth) acrylates having 6 to 15 carbon atoms in the alcohol moiety is in the range of 20 to 95 wt .-%, based on the weight of the monomer composition for the preparation of the polymeric structure improvers.
- the proportion of (meth) acrylates having 16 to 30 carbon atoms in the alcohol residue is preferably in the range of 0.5 to 60 wt .-%, based on the weight of the monomer composition for the preparation of the polymeric structure improvers.
- Component c) of the composition to be used for the preparation of preferred polymeric structure improvers comprises, in particular, monomers comprising acid groups or salts thereof.
- Preferred salts are, in particular, the alkali metal salts, such as, for example, the lithium, sodium and / or potassium salts; the alkaline earth metal salts, such as the calcium and / or barium salts, as well as the aluminum salts and the ammonium salts.
- the alkali metal salts such as, for example, the lithium, sodium and / or potassium salts
- the alkaline earth metal salts such as the calcium and / or barium salts, as well as the aluminum salts and the ammonium salts.
- the proportion of components c) is generally 0.01 to 5 wt .-%, preferably 0.1 to 5 wt .-% and particularly preferably 0.5 to 5 wt .-%, based on the weight of the monomer compositions for the preparation the polymeric structural improver.
- These compounds can generally be copolymerized with the monomers according to component a), b) and d).
- These include, inter alia, ethylenically unsaturated compounds such as vinylsulfonic acid, vinylphosphonic acid, acrylic acid, methacrylic acid, fumaric acid, monoesters of fumaric acid, wherein the alcohol radical may generally comprise 1 to 30 carbon atoms, maleic acid, monoesters of maleic acid, the alcohol radical being generally 1 to 30 Carbon atoms, vinyl benzoic acid and sulfonated styrenes such as styrenesulfonic acid.
- the from salts derived from these acids in particular the alkali metal, alkaline earth metal and / or aluminum salts.
- Component d) of the composition to be used for the preparation of preferred polymeric structure improvers comprises, in particular, ethylenically unsaturated monomers which can be copolymerized with the monomers according to components a) to c).
- compositions for preparing preferred structure improvers comprise comonomers according to component d) which can be represented by the formula (IV), wherein R is independently hydrogen or methyl, R 9 is independently a 2 to 1000 carbon group comprising at least one heteroatom, X is independently a sulfur or oxygen atom or a group of formula NR 10 , wherein R 10 is independently hydrogen or a group of 1 to 20 carbon atoms and n represents an integer greater than or equal to 3.
- the radical R 9 represents a group comprising 2 to 1000, in particular 2 to 100, preferably 2 to 20 carbon atoms.
- the term "2 to 1000 carbon group” denotes radicals of organic compounds having 2 to 1000 carbon atoms. It includes aromatic and heteroaromatic groups as well as alkyl, cycloalkyl, alkoxy, cycloalkoxy, alkenyl, alkanoyl, alkoxycarbonyl and heteroaliphatic groups.
- the groups mentioned can be branched or unbranched. Furthermore, these groups may have conventional substituents.
- Substituents are, for example, linear and branched alkyl groups having 1 to 6 carbon atoms, such as, for example, methyl, ethyl, propyl, butyl, pentyl, 2-methylbutyl or hexyl; Cycloalkyl groups such as cyclopentyl and cyclohexyl; aromatic groups, such as phenyl or naphthyl; Amino groups, ether groups, ester groups and halides.
- aromatic groups are radicals of mononuclear or polynuclear aromatic compounds having preferably 6 to 20, in particular 6 to 12, carbon atoms.
- Heteroaromatic groups denote aryl radicals in which at least one CH group has been replaced by N and / or at least two adjacent CH groups have been replaced by S, NH or O, heteroaromatic groups having from 3 to 19 carbon atoms.
- Preferred aromatic or heteroaromatic groups according to the invention are derived from benzene, naphthalene, biphenyl, diphenyl ether, diphenylmethane, diphenyldimethylmethane, bisphenone, diphenylsulfone, thiophene, furan, pyrrole, thiazole, oxazole, imidazole, isothiazole, isoxazole, pyrazole, 1,3,4-oxadiazole , 2,5-diphenyl-1,3,4-oxadiazole, 1,3,4-thiadiazole, 1,3,4-triazole, 2,5-diphenyl-1,3,4-triazole, 1,2,5 -Triphenyl-1,3,4-triazole, 1,2,4-oxadiazole, 1,2,4-thiadiazole, 1,2,4-triazole, 1,2,3-triazole, 1,2,3,4 Tetrazole, benzo [b] thiophene
- the preferred alkyl groups include the methyl, ethyl, propyl, isopropyl, 1-butyl, 2-butyl, 2-methylpropyl, tert-butyl, pentyl, 2-methylbutyl, 1,1- Dimethylpropyl, hexyl, heptyl, octyl, 1,1,3,3-tetramethylbutyl, nonyl, 1-decyl, 2-decyl, undecyl, dodecyl, pentadecyl and the eicosyl group.
- Preferred cycloalkyl groups include the cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, and cyclooctyl groups, optionally substituted with branched or unbranched alkyl groups.
- Preferred alkenyl groups include the vinyl, allyl, 2-methyl-2-propene, 2-butenyl, 2-pentenyl, 2-decenyl and 2-eicosenyl groups.
- the preferred alkynyl groups include the ethynyl, propargyl, 2-methyl-2-propyne, 2-butynyl, 2-pentynyl and 2-decynyl groups.
- Preferred alkanoyl groups include the formyl, acetyl, propionyl, 2-methylpropionyl, butyryl, valeroyl, pivaloyl, hexanoyl, decanoyl and dodecanoyl groups.
- the preferred alkoxycarbonyl groups include the methoxycarbonyl, ethoxycarbonyl, propoxycarbonyl, butoxycarbonyl, tert-butoxycarbonyl, hexyloxycarbonyl, 2-methylhexyloxycarbonyl, decyloxycarbonyl or dodecyloxycarbonyl group.
- the preferred alkoxy groups include alkoxy groups whose hydrocarbon radical is one of the aforementioned preferred alkyl groups.
- Preferred cycloalkoxy groups include cycloalkoxy groups whose hydrocarbon radical is one of the aforementioned preferred cycloalkyl groups.
- the preferred heteroatoms contained in R 10 include, among others, oxygen, nitrogen, sulfur, boron, silicon and phosphorus.
- the radical R 8 in formula (IV) has at least one group of the formula -OH or -NR 10 R 10 , in which R 10 independently comprises hydrogen or a group having 1 to 20 carbon atoms.
- the group X in formula (IV) can be represented by the formula NH.
- the number ratio of heteroatoms to carbon atoms in the radical R 9 of the formula (IV) can be within a wide range. This ratio is preferably in the range from 1: 1 to 1:10, in particular 1: 1 to 1: 5 and particularly preferably 1: 2 to 1: 4.
- the residue R 9 of the formula (IV) comprises 2 to 1000 carbon atoms. In a particular aspect, R 9 has at most 10 carbon atoms.
- the particularly preferred comonomers include, inter alia, hydroxyalkyl (meth) acrylates, such as 3-hydroxypropyl methacrylate, 3,4-dihydroxybutyl, 2-hydroxyethyl methacrylate, 2-hydroxypropyl methacrylate, 2,5-dimethyl-1,6-hexanediol (meth) acrylate, 1,10-decanediol (meth) acrylate; carbonyl-containing methacrylates, such as 2-carboxyethyl methacrylate, Carboxymethylmethacrylat, oxazolidinylethyl, N- (methacryloyloxy) formamide, Acetonylmethacrylat, N-methacryloylmorpholine, N-methacryloyl-2-pyrrolidinone, N- (2-methacryloyloxyethyl) -2-pyrrolidinone, N- (3-methacryloyloxypropyl) -2
- the ethoxylated (meth) acrylates can be obtained, for example, by transesterification of alkyl (meth) acrylates with ethoxylated alcohols, which more preferably have from 1 to 20, in particular from 2 to 8, ethoxy groups.
- the hydrophobic radical of the ethoxylated alcohols may preferably comprise 1 to 40, in particular 4 to 22, carbon atoms, it being possible to use both linear and branched alcohol radicals.
- the ethoxylated (meth) acrylates have an OH end group.
- ethoxylates which can be used for the preparation of ethoxylated (meth) acrylates are ethers of the Lutensol® A brands, in particular Lutensol® A 3 N, Lutensol® A 4 N, Lutensol® A 7 N and Lutensol® A 8 N, ethers of the Lutensol® TO brands, in particular Lutensol® TO 2, Lutensol® TO 3, Lutensol® TO 5, Lutensol® TO 6, Lutensol® TO 65, Lutensol® TO 69, Lutensol® TO 7, Lutensol® TO 79 , Lutensol® 8 and Lutensol® 89, ethers of the Lutensol® AO brands, in particular Lutensol® AO 3, Lutensol® AO 4, Lutensol® AO 5, Lutensol® AO 6, Lutensol® AO 7, Lutensol® AO 79, Lutensol® AO 8 and Lutensol® AO 89, ethers of the Lutensol® ON brands, in particular Lutensol® ON
- aminoalkyl (meth) acrylates and aminoalkyl (meth) acrylamides for example, N- (3-dimethylaminopropyl) methacrylamide (DMAPMAM), and hydroxyalkyl (meth) acrylates, for example, 2-hydroxyethyl methacrylate (HEMA) are particularly preferred.
- DMAPMAM N- (3-dimethylaminopropyl) methacrylamide
- HEMA 2-hydroxyethyl methacrylate
- Very particularly preferred mixtures for the preparation of the polymeric structure improvers comprise methyl methacrylate, butyl methacrylate, lauryl methacrylate, stearyl methacrylate and / or styrene.
- the preferred polymeric structural improvers generally have a molecular weight in the range of 10,000 to 1,000,000 g / mol, preferably in the range of 15 * 10 3 to 500 * 10 3 g / mol, and more preferably in the range of 20 * 10 3 to 300 * 10 3 g / mol, without this being a limitation. These values are based on the weight average molecular weight of the polydisperse polymers in the composition. This size can be determined by gel permeation chromatography in a known manner.
- polymeric structural improvers from the compositions described above is known per se.
- ATRP atom transfer radical polymerization
- RAFT reversible addition fragmentation chain transfer
- azo initiators well known in the art, such as AIBN and 1,1-azobiscyclohexanecarbonitrile, and peroxy compounds such as methyl ethyl ketone peroxide, acetylacetone peroxide, dilauryl peroxide, tert-butyl per-2-ethylhexanoate, ketone peroxide, tert-butyl peroctoate, methyl isobutyl ketone peroxide, cyclohexanone peroxide, Dibenzoyl peroxide, tert-butyl peroxybenzoate, tert-butyl peroxyisopropyl carbonate, 2,5-bis (2-ethylhexanoylperoxy) -2,5-dimethylhexane, tert-butylperoxy-2-ethylhexanoate, tert-butylperoxy-3,5,5 trimethylhexanoate, dicum
- the ATRP method is known per se. It is believed that this is a "living" radical polymerization without any limitation to the description of the mechanism.
- a transition metal compound is reacted with a compound having a transferable atomic group.
- the transferable atomic group is transferred to the transition metal compound, whereby the metal is oxidized.
- This reaction forms a radical that adds to ethylenic groups.
- the transfer of the atomic group to the transition metal compound is reversible so that the atomic group is re-transferred to the growing polymer chain, forming a controlled polymerization system. Accordingly, the structure of the polymer, the molecular weight and the molecular weight distribution can be controlled.
- polymers according to the invention can also be obtained, for example, by RAFT methods. This method is for example in WO 98/01478 which is expressly referred to for purposes of the disclosure.
- the polymerization can be carried out at atmospheric pressure, lower or higher pressure.
- the polymerization temperature is not critical. In general, however, it is in the range of -20 ° - 200 ° C, preferably 0 ° - 130 ° C and particularly preferably 60 ° - 120 ° C.
- the polymerization can be carried out with or without solvent.
- the term of the solvent is to be understood here broadly.
- the polymerization is carried out in a nonpolar solvent.
- nonpolar solvent include hydrocarbon solvents such as aromatic solvents such as toluene, benzene and xylene, saturated hydrocarbons such as cyclohexane, heptane, octane, nonane, decane, dodecane, which may also be branched.
- hydrocarbon solvents such as aromatic solvents such as toluene, benzene and xylene, saturated hydrocarbons such as cyclohexane, heptane, octane, nonane, decane, dodecane, which may also be branched.
- solvents can be used individually or as a mixture.
- Particularly preferred solvents are mineral oils, natural oils and synthetic oils and mixtures thereof. Of these, mineral oils are most preferred.
- the polymeric structural improvers may be random copolymers.
- the polymeric structural improver is present in the grease in an amount in the range of 0.1 to 10 wt.%, More preferably 0.5 to 5 wt.%, Based on the total weight.
- the lubricating oils contained in the lubricating greases of the invention include, in particular, mineral oils, synthetic oils and natural oils.
- Mineral oils are known per se and commercially available. They are generally obtained from petroleum or crude oil by distillation and / or refining and, if appropriate, further purification and refining processes, the term "mineral oil” in particular falling to the relatively high-boiling fractions of crude oil or crude oil. In general, the boiling point of mineral oil is higher than 200 ° C, preferably higher than 300 ° C, at 5000 Pa. The production by smoldering of shale oil, coking of hard coal, distillation under exclusion of lignite and hydration of coal or lignite is also possible. To a small extent, mineral oils are also produced from raw materials of plant origin (eg from jojoba, rapeseed) or animal (eg claw oil) of origin. Accordingly, mineral oils, depending on the origin of different proportions of aromatic, cyclic, branched and linear hydrocarbons.
- mineral oils depending on the origin of different proportions of aromatic, cyclic, branched and linear hydrocarbons.
- paraffin-based, naphthenic and aromatic fractions in crude oils or mineral oils, the terms paraffin-based fraction being longer-chain or highly branched isoalkanes and naphthenic fraction being cycloalkanes.
- mineral oils depending on their origin and refinement, have different proportions of n-alkanes, isoalkanes with a low degree of branching, so-called monomethyl-branched paraffins, and compounds with heteroatoms, in particular O, N and / or S, which are attributed to polar properties ,
- the assignment is difficult because individual alkane molecules have both long-chain branched groups and cycloalkane groups and may have aromatic moieties.
- the assignment can be made, for example, according to DIN 51 378. Polar proportions may also be determined according to ASTM D 2007.
- the proportion of n-alkanes in preferred mineral oils is less than 3 wt .-%, the proportion of O, N and / or S-containing compounds less than 6 wt .-%.
- the proportion of aromatics and monomethyl branched paraffins is generally in the range of 0 to 40 wt .-%.
- mineral oil mainly comprises naphthenic and paraffinic alkanes, which generally have more than 13, preferably more than 18 and most preferably more than 20 carbon atoms.
- the proportion of these compounds is generally ⁇ 60 wt .-%, preferably ⁇ 80 wt .-%, without this being a restriction.
- a preferred mineral oil contains from 0.5 to 30% by weight of aromatic fractions, from 15 to 40% by weight of naphthenic fractions, from 35 to 80% by weight of paraffinic fractions, up to 3% by weight of n-alkanes and 0.05% to 5 wt .-% polar compounds, each based on the total weight of the mineral oil.
- Synthetic oils include, but are not limited to, organic esters such as diesters and polyesters, polyalkylene glycols, polyethers, synthetic hydrocarbons, especially polyolefins, of which polyalphaolefins (PAO) are preferred, silicone oils and perfluoroalkyl ethers. They are usually slightly more expensive than the mineral oils, but have advantages in terms of their performance.
- Natural oils are animal or vegetable oils, such as claw oils or jojoba oils.
- lubricating oils can also be used as mixtures and are often commercially available.
- the grease comprises 69.9 to 98.9 wt .-%, in particular 75 to 95 wt .-% lubricating oil, based on the total weight.
- the thickening agents contained in the lubricating greases according to the invention are known per se in the art and can be obtained commercially. These are among others in Ullmann's Encyclopedia of Industrial Chemistry, Sixth Edition, Vol. 20, 200, Wiley, ISBN 3-527-30385-5 , in T. Mang and W. Dresel, Lubricants and Lubrication, 2001, Wiley, ISBN 3-527-29536-4 , and Wilfried J. Bartz et al, greases, expert Verl., 2000, ISBN 3-8169-1533-7 , These include in particular soap thickeners, inorganic thickeners and polymeric thickeners.
- the soap thickeners generally comprise at least one metal component and at least one carboxylic acid anion component.
- the usual metal components include in particular the alkali metals such as lithium, sodium and potassium, the alkaline earth metals such as calcium or barium and aluminum.
- the carboxylic acid anion component generally comprises anions derived from long chain carboxylic acids, many of which have from 6 to 30 carbon atoms. These include, in particular, stearic acid, 12-hydroxystearic acid, octadecanoic acid, eicosanoic acid and hexadecanoic acid.
- carboxylic acid anion component may include anions derived from short chain carboxylic acids having 1 to 6 carbon atoms or from aromatic carboxylic acids. These include in particular acetic acid, propanoic acid and butanoic acid and benzoic acid.
- the soap thickeners can be used as such in the process to produce a dispersion comprising a fatty structure. Furthermore, these can also be prepared in situ from the corresponding acids or their derivatives, for example their esters, as well as basic metal compounds.
- esters having a short-chain alcohol radical with 1 to 6 Carbon atoms for example the methyl, ethyl, propyl and / or butyl esters are preferred.
- the preferred basic compounds include, in particular, the oxides, hydroxides and carbonates of the abovementioned metals.
- Preferred soap thickeners include lithium 12-hydroxystearate, lithium complex soaps, aluminum complex soaps, and calcium complex soaps.
- the basic compounds for the preparation of the soaps can be added in an excess or deficiency, resulting in under- or overbased compounds.
- inorganic thickening agents can be used. These include in particular organophilic clays, which may be derived from bentonite, and silica gel.
- polymeric thickeners can be used. These include polyureas as well as thermoplastic powders such as polytetrafluoroethylene and fluoroethylene propylene.
- the lubricating grease preferably comprises 0.01 to 30% by weight, more preferably 0.2 to 15% by weight and most preferably 0.5 to 10% by weight of thickener, based on the total weight.
- the weight ratio of lubricating oil to thickener in the grease is generally in the range of 100: 1 to 100: 30, preferably 100: 2 to 100: 25, especially 100: 5 to 100: 15.
- the grease according to the invention may contain further additives and additives.
- additives include, but are not limited to, viscosity index improvers, antioxidants, antiaging agents, anti-wear agents, corrosion inhibitors, detergents, dispersants, EP additives, friction modifiers, dyes, fragrances, metal deactivators, and / or demulsifiers.
- a lubricating grease according to the invention has a water resistance of 1 to 50%, particularly preferably in the range of 5 to 35%.
- the cone penetration of preferred greases is in the range of 175 to 385 dmm, more preferably in the range of 220 dmm to 340 dmm.
- the water resistance can be determined according to ASTM D 4049.
- the cone penetration can be measured according to ASTM D 1403.
- special greases can be used at very low temperatures.
- the greases can be used below a temperature of 0 ° C, more preferably of -10 ° C.
- preferred lubricating greases can also be used at high temperatures of at least 50.degree. C., particularly preferably at least 90.degree.
- the grease structure or grease matrix is generated by physico-chemical processes.
- a metal soap is produced from precursors in a first stage.
- metal soap molecules are generated by reaction of the corresponding starting materials in the base oil.
- the metal soap molecules are present as fine crystals. This level is optional as it is not necessary by choosing appropriate precursors.
- the addition of the polymeric structure improvers can be done before, during or after the patterning phase.
- the polymeric structure improver may first be prepared in a mineral oil. Subsequently, a thickener, or precursors for the preparation of the thickener, are added to the resulting mixture.
- the polymeric structural improver may be added after the patterning phase, for example, to a grease.
- the polymeric structural enhancer is added in a liquid at 25 ° C composition of a dispersion having a fatty structure.
- fat structure is known in the art, and this structure may be termed spongy. This structure of the dispersion can be detected for example by microscopic images, wherein the lubricating oil is kept in a thickener.
- composition can be both a dispersion and a solution. Accordingly, these compositions have at least one liquid medium.
- Particularly preferred media include, in particular lubricating oils, which can also be used for the preparation of the dispersion, which comprises at least one thickener and at least one lubricating oil.
- Liquid media for dispersing or dissolving the polymeric structural improvers described above are known per se, which media should be compatible with the dispersion comprising at least one thickener and at least one lubricating oil.
- Compatibility means the miscibility of the medium with the dispersion, which comprises at least one thickener and at least one lubricating oil.
- the composition having at least one polymeric structural improver liquid at 25 ° C has a viscosity at 25 ° C in the range of 0.01 mm 2 / s to 100000 mm 2 / s, preferably 0.1 mm 2 / s up to 20000 mm 2 / s and more preferably from 1 mm 2 / s to 10000 mm 2 / s according to DIN 51562 on.
- the concentration of the polymeric structure improver in the liquid composition at 25 ° C is preferably in the range of 1 to 99% by weight, more preferably in the range of 5 to 89% by weight, and most preferably in the range of 10 to 80% by weight. %, based on the total weight of the composition.
- the ratio of the weight of the dispersion to the weight of the 25 ° C liquid composition comprising at least one polymeric structure improver is preferably in the range of 100: 1 to 1: 1, more preferably in the range of 50: 1 to 5: 1 and most preferably in the range of 25: 1 to 10: 1.
- composition which is liquid at 25 ° C. can be added inter alia during a mechanical phase following the structure-forming phase.
- the liquid composition at 25 ° C can be added to a finished grease after the mechanical phase.
- a large amount of a simple grease can be prepared, which can then be adapted in a further step to the particular needs of the end customer by the addition of the liquid at 25 ° C composition, which may contain other additives , As a result, a particularly economical production of small amounts of special greases is possible.
- the water resistance can be improved by at least 30%, more preferably by at least 50% and most preferably by at least 70%, based on the water resistance of the dispersion to which the liquid composition at 25 ° C is added become.
- the dispersion comprising the fatty structure and the composition which is liquid at 25 ° C. are substantially biodegradable.
- this is measured according to RAL-ZU 64.
- composition comprising the fat structure at 25 ° C.
- generally known methods include, but are not limited to, stirring, mixing, kneading, rolling and / or homogenizing.
- the temperature at which the dispersion comprising the fat structure at 25 ° C. is added is not critical per se. At a high temperature, the liquid composition at 25 ° C is often easier to incorporate in the dispersion. However, the fat structure must be stable at the addition temperature.
- the composition which is liquid at 25 ° C is added at a temperature to the dispersion comprising the fatty structure which is below the dropping point of the dispersion prior to the addition of the liquid composition.
- the dropping point can be determined according to ASTM D 2265.
- composition which is liquid at 25 ° C. is particularly preferably added at a temperature to the dispersion comprising fatty structure, which is at least 40 ° C., very particularly preferably at least 60 ° C., below the dropping point of the dispersion before the addition of the liquid composition.
- the composition which is liquid at 25 ° C. can be added at a temperature in the range from 0 ° C. to 75 ° C., in particular in the range from 25 ° C. to 70 ° C.
- KV 100, KV 40 kinematic viscosity, measured according to DIN 51562 at 100 ° C and 40 ° C
- the polymer solutions described in the example are measured in a 150 N measuring oil, the data in () shows the polymer concentration used.
- [ ⁇ ] denotes the intrinsic viscosity, measured according to DIN ISO 16281, Part 6.
- the kettle is opened and the resulting fat is homogenized at least twice by a three-roll mill and filled into a bucket.
- IP 50 Cone penetration
- IP 50 unworked: 285 dmm, after 60 movements 288 dmm (NLGI grade 2), after 100060 movements: 317 dmm.
- Drop point (ASTM D566): 197.7 ° C Water Wash Out (ASTM D 1264): 7.5% Water Spray Off (ASTM D 4049): 33.8%
- Example 1 was essentially repeated, but no solution was incorporated. The data obtained are shown in Table 1.
- Example 1 was substantially repeated except that a solution comprising 50% by weight of polymers without acid groups obtained according to Preparation Example 2 and comprising a lubricating oil was incorporated.
- the data obtained are shown in Table 1.
- Table 1 Cone penetration after 60 movements Dropping point water resistance Improvement related to the source fat Ex. 1 291 197 ° C 20% 41% Comp. 1 288 198 ° C 34% - Comp. 2 279 198 ° C 27% 21%
- Example 2 was essentially repeated, but no solution was incorporated. The data obtained are shown in Table 2.
- Example 2 was substantially repeated, incorporating 40 g of the dispersion comprising 50% by weight of polymers with acid groups obtained according to Preparation Example 1 and a lubricating oil into 960 g of Grease from F & S Mannheim. The data obtained are shown in Table 2.
- Example 2 was substantially repeated except that 10 g of a solution comprising 50% by weight of polymers without acid groups obtained in Preparation Example 2 and a lubricating oil was incorporated. The data obtained are shown in Table 2.
- Example 3 was substantially repeated except that 20 g of a solution comprising 50% by weight of polymers without acid groups obtained according to Preparation Example 2 and a lubricating oil were incorporated in 980 g of F & S grease.
- the data obtained are shown in Table 2.
- Table 2 Cone penetration after 60 movements Dropping point water resistance Improvement related to the source fat Ex. 2 291 182 ° C 20% 68% Comp. 3 251 186 ° C 62% - Ex. 3 294 185 ° C 11% 82% Comp. 4 - 188 ° C 40% 35% Comp. 5 - 183 ° C 28% 55%
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Lubricants (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Description
Die vorliegende Erfindung betrifft Schmierfett mit hoher Wasserresistenz.The present invention relates to grease having high water resistance.
Schmierfette sind an sich bekannt und werden vielfach eingesetzt.
Schmierfette, im Folgenden auch als "Fette" bezeichnet, sind feste bis halbflüssige Stoffe, die durch Dispersion eines Eindickungsmittels in einem flüssigen Schmierstoff entstehen. Andere Zusatzstoffe (Additive), die besondere Eigenschaften verleihen, dürfen enthalten sein.Greases are known per se and are widely used.
Greases, hereinafter also referred to as "fats", are solid to semi-liquid substances which are formed by dispersion of a thickening agent in a liquid lubricant. Other additives (additives) that impart special properties may be included.
Die grundlegende Konsistenz eines Fettes wird von der Kombination aus Grundflüssigkeit und Dickungsmittel bestimmt. Die Grundflüssigkeit ist in der Regel ein in der Schmierstoffindustrie übliches Grundöl, z.B. Mineralöl, Syntheseöl oder Pflanzenöl.The basic consistency of a fat is determined by the combination of base fluid and thickening agent. The base liquid is usually a base oil customary in the lubricant industry, e.g. Mineral oil, synthetic oil or vegetable oil.
Als Dickungsmittel kommen sehr häufig, jedoch nicht ausschließlich, einfache Metallseifen zum Einsatz. Weiterhin, jedoch seltener, werden komplexe Metallseifen, organisch modifizierter Ton (Bentonit) oder Polyharnstoff verwendet. Physikalisch gesehen bilden die Dickungsmittel die feste Phase der Dispersion und bestimmen damit, neben dem Grundöl, entscheidend die physikalisch/mechanischen Eigenschaften des Fettes, wie z.B. Tieftemperaturverhalten, Wasserbeständigkeit, Tropfpunkt, oder Ölabscheideverhalten.
Die unterschiedlichen Kombinationen aus Grundöl und Dickungsmittel sind dem Experten bekannt und bestimmen den Einsatzbereich des Fettes in der technischen Anwendung.As thickening agents are very often, but not exclusively, simple metal soaps used. Furthermore, but more rarely, complex metal soaps, organically modified clay (bentonite) or polyurea are used. Physically, the thickening agents form the solid phase of the dispersion and thus determine, in addition to the base oil, decisively the physical / mechanical properties of the grease, such as low-temperature behavior, water resistance, dropping point or oil separation behavior.
The different combinations of base oil and thickening agent are known to the expert and determine the range of application of the grease in technical application.
In letzter Zeit finden neben den bekannten Dickungsmitteln häufiger Polymere Verwendung. Diese bewirken neben einer Erhöhung der Viskosität des Grundöls (Wirkung als Verdicker) häufig auch eine Veränderung der Struktur des anorganischen Dickungsmittels (Wirkung als Struktur-Modifizierer).
Die Wirkung von Polymeren als Verdicker oder Viskositäts-Index-Verbesserer ist in der Schmierstoffindustrie bei Grundölen, z.B. Mineralölen, Syntheseölen oder Pflanzenölen schon lange etabliert und Stand der Technik. Der Einsatz von Polymeren und deren Wirkung in Fetten ist jedoch relativ neu und nur mit wenigen Beispielen aus der Literatur belegt.Recently, more polymers are used in addition to the known thickening agents. These cause in addition to an increase in the viscosity of Base oil (effect as a thickener) often also a change in the structure of the inorganic thickener (effect as a structure modifier).
The effect of polymers as thickeners or viscosity index improvers has long been established in the lubricant industry in base oils, for example mineral oils, synthetic oils or vegetable oils, and is the state of the art. However, the use of polymers and their action in fats is relatively new and has been proven only with a few examples from the literature.
Auf die Natur des Viskositäts-Modifizierers oder des Stockpunktverbesserers wird nicht näher eingegangen.
The nature of the viscosity modifier or pour point improver will not be discussed.
Generell ist die Verwendung von nicht funktionalisierten, rein polyolefinischen Polymeren in der Literatur hinlänglich beschrieben, z.B. für Polyisobutylene (PIBs) in
Die Verwendung von reaktiv veränderten Copolymeren auf der Basis von Olefin-Copolymeren (OCPs) blieb bisher auf wenige Beispiele beschränkt und ist unter anderem in
Gemäß dem zuvor dargelegten Stand der Technik werden durch die Zugabe von Polymeren zu Schmierfetten bestimmte physikalische Parameter, z.B. rheologische Eigenschaften oder die Wasserresistenz der Fette verbessert. Andererseits ist festzuhalten, dass ein permanentes Bedürfnis besteht, diese Eigenschaften weiter zu verbessern. Hierbei gilt es insbesondere, ein besseres Eigenschaftsprofil zu erzielen. Hierbei sollte die Verbesserung einer Eigenschaft, wie beispielsweise die Wasserresistenz nicht mit einer allzu starken Verschlechterung anderer Eigenschaften, wie beispielsweise der Handhabbarkeit oder der Homogenität verbunden sein.According to the prior art set forth above, the addition of polymers to lubricating greases determines certain physical parameters, e.g. improved rheological properties or the water resistance of fats. On the other hand, it should be noted that there is a continuing need to further improve these properties. In particular, it is important to achieve a better property profile. In this case, the improvement of a property, such as the water resistance should not be associated with an excessive deterioration of other properties, such as handleability or homogeneity.
Insbesondere sollten die Schmierfette eine besonders hohe Wasserresistenz, eine ausgezeichnete Konsistenz sowie eine hohe Homogenität aufweisen.In particular, the greases should have a particularly high water resistance, an excellent consistency and a high homogeneity.
Eine weitere Aufgabe kann darin gesehen werden Schmierfette mit verbesserten Temperatureigenschaften zur Verfügung zu stellen. So sollten insbesondere die Eigenschaften bei tiefen Temperaturen verbessert werden. Des Weiteren sollten die Schmierfette über einen besonders breiten Temperaturbereich eingesetzt werden können.Another object may be seen to provide greases having improved temperature characteristics. In particular, the properties should be improved at low temperatures. Furthermore, the greases should be able to be used over a particularly wide temperature range.
Mithin war es eine Aufgabe der vorliegenden Erfindung ein Schmierfett mit einer besonders hohen Homogenität zu schaffen.Thus, it was an object of the present invention to provide a grease with a particularly high homogeneity.
Des Weiteren sollten die Schmierfette kostengünstig hergestellt werden können. Hierbei sollte die Produktion großtechnisch erfolgen können, ohne dass hierzu neue oder konstruktiv aufwendige Anlagen benötigt werden.Furthermore, the greases should be able to be produced inexpensively. Here, the production should be possible on an industrial scale without the need for new or structurally complex systems.
Gelöst werden diese sowie weitere nicht explizit genannten Aufgaben, die jedoch aus den hierin einleitend diskutierten Zusammenhängen ohne weiteres ableitbar oder erschließbar sind, durch Schmierfette mit allen Merkmalen des Patentanspruchs 1. Zweckmäßige Abwandlungen der erfindungsgemäßen Schmierfette werden in den auf Anspruch 1 rückbezogenen Unteransprüchen unter Schutz gestellt. Hinsichtlich des Verfahrens zur Herstellung sowie der Verwendung liefern die Ansprüche 10 und 13 eine Lösung der zugrundeliegenden Aufgabe.These and other objects which are not explicitly mentioned, but which are readily derivable or deducible from the contexts discussed hereinbelow, are solved by greases having all the features of patent claim 1. Advantageous modifications of the greases according to the invention are protected in the subclaims referring back to claim 1 , With regard to the method of manufacture and use, claims 10 and 13 provide a solution to the underlying problem.
Dadurch, dass ein Schmierfett, das mindestens ein Verdickungsmittel und mindestens ein Schmieröl umfasst, mindestens einen polymeren Strukturverbesserer enthält, der durch Polymerisation von Monomerenzusammensetzungen erhalten werden kann, die aus
- a) 0 bis 40 Gew.-%, bezogen auf das Gewicht der Monomerenzusammensetzungen zur Herstellung der polymeren Strukturverbesserer, mindestens eines (Meth)acrylats der Formel (I)
- b) 40 bis 99,99 Gew.-%, bezogen auf das Gewicht der Monomerenzusammensetzungen zur Herstellung der polymeren Strukturverbesserer, mindestens eines (Meth)acrylats der Formel (II)
- c) 0,01 bis 5 Gew.-%, bezogen auf das Gewicht der Monomerenzusammensetzungen zur Herstellung der polymeren Strukturverbesserer, Säuregruppen umfassende Monomere, wobei mindestens ein Teil der Monomere gemäß Komponente c) mindestens eine Carboxylgruppe umfasst,
- d) 0 bis 59,99 Gew.-%, bezogen auf das Gewicht der Monomerenzusammensetzungen zur Herstellung der polymeren Strukturverbesserer, Comonomer besteht, und das Schmierfett 0,1 bis 10 Gew. % polymerer Strukturverbesserer umfasst, gelingt es auf nicht ohne Weiteres vorhersehbare Weise Schmierfette zur Verfügung zu stellen, die verbesserte Eigenschaften aufweisen.
- a) 0 to 40% by weight, based on the weight of the monomer compositions for the preparation of the polymeric structure improvers, of at least one (meth) acrylate of the formula (I)
- b) from 40 to 99.99% by weight, based on the weight of the monomer compositions for the preparation of the polymeric structure improvers, of at least one (meth) acrylate of the formula (II)
- c) from 0.01 to 5% by weight, based on the weight of the monomer compositions for the preparation of the polymeric structure improvers, of monomers comprising acid groups, where at least a portion of the monomers according to component c) comprises at least one carboxyl group,
- d) 0 to 59.99 wt .-%, based on the weight of the monomer compositions for the preparation of the polymeric structure improver, comonomer, and the grease comprises 0.1 to 10 wt.% Of polymeric structure improvers, it is possible in a not easily predictable manner To provide greases having improved properties.
Zugleich lassen sich durch die erfindungsgemäßen Schmierfette eine Reihe weiterer Vorteile erzielen. Hierzu gehören unter anderem:
- ➢ Die erfindungsgemäßen Schmierfette weisen eine sehr hohe Wasserresistenz auf.
- ➢ Die erfindungsgemäßen Schmierfette zeigen eine gute Homogenität. Hierbei ist die Konsistenz des Schmierfetts in einem weiten Bereich einstellbar.
- ➢ Die erfindungsgemäßen Schmierfette weisen sehr gute Temperatureigenschaften auf. So können die erfindungsgemäßen Schmierfette über einen besonders breiten Temperaturbereich eingesetzt werden. Darüber hinaus sind die Eigenschaften bei tiefen Temperaturen hervorragend.
- ➢ Des Weiteren können die erfindungsgemäßen Schmierfette nachträglich durch Modifikation von bekannten Schmierfetten hergestellt werden, wobei einem bekannten Fett ein polymerer Strukturverbesserer zugegeben wird. Hierdurch können insbesondere hohe Lagerkosten vermieden werden. Des Weiteren kann auf Kundenwünsche schnell reagiert werden. Hierbei verändert sich die Konsistenz des Schmierfetts nur geringfügig, wohingegen die Wasserresistenz stark zunimmt.
- ➢ Die Schmierfette der vorliegenden Erfindung können besonders leicht und einfach hergestellt werden. Hierbei können übliche, großtechnische Anlagen eingesetzt werden.
- ➢ Des Weiteren können in den Verfahren zur Herstellung der Schmierfette insbesondere kommerziell erhältliche Komponenten eingesetzt werden.
- ➢ The greases of the invention have a very high water resistance.
- ➢ The greases according to the invention show good homogeneity. Here, the consistency of the grease is adjustable in a wide range.
- ➢ The lubricating greases according to the invention have very good temperature properties. Thus, the greases according to the invention can be used over a particularly wide temperature range. In addition, the properties are excellent at low temperatures.
- ➢ Furthermore, the greases according to the invention can be prepared subsequently by modification of known greases, wherein a polymeric structure improver is added to a known grease. As a result, in particular high storage costs can be avoided. Furthermore, it can react quickly to customer requests. Here, the consistency of the grease changes only slightly, whereas the water resistance increases greatly.
- ➢ The greases of the present invention can be produced particularly easily and simply. Here, conventional, large-scale systems can be used.
- ➢ In addition, commercially available components can be used in particular in the processes for producing the lubricating greases.
Die erfindungsgemäßen Schmierfette umfassen polymere Strukturverbesserer. Diese Polymere führen im allgemeinen zu einer Verbesserung der Wasserresistenz. Hierbei wird angenommen, dass diese Polymere physikalisch-chemische Wechselwirkung mit den Verdickungsmitteln, beispielsweise den Seifenmolekülen eingehen, ohne dass hierdurch eine Beschränkung erfolgen soll.The greases of the invention include polymeric structural improvers. These polymers generally result in an improvement in water resistance. It is believed that these polymers physico-chemical interaction with the thickening agents, for example the Soap molecules enter, without this being a limitation.
Mischungen, aus denen die polymeren Strukturverbesserer erhältlich sind, können 0 bis 40 Gew.-%, insbesondere 0,5 bis 20 Gew.-%, bezogen auf das Gewicht der Monomerenzusammensetzungen zur Herstellung der polymeren Strukturverbesserer, mindestens eines (Meth)acrylats der Formel (I) enthalten
Der Ausdruck (Meth)acrylate umfaßt Methacrylate und Acrylate sowie Mischungen aus beiden. Diese Monomere sind weithin bekannt. Hierbei kann der Alkylrest linear, cyclisch oder verzweigt sein.The term (meth) acrylates include methacrylates and acrylates as well as mixtures of both. These monomers are well known. Here, the alkyl radical may be linear, cyclic or branched.
Beispiele für Komponente a) sind unter anderem (Meth)acrylate, die sich von gesättigten Alkoholen ableiten, wie Methyl(meth)acrylat, Ethyl(meth)acrylat, n-Propyl(meth)acrylat, iso-Propyl(meth)acrylat, n-Butyl(meth)acrylat, tert-Butyl(meth)acrylat und Pentyl(meth)acrylat;
Cycloalkyl(meth)acrylate, wie Cyclopentyl(meth)acrylat;
(Meth)acrylate, die sich von ungesättigten Alkoholen ableiten, wie 2-Propinyl(meth)acrylat, Allyl(meth)acrylat und Vinyl(meth)acrylat.Examples of component a) include (meth) acrylates derived from saturated alcohols, such as methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, iso-propyl (meth) acrylate, n Butyl (meth) acrylate, tert-butyl (meth) acrylate and pentyl (meth) acrylate;
Cycloalkyl (meth) acrylates such as cyclopentyl (meth) acrylate;
(Meth) acrylates derived from unsaturated alcohols, such as 2-propynyl (meth) acrylate, allyl (meth) acrylate and vinyl (meth) acrylate.
Als weiteren Bestandteil enthalten die zur Herstellung bevorzugter polymeren Strukturverbesserer zu polymerisierenden Zusammensetzungen 40 bis 99,99 Gew.-%, insbesondere 55 bis 95 Gew.-%, bezogen auf das Gewicht der Monomerenzusammensetzungen zur Herstellung der polymeren Strukturverbesserer, mindestens eines (Meth)acrylats der Formel (II)
Zu diesen gehören unter anderem
(Meth)acrylate, die sich von gesättigten Alkoholen ableiten, wie Hexyl(meth)acrylat, 2-Ethylhexyl(meth)acrylat, Heptyl(meth)acrylat, 2-tert.-Butylheptyl(meth)acrylat, Octyl(meth)acrylat, 3-iso-Propylheptyl(meth)acrylat, Nonyl(meth)acrylat, Decyl(meth)acrylat, Undecyl(meth)acrylat, 5-Methylundecyl(meth)acrylat, Dodecyl(meth)acrylat, 2-Methyldodecyl(meth)acrylat, Tridecyl(meth)acrylat, 5-Methyltridecyl(meth)acrylat, Tetradecyl(meth)acrylat, Pentadecyl(meth)acrylat, Hexadecyl(meth)acrylat, 2-Methylhexadecyl(meth)acrylat, Heptadecyl(meth)acrylat, 5-iso-Propylheptadecyl(meth)acrylat, 4-tert.-Butyloctadecyl(meth)acrylat, 5-Ethyloctadecyl(meth)acrylat, 3-iso-Propyloctadecyl(meth)acrylat, Octadecyl(meth)acrylat, Nonadecyl(meth)acrylat, Eicosyl(meth)acrylat, Cetyleicosyl(meth)acrylat, Stearyleicosyl(meth)acrylat, Docosyl(meth)acrylat und/oder Eicosyltetratriacontyl(meth)acrylat;
Cycloalkyl(meth)acrylate, wie 2,4,5-Tri-t-butyl-3-Vinylcyclohexyl(meth)acrylat, 2,3,4,5-Tetra-t-butylcyclohexyl(meth)acrylat;
(Meth)acrylate, die sich von ungesättigten Alkoholen ableiten, wie z. B. Oleyl(meth)acrylat;
Cycloalkyl(meth)acrylate, wie 3-Vinylcyclohexyl(meth)acrylat, Cyclohexyl(meth)acrylat, Bornyl(meth)acrylat.These include, among others
(Meth) acrylates derived from saturated alcohols, such as hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, heptyl (meth) acrylate, 2-tert-butylheptyl (meth) acrylate, octyl (meth) acrylate, 3-iso-propylheptyl (meth) acrylate, nonyl (meth) acrylate, decyl (meth) acrylate, undecyl (meth) acrylate, 5-methylundecyl (meth) acrylate, dodecyl (meth) acrylate, 2-methyldodecyl (meth) acrylate, Tridecyl (meth) acrylate, 5-methyltridecyl (meth) acrylate, tetradecyl (meth) acrylate, pentadecyl (meth) acrylate, hexadecyl (meth) acrylate, 2-methylhexadecyl (meth) acrylate, heptadecyl (meth) acrylate, 5-iso Propylheptadecyl (meth) acrylate, 4-tert-butyloctadecyl (meth) acrylate, 5-ethyloctadecyl (meth) acrylate, 3-iso-propyloctadecyl (meth) acrylate, octadecyl (meth) acrylate, nonadecyl (meth) acrylate, eicosyl (meth ) acrylate, cetyleicosyl (meth) acrylate, stearyl eicosyl (meth) acrylate, docosyl (meth) acrylate and / or eicosyl tetratriacontyl (meth) acrylate;
Cycloalkyl (meth) acrylates such as 2,4,5-tri-t-butyl-3-vinylcyclohexyl (meth) acrylate, 2,3,4,5-tetra-t-butylcyclohexyl (meth) acrylate;
(Meth) acrylates derived from unsaturated alcohols, such as. For example, oleyl (meth) acrylate;
Cycloalkyl (meth) acrylates, such as 3-vinylcyclohexyl (meth) acrylate, cyclohexyl (meth) acrylate, bornyl (meth) acrylate.
Die (Meth)acrylate mit langkettigem Alkoholrest, insbesondere die Verbindungen gemäß Komponente (b), lassen sich beispielsweise durch Umsetzen von (Meth)acrylaten und/oder den entsprechenden Säuren mit langkettigen Fettalkoholen erhalten, wobei im allgemeinen eine Mischung von Estern, wie beispielsweise (Meth)acrylaten mit verschieden langkettigen Alkoholresten entsteht. Zu diesen Fettalkoholen gehören unter anderem Oxo Alcohol® 7911 und Oxo Alcohol® 7900, Oxo Alcohol® 1100 von Monsanto; Alphanol® 79 von ICI; Nafol® 1620, Alfol® 610 und Alfol® 810 von Sasol; Epal® 610 und Epal® 810 von Ethyl Corporation; Linevol® 79, Linevol® 911 und Dobanol® 25L von Shell AG; Lial 125 von Sasol; Dehydad®- und Lorol®-Typen von Cognis.The (meth) acrylates with a long-chain alcohol radical, in particular the compounds according to component (b), can be, for example, by Reacting of (meth) acrylates and / or the corresponding acids with long-chain fatty alcohols obtained, which generally produces a mixture of esters, such as (meth) acrylates with different long-chain alcohol residues. These fatty alcohols include Oxo Alcohol® 7911 and Oxo Alcohol® 7900, Oxo Alcohol® 1100 from Monsanto; Alphanol® 79 from ICI; Nafol® 1620, Alfol® 610 and Alfol® 810 from Sasol; Epal® 610 and Epal® 810 from Ethyl Corporation; Linevol® 79, Linevol® 911 and Dobanol® 25L from Shell AG; Lial 125 from Sasol; Dehydad® and Lorol® grades from Cognis.
Gemäß einem besonderen Aspekt der vorliegenden Erfindung weist die Mischung zur Herstellung bevorzugter polymeren Strukturverbesserer mindestens 60 Gew.-%, vorzugsweise mindestens 70 Gew.-%, bezogen auf das Gewicht der Monomerenzusammensetzungen zur Herstellung der polymeren Strukturverbesserer, Monomere gemäß Formel (II) auf.According to a particular aspect of the present invention, the mixture for preparing preferred polymeric structural improvers comprises at least 60% by weight, preferably at least 70% by weight, based on the weight of the monomer compositions for the preparation of the polymeric structure improvers, of monomers of formula (II).
Im allgemeinen sind die Methacrylate gegenüber den Acrylaten bevorzugt.In general, the methacrylates are preferred over the acrylates.
Gemäß einem besonderen Aspekt der vorliegenden Erfindung werden vorzugsweise Mischungen von langkettigen Alkyl(meth)acrylaten gemäß Komponente b) eingesetzt, wobei die Mischungen mindestens ein (Meth)acrylat mit 6 bis 15 Kohlenstoffatomen im Alkoholrest sowie mindestens ein (Meth)acrylat mit 16 bis 30 Kohlenstoffatomen im Alkoholrest aufweisen. Vorzugsweise liegt der Anteil der (Meth)acrylate mit 6 bis 15 Kohlenstoffatomen im Alkoholrest im Bereich von 20 bis 95 Gew.-%, bezogen auf das Gewicht der Monomerenzusammensetzung zur Herstellung der polymeren Strukturverbesserer. Der Anteil der (Meth)acrylate mit 16 bis 30 Kohlenstoffatomen im Alkoholrest liegt vorzugsweise im Bereich von 0,5 bis 60 Gew.-%, bezogen auf das Gewicht der Monomerenzusammensetzung zur Herstellung der polymeren Strukturverbesserer.According to a particular aspect of the present invention, preference is given to using mixtures of long-chain alkyl (meth) acrylates according to component b), the mixtures comprising at least one (meth) acrylate having 6 to 15 carbon atoms in the alcohol radical and at least one (meth) acrylate having 16 to 30 Have carbon atoms in the alcohol radical. Preferably, the proportion of the (meth) acrylates having 6 to 15 carbon atoms in the alcohol moiety is in the range of 20 to 95 wt .-%, based on the weight of the monomer composition for the preparation of the polymeric structure improvers. The proportion of (meth) acrylates having 16 to 30 carbon atoms in the alcohol residue is preferably in the range of 0.5 to 60 wt .-%, based on the weight of the monomer composition for the preparation of the polymeric structure improvers.
Die Komponente c) der zur Herstellung bevorzugter polymeren Strukturverbesserer zu verwendenden Zusammensetzung umfasst insbesondere Säuregruppen umfassende Monomere oder deren Salze.Component c) of the composition to be used for the preparation of preferred polymeric structure improvers comprises, in particular, monomers comprising acid groups or salts thereof.
Bevorzugte Salze sind insbesondere die Alkalimetallsalze, wie beispielsweise die Lithium-, Natrium- und/oder Kaliumsalze; die Erdalkalimetallsalze, wie beispielsweise die Calcium- und/oder Bariumsalze sowie die Aluminiumsalze und die Ammoniumsalze.Preferred salts are, in particular, the alkali metal salts, such as, for example, the lithium, sodium and / or potassium salts; the alkaline earth metal salts, such as the calcium and / or barium salts, as well as the aluminum salts and the ammonium salts.
Der Anteil der Komponenten c) beträgt im allgemeinen 0,01 bis 5 Gew.-%, vorzugsweise 0,1 bis 5 Gew.-% und besonders bevorzugt 0,5 bis 5 Gew.-%, bezogen auf das Gewicht der Monomerenzusammensetzungen zur Herstellung der polymeren Strukturverbesserer.The proportion of components c) is generally 0.01 to 5 wt .-%, preferably 0.1 to 5 wt .-% and particularly preferably 0.5 to 5 wt .-%, based on the weight of the monomer compositions for the preparation the polymeric structural improver.
Säuregruppen umfassende Monomere sind in der Fachwelt bekannt. Diese lassen sich vielfach durch die Formel (III) darstellen
R5 und R6 unabhängig ausgewählt aus der Gruppe bestehend aus Wasserstoff, Halogen (vorzugsweise Fluor oder Chlor), Alkylgruppen mit 1 bis 6 Kohlenstoffatomen und COOR7, worin R7 unabhängig Wasserstoff, ein Alkalimetall, eine Ammoniumgruppe mit bis zu 20 Kohlenstoffatomen oder eine Alkylgruppe mit 1 bis 40 Kohlenstoffatomen ist worin R7 Wasserstoff, ein ein Alkalimetall, ein Erdalkalimetall und/oder Aluminium oder eine Alkylgruppe mit 1 bis 40 Kohlenstoffatomen ist, sind, oder R5 und R6 können zusammen eine Gruppe der Formel (CH2)n' bilden, welche mit 1 bis 2n' Halogenatomen oder C1 bis C4 Alkylgruppen substituiert sein kann, oder der Formel C(=O)-Y-C(=O) bilden, wobei n' von 2 bis 6, vorzugsweise 3 oder 4 ist und Y NR8, S oder O, vorzugsweise O sein kann, wobei R8 Wasserstoff, lineare oder verzweigte Alkyl-oder Arylgruppen mit 1 bis 20 Kohlenstoffatomen ist; wobei zumindest 2 der Reste R3, R4, R5 und R6 Wasserstoff oder Halogen sind und mindestens einer der Reste R3, R4, R5 und R6 mindestens eine Gruppe der Formel -COOM, , worin M Wasserstoff darstellt, umfasst.Acid group-containing monomers are known in the art. These can often be represented by the formula (III)
R 5 and R 6 are independently selected from the group consisting of hydrogen, halogen (preferably fluoro or chloro), alkyl groups of 1 to 6 carbon atoms, and COOR 7 wherein R 7 is independently hydrogen, an alkali metal, an ammonium group of up to 20 carbon atoms, or a Wherein R 7 is hydrogen, an alkali metal, an alkaline earth metal and / or aluminum or an alkyl group having from 1 to 40 carbon atoms, or R 5 and R 6 may together represent a group of the formula (CH 2 ) n ' , which may be substituted by 1 to 2n' halogen atoms or C 1 to C 4 alkyl groups, or of the formula C (= O) -YC (= O), where n 'is from 2 to 6, preferably 3 or 4 and Y may be NR 8 , S or O, preferably O, wherein R 8 is hydrogen, linear or branched alkyl or aryl groups of 1 to 20 carbon atoms; where at least 2 of the radicals R 3 , R 4 , R 5 and R 6 are hydrogen or halogen and at least one of the radicals R 3 , R 4 , R 5 and R 6 is at least one group of the formula -COOM, in which M is hydrogen, includes.
Diese Verbindungen lassen sich im Allgemeinen mit den Monomeren gemäß Komponente a), b) und d) copolymerisieren. Hierzu gehören unter anderem ethylenisch ungesättigte Verbindungen, wie beispielsweise Vinylsulfonsäure, Vinylphosphonsäure, Acrylsäure, Methacrylsäure, Fumarsäure, Monoester der Fumarsäure, wobei der Alkohlrest im allgemeinen 1 bis 30 Kohlenstoffatome umfassen kann, Maleinsäure, Monoester der Maleinsäure, wobei der Alkohlrest im allgemeinen 1 bis 30 Kohlenstoffatome umfassen kann, Vinylbenzoesäure und sulfonierte Styrole, wie Styrolsulfonsäure. Des Weiteren können die von diesen Säuren abgeleiteten Salze, insbesondere die Alkalimetall-, Erdalkalimetall- und/oder Aluminiumsalze eingesetzt werden.These compounds can generally be copolymerized with the monomers according to component a), b) and d). These include, inter alia, ethylenically unsaturated compounds such as vinylsulfonic acid, vinylphosphonic acid, acrylic acid, methacrylic acid, fumaric acid, monoesters of fumaric acid, wherein the alcohol radical may generally comprise 1 to 30 carbon atoms, maleic acid, monoesters of maleic acid, the alcohol radical being generally 1 to 30 Carbon atoms, vinyl benzoic acid and sulfonated styrenes such as styrenesulfonic acid. Furthermore, the from salts derived from these acids, in particular the alkali metal, alkaline earth metal and / or aluminum salts.
Die Komponente d) der zur Herstellung bevorzugter polymeren Strukturverbesserer zu verwendenden Zusammensetzung umfasst insbesondere ethylenisch ungesättigte Monomere, die sich mit den Monomeren gemäß den Komponenten a) bis c) copolymerisieren lassen.Component d) of the composition to be used for the preparation of preferred polymeric structure improvers comprises, in particular, ethylenically unsaturated monomers which can be copolymerized with the monomers according to components a) to c).
Jedoch sind Comonomere zur Polymerisation gemäß der vorliegenden Erfindung besonders geeignet, die der Formel entsprechen:
R3* und R4* unabhängig ausgewählt aus der Gruppe bestehend aus Wasserstoff, Halogen (vorzugsweise Fluor oder Chlor), Alkylgruppen mit 1 bis 6 Kohlenstoffatomen und COOR9*, worin R9* eine Alkylgruppe mit 1 bis 40 Kohlenstoffatomen ist, sind, oder R3* und R4* können zusammen eine Gruppe der Formel (CH2)n' bilden, welche mit 1 bis 2n' Halogenatomen oder C1 bis C4 Alkylgruppen substituiert sein kann, oder der Formel C(=O)-Y*-C(=O) bilden, wobei n' von 2 bis 6, vorzugsweise 3 oder 4 ist und Y* wie zuvor definiert ist; und wobei zumindest 2 der Reste R1*, R2*, R3* und R4* Wasserstoff oder Halogen sind.However, comonomers are particularly suitable for the polymerization according to the present invention, which correspond to the formula:
R 3 * and R 4 * are independently selected from the group consisting of hydrogen, halogen (preferably fluoro or chloro), alkyl groups of 1 to 6 carbon atoms, and COOR 9 * where R 9 * is an alkyl group of 1 to 40 carbon atoms; or R 3 * and R 4 * may together form a group of the formula (CH 2 ) n ' , which may be substituted by 1 to 2n' halogen atoms or C 1 to C 4 alkyl groups, or the formula C (= O) -Y Form * -C (= O) where n 'is from 2 to 6, preferably 3 or 4, and Y * is as previously defined; and wherein at least 2 of the radicals R 1 * , R 2 * , R 3 * and R 4 * are hydrogen or halogen.
Hierzu gehören unter anderem:
- Aryl(meth)acrylate, wie Benzylmethacrylat oder
- Phenylmethacrylat, wobei die Arylreste jeweils unsubstituiert oder bis zu vierfach substituiert sein können;
- Methacrylate von halogenierten Alkoholen, wie
- 2,3-Dibromopropylmethacrylat,
- 4-Bromophenylmethacrylat,
- 1,3-Dichloro-2-propylmethacrylat,
- 2-Bromoethylmethacrylat,
- 2-Iodoethylmethacrylat,
- Chloromethylmethacrylat;
- Vinylhalogenide, wie beispielsweise Vinylchlorid, Vinylfluorid, Vinylidenchlorid und Vinylidenfluorid;
- Vinylester, wie Vinylacetat;
- Styrol, substituierte Styrole mit einem Alkylsubstituenten in der Seitenkette, wie z. B. α-Methylstyrol und α-Ethylstyrol, substituierte Styrole mit einem Alkylsubstitutenten am Ring, wie Vinyltuluol und p-Methylstyrol, halogenierte Styrole, wie beispielsweise Monochlorstyrole, Dichlorstyrole, Tribromstyrole und Tetrabromstyrole;
- Heterocyclische Vinylverbindungen, wie 2-Vinylpyridin, 3-Vinylpyridin, 2-Methyl-5-vinylpyridin, 3-Ethyl-4-vinylpyridin, 2,3-Dimethyl-5-vinylpyridin, Vinylpyrimidin, Vinylpiperidin, 9-Vinylcarbazol, 3-Vinylcarbazol, 4-Vinylcarbazol, 1-Vinylimidazol, 2-Methyl-1-vinylimidazol, N-Vinylpyrrolidon, 2-Vinylpyrrolidon, N-Vinylpyrrolidin, 3-Vinylpyrrolidin, N-Vinylcaprolactam, N-Vinylbutyrolactam, Vinyloxolan, Vinylfuran, Vinylthiophen, Vinylthiolan, Vinylthiazole und hydrierte Vinylthiazole, Vinyloxazole und hydrierte Vinyloxazole;
- Vinyl- und Isoprenylether;
- Maleinsäurederivate, wie beispielsweise die Diester der Maleinsäure, wobei der Alkoholrest im allgemeinen 1 bis 30 Kohlenstoffatome umfassen kann, Maleinsäureanhydrid, Methylmaleinsäureanhydrid, Maleinimid, Methylmaleinimid;
- Fumarsäurederivate, wie beispielsweise die Diester der Fumarsäure, wobei der Alkoholrest im allgemeinen 1 bis 30 Kohlenstoffatome umfassen kann;
- Diene wie beispielsweise Divinylbenzol.
- Aryl (meth) acrylates, such as benzyl methacrylate or
- Phenyl methacrylate, wherein the aryl radicals may each be unsubstituted or substituted up to four times;
- Methacrylates of halogenated alcohols, such as
- 2,3-Dibromopropylmethacrylat,
- 4-Bromophenylmethacrylat,
- 1,3-dichloro-2-propyl,
- 2-Bromoethylmethacrylat,
- 2-Iodoethylmethacrylat,
- Chloromethylmethacrylat;
- Vinyl halides such as vinyl chloride, vinyl fluoride, vinylidene chloride and vinylidene fluoride;
- Vinyl esters, such as vinyl acetate;
- Styrene, substituted styrenes having an alkyl substituent in the side chain, such as. Α-methylstyrene and α-ethylstyrene, substituted styrenes having an alkyl substituent on the ring such as vinyltoluene and p-methylstyrene, halogenated styrenes such as monochlorostyrenes, dichlorostyrenes, tribromostyrenes and tetrabromostyrenes;
- Heterocyclic vinyl compounds, such as 2-vinylpyridine, 3-vinylpyridine, 2-methyl-5-vinylpyridine, 3-ethyl-4-vinylpyridine, 2,3-dimethyl-5-vinylpyridine, vinylpyrimidine, vinylpiperidine, 9-vinylcarbazole, 3-vinylcarbazole, 4-vinylcarbazole, 1-vinylimidazole, 2-methyl-1-vinylimidazole, N-vinylpyrrolidone, 2-vinylpyrrolidone, N-vinylpyrrolidine, 3-vinylpyrrolidine, N-vinylcaprolactam, N-vinylbutyrolactam, vinyloxolane, vinylfuran, vinylthiophene, vinylthiolane, vinylthiazoles and hydrogenated vinylthiazoles, vinyloxazoles and hydrogenated vinyloxazoles;
- Vinyl and isoprenyl ethers;
- Maleic acid derivatives, such as the diesters of maleic acid, wherein the alcohol residue may generally comprise from 1 to 30 carbon atoms, maleic anhydride, methylmaleic anhydride, maleimide, methylmaleimide;
- Fumaric acid derivatives, such as the diesters of fumaric acid, wherein the alcohol residue may generally comprise from 1 to 30 carbon atoms;
- Dienes such as divinylbenzene.
Besonders bevorzugt umfassen die Zusammensetzungen zur Herstellung bevorzugter Strukturverbesserer Comonomere gemäß Komponente d), die durch die Formel (IV) darstellbar sind,
Der Rest R9 stellt eine 2 bis 1000, insbesondere 2 bis 100, vorzugsweise 2 bis 20 Kohlenstoffatome umfassende Gruppe dar. Der Ausdruck "2 bis 1000 Kohlenstoff aufweisende Gruppe" kennzeichnet Reste organischer Verbindungen mit 2 bis 1000 Kohlenstoffatomen. Er umfasst aromatische und heteroaromatische Gruppen sowie Alkyl-, Cycloalkyl-, Alkoxy-, Cycloalkoxy-, Alkenyl-, Alkanoyl-, Alkoxycarbonylgruppen sowie heteroalipatische Gruppen. Dabei können die genannten Gruppen verzweigt oder nicht verzweigt sein. Des weiteren können diese Gruppen übliche Substituenten aufweisen. Substituenten sind beispielsweise lineare und verzweigte Alkylgruppen mit 1 bis 6 Kohlenstoffatome, wie beispielsweise Methyl, Ethyl, Propyl, Butyl, Pentyl, 2-Methylbutyl oder Hexyl; Cycloalkylgruppen, wie beispielsweise Cyclopentyl und Cyclohexyl; aromatische Gruppen, wie Phenyl oder Naphthyl; Aminogruppen, Ethergruppen, Estergruppen sowie Halogenide.The radical R 9 represents a group comprising 2 to 1000, in particular 2 to 100, preferably 2 to 20 carbon atoms. The term "2 to 1000 carbon group" denotes radicals of organic compounds having 2 to 1000 carbon atoms. It includes aromatic and heteroaromatic groups as well as alkyl, cycloalkyl, alkoxy, cycloalkoxy, alkenyl, alkanoyl, alkoxycarbonyl and heteroaliphatic groups. The groups mentioned can be branched or unbranched. Furthermore, these groups may have conventional substituents. Substituents are, for example, linear and branched alkyl groups having 1 to 6 carbon atoms, such as, for example, methyl, ethyl, propyl, butyl, pentyl, 2-methylbutyl or hexyl; Cycloalkyl groups such as cyclopentyl and cyclohexyl; aromatic groups, such as phenyl or naphthyl; Amino groups, ether groups, ester groups and halides.
Erfindungsgemäß bezeichnen aromatische Gruppen Reste ein oder mehrkerniger aromatischer Verbindungen mit vorzugsweise 6 bis 20, insbesondere 6 bis 12 C-Atomen. Heteroaromatische Gruppen kennzeichnen Arylreste, worin mindestens eine CH-Gruppe durch N ersetzt ist und/oder mindestens zwei benachbarte CH-Gruppen durch S, NH oder O ersetzt sind, wobei heteroaromatische Gruppen 3 bis 19 Kohlenstoffatome aufweisen.According to the invention, aromatic groups are radicals of mononuclear or polynuclear aromatic compounds having preferably 6 to 20, in particular 6 to 12, carbon atoms. Heteroaromatic groups denote aryl radicals in which at least one CH group has been replaced by N and / or at least two adjacent CH groups have been replaced by S, NH or O, heteroaromatic groups having from 3 to 19 carbon atoms.
Erfindungsgemäß bevorzugte aromatische oder heteroaromatische Gruppen leiten sich von Benzol, Naphthalin, Biphenyl, Diphenylether, Diphenylmethan, Diphenyldimethylmethan, Bisphenon, Diphenylsulfon, Thiophen, Furan, Pyrrol, Thiazol, Oxazol, Imidazol, Isothiazol, Isoxazol, Pyrazol, 1,3,4-Oxadiazol, 2,5-Diphenyl-1,3,4-oxadiazol, 1,3,4-Thiadiazol, 1,3,4-Triazol, 2,5-Diphenyl-1,3,4-triazol, 1,2,5-Triphenyl-1,3,4-triazol, 1,2,4-Oxadiazol, 1,2,4-Thiadiazol, 1,2,4-Triazol, 1,2,3-Triazol, 1,2,3,4-Tetrazol, Benzo[b]thiophen, Benzo[b]furan, Indol, Benzo[c]thiophen, Benzo[c]furan, Isoindol, Benzoxazol, Benzothiazol, Benzimidazol, Benzisoxazol, Benzisothiazol, Benzopyrazol, Benzothiadiazol, Benzotriazol, Dibenzofuran, Dibenzothiophen, Carbazol, Pyridin, Bipyridin, Pyrazin, Pyrazol, Pyrimidin, Pyridazin, 1,3,5-Triazin, 1,2,4-Triazin, 1,2,4,5-Triazin, Tetrazin, Chinolin, Isochinolin, Chinoxalin, Chinazolin, Cinnolin, 1,8-Naphthyridin, 1,5-Naphthyridin, 1,6-Naphthyridin, 1,7-Naphthyridin, Phthalazin, Pyridopyrimidin, Purin, Pteridin oder Chinolizin, 4H-Chinolizin, Diphenylether, Anthracen, Benzopyrrol, Benzooxathiadiazol, Benzooxadiazol, Benzopyridin, Benzopyrazin, Benzopyrazidin, Benzopyrimidin, Benzotriazin, Indolizin, Pyridopyridin, Imidazopyrimidin, Pyrazinopyrimidin, Carbazol, Aciridin, Phenazin, Benzochinolin, Phenoxazin, Phenothiazin, Acridizin, Benzopteridin, Phenanthrolin und Phenanthren ab, die gegebenenfalls auch substituiert sein können.Preferred aromatic or heteroaromatic groups according to the invention are derived from benzene, naphthalene, biphenyl, diphenyl ether, diphenylmethane, diphenyldimethylmethane, bisphenone, diphenylsulfone, thiophene, furan, pyrrole, thiazole, oxazole, imidazole, isothiazole, isoxazole, pyrazole, 1,3,4-oxadiazole , 2,5-diphenyl-1,3,4-oxadiazole, 1,3,4-thiadiazole, 1,3,4-triazole, 2,5-diphenyl-1,3,4-triazole, 1,2,5 -Triphenyl-1,3,4-triazole, 1,2,4-oxadiazole, 1,2,4-thiadiazole, 1,2,4-triazole, 1,2,3-triazole, 1,2,3,4 Tetrazole, benzo [b] thiophene, benzo [b] furan, indole, benzo [c] thiophene, benzo [c] furan, isoindole, benzoxazole, benzothiazole, benzimidazole, benzisoxazole, benzisothiazole, benzopyrazole, benzothiadiazole, benzotriazole, dibenzofuran, dibenzothiophene , Carbazole, pyridine, bipyridine, pyrazine, pyrazole, pyrimidine, pyridazine, 1,3,5-triazine, 1,2,4-triazine, 1,2,4,5-triazine, tetrazine, quinoline, isoquinoline, quinoxaline, quinazoline , Cinnoline, 1,8-naphthyridine, 1,5-naphthyridine, 1,6-naphthyridine, 1,7-naphthyridine, phthalazine , Pyridopyrimidine, purine, pteridine or quinolizine, 4H-quinolizine, diphenyl ether, anthracene, benzopyrrole, benzooxathiadiazole, benzooxadiazole, benzopyridine, benzopyrazine, benzopyrazidine, benzopyrimidine, benzotriazine, indolizine, pyridopyridine, imidazopyrimidine, pyrazinopyrimidine, carbazole, aciridine, phenazine, benzoquinoline, phenoxazine , Phenothiazine, acridizine, benzopteridine, phenanthroline and phenanthrene, which may optionally be substituted.
Zu den bevorzugten Alkylgruppen gehören die Methyl-, Ethyl-, Propyl-, Isopropyl-, 1-Butyl-, 2-Butyl-, 2-Methylpropyl-, tert.-Butylrest, Pentyl-, 2-Methylbutyl-, 1,1-Dimethylpropyl-, Hexyl-, Heptyl-, Octyl-, 1,1,3,3-Tetramethylbutyl, Nonyl-, 1-Decyl-, 2-Decyl-, Undecyl-, Dodecyl-, Pentadecyl-und die Eicosyl-Gruppe.The preferred alkyl groups include the methyl, ethyl, propyl, isopropyl, 1-butyl, 2-butyl, 2-methylpropyl, tert-butyl, pentyl, 2-methylbutyl, 1,1- Dimethylpropyl, hexyl, heptyl, octyl, 1,1,3,3-tetramethylbutyl, nonyl, 1-decyl, 2-decyl, undecyl, dodecyl, pentadecyl and the eicosyl group.
Zu den bevorzugten Cycloalkylgruppen gehören die Cyclopropyl-, Cyclobutyl-, Cyclopentyl-, Cyclohexyl-, Cycloheptyl- und die Cyclooctyl-Gruppe, die gegebenenfalls mit verzweigten oder nicht verzweigten Alkylgruppen substituiert sind.Preferred cycloalkyl groups include the cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, and cyclooctyl groups, optionally substituted with branched or unbranched alkyl groups.
Zu den bevorzugten Alkenylgruppen gehören die Vinyl-, Allyl-, 2-Methyl-2-propen-, 2-Butenyl-, 2-Pentenyl-, 2-Decenyl- und die 2-Eicosenyl-Gruppe.Preferred alkenyl groups include the vinyl, allyl, 2-methyl-2-propene, 2-butenyl, 2-pentenyl, 2-decenyl and 2-eicosenyl groups.
Zu den bevorzugten Alkinylgruppen gehören die Ethinyl-, Propargyl-, 2-Methyl-2- propin, 2-Butinyl-, 2-Pentinyl- und die 2-Decinyl-Gruppe.The preferred alkynyl groups include the ethynyl, propargyl, 2-methyl-2-propyne, 2-butynyl, 2-pentynyl and 2-decynyl groups.
Zu den bevorzugten Alkanoylgruppen gehören die Formyl-, Acetyl-, Propionyl-, 2-Methylpropionyl-, Butyryl-, Valeroyl-, Pivaloyl-, Hexanoyl-, Decanoyl- und die Dodecanoyl-Gruppe.Preferred alkanoyl groups include the formyl, acetyl, propionyl, 2-methylpropionyl, butyryl, valeroyl, pivaloyl, hexanoyl, decanoyl and dodecanoyl groups.
Zu den bevorzugten Alkoxycarbonylgruppen gehören die Methoxycarbonyl-, Ethoxycarbonyl-, Propoxycarbonyl-, Butoxycarbonyl-, tert.-ButoxycarbonylGruppe, Hexyloxycarbonyl-, 2-Methylhexyloxycarbonyl-, Decyloxycarbonyl-oder Dodecyloxycarbonyl-Gruppe.The preferred alkoxycarbonyl groups include the methoxycarbonyl, ethoxycarbonyl, propoxycarbonyl, butoxycarbonyl, tert-butoxycarbonyl, hexyloxycarbonyl, 2-methylhexyloxycarbonyl, decyloxycarbonyl or dodecyloxycarbonyl group.
Zu den bevorzugten Alkoxygruppen gehören Alkoxygruppen, deren Kohlenwasserstoffrest eine der vorstehend genannten bevorzugten Alkylgruppen ist.The preferred alkoxy groups include alkoxy groups whose hydrocarbon radical is one of the aforementioned preferred alkyl groups.
Zu den bevorzugten Cycloalkoxygruppen gehören Cycloalkoxygruppen, deren Kohlenwasserstoffrest eine der vorstehend genannten bevorzugten Cycloalkylgruppen ist.Preferred cycloalkoxy groups include cycloalkoxy groups whose hydrocarbon radical is one of the aforementioned preferred cycloalkyl groups.
Zu den bevorzugten Heteroatomen, die im Rest R10 enthalten sind gehören unter anderem Sauerstoff, Stickstoff, Schwefel, Bor, Silicium und Phosphor.The preferred heteroatoms contained in R 10 include, among others, oxygen, nitrogen, sulfur, boron, silicon and phosphorus.
Gemäß einer besonderen Ausführungsform der vorliegenden Erfindung weist der Rest R8 in Formel (IV) mindestens eine Gruppe der Formel -OH oder - NR10R10 auf, worin R10 unabhängig Wasserstoff oder eine Gruppe mit 1 bis 20 Kohlenstoffatomen umfasst.According to a particular embodiment of the present invention, the radical R 8 in formula (IV) has at least one group of the formula -OH or -NR 10 R 10 , in which R 10 independently comprises hydrogen or a group having 1 to 20 carbon atoms.
Vorzugsweise ist die Gruppe X in Formel (IV) durch die Formel NH darstellbar.Preferably, the group X in formula (IV) can be represented by the formula NH.
Das Zahlenverhältnis von Heteroatomen zu Kohlenstoffatomen im Rest R9 der Formel (IV) kann in weiten Bereichen liegen. Vorzugsweise liegt dieses Verhältnis im Bereich von 1:1 bis 1:10, insbesondere 1:1 bis 1:5 und besonders bevorzugt 1:2 bis 1:4.The number ratio of heteroatoms to carbon atoms in the radical R 9 of the formula (IV) can be within a wide range. This ratio is preferably in the range from 1: 1 to 1:10, in particular 1: 1 to 1: 5 and particularly preferably 1: 2 to 1: 4.
Der Rests R9 der Formel (IV) umfasst 2 bis 1000 Kohlenstoffatome. Gemäß einem besonderen Aspekt weist der Rest R9 höchstens 10 Kohlenstoffatome auf.The residue R 9 of the formula (IV) comprises 2 to 1000 carbon atoms. In a particular aspect, R 9 has at most 10 carbon atoms.
Zu den besonders bevorzugten Comonoeren gehören unter anderem Hydroxyalkyl(meth)acrylate, wie
3-Hydroxypropylmethacrylat,
3,4-Dihydroxybutylmethacrylat,
2-Hydroxyethylmethacrylat,
2-Hydroxypropylmethacrylat,
2,5-Dimethyl-1,6-hexandiol(meth)acrylat,
1,10-Decandiol(meth)acrylat;
carbonylhaltige Methacrylate, wie
2-Carboxyethylmethacrylat,
Carboxymethylmethacrylat,
Oxazolidinylethylmethacrylat,
N-(Methacryloyloxy)formamid,
Acetonylmethacrylat,
N-Methacryloylmorpholin,
N-Methacryloyl-2-pyrrolidinon,
N-(2-Methacryloyloxyethyl)-2-pyrrolidinon,
N-(3-Methacryloyloxypropyl)-2-pyrrolidinon,
N-(2-Methacryloyloxypentadecyl)-2-pyrrolidinon,
N-(3-Methacryloyloxyheptadecyl)-2-pyrrolidinon,
Glycoldimethacrylate, wie 1,4-Butandiolmethacrylat, 2-Butoxyethylmethacrylat, 2-Ethoxyethoxymethylmethacrylat,
2-Ethoxyethylmethacrylat;
Methacrylate von Etheralkoholen, wie
Tetrahydrofurfurylmethacrylat,
Vinyloxyethoxyethylmethacrylat,
Methoxyethoxyethylmethacrylat,
1-Butoxypropylmethacrylat,
1-Methyl-(2-vinyloxy)ethylmethacrylat,
Cyclohexyloxymethylmethacrylat,
Methoxymethoxyethylmethacrylat,
Benzyloxymethyl methacrylat,
Furfurylmethacrylat,
2-Butoxyethylmethacrylat,
2-Ethoxyethoxymethylmethacrylat,
2-Ethoxyethylmethacrylat,
Allyloxymethylmethacrylat,
1-Ethoxybutylmethacrylat,
Methoxymethylmethacrylat,
1-Ethoxyethylmethacrylat,
Ethoxymethylmethacrylat und ethoxylierte (Meth)acrylate, die bevorzugt 1 bis 20, insbesondere 2 bis 8 Ethoxygruppen aufweisen;
Aminoalkyl(meth)acrylate und Aminoalkyl(meth)acrylatamide, wie
N-(3-Dimethylaminopropyl)methacrylamid,
Dimethylaminopropylmethacrylat,
3-Diethylaminopentylmethacrylat,
3-Dibutylaminohexadecyl(meth)acrylat;
Nitrile der (Meth)acrylsäure und andere stickstoffhaltige Methacrylate, wie
N-(Methacryloyloxyethyl)diisobutylketimin,
N-(Methacryloyloxyethyl)dihexadecylketimin,
Methacryloylamidoacetonitril,
2-Methacryloyloxyethylmethylcyanamid,
Cyanomethylmethacrylat;
heterocyclische (Meth)acrylate, wie 2-(1-Imidazolyl)ethyl(meth)acrylat,
2-(4-Morpholinyl)ethyl(meth)acrylat und 1-(2-Methacryloyloxyethyl)-2-pyrrolidon;
Oxiranylmethacrylate, wie
2,3-Epoxybutylmethacrylat,
3,4-Epoxybutylmethacrylat,
10,11-Epoxyundecylmethacrylat,
2,3-Epoxycyclohexylmethacrylat,
10,11-Epoxyhexadecylmethacrylat;;
Glycidylmethacrylat;
schwefelhaltige Methacrylate, wie
Ethylsulfinylethylmethacrylat,
4-Thiocyanatobutylmethacrylat,
Ethylsulfonylethylmethacrylat,
Thiocyanatomethylmethacrylat,
Methylsulfinylmethylmethacrylat,
Bis(methacryloyloxyethyl)sulfid;
Phosphor-, Bor- und/oder Silicium-haltige Methacrylate, wie
2-(Dimethylphosphato)propylmethacrylat,
2-(Ethylenphosphito)propylmethacrylat,
Dimethylphosphinomethylmethacrylat,
Dimethylphosphonoethylmethacrylat,
Diethylmethacryloylphosphonat,
Dipropylmethacryloylphosphat, 2-(Dibutylphosphono)ethylmethacrylat,
2,3-Butylenmethacryloylethylborat,
Methyldiethoxymethacryloylethoxysilan,
Diethylphosphatoethylmethacrylat.The particularly preferred comonomers include, inter alia, hydroxyalkyl (meth) acrylates, such as
3-hydroxypropyl methacrylate,
3,4-dihydroxybutyl,
2-hydroxyethyl methacrylate,
2-hydroxypropyl methacrylate,
2,5-dimethyl-1,6-hexanediol (meth) acrylate,
1,10-decanediol (meth) acrylate;
carbonyl-containing methacrylates, such as
2-carboxyethyl methacrylate,
Carboxymethylmethacrylat,
oxazolidinylethyl,
N- (methacryloyloxy) formamide,
Acetonylmethacrylat,
N-methacryloylmorpholine,
N-methacryloyl-2-pyrrolidinone,
N- (2-methacryloyloxyethyl) -2-pyrrolidinone,
N- (3-methacryloyloxypropyl) -2-pyrrolidinone,
N- (2-Methacryloyloxypentadecyl) -2-pyrrolidinone,
N- (3-Methacryloyloxyheptadecyl) -2-pyrrolidinone,
Glycol dimethacrylates, such as 1,4-butanediol methacrylate, 2-butoxyethyl methacrylate, 2-ethoxyethoxymethyl methacrylate,
2-ethoxyethyl;
Methacrylates of ether alcohols, such as
tetrahydrofurfuryl,
Vinyloxyethoxyethylmethacrylat,
methoxyethoxyethyl,
1-Butoxypropylmethacrylat,
1-methyl- (2-vinyloxy) ethyl methacrylate,
Cyclohexyloxymethylmethacrylat,
Methoxymethoxyethylmethacrylat,
Benzyloxymethyl methacrylate,
furfuryl,
2-butoxyethyl methacrylate,
2-Ethoxyethoxymethylmethacrylat,
2-ethoxyethyl methacrylate,
Allyloxymethylmethacrylat,
1-ethoxybutyl methacrylate,
methoxymethyl,
1-ethoxyethyl methacrylate,
Ethoxymethyl methacrylate and ethoxylated (meth) acrylates which preferably have 1 to 20, in particular 2 to 8, ethoxy groups;
Aminoalkyl (meth) acrylates and aminoalkyl (meth) acrylatamides, such as
N- (3-dimethylaminopropyl) methacrylamide,
dimethylaminopropyl,
3-Diethylaminopentylmethacrylat,
3-Dibutylaminohexadecyl (meth) acrylate;
Nitriles of (meth) acrylic acid and other nitrogen-containing methacrylates, such as
N- (methacryloyloxyethyl) diisobutylketimin,
N- (methacryloyloxyethyl) dihexadecylketimin,
methacryloylamidoacetonitrile,
2-Methacryloyloxyethylmethylcyanamid,
cyanomethyl;
heterocyclic (meth) acrylates, such as 2- (1-imidazolyl) ethyl (meth) acrylate,
2- (4-morpholinyl) ethyl (meth) acrylate and 1- (2-methacryloyloxyethyl) -2-pyrrolidone;
Oxiranyl methacrylates, as
2,3-epoxybutyl methacrylate,
3,4-epoxybutyl,
10,11-epoxyundecyl methacrylate,
2,3-epoxycyclohexyl methacrylate,
10,11-Epoxyhexadecylmethacrylat ;;
glycidyl methacrylate;
Sulfur-containing methacrylates, such as
Ethylsulfinylethylmethacrylat,
4-Thiocyanatobutylmethacrylat,
Ethylsulfonylethylmethacrylat,
Thiocyanatomethylmethacrylat,
Methylsulfinylmethylmethacrylat,
sulfide bis (methacryloyloxyethyl);
Phosphorus, boron and / or silicon-containing methacrylates, such as
2- (Dimethylphosphato) propyl methacrylate,
2- (Ethylenphosphito) propyl methacrylate,
Dimethylphosphinomethylmethacrylat,
Dimethylphosphonoethylmethacrylat,
Diethylmethacryloylphosphonat,
Dipropylmethacryloyl phosphate, 2- (dibutylphosphono) ethyl methacrylate,
2,3-Butylenmethacryloylethylborat,
Methyldiethoxymethacryloylethoxysilan,
Diethylphosphatoethylmethacrylat.
Diese Monomere können einzeln oder als Mischung eingesetzt werden.These monomers can be used singly or as a mixture.
Die ethoxylierten (Meth)acrylate können beispielsweise durch Umesterung von Alkyl(Meth)acrylaten mit ethoxylierten Alkoholen, die besonders bevorzugt 1 bis 20, insbesondere 2 bis 8 Ethoxygruppen aufweisen erhalten werden. Der hydrophobe Rest der ethoxylierten Alkohole kann vorzugsweise 1 bis 40, insbesondere 4 bis 22 Kohlenstoffatome umfassen, wobei sowohl lineare als auch verzweigte Alkoholreste eingesetzt werden können. Gemäß einer weiteren bevorzugten Ausführungsform weisen die ethoxylierten (Meth)acrylate eine OH-Endgruppe auf.The ethoxylated (meth) acrylates can be obtained, for example, by transesterification of alkyl (meth) acrylates with ethoxylated alcohols, which more preferably have from 1 to 20, in particular from 2 to 8, ethoxy groups. The hydrophobic radical of the ethoxylated alcohols may preferably comprise 1 to 40, in particular 4 to 22, carbon atoms, it being possible to use both linear and branched alcohol radicals. According to a further preferred embodiment, the ethoxylated (meth) acrylates have an OH end group.
Beispiele für käufliche Ethoxylate, welche zur Herstellung von ethoxylierten (Meth)acrylaten herangezogen werden können, sind Ether der Lutensol® A-Marken, insbesondere Lutensol® A 3 N, Lutensol® A 4 N, Lutensol® A 7 N und Lutensol® A 8 N, Ether der Lutensol® TO-Marken , insbesondere Lutensol® TO 2, Lutensol® TO 3, Lutensol® TO 5, Lutensol® TO 6, Lutensol® TO 65, Lutensol® TO 69, Lutensol® TO 7, Lutensol® TO 79, Lutensol® 8 und Lutensol® 89, Ether der Lutensol® AO-Marken, insbesondere Lutensol® AO 3, Lutensol® AO 4, Lutensol® AO 5, Lutensol® AO 6, Lutensol® AO 7, Lutensol® AO 79, Lutensol® AO 8 und Lutensol® AO 89, Ether der Lutensol® ON-Marken, insbesondere Lutensol® ON 30, Lutensol® ON 50, Lutensol® ON 60, Lutensol® ON 65, Lutensol® ON 66, Lutensol® ON 70, Lutensol® ON 79 und Lutensol® ON 80, Ether der Lutensol® XL-Marken, insbesondere Lutensol® XL 300, Lutensol® XL 400, Lutensol® XL 500, Lutensol® XL 600, Lutensol® XL 700, Lutensol® XL 800, Lutensol® XL 900 und Lutensol® XL 1000, Ether der Lutensol® AP-Marken, insbesondere Lutensol® AP 6, Lutensol® AP 7, Lutensol® AP 8, Lutensol® AP 9, Lutensol® AP 10, Lutensol® AP 14 und Lutensol® AP 20, Ether der IMBENTIN®-Marken, insbesondere der IMBENTIN®-AG-Marken, der IMBENTIN®-U-Marken, der IMBENTIN®-C-Marken, der IMBENTIN®-T-Marken, der IMBENTIN®-OA-Marken, der IMBENTIN®-POA-Marken, der IMBENTIN®-N-Marken sowie der IMBENTIN®-O-Marken sowie Ether der Marlipal®-Marken, insbesondere Marlipal® 1/7, Marlipal® 1012/6, Marlipal® 1618/1, Marlipal® 24/20, Marlipal® 24/30, Marlipal® 24/40, Marlipal® O13/20, Marlipal® O13/30, Marlipal® O13/40, Marlipal® O25/30, Marlipal® O25/70, Marlipal® O45/30, Marlipal® O45/40, Marlipal® O45/50, Marlipal® O45/70 und Marlipal® O45/80.Examples of commercially available ethoxylates which can be used for the preparation of ethoxylated (meth) acrylates are ethers of the Lutensol® A brands, in particular Lutensol® A 3 N, Lutensol® A 4 N, Lutensol® A 7 N and Lutensol® A 8 N, ethers of the Lutensol® TO brands, in particular Lutensol® TO 2, Lutensol® TO 3, Lutensol® TO 5, Lutensol® TO 6, Lutensol® TO 65, Lutensol® TO 69, Lutensol® TO 7, Lutensol® TO 79 , Lutensol® 8 and Lutensol® 89, ethers of the Lutensol® AO brands, in particular Lutensol® AO 3, Lutensol® AO 4, Lutensol® AO 5, Lutensol® AO 6, Lutensol® AO 7, Lutensol® AO 79, Lutensol® AO 8 and Lutensol® AO 89, ethers of the Lutensol® ON brands, in particular Lutensol® ON 30, Lutensol® ON 50, Lutensol® ON 60, Lutensol® ON 65, Lutensol® ON 66, Lutensol® ON 70, Lutensol® ON 79 and Lutensol® ON 80, ethers of the Lutensol® XL brands, in particular Lutensol® XL 300, Lutensol® XL 400, Lutensol® XL 500, Lutensol® XL 600, Lutensol® XL 700, Lutensol® XL 800 , Lutensol® XL 900 and Lutensol® XL 1000, ethers of the Lutensol® AP brands, in particular Lutensol® AP 6, Lutensol® AP 7, Lutensol® AP 8, Lutensol® AP 9, Lutensol® AP 10, Lutensol® AP 14 and Lutensol® AP 20, ethers of the IMBENTIN® brands, in particular the IMBENTIN® AG brands, the IMBENTIN® U brands, the IMBENTIN® C brands, the IMBENTIN® T brands, the IMBENTIN® OA Brands, the IMBENTIN®-POA brands, the IMBENTIN®-N brands and the IMBENTIN®-O brands, as well as ethers of the Marlipal® brands, in particular Marlipal® 1/7, Marlipal® 1012/6, Marlipal® 1618 / 1, Marlipal® 24/20, Marlipal® 24/30, Marlipal® 24/40, Marlipal® O13 / 20, Marlipal® O13 / 30, Marlipal® O13 / 40, Marlipal® O25 / 30, Marlipal® O25 / 70, Marlipal® O45 / 30, Marlipal® O45 / 40, Marlipal® O45 / 50, Marlipal® O45 / 70 and Marlipal® O45 / 80.
Hiervon sind Aminoalkyl(meth)acrylate und Aminoalkyl(meth)acrylamide, beispielsweise N-(3-Dimethylaminopropyl)methacrylamid (DMAPMAM), und Hydroxyalkyl(meth)acrylate, beispielsweise 2-Hydroxyethylmethacrylat (HEMA) besonders bevorzugt.Of these, aminoalkyl (meth) acrylates and aminoalkyl (meth) acrylamides, for example, N- (3-dimethylaminopropyl) methacrylamide (DMAPMAM), and hydroxyalkyl (meth) acrylates, for example, 2-hydroxyethyl methacrylate (HEMA) are particularly preferred.
Ganz besonders bevorzugte Mischungen zur Herstellung der polymeren Strukturverbesserer weisen Methylmethacrylat, Butylmethacrylat, Laurylmethacrylat, Stearylmethacrylat und/oder Styrol auf.Very particularly preferred mixtures for the preparation of the polymeric structure improvers comprise methyl methacrylate, butyl methacrylate, lauryl methacrylate, stearyl methacrylate and / or styrene.
Diese Komponenten können einzeln oder als Mischungen eingesetzt werden.These components can be used individually or as mixtures.
Die bevorzugten polymeren Strukturverbesserer weisen im Allgemeinen ein Molekulargewicht im Bereich von 10 000 bis 1 000 000 g/mol, vorzugsweise im Bereich von 15*103 bis 500*103 g/mol und besonders bevorzugt im Bereich von 20*103 bis 300*103 g/mol auf, ohne dass hierdurch eine Beschränkung erfolgen soll. Diese Werte beziehen sich auf das Gewichtsmittel des Molekulargewichts der polydispersen Polymere in der Zusammensetzung. Diese Größe kann durch Gel-Permeations-Chromatografie auf bekannte Weise bestimmt werden.The preferred polymeric structural improvers generally have a molecular weight in the range of 10,000 to 1,000,000 g / mol, preferably in the range of 15 * 10 3 to 500 * 10 3 g / mol, and more preferably in the range of 20 * 10 3 to 300 * 10 3 g / mol, without this being a limitation. These values are based on the weight average molecular weight of the polydisperse polymers in the composition. This size can be determined by gel permeation chromatography in a known manner.
Die Herstellung der polymeren Strukturverbesserer aus den zuvor beschriebenen Zusammensetzungen ist an sich bekannt. So können diese Polymere insbesondere durch radikalische Polymerisation, sowie verwandte Verfahren, wie beispielsweise ATRP (=Atom Transfer Radical Polymerisation) oder RAFT (=Reversible Addition Fragmentation Chain Transfer) erfolgen.The preparation of the polymeric structural improvers from the compositions described above is known per se. Thus, these polymers can be carried out in particular by radical polymerization, as well as related processes, such as ATRP (= atom transfer radical polymerization) or RAFT (= reversible addition fragmentation chain transfer).
Die übliche freie radikalische Polymerisation ist u.a. in Ullmanns's Encyclopedia of Industrial Chemistry, Sixth Edition dargelegt. Im Allgemeinen wird hierzu ein Polymerisationsinitiator eingesetzt.The usual free-radical polymerization is set forth, inter alia, in Ullmanns Encyclopedia of Industrial Chemistry, Sixth Edition. In general, a polymerization initiator is used for this purpose.
Hierzu gehören unter anderem die in der Fachwelt weithin bekannten Azoinitiatoren, wie AIBN und 1,1-Azobiscyclohexancarbonitril, sowie Peroxyverbindungen, wie Methylethylketonperoxid, Acetylacetonperoxid, Dilaurylperoxyd, tert.-Butylper-2-ethylhexanoat, Ketonperoxid, tert-Butylperoctoat, Methylisobutylketonperoxid, Cyclohexanonperoxid, Dibenzoylperoxid, tert.-Butylperoxybenzoat, tert.-Butylperoxyisopropylcarbonat, 2,5-Bis(2-ethylhexanoyl-peroxy)-2,5-dimethylhexan, tert.-Butylperoxy-2-ethylhexanoat, tert.-Butylperoxy-3,5,5-trimethylhexanoat, Dicumylperoxid, 1,1-Bis(tert.-butylperoxy)cyclohexan, 1,1-Bis(tert.-butylperoxy)3,3,5-trimethylcyclohexan, Cumylhydroperoxid, tert.-Butylhydroperoxid, Bis(4-tert.-butylcyclohexyl)peroxydicarbonat, Mischungen von zwei oder mehr der vorgenannten Verbindungen miteinander sowie Mischungen der vorgenannten Verbindungen mit nicht genannten Verbindungen, die ebenfalls Radikale bilden können.These include, among others, the azo initiators well known in the art, such as AIBN and 1,1-azobiscyclohexanecarbonitrile, and peroxy compounds such as methyl ethyl ketone peroxide, acetylacetone peroxide, dilauryl peroxide, tert-butyl per-2-ethylhexanoate, ketone peroxide, tert-butyl peroctoate, methyl isobutyl ketone peroxide, cyclohexanone peroxide, Dibenzoyl peroxide, tert-butyl peroxybenzoate, tert-butyl peroxyisopropyl carbonate, 2,5-bis (2-ethylhexanoylperoxy) -2,5-dimethylhexane, tert-butylperoxy-2-ethylhexanoate, tert-butylperoxy-3,5,5 trimethylhexanoate, dicumyl peroxide, 1,1-bis (tert-butylperoxy) cyclohexane, 1,1-bis (tert-butylperoxy) 3,3,5-trimethylcyclohexane, cumyl hydroperoxide, tert-butyl hydroperoxide, bis (4-tert. Butylcyclohexyl) peroxydicarbonate, mixtures of two or more of the aforementioned compounds with one another and mixtures of the abovementioned compounds with unspecified compounds which can also form radicals.
Das ATRP-Verfahren ist an sich bekannt. Es wird angenommen, dass es sich hierbei um eine "lebende" radikalische Polymerisation handelt, ohne dass durch die Beschreibung des Mechanismus eine Beschränkung erfolgen soll. In diesen Verfahren wird eine Übergangsmetallverbindung mit einer Verbindung umgesetzt, welche eine übertragbare Atomgruppe aufweist. Hierbei wird die übertragbare Atomgruppe auf die Übergangsmetallverbindung transferiert, wodurch das Metall oxidiert wird. Bei dieser Reaktion bildet sich ein Radikal, das an ethylenische Gruppen addiert. Die Übertragung der Atomgruppe auf die Übergangsmetallverbindung ist jedoch reversibel, so dass die Atomgruppe auf die wachsende Polymerkette rückübertragen wird, wodurch ein kontrolliertes Polymerisationssystem gebildet wird. Dementsprechend kann der Aufbau des Polymers, das Molekulargewicht und die Molekulargewichtsverteilung gesteuert werden.The ATRP method is known per se. It is believed that this is a "living" radical polymerization without any limitation to the description of the mechanism. In these methods, a transition metal compound is reacted with a compound having a transferable atomic group. Here, the transferable atomic group is transferred to the transition metal compound, whereby the metal is oxidized. This reaction forms a radical that adds to ethylenic groups. However, the transfer of the atomic group to the transition metal compound is reversible so that the atomic group is re-transferred to the growing polymer chain, forming a controlled polymerization system. Accordingly, the structure of the polymer, the molecular weight and the molecular weight distribution can be controlled.
Diese Reaktionsführung wird beispielsweise von
Des Weiteren können die erfindungsgemäßen Polymere beispielsweise auch über RAFT-Methoden erhalten werden. Dieses Verfahren ist beispielsweise in
Die Polymerisation kann bei Normaldruck, Unter- od. Überdruck durchgeführt werden. Auch die Polymerisationstemperatur ist unkritisch. Im allgemeinen liegt sie jedoch im Bereich von -20° - 200°C, vorzugsweise 0° - 130°C und besonders bevorzugt 60° - 120°C.The polymerization can be carried out at atmospheric pressure, lower or higher pressure. The polymerization temperature is not critical. In general, however, it is in the range of -20 ° - 200 ° C, preferably 0 ° - 130 ° C and particularly preferably 60 ° - 120 ° C.
Die Polymerisation kann mit oder ohne Lösungsmittel durchgeführt werden. Der Begriff des Lösungsmittels ist hierbei weit zu verstehen.The polymerization can be carried out with or without solvent. The term of the solvent is to be understood here broadly.
Vorzugsweise wird die Polymerisation in einem unpolaren Lösungsmittel durchgeführt. Hierzu gehören Kohlenwasserstofflösungsmittel, wie beispielsweise aromatische Lösungsmittel, wie Toluol, Benzol und Xylol, gesättigte Kohlenwasserstoffe, wie beispielsweise Cyclohexan, Heptan, Octan, Nonan, Decan, Dodecan, die auch verzweigt vorliegen können. Diese Lösungsmittel können einzeln sowie als Mischung verwendet werden. Besonders bevorzugte Lösungsmittel sind Mineralöle, natürliche Öle und synthetische Öle sowie Mischungen hiervon. Von diesen sind Mineralöle ganz besonders bevorzugt.Preferably, the polymerization is carried out in a nonpolar solvent. These include hydrocarbon solvents such as aromatic solvents such as toluene, benzene and xylene, saturated hydrocarbons such as cyclohexane, heptane, octane, nonane, decane, dodecane, which may also be branched. These solvents can be used individually or as a mixture. Particularly preferred solvents are mineral oils, natural oils and synthetic oils and mixtures thereof. Of these, mineral oils are most preferred.
In einer bevorzugten Ausführungsform können die polymeren Strukturverbesserer statistische Copolymere sein.In a preferred embodiment, the polymeric structural improvers may be random copolymers.
Der polymere Strukturverbesserer ist im Schmierfett in einer Menge im Bereich von 0,1 bis 10 Gew.-%, besonders bevorzugt 0,5 bis 5 Gew.-%, bezogen auf das Gesamtgewicht, vorhanden.The polymeric structural improver is present in the grease in an amount in the range of 0.1 to 10 wt.%, More preferably 0.5 to 5 wt.%, Based on the total weight.
Zu den Schmierölen, die in den erfindungsgemäßen Schmierfetten enthalten sind, gehören insbesondere Mineralöle, synthetische Öle und natürliche Öle.The lubricating oils contained in the lubricating greases of the invention include, in particular, mineral oils, synthetic oils and natural oils.
Mineralöle sind an sich bekannt und kommerziell erhältlich. Sie werden im Allgemeinen aus Erdöl oder Rohöl durch Destillation und/oder Raffination und gegebenenfalls weitere Reinigungs- und Veredelungsverfahren gewonnen, wobei unter den Begriff Mineralöl insbesondere die höhersiedenden Anteile des Roh- oder Erdöls fallen. Im Allgemeinen liegt der Siedepunkt von Mineralöl höher als 200 °C, vorzugsweise höher als 300 °C, bei 5000 Pa. Die Herstellung durch Schwelen von Schieferöl, Verkoken von Steinkohle, Destillation unter Luftabschluß von Braunkohle sowie Hydrieren von Stein- oder Braunkohle ist ebenfalls möglich. Zu einem geringen Anteil werden Mineralöle auch aus Rohstoffen pflanzlichen (z. B. aus Jojoba, Raps) od. tierischen (z. B. Klauenöl) Ursprungs hergestellt. Dementsprechend weisen Mineralöle, je nach Herkunft unterschiedliche Anteile an aromatischen, cyclischen, verzweigten und linearen Kohlenwasserstoffen auf.Mineral oils are known per se and commercially available. They are generally obtained from petroleum or crude oil by distillation and / or refining and, if appropriate, further purification and refining processes, the term "mineral oil" in particular falling to the relatively high-boiling fractions of crude oil or crude oil. In general, the boiling point of mineral oil is higher than 200 ° C, preferably higher than 300 ° C, at 5000 Pa. The production by smoldering of shale oil, coking of hard coal, distillation under exclusion of lignite and hydration of coal or lignite is also possible. To a small extent, mineral oils are also produced from raw materials of plant origin (eg from jojoba, rapeseed) or animal (eg claw oil) of origin. Accordingly, mineral oils, depending on the origin of different proportions of aromatic, cyclic, branched and linear hydrocarbons.
Im Allgemeinen unterscheidet man paraffinbasische, naphthenische und aromatische Anteile in Rohölen bzw. Mineralölen, wobei die Begriffe paraffinbasischer Anteil für längerkettig bzw. stark verzweigte iso-Alkane und naphtenischer Anteil für Cycloalkane stehen. Darüber hinaus weisen Mineralöle, je nach Herkunft und Veredelung unterschiedliche Anteile an n-Alkanen, iso-Alkanen mit einem geringen Verzweigungsgrad, sogenannte monomethylverzweigten Paraffine, und Verbindungen mit Heteroatomen, insbesondere O, N und/oder S auf, denen bedingt polare Eigenschaften zugesprochen werden. Die Zuordnung ist jedoch schwierig, da einzelne Alkanmoleküle sowohl langkettig verzweigte Gruppen als auch Cycloalkanreste und aromatische Anteile aufweisen können. Für die Zwecke der vorliegenden Erfindung kann die Zuordnung beispielsweise gemäß DIN 51 378 erfolgen. Polare Anteile können auch gemäß ASTM D 2007 bestimmt werden.In general, a distinction is made between paraffin-based, naphthenic and aromatic fractions in crude oils or mineral oils, the terms paraffin-based fraction being longer-chain or highly branched isoalkanes and naphthenic fraction being cycloalkanes. In addition, mineral oils, depending on their origin and refinement, have different proportions of n-alkanes, isoalkanes with a low degree of branching, so-called monomethyl-branched paraffins, and compounds with heteroatoms, in particular O, N and / or S, which are attributed to polar properties , However, the assignment is difficult because individual alkane molecules have both long-chain branched groups and cycloalkane groups and may have aromatic moieties. For the purposes of the present invention, the assignment can be made, for example, according to DIN 51 378. Polar proportions may also be determined according to ASTM D 2007.
Der Anteil der n-Alkane beträgt in bevorzugten Mineralölen weniger als 3 Gew.-%, der Anteil der O, N und/oder S-haltigen Verbindungen weniger als 6 Gew.-%. Der Anteil der Aromaten und der monomethylverzweigten Paraffine liegt im Allgemeinen jeweils im Bereich von 0 bis 40 Gew.-%. Gemäß einem interssanten Aspekt umfaßt Mineralöl hauptsächlich naphtenische und paraffinbasische Alkane, die im allgemeinen mehr als 13, bevorzugt mehr als 18 und ganz besonders bevorzugt mehr als 20 Kohlenstoffatome aufweisen. Der Anteil dieser Verbindungen ist im allgemeinen ≥ 60 Gew.-%, vorzugsweise ≥ 80 Gew.-%, ohne dass hierdurch eine Beschränkung erfolgen soll. Ein bevorzugtes Mineralöl enthält 0,5 bis 30 Gew.-% aromatische Anteile, 15 bis 40 Gew.-% naphthenische Anteile, 35 bis 80 Gew.-% paraffinbasische Anteile, bis zu 3 Gew.-% n-Alkane und 0,05 bis 5 Gew.-% polare Verbindungen, jeweils bezogen auf das Gesamtgewicht des Mineralöls.The proportion of n-alkanes in preferred mineral oils is less than 3 wt .-%, the proportion of O, N and / or S-containing compounds less than 6 wt .-%. The proportion of aromatics and monomethyl branched paraffins is generally in the range of 0 to 40 wt .-%. According to an interesting aspect, mineral oil mainly comprises naphthenic and paraffinic alkanes, which generally have more than 13, preferably more than 18 and most preferably more than 20 carbon atoms. The proportion of these compounds is generally ≥ 60 wt .-%, preferably ≥ 80 wt .-%, without this being a restriction. A preferred mineral oil contains from 0.5 to 30% by weight of aromatic fractions, from 15 to 40% by weight of naphthenic fractions, from 35 to 80% by weight of paraffinic fractions, up to 3% by weight of n-alkanes and 0.05% to 5 wt .-% polar compounds, each based on the total weight of the mineral oil.
Eine Analyse von besonders bevorzugten Mineralölen, die mittels herkömmlicher Verfahren, wie Harnstofftrennung und Flüssigkeitschromatographie an Kieselgel, erfolgte, zeigt beispielsweise folgende Bestandteile, wobei sich die Prozentangaben auf das Gesamtgewicht des jeweils eingesetzten Mineralöls beziehen:
- n-Alkane mit ca. 18 bis 31 C-Atome:
- gering verzweigte Alkane mit 18 bis 31 C-Atome:
- Aromaten mit 14 bis 32 C-Atomen:
- Iso- und Cyclo-Alkane mit 20 bis 32 C-Atomen:
- polare Verbindungen:
- Verlust:
- n-alkanes with about 18 to 31 C atoms:
- low branched alkanes with 18 to 31 C atoms:
- Aromatics with 14 to 32 C atoms:
- Iso- and cycloalkanes with 20 to 32 carbon atoms:
- polar compounds:
- Loss:
Wertvolle Hinweise hinsichtlich der Analyse von Mineralölen sowie eine Aufzählung von Mineralölen, die eine abweichende Zusammensetzung aufweisen, findet sich beispielsweise in Ullmanns Encyclopedia of Industrial Chemistry, 5th Edition on CD-ROM, 1997, Stichwort "lubricants and related products".Valuable information regarding the analysis of mineral oils and an enumeration of mineral oils which have a different composition can be found, for example, in Ullmann's Encyclopedia of Industrial Chemistry, 5 th Edition on CD-ROM, 1997, keyword "lubricants and related products".
Synthetische Öle umfassen unter anderem organische Ester, beispielsweise Diester und Polyester, Polyalkylenglykole, Polyether, synthetische Kohlenwasserstoffe, insbesondere Polyolefine, von denen Polyalphaolefine (PAO) bevorzugt sind, Silikonöle und Perfluoralkylether. Sie sind meist etwas teurer als die mineralischen Öle, haben aber Vorteile hinsichtlich ihrer Leistungsfähigkeit.Synthetic oils include, but are not limited to, organic esters such as diesters and polyesters, polyalkylene glycols, polyethers, synthetic hydrocarbons, especially polyolefins, of which polyalphaolefins (PAO) are preferred, silicone oils and perfluoroalkyl ethers. They are usually slightly more expensive than the mineral oils, but have advantages in terms of their performance.
Natürliche Öle sind tierische oder pflanzliche Öle, wie beispielsweise Klauenöle oder Jojobaöle.Natural oils are animal or vegetable oils, such as claw oils or jojoba oils.
Diese Schmieröle können auch als Mischungen eingesetzt werden und sind vielfach kommerziell erhältlich.These lubricating oils can also be used as mixtures and are often commercially available.
Vorzugsweise umfasst das Schmierfett 69,9 bis 98,9 Gew.-%, insbesondere 75 bis 95 Gew.-% Schmieröl, bezogen auf das Gesamtgewicht.Preferably, the grease comprises 69.9 to 98.9 wt .-%, in particular 75 to 95 wt .-% lubricating oil, based on the total weight.
Die in den erfindungsgemäßen Schmierfetten enthaltenen Verdickungsmittel sind in der Fachwelt an sich bekannt und können kommerziell erhalten werden. Diese sind unter anderem in
Die Seifenverdicker umfassen im Allgemeinen mindestens eine Metallkomponente sowie mindestens eine Carbonsäureanionkomponente.The soap thickeners generally comprise at least one metal component and at least one carboxylic acid anion component.
Zu den üblichen Metallkomponenten gehören insbesondere die Alkalimetalle, wie Lithium, Natrium und Kalium, die Erdalkalimetalle, wie Calcium oder Barium sowie Aluminium.The usual metal components include in particular the alkali metals such as lithium, sodium and potassium, the alkaline earth metals such as calcium or barium and aluminum.
Die Carbonsäureanionkomponente umfasst im Allgemeinen Anionen, die von langkettigen Carbonsäuren abgeleitet sind, die vielfach 6 bis 30 Kohlenstoffatome aufweisen. Hierzu gehören insbesondere die Stearinsäure, die 12-Hydroxystearinsäure, die Octadecansäure, die Eicosansäure und die Hexadecansäure.The carboxylic acid anion component generally comprises anions derived from long chain carboxylic acids, many of which have from 6 to 30 carbon atoms. These include, in particular, stearic acid, 12-hydroxystearic acid, octadecanoic acid, eicosanoic acid and hexadecanoic acid.
Des Weiteren kann die Carbonsäureanionkomponente Anionen umfassen, die von kurzkettigen Carbonsäuren mit 1 bis 6 Kohlenstoffatomen oder von aromatischen Carbonsäuren abgeleitet sind. Hierzu gehören insbesondere die Essigsäure, Propansäure und die Butansäure sowie die Benzoesäure.Further, the carboxylic acid anion component may include anions derived from short chain carboxylic acids having 1 to 6 carbon atoms or from aromatic carboxylic acids. These include in particular acetic acid, propanoic acid and butanoic acid and benzoic acid.
Die Seifenverdicker können als solche in dem Verfahren eingesetzt werden, um eine Fettstruktur umfassende Dispersion herzustellen. Des Weiteren können diese auch in situ aus den entsprechenden Säuren oder deren Derivaten, beispielsweise deren Estern, sowie basischen Metallverbindungen hergestellt werden.The soap thickeners can be used as such in the process to produce a dispersion comprising a fatty structure. Furthermore, these can also be prepared in situ from the corresponding acids or their derivatives, for example their esters, as well as basic metal compounds.
Die bevorzugten Säuren wurden zuvor dargelegt. Im Hinblick auf die Ester ist festzuhalten, dass Ester mit einem kurzkettigen Alkoholrest mit 1 bis 6 Kohlenstoffatomen, beispielsweise die Methyl-, Ethyl-, Propyl- und/oder Butylester bevorzugt sind.The preferred acids have been previously set forth. With regard to the esters, it should be noted that esters having a short-chain alcohol radical with 1 to 6 Carbon atoms, for example the methyl, ethyl, propyl and / or butyl esters are preferred.
Zu den bevorzugten basischen Verbindungen gehören insbesondere die Oxide, Hydroxide und Carbonate der zuvor genannten Metalle.The preferred basic compounds include, in particular, the oxides, hydroxides and carbonates of the abovementioned metals.
Zu den bevorzugten Seifenverdickern gehören unter anderem Lithium-12-hydroxystearat, Lithium-Komplexseifen, Aluminium-Komplexseifen und Calcium-Komplexseifen.Preferred soap thickeners include lithium 12-hydroxystearate, lithium complex soaps, aluminum complex soaps, and calcium complex soaps.
Des Weiteren können die basischen Verbindungen zur Herstellung der Seifen in einem Über- oder Unterschuss zugegeben werden, wobei unter- oder überbasische Verbindungen entstehen.Furthermore, the basic compounds for the preparation of the soaps can be added in an excess or deficiency, resulting in under- or overbased compounds.
Des Weiteren können anorganische Verdickungsmittel eingesetzt werden. Hierzu gehören insbesondere organophile Tone, die von Bentonit abgeleitet sein können, und Silicagel.In addition, inorganic thickening agents can be used. These include in particular organophilic clays, which may be derived from bentonite, and silica gel.
Darüber hinaus können auch polymere Verdicker verwendet werden. Diese umfassen Polyharnstoffe sowie Thermoplastpulver, wie Polytetrafluorethylen und Fluorethylenpropylen.In addition, polymeric thickeners can be used. These include polyureas as well as thermoplastic powders such as polytetrafluoroethylene and fluoroethylene propylene.
Vorzugsweise umfasst das Schmierfett 0,01 bis 30 Gew.-%, besonders bevorzugt 0,2 bis 15 Gew.-% und ganz besonders bevorzugt 0,5 bis 10 Gew-% Verdicker, bezogen auf das Gesamtgewicht.The lubricating grease preferably comprises 0.01 to 30% by weight, more preferably 0.2 to 15% by weight and most preferably 0.5 to 10% by weight of thickener, based on the total weight.
Das Gewichtsverhältnis von Schmieröl zu Verdickungsmittel in dem Schmierfett liegt im Allgemeinen im Bereich von 100:1 bis 100:30, vorzugsweise 100:2 bis 100:25, insbesondere 100:5 bis 100:15.The weight ratio of lubricating oil to thickener in the grease is generally in the range of 100: 1 to 100: 30, preferably 100: 2 to 100: 25, especially 100: 5 to 100: 15.
Weiterhin kann das erfindungsgemäße Schmierfett weitere Additive und Zusatzstoffe enthalten.Furthermore, the grease according to the invention may contain further additives and additives.
Zu diesen Additiven gehören unter anderem Viskositätsindexverbesserer, Antioxidantien, Alterungsschutzmittel, Verschleißschutzmittel, Korrosionsinhibitoren, Detergentien, Dispergentien, EP-Additive, Reibungsminderer, Farbstoffe, Geruchsstoffe, Metalldesaktivatoren und/oder Demulgatoren.These additives include, but are not limited to, viscosity index improvers, antioxidants, antiaging agents, anti-wear agents, corrosion inhibitors, detergents, dispersants, EP additives, friction modifiers, dyes, fragrances, metal deactivators, and / or demulsifiers.
Vorzugsweise weist ein erfindungsgemäßes Schmierfett eine Wasserresistenz von 1 bis 50%, besonders bevorzugt im Bereich von 5 bis 35% auf. Die Kegelpenetration bevorzugter Schmierfette liegt im Bereich von 175 bis 385 dmm, besonders bevorzugt im Bereich von 220 dmm bis 340 dmm.Preferably, a lubricating grease according to the invention has a water resistance of 1 to 50%, particularly preferably in the range of 5 to 35%. The cone penetration of preferred greases is in the range of 175 to 385 dmm, more preferably in the range of 220 dmm to 340 dmm.
Die Wasserresistenz kann gemäß ASTM D 4049 bestimmt werden. Die Kegelpenetration kann nach ASTM D 1403 gemessen werden.The water resistance can be determined according to ASTM D 4049. The cone penetration can be measured according to ASTM D 1403.
Gemäß einem besonderen Aspekt der vorliegenden Erfindung können besondere Schmierfette bei sehr tiefen Temperaturen eingesetzt werden. Vorzugsweise können die Schmierfette unterhalb einer Temperatur von 0°C, besonders bevorzugt von -10 °C eingesetzt werden. Weiterhin können bevorzugte Schmierfette auch bei hohen Temperaturen von mindestens 50°C, besonders bevorzugt mindestens 90°C eingesetzt werden.According to a particular aspect of the present invention, special greases can be used at very low temperatures. Preferably, the greases can be used below a temperature of 0 ° C, more preferably of -10 ° C. Furthermore, preferred lubricating greases can also be used at high temperatures of at least 50.degree. C., particularly preferably at least 90.degree.
Die Herstellung der erfindungsgemäßen Schmierfette kann in Anlehnung an die üblichen Verfahren erfolgen, wobei diese dem zuvor genannten Stand der Technik entnommen werden kann.The production of greases according to the invention can be carried out according to the usual methods, which can be taken from the aforementioned prior art.
Im Allgemeinen wird in einer Struktur-Bildungsphase die Schmierfettstruktur bzw. Schmierfettmatrix durch physikalisch-chemische Vorgänge erzeugt. Dabei laufen verschiedene Vorgänge ab, wie z.B. die Aggregation der Verdicker-Kristallite, die Bildung von Seifenmizellen durch Einlagerung und Adsorption von Grundölmolekülen, das Anschmelzen der Seifenmizellen (= Erhitzen über den Schmelzpunkt der Seifenmoleküle) und schließlich die Rekristallisation der Seifenmoleküle (=gezieltes Abkühlen).In general, in a structure-forming phase, the grease structure or grease matrix is generated by physico-chemical processes. Various processes take place, such as the aggregation of thickener crystallites, the formation of soap micelles by incorporation and adsorption of base oil molecules, the melting of the soap micelles (= heating above the melting point of the soap molecules) and finally the recrystallization of the soap molecules (= targeted cooling).
Vielfach wird in einer ersten Stufe aus Vorprodukten eine Metallseife erzeugt. Bei der Reaktionsphase werden Metallseifen-Moleküle durch Reaktion der entsprechenden Ausgangsstoffe im Grundöl erzeugt. Dabei liegen die Metallseifen Moleküle als feine Kristalle vor. Diese Stufe ist optional, da diese durch Wahl entsprechender Vorverbindungen nicht notwendig ist.In many cases, a metal soap is produced from precursors in a first stage. In the reaction phase, metal soap molecules are generated by reaction of the corresponding starting materials in the base oil. The metal soap molecules are present as fine crystals. This level is optional as it is not necessary by choosing appropriate precursors.
Die Zugabe der polymeren Strukturverbesserer kann vor, während oder nach der Strukturbildungsphase erfolgen. Beispielweise kann zunächst in einem Mineralöl der polymere Strukturverbesserer hergestellt werden. Anschließend kann ein Verdicker, bzw. Vorverbindungen zur Herstellung des Verdickers, zu der erhaltenen Mischung hinzugefügt werden.The addition of the polymeric structure improvers can be done before, during or after the patterning phase. For example, the polymeric structure improver may first be prepared in a mineral oil. Subsequently, a thickener, or precursors for the preparation of the thickener, are added to the resulting mixture.
Des Weiteren kann der polymere Strukturverbesserer nach der Strukturbildungsphase, beispielsweise einem Schmierfett hinzugefügt werden. Vorzugsweise wird der polymere Strukturverbesserer in einer bei 25°C flüssigen Zusammensetzung einer Dispersion hinzugegeben, die eine Fettstruktur aufweist.Furthermore, the polymeric structural improver may be added after the patterning phase, for example, to a grease. Preferably, the polymeric structural enhancer is added in a liquid at 25 ° C composition of a dispersion having a fatty structure.
Der Begriff "Fettstruktur" ist in der Fachwelt bekannt, wobei diese Struktur als schwammartig bezeichnet werden kann. Diese Struktur der Dispersion kann beispielsweise durch mikroskopische Aufnahmen nachgewiesen werden, wobei das Schmieröl in einem Verdickungsmittel gehalten wird.The term "fat structure" is known in the art, and this structure may be termed spongy. This structure of the dispersion can be detected for example by microscopic images, wherein the lubricating oil is kept in a thickener.
Die Zusammensetzung kann sowohl eine Dispersion als auch eine Lösung darstellen. Dementsprechend weisen diese Zusammensetzungen mindestens ein flüssiges Medium auf.The composition can be both a dispersion and a solution. Accordingly, these compositions have at least one liquid medium.
Zu den besonders bevorzugten Medien gehören insbesondere Schmieröle, die ebenfalls zur Herstellung der Dispersion eingesetzt werden können, die mindestens ein Verdickungsmittel und mindestens ein Schmieröl umfasst.Particularly preferred media include, in particular lubricating oils, which can also be used for the preparation of the dispersion, which comprises at least one thickener and at least one lubricating oil.
Flüssige Medien zum Dispergieren oder Lösen der zuvor beschriebenen polymeren Strukturverbesserer sind an sich bekannt, wobei diese Medien mit der Dispersion, die mindestens ein Verdickungsmittel und mindestens ein Schmieröl umfasst, verträglich sein sollte. Unter Verträglichkeit wird hierbei die Mischbarkeit des Mediums mit der Dispersion verstanden, die mindestens ein Verdickungsmittel und mindestens ein Schmieröl umfasst.Liquid media for dispersing or dissolving the polymeric structural improvers described above are known per se, which media should be compatible with the dispersion comprising at least one thickener and at least one lubricating oil. Compatibility here means the miscibility of the medium with the dispersion, which comprises at least one thickener and at least one lubricating oil.
Gemäß einem besonderen Aspekt der vorliegenden Erfindung weist die bei 25°C flüssige, mindestens einen polymeren Strukturverbesserer aufweisende Zusammensetzung bei 25°C eine Viskosität im Bereich von 0,01 mm2/s bis 100000 mm2/s, vorzugsweise 0,1 mm2/s bis 20000 mm2/s und besonders bevorzugt von 1 mm2/s bis 10000 mm2/s gemäß DIN 51562 auf.According to a particular aspect of the present invention, the composition having at least one polymeric structural improver liquid at 25 ° C has a viscosity at 25 ° C in the range of 0.01 mm 2 / s to 100000 mm 2 / s, preferably 0.1 mm 2 / s up to 20000 mm 2 / s and more preferably from 1 mm 2 / s to 10000 mm 2 / s according to DIN 51562 on.
Die Konzentration des polymeren Strukturverbesserers in der bei 25°C flüssigen Zusammensetzung liegt vorzugsweise im Bereich von 1 bis 99 Gew.-%, besonders bevorzugt im Bereich von 5 bis 89 Gew.-% und ganz besonders bevorzugt im Bereich von 10 bis 80 Gew.-%, bezogen auf das Gesamtgewicht der Zusammensetzung.The concentration of the polymeric structure improver in the liquid composition at 25 ° C is preferably in the range of 1 to 99% by weight, more preferably in the range of 5 to 89% by weight, and most preferably in the range of 10 to 80% by weight. %, based on the total weight of the composition.
Das Verhältnis von dem Gewicht der Dispersion zum Gewicht der bei 25°C flüssigen Zusammensetzung, die mindestens einen polymeren Strukturverbesserer umfasst, liegt vorzugsweise im Bereich von 100:1 bis 1:1, besonders bevorzugt im Bereich von 50:1 bis 5:1 und ganz besonders bevorzugt im Bereich von 25:1 bis 10:1.The ratio of the weight of the dispersion to the weight of the 25 ° C liquid composition comprising at least one polymeric structure improver is preferably in the range of 100: 1 to 1: 1, more preferably in the range of 50: 1 to 5: 1 and most preferably in the range of 25: 1 to 10: 1.
Die bei 25°C flüssige Zusammensetzung kann unter anderem während einer der Struktur-Bildungsphase folgenden mechanischen Phase zugegeben werden.The composition which is liquid at 25 ° C. can be added inter alia during a mechanical phase following the structure-forming phase.
Des Weiteren kann die bei 25°C flüssige Zusammensetzung einem fertigen Schmierfett nach der mechanischen Phase zugegeben werden. Durch diesen besonderen Aspekt der vorliegenden Erfindung kann beispielsweise eine große Menge eines einfachen Schmierfetts hergestellt werden, das anschließend in einem weiteren Schritt an die besonderen Bedürfnisse der Endkunden durch die Zugabe der bei 25°C flüssige Zusammensetzung, die weitere Additive enthalten kann, angepasst werden kann. Hierdurch ist eine besonders wirtschaftliche Herstellung von geringen Mengen an speziellen Schmierfetten möglich.Furthermore, the liquid composition at 25 ° C can be added to a finished grease after the mechanical phase. By this particular aspect of the present invention, for example, a large amount of a simple grease can be prepared, which can then be adapted in a further step to the particular needs of the end customer by the addition of the liquid at 25 ° C composition, which may contain other additives , As a result, a particularly economical production of small amounts of special greases is possible.
Gemäß einer besonderen Ausführungsform der vorliegenden Erfindung kann die Wasserresistenz um mindestens 30%, besonders bevorzugt um mindestens 50% und ganz besonders bevorzugt um mindestens 70%, bezogen auf die Wasserresistenz der Dispersion, zu der die bei 25°C flüssige Zusammensetzung zugegeben wird, verbessert werden.According to a particular embodiment of the present invention, the water resistance can be improved by at least 30%, more preferably by at least 50% and most preferably by at least 70%, based on the water resistance of the dispersion to which the liquid composition at 25 ° C is added become.
Gemäß einem besonderen Aspekt der vorliegenden Erfindung ist die Fettstruktur umfassende Dispersion sowie die bei 25°C flüssige Zusammensetzung im Wesentlichen biologisch abbaubar. Vorzugsweise wird diese gemäß RAL-ZU 64 gemessen.According to a particular aspect of the present invention, the dispersion comprising the fatty structure and the composition which is liquid at 25 ° C. are substantially biodegradable. Preferably, this is measured according to RAL-ZU 64.
Die Zugabe der bei 25°C flüssigen Zusammensetzung zur Fettstruktur umfassenden Dispersion kann durch allgemein bekannte Methoden erfolgen. Hierzu gehören unter anderem Rühren, Mischen, Kneten, Walzen und/oder Homogenisieren.The addition of the composition comprising the fat structure at 25 ° C. can be carried out by generally known methods. These include, but are not limited to, stirring, mixing, kneading, rolling and / or homogenizing.
Die Temperatur, bei der man die bei 25°C flüssige Zusammensetzung zur Fettstruktur umfassenden Dispersion zugibt, ist an sich nicht kritisch. Bei einer hohen Temperatur lässt sich die bei 25°C flüssige Zusammensetzung häufig leichter in die Dispersion einarbeiten. Allerdings muss die Fettstruktur bei der Zugabetemperatur stabil sein.The temperature at which the dispersion comprising the fat structure at 25 ° C. is added is not critical per se. At a high temperature, the liquid composition at 25 ° C is often easier to incorporate in the dispersion. However, the fat structure must be stable at the addition temperature.
Vorzugsweise wird die bei 25°C flüssige Zusammensetzung bei einer Temperatur zur Fettstruktur umfassenden Dispersion zugegeben, die unterhalb des Tropfpunktes der Dispersion vor der Zugabe der flüssigen Zusammensetzung ist. Der Tropfpunkt kann gemäß ASTM D 2265 bestimmt werden.Preferably, the composition which is liquid at 25 ° C is added at a temperature to the dispersion comprising the fatty structure which is below the dropping point of the dispersion prior to the addition of the liquid composition. The dropping point can be determined according to ASTM D 2265.
Besonders bevorzugt wird die bei 25°C flüssige Zusammensetzung bei einer Temperatur zur Fettstruktur umfassenden Dispersion zugegeben, die mindestens 40°C, ganz besonders bevorzugt mindestens 60°C, unterhalb des Tropfpunktes der Dispersion vor der Zugabe der flüssigen Zusammensetzung ist.The composition which is liquid at 25 ° C. is particularly preferably added at a temperature to the dispersion comprising fatty structure, which is at least 40 ° C., very particularly preferably at least 60 ° C., below the dropping point of the dispersion before the addition of the liquid composition.
Gemäß einer bevorzugten Varianten des erfindungsgemäßen Verfahrens kann die bei 25°C flüssige Zusammensetzung bei einer Temperatur im Bereich von 0°C bis 75°C, insbesondere im Bereich 25°C bis 70°C zugegeben werden.According to one preferred variant of the process according to the invention, the composition which is liquid at 25 ° C. can be added at a temperature in the range from 0 ° C. to 75 ° C., in particular in the range from 25 ° C. to 70 ° C.
Nachfolgend wird die Erfindung durch Beispiele und Vergleichsbeispiele eingehender erläutert, ohne dass die Erfindung auf diese Beispiele beschränkt werden soll.In the following, the invention will be explained in more detail by means of examples and comparative examples, without the invention being restricted to these examples.
Nachfolgend werden folgende Abkürzungen verwendet.
KV 100, KV 40 = kinematische Viskosität, gemessen nach DIN 51562 bei 100°C und 40°CThe following abbreviations are used below.
KV 100, KV 40 = kinematic viscosity, measured according to DIN 51562 at 100 ° C and 40 ° C
Typischerweise werden die in den Beispiel beschriebenen Polymerlösungen in einem 150 N Messöl vermessen, die Angabe in () zeigt die verwendete Polymerkonzentration.
[η] bezeichnet die Grenzviskositätszahl, gemessen nach DIN ISO 16281, Teil 6.Typically, the polymer solutions described in the example are measured in a 150 N measuring oil, the data in () shows the polymer concentration used.
[η] denotes the intrinsic viscosity, measured according to DIN ISO 16281, Part 6.
In einem 2 Liter Vierhalskolben ausgestattet mit Rührer, Thermometer und Rückflusskühler werden 6,1 g Methacrylsäure und 603,9 g eines C10-C18 Alkylmethacrylats in 499 g 100 N Öl, z.B. 100 SN der Firma Kuwait Petroleum gelöst. Die Lösung wird mittels Zugabe von 10 g Trockeneis inertisiert und anschließend die Temperatur auf 82 °C erhöht. Nach Erreichen der Temperatur wird die Polymerisation durch Zugabe von 0,73 g Initiator (tert-Butylper-2-ethylhexyl-hexanoat) gestartet. Nach 4 Stunden Reaktionszeit wird 1,21 g Initiator und nach weiteren 4 Stunden wird 111 g 100 N Öl zugegeben. Die entstehende Polymerlösung ist ca 50%ig.
KV 100 (2%ig in 150 N Öl): 10,11 mm2/s
KV 40 (2%ig in 150 N Öl): 58,43 mm2/s
[η] 136 cm3/gIn a 2 liter four-necked flask equipped with stirrer, thermometer and reflux condenser, 6.1 g of methacrylic acid and 603.9 g of a C10-C18 alkyl methacrylate are dissolved in 499 g of 100 N oil, eg 100 SN from Kuwait Petroleum. The solution is rendered inert by adding 10 g of dry ice and then the temperature is increased to 82 ° C. After reaching the temperature, the polymerization is started by adding 0.73 g of initiator (tert-butylper-2-ethylhexyl-hexanoate). After 4 hours of reaction time, 1.21 g of initiator and after a further 4 hours 111 g of 100 N oil is added. The resulting polymer solution is about 50%.
KV 100 (2% in 150 N oil): 10.11 mm 2 / s
KV 40 (2% in 150 N oil): 58.43 mm 2 / s
[η] 136 cm 3 / g
Herstellung analog zu Beispiel 1
Batchpolymerisation, 82°C, 55%ig in 100 N Öl
495,0 g 100 N Öl
605,0 g C12-C18 Alkylmethacrylat
0,73 g Initiator (0,12 %)
Nachfütterschritt (nach 4 h): 1,21 g Initiator (0,20 %)
Verdünnen auf 50% mit 110,0 g 100 N Öl
KV 100 (2 %ig in 150 N Öl): 9,98 mm2/s
KV 40 (2%ig in 150 N Öl): 55,58 mm2/s
[η] 127 cm3/gPreparation analogous to Example 1
Batch polymerisation, 82 ° C, 55% in 100 N oil
495.0 g of 100 N oil
605.0 g of C12-C18 alkyl methacrylate
0.73 g initiator (0.12%)
Postfeed step (after 4 h): 1.21 g initiator (0.20%)
Dilute to 50% with 110.0 g of 100 N oil
KV 100 (2% in 150 N oil): 9,98 mm 2 / s
KV 40 (2% in 150 N oil): 55.58 mm 2 / s
[η] 127 cm 3 / g
In einen 6 I Schmierfett-Autoklaven Kessel, ausgestattet mit einer Öl-Mantelheizung sowie einem mechanischen Planetenrührwerk werden 272 g hydrogeniertes Kastoröl (HCO, 181.6 mg KOH/g), 40 g Lithiumhydroxid, 32 g Vanlube NA (ein Diphenylamin der Fa. Vanderbilt, 32 g Lubad 199 (ein Calciumsalicylat der Fa. Shell), und 1440 g HVI 650 Öl der Fa. Shell sowie 1330 g HVI 160 Öl der Fa. Shell gegeben. Der Kessel wird verschlossen und eine Stunde bei 100°C/100 U/min gehalten. Anschließend wird das entstandene Reaktionswasser abgelassen und die Mischung auf 210 °C erhitzt. Nach Erreichen der Spitzentemperatur wird bei 200 U/min. mit einer Rate von 1°C/min. die Mischung auf 165 °C abgekühlt. Anschließend wird bei 100 U/min. weiter auf eine Temperatur von 50 °C abgekühlt. Der Kessel wird geöffnet und das entstandene Fett mindestens 2 mal über eine Dreiwalzenmühle homogenisiert und in einen Eimer gefüllt.In a 6 l grease autoclave kettle, equipped with an oil-jacket heater and a mechanical planetary mixer 272 g hydrogenated castor oil (HCO, 181.6 mg KOH / g), 40 g of lithium hydroxide, 32 g Vanlube NA (a diphenylamine from Vanderbilt, Shell, 32 g of Lubad 199 (a calcium salicylate from Shell), and 1440 g of Shell oil HVI 650 and 1330 g of Shell oil HVI 160. The kettle is closed and left for one hour at 100 ° C / 100 U / The resulting reaction water is then drained off and the mixture is heated to 210 ° C. After reaching the peak temperature, the mixture is cooled to 165 ° C. at 200 rpm at a rate of 1 ° C./min 100 rpm further cooled to a temperature of 50 ° C. The kettle is opened and the resulting fat is homogenized at least twice by a three-roll mill and filled into a bucket.
Kegelpenetration (IP 50) unbearbeitet: 285 dmm, nach 60 Bewegungen 288 dmm (NLGI Grad 2), nach 100060 Bewegungen: 317 dmm.
Tropfpunkt (ASTM D566): 197,7 °C
Wasser Wash Out (ASTM D 1264): 7,5 %
Wasser Spray Off (ASTM D 4049): 33,8 %Cone penetration (IP 50) unworked: 285 dmm, after 60 movements 288 dmm (NLGI grade 2), after 100060 movements: 317 dmm.
Drop point (ASTM D566): 197.7 ° C
Water Wash Out (ASTM D 1264): 7.5%
Water Spray Off (ASTM D 4049): 33.8%
In einem Mischer (Kenwood Chef) wurden 990 g des nach Herstellungsbeispiel 3 erhältlichen Schmierfetts EG 2768, der Klassifikation NLGI Grad 2 auf Basis von Li-Seifen mit 10 g einer Lösung, die 50 Gew.-% Polymere mit Säuregruppen, die gemäß dem Herstellungsbeispiel 1 erhalten wurden und ein Schmieröl umfasst, bei 60 °C gemischt. Die erhaltene Mischung wurde anschließend über eine Dreiwalzenmühle (Exact 50 der Fa. Exact Apparatebau) homogenisiert. Die Eigenschaften des modifizierten Schmierfetts wurden nachfolgend bestimmt.In a mixer (Kenwood Chef) were 990 g of the obtainable according to Preparation Example 3 grease EG 2768, the classification NLGI grade 2 based on Li soaps with 10 g of a solution containing 50 wt .-% of polymers with acid groups, according to the preparation 1 and comprising a lubricating oil, mixed at 60 ° C. The resulting mixture was then homogenized on a three-roll mill (Exact 50 Fa. Exact Apparatebau). The properties of the modified grease were determined below.
Hierzu wurden insbesondere der Tropfpunkt gemäß ASTM D 566, die Kegelpenetration gemäß ASTM D 217 und die Wasserresistenz gemäß ASTM D 4049 gemessen. Die erhaltenen Daten sind in Tabelle 1 dargelegt.In particular, the drop point according to ASTM D 566, the cone penetration according to ASTM D 217 and the water resistance according to ASTM D 4049 were measured. The data obtained are shown in Table 1.
Das Beispiel 1 wurde im Wesentlichen wiederholt, wobei jedoch keine Lösung eingearbeitet wurde. Die erhaltenen Daten sind in Tabelle 1 dargelegt.Example 1 was essentially repeated, but no solution was incorporated. The data obtained are shown in Table 1.
Das Beispiel 1 wurde im Wesentlichen wiederholt, wobei jedoch eine Lösung eingearbeitet wurde, die 50 Gew.-% Polymere ohne Säuregruppen, die gemäß dem Herstellungsbeispiel 2 erhalten wurden und ein Schmieröl umfasst. Die erhaltenen Daten sind in Tabelle 1 dargelegt.
In einem Mischer (Kenwood Chef) wurden 990 g des von F&S Mannheim erhältlichen Schmierfetts Farmlub, der Klassifikation NLGI Grad 2 auf Basis von Li-Seifen mit 10 g einer Lösung, die 50 Gew.-% Polymere mit Säuregruppen, die gemäß dem Herstellungsbeispiel 1 erhalten wurden, und ein Schmieröl umfasst, bei 60 °C gemischt. Die erhaltene Mischung wurde anschließend über eine Dreiwalzenmühle (Exact 50 der Fa. Exact Apparatebau) homogenisiert. Die Eigenschaften des modifizierten Schmierfetts wurden nachfolgend bestimmt.In a mixer (Kenwood Chef) were 990 g of F & S Mannheim available grease Farmlub, the classification NLGI grade 2 based on Li soaps with 10 g of a solution containing 50 wt .-% of polymers with acid groups, according to Preparation Example 1 were obtained, and a lubricating oil mixed at 60 ° C. The resulting mixture was then homogenized on a three-roll mill (Exact 50 Fa. Exact Apparatebau). The properties of the modified grease were determined below.
Hierzu wurden insbesondere der Tropfpunkt gemäß ASTM D 566, die Kegelpenetration gemäß ASTM D 217 und die Wasserresistenz gemäß ASTM D 4049 gemessen. Die erhaltenen Daten sind in Tabelle 2 dargelegt.In particular, the drop point according to ASTM D 566, the cone penetration according to ASTM D 217 and the water resistance according to ASTM D 4049 were measured. The data obtained are shown in Table 2.
Das Beispiel 2 wurde im Wesentlichen wiederholt, wobei jedoch keine Lösung eingearbeitet wurde. Die erhaltenen Daten sind in Tabelle 2 dargelegt.Example 2 was essentially repeated, but no solution was incorporated. The data obtained are shown in Table 2.
Das Beispiel 2 wurde im Wesentlichen wiederholt, wobei 40g der Dispersion, die 50 Gew.-% Polymere mit Säuregruppen, die gemäß dem Herstellungsbeispiel 1 erhalten wurden, und ein Schmieröl umfasst, in 960 g Schmierfett der Fa. F&S Mannheim, eingearbeitet wurde. Die erhaltenen Daten sind in Tabelle 2 dargelegt.Example 2 was substantially repeated, incorporating 40 g of the dispersion comprising 50% by weight of polymers with acid groups obtained according to Preparation Example 1 and a lubricating oil into 960 g of Grease from F & S Mannheim. The data obtained are shown in Table 2.
Das Beispiel 2 wurde im Wesentlichen wiederholt, wobei jedoch 10 g einer Lösung, die 50 Gew.-% Polymere ohne Säuregruppen, die gemäß dem Herstellungsbeispiel 2 erhalten wurden, und ein Schmieröl umfasst, eingearbeitet wurde. Die erhaltenen Daten sind in Tabelle 2 dargelegt.Example 2 was substantially repeated except that 10 g of a solution comprising 50% by weight of polymers without acid groups obtained in Preparation Example 2 and a lubricating oil was incorporated. The data obtained are shown in Table 2.
Das Beispiel 3 wurde im wesentlichen wiederholt, wobei jedoch 20 g einer Lösung, die 50 Gew.-% Polymere ohne Säuregruppen, die gemäß dem Herstellungsbeispiel 2 erhalten wurden, und ein Schmieröl umfasst, in 980 g Fett der Fa. F&S eingearbeitet wurde. Die erhaltenen Daten sind in Tabelle 2 dargelegt.
Claims (13)
- Lubricating grease comprising at least one thickener and at least one lubricant oil, characterized in that the lubricating grease comprises at least one polymeric structure improver which can be obtained by polymerizing monomer compositions which consist ofa) from 0 to 40% by weight, based on the weight of the monomer compositions for preparing the polymeric structure improvers, of at least one (meth)acrylate of the formula (I)b) from 40 to 99.99% by weight, based on the weight of the monomer compositions for preparing the polymeric structure improvers, of at least one (meth)acrylate of the formula (II)c) from 0.01 to 5% by weight, based on the weight of the monomer compositions for preparing the polymeric structure improvers, of monomers comprising acid groups, wherein at least some of the monomers as per component c) comprise at least one carboxyl group,d) from 0 to 59.99% by weight, based on the weight of the monomer compositions for preparing the polymeric structure improvers, of comonomer; and the lubricating grease comprises from 0.1 to 10% by weight of polymeric structure improvers.
- Lubricating grease according to Claim 1, characterized in that component c) comprises at least one monomer which is selected from the group consisting of methacrylic acid and/or acrylic acid.
- Lubricating grease according to one of the preceding claims, characterized in that the polymeric structure improver has a weight-average molecular weight in the range from 15 000 g/mol to 1 000 000 g/mol.
- Lubricating grease according to one of the preceding claims, characterized in that the thickener is a soap thickener, an inorganic thickener and/or a polymeric organic thickener.
- Lubricating grease according to one of the preceding claims, characterized in that the lubricating grease comprises additives.
- Lubricating grease according to one of the preceding claims, characterized in that the lubricating grease has a water resistance of from 1 to 50%, measured in accordance with ASTM D 4049.
- Lubricating grease according to one of the preceding claims, characterized in that the lubricating grease has a cone penetration in the range from 175 dmm to 385 dmm, measured in accordance with ASTM D 1403.
- Lubricating grease according to one of the preceding claims, characterized in that the lubricating grease comprises from 1 to 30% by weight of thickener.
- Lubricating grease according to one of the preceding claims, characterized in that the lubricating grease comprises from 69.9 to 98.9% by weight of lubricant oil.
- Process for producing lubricating grease by preparing a mixture which comprises at least one thickener, at least one lubricant oil and a polymeric structure improver which can be obtained by polymerizing monomer compositions which consist ofa) from 0 to 40% by weight, based on the weight of the monomer compositions for preparing the polymeric structure improvers, of one or more ethylenically unsaturated ester compounds of the formula (I)b) from 40 to 99.99% by weight, based on the weight of the monomer compositions for preparing the polymeric structure improvers, of one or more ethylenically unsaturated ester compounds of the formula (II)c) from 0.01 to 5% by weight, based on the weight of the monomer compositions for preparing the polymeric structure improvers, of monomers comprising acid groups, wherein at least some of the monomers as per component c) comprise at least one carboxyl group,d) from 0 to 59.99% by weight, based on the weight of the monomer compositions for preparing the polymeric structure improvers, of comonomer; and the lubricating grease comprises from 0.1 to 10% by weight of polymeric structure improvers.
- Process according to Claim 10, characterized in that the polymeric structure improver is added to a dispersion which has grease structure and comprises at least one thickener and at least one lubricant oil.
- Process according to Claim 10 or 11, characterized in that the polymeric structure improver is added in a composition, liquid at 25°C, of the dispersion.
- Use of a polymer which can be obtained by polymerizing monomer compositions which consist ofa) from 0 to 40% by weight, based on the weight of the monomer compositions for preparing the polymeric structure improver, of one or more ethylenically unsaturated ester compounds of the formula (I)b) from 40 to 99.99% by weight, based on the weight of the monomer compositions for preparing the polymeric structure improver, of one or more ethylenically unsaturated ester compounds of the formula (II)c) from 0.01 to 5% by weight, based on the weight of the monomer compositions for preparing the polymeric structure improver, of monomers comprising acid groups, wherein at least some of the monomers as per component c) comprise at least one carboxyl group,d) from 0 to 59.99% by weight, based on the weight of the monomer compositions for preparing the polymeric structure improver, of comonomeras a structure improver in lubricating greases; and wherein the lubricating grease comprises from 0.1 to 10% by weight of polymeric structure improvers.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/834,861 US7429555B2 (en) | 2004-04-30 | 2004-04-30 | Lubricating grease with high water resistance |
PCT/EP2005/000509 WO2005108532A1 (en) | 2004-04-30 | 2005-01-20 | Lubricating grease having a high water-resistance |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1753847A1 EP1753847A1 (en) | 2007-02-21 |
EP1753847B1 true EP1753847B1 (en) | 2018-05-23 |
Family
ID=35187854
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05701058.9A Active EP1753847B1 (en) | 2004-04-30 | 2005-01-20 | Lubricating grease having a high water-resistance |
Country Status (10)
Country | Link |
---|---|
US (1) | US7429555B2 (en) |
EP (1) | EP1753847B1 (en) |
JP (1) | JP5150250B2 (en) |
KR (1) | KR20070015555A (en) |
CN (1) | CN100552008C (en) |
BR (1) | BRPI0510330B8 (en) |
CA (1) | CA2558546C (en) |
ES (1) | ES2680483T3 (en) |
MX (1) | MXPA06011986A (en) |
WO (1) | WO2005108532A1 (en) |
Families Citing this family (36)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA2477081C (en) * | 2002-03-01 | 2009-12-01 | Rohmax Additives Gmbh | Copolymers as dewaxing additives |
DE10249295A1 (en) | 2002-10-22 | 2004-05-13 | Rohmax Additives Gmbh | High stability polymer dispersions and process for making them |
DE10249292A1 (en) * | 2002-10-22 | 2004-05-13 | Rohmax Additives Gmbh | Low viscosity polymer dispersions and process for making them |
DE10249294A1 (en) * | 2002-10-22 | 2004-05-13 | Rohmax Additives Gmbh | Stable polymer dispersions and manufacturing processes |
DE10314776A1 (en) * | 2003-03-31 | 2004-10-14 | Rohmax Additives Gmbh | Lubricating oil composition with good rubbing properties |
DE102004018094A1 (en) * | 2004-04-08 | 2005-11-03 | Rohmax Additives Gmbh | Polymers with H-bonding functionalities to improve wear protection |
DE102004018093A1 (en) * | 2004-04-08 | 2005-10-27 | Rohmax Additives Gmbh | Polymers with H-bonding functionalities |
US7429555B2 (en) | 2004-04-30 | 2008-09-30 | Rohmax Additives Gmbh | Lubricating grease with high water resistance |
DE102004021778A1 (en) * | 2004-04-30 | 2005-12-08 | Rohmax Additives Gmbh | Use of polyalkyl (meth) acrylates in lubricating oil compositions |
DE102004021717A1 (en) * | 2004-04-30 | 2005-11-24 | Rohmax Additives Gmbh | Producing lubricating grease comprises adding a liquid composition comprising a polymeric structure improver to a dispersion comprising a lubricating oil and a thickener |
DE102004034618A1 (en) * | 2004-07-16 | 2006-02-16 | Rohmax Additives Gmbh | Use of graft copolymers |
DE102004037929A1 (en) * | 2004-08-04 | 2006-03-16 | Rohmax Additives Gmbh | Process for the radical polymerization of ethylenically unsaturated compounds |
DE102005015931A1 (en) * | 2005-04-06 | 2006-10-12 | Rohmax Additives Gmbh | Polyalkyl (meth) acrylate copolymers with excellent properties |
US7648950B2 (en) * | 2005-04-22 | 2010-01-19 | Rohmax Additives Gmbh | Use of a polyalkylmethacrylate polymer |
DE102005031244A1 (en) * | 2005-07-01 | 2007-02-15 | Rohmax Additives Gmbh | Oil-soluble comb polymers |
DE102005041528A1 (en) * | 2005-08-31 | 2007-03-01 | Rohmax Additives Gmbh | Multi-arm star-shaped polymer for use as lubricating oil additive, e.g. viscosity modifier or dispersant, has at least three arms containing units derived from esters of higher alkanols and unsaturated carboxylic acids |
US20070087804A1 (en) * | 2005-09-09 | 2007-04-19 | Knowles Brandon D | Method and apparatus for wagering on event outcomes of a game |
DE102006001771A1 (en) * | 2006-01-12 | 2007-07-19 | Röhm Gmbh | Purifying methacrylate, useful e.g. in polymerization process, preferably anionic polymerization and group transfer polymerization, comprises adding an isocyanate/catalyst mixture and subsequently distilling the obtained mixture |
DE102006016588A1 (en) * | 2006-04-06 | 2007-10-18 | Rohmax Additives Gmbh | Fuel compositions comprising renewable resources |
FR2902103B1 (en) * | 2006-06-09 | 2011-11-18 | Coatex Sas | PROCESS FOR THERATING AQUEOUS COMPOSITIONS, IN PARTICULAR AC PH, USING ORGANOPHOSPHATE POLYMERS, AND AQUEOUS COMPOSITIONS OBTAINED |
DE102006039420A1 (en) | 2006-08-23 | 2008-02-28 | Evonik Rohmax Additves Gmbh | Process for the preparation of methacrylate esters |
US20080090742A1 (en) * | 2006-10-12 | 2008-04-17 | Mathur Naresh C | Compound and method of making the compound |
AR067431A1 (en) * | 2007-04-13 | 2009-10-14 | Shell Int Research | A COMPOSITION OF LITHIUM HYDROXIDE, A PROCESS FOR ITS PREPARATION, AND A PROCESS FOR ITS USE |
DE102007036856A1 (en) * | 2007-08-06 | 2009-02-26 | Evonik Rohmax Additives Gmbh | Use of ester-group-containing polymers as antifatigue additives |
ES2716233T3 (en) * | 2009-08-07 | 2019-06-11 | Basf Se | Lubricating composition comprising alkyl carboxylic acid |
US8802606B2 (en) | 2010-08-06 | 2014-08-12 | Basf Se | Lubricant composition having improved antiwear properties |
US8415284B2 (en) * | 2009-11-05 | 2013-04-09 | Afton Chemical Corporation | Olefin copolymer VI improvers and lubricant compositions and uses thereof |
WO2011066455A1 (en) * | 2009-11-25 | 2011-06-03 | Skf Usa Inc. | Grease test kit and methods of testing grease |
JP5826626B2 (en) * | 2011-12-22 | 2015-12-02 | 昭和シェル石油株式会社 | Grease composition |
EP2695932A1 (en) | 2012-08-08 | 2014-02-12 | Ab Nanol Technologies Oy | Grease composition |
WO2015172846A1 (en) | 2014-05-16 | 2015-11-19 | Ab Nanol Technologies Oy | Additive composition for lubricants |
JP2016089108A (en) * | 2014-11-10 | 2016-05-23 | 株式会社日立製作所 | Elevator rope and elevator comprising the same |
JP6862359B2 (en) * | 2016-01-12 | 2021-04-21 | Eneos株式会社 | Lubricating oil composition |
JP6895899B2 (en) | 2016-01-12 | 2021-06-30 | 株式会社クラレ | (Meta) acrylate-based polymer |
EP3497190B1 (en) * | 2016-08-15 | 2020-07-15 | Evonik Operations GmbH | Functional polyalkyl (meth)acrylates with enhanced demulsibility performance |
CN111406101A (en) * | 2017-12-05 | 2020-07-10 | 株式会社Adeka | Friction inhibiting compounds and friction inhibiting compositions containing the same |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2577706A (en) * | 1948-11-26 | 1951-12-04 | California Research Corp | High melting-high water-resistant grease |
US2704276A (en) * | 1954-02-12 | 1955-03-15 | Gulf Research Development Co | Lubricating compositions |
FR1226563A (en) * | 1959-02-20 | 1960-07-13 | Exxon Standard Sa | Improved fats |
US3252949A (en) * | 1960-12-30 | 1966-05-24 | Monsanto Co | Syndiotactic oil-soluble methacrylate polymers |
US3705853A (en) * | 1970-09-23 | 1972-12-12 | Mobil Oil Corp | Grease compositions |
US4357249A (en) * | 1980-09-11 | 1982-11-02 | Arguto, Inc. | Self-lubricating bearing and the like, and method of making same |
US5416162A (en) * | 1993-09-20 | 1995-05-16 | Rohm And Haas Company | Compatibilizer for a viscosity index improving polymer blend |
CA2477081C (en) * | 2002-03-01 | 2009-12-01 | Rohmax Additives Gmbh | Copolymers as dewaxing additives |
JP3813595B2 (en) * | 2002-03-27 | 2006-08-23 | 三洋化成工業株式会社 | Friction modifier for lubricating oil and lubricating oil composition |
DE10249294A1 (en) * | 2002-10-22 | 2004-05-13 | Rohmax Additives Gmbh | Stable polymer dispersions and manufacturing processes |
DE10249295A1 (en) * | 2002-10-22 | 2004-05-13 | Rohmax Additives Gmbh | High stability polymer dispersions and process for making them |
DE10249292A1 (en) | 2002-10-22 | 2004-05-13 | Rohmax Additives Gmbh | Low viscosity polymer dispersions and process for making them |
DE10314776A1 (en) * | 2003-03-31 | 2004-10-14 | Rohmax Additives Gmbh | Lubricating oil composition with good rubbing properties |
US7429555B2 (en) | 2004-04-30 | 2008-09-30 | Rohmax Additives Gmbh | Lubricating grease with high water resistance |
DE102004021717A1 (en) * | 2004-04-30 | 2005-11-24 | Rohmax Additives Gmbh | Producing lubricating grease comprises adding a liquid composition comprising a polymeric structure improver to a dispersion comprising a lubricating oil and a thickener |
-
2004
- 2004-04-30 US US10/834,861 patent/US7429555B2/en active Active
-
2005
- 2005-01-20 JP JP2007509889A patent/JP5150250B2/en active Active
- 2005-01-20 WO PCT/EP2005/000509 patent/WO2005108532A1/en not_active Application Discontinuation
- 2005-01-20 KR KR1020067022428A patent/KR20070015555A/en not_active Application Discontinuation
- 2005-01-20 CN CNB2005800024109A patent/CN100552008C/en active Active
- 2005-01-20 ES ES05701058.9T patent/ES2680483T3/en active Active
- 2005-01-20 BR BRPI0510330A patent/BRPI0510330B8/en not_active IP Right Cessation
- 2005-01-20 MX MXPA06011986A patent/MXPA06011986A/en active IP Right Grant
- 2005-01-20 CA CA2558546A patent/CA2558546C/en not_active Expired - Fee Related
- 2005-01-20 EP EP05701058.9A patent/EP1753847B1/en active Active
Non-Patent Citations (1)
Title |
---|
None * |
Also Published As
Publication number | Publication date |
---|---|
CN100552008C (en) | 2009-10-21 |
JP2007535595A (en) | 2007-12-06 |
BRPI0510330B8 (en) | 2018-04-10 |
ES2680483T3 (en) | 2018-09-07 |
US7429555B2 (en) | 2008-09-30 |
CA2558546C (en) | 2014-05-20 |
MXPA06011986A (en) | 2007-01-25 |
US20050245406A1 (en) | 2005-11-03 |
CA2558546A1 (en) | 2005-11-17 |
EP1753847A1 (en) | 2007-02-21 |
BRPI0510330A (en) | 2007-10-23 |
CN1910268A (en) | 2007-02-07 |
WO2005108532A1 (en) | 2005-11-17 |
JP5150250B2 (en) | 2013-02-20 |
KR20070015555A (en) | 2007-02-05 |
BRPI0510330B1 (en) | 2014-10-29 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP1753847B1 (en) | Lubricating grease having a high water-resistance | |
WO2006094520A9 (en) | Process for producing lubricating grease | |
EP1866351B1 (en) | Lubricating oil composition comprising polyalkyl (meth)acrylate copolymers | |
WO2004087850A1 (en) | Lubricating oil composition with good frictional properties | |
EP1740631B1 (en) | Polymers with h-bridge forming functionalities | |
DE102004021778A1 (en) | Use of polyalkyl (meth) acrylates in lubricating oil compositions | |
EP1240218B1 (en) | Gradient copolymers and method for the production thereof and their use | |
DE102005041528A1 (en) | Multi-arm star-shaped polymer for use as lubricating oil additive, e.g. viscosity modifier or dispersant, has at least three arms containing units derived from esters of higher alkanols and unsaturated carboxylic acids | |
EP1733011A1 (en) | Polymers with h-bridge forming functionalities for improving anti-wear protection | |
DE102007036856A1 (en) | Use of ester-group-containing polymers as antifatigue additives | |
DE102004034618A1 (en) | Use of graft copolymers | |
EP2686352A1 (en) | Copolymers comprising ester groups and use thereof in lubricants | |
EP1334133B1 (en) | Method for the continuous production of polymer compositions and the use thereof | |
DE102009002730A1 (en) | Preparing copolymer, useful as additive for e.g. mineral oil and ester oil, comprises polymerizing a monomer composition (comprising e.g. ethylenically unsaturated ester compounds and comonomer) in the presence of alkyl(ene) compounds | |
MXPA06011985A (en) | Process for producing lubricating grease |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
17P | Request for examination filed |
Effective date: 20060613 |
|
AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LI LT LU MC NL PL PT RO SE SI SK TR |
|
RIN1 | Information on inventor provided before grant (corrected) |
Inventor name: FISCHER, MATTHIAS Inventor name: MUELLER, MICHAEL Inventor name: PAUKER, ALEXNDRA Inventor name: KINKER, BERNARD Inventor name: SCHERER, MARKUS, DR. |
|
DAX | Request for extension of the european patent (deleted) | ||
RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: EVONIK ROHMAX ADDITIVES GMBH |
|
RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: EVONIK OIL ADDITIVES GMBH |
|
17Q | First examination report despatched |
Effective date: 20160205 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: EXAMINATION IS IN PROGRESS |
|
GRAP | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOSNIGR1 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: GRANT OF PATENT IS INTENDED |
|
INTG | Intention to grant announced |
Effective date: 20180125 |
|
GRAS | Grant fee paid |
Free format text: ORIGINAL CODE: EPIDOSNIGR3 |
|
GRAA | (expected) grant |
Free format text: ORIGINAL CODE: 0009210 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE PATENT HAS BEEN GRANTED |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R081 Ref document number: 502005015835 Country of ref document: DE Owner name: EVONIK OPERATIONS GMBH, DE Free format text: FORMER OWNER: ROEHM ROHMAX HOLDING GMBH, 64293 DARMSTADT, DE |
|
AK | Designated contracting states |
Kind code of ref document: B1 Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LI LT LU MC NL PL PT RO SE SI SK TR |
|
REG | Reference to a national code |
Ref country code: GB Ref legal event code: FG4D Free format text: NOT ENGLISH |
|
REG | Reference to a national code |
Ref country code: CH Ref legal event code: EP |
|
REG | Reference to a national code |
Ref country code: IE Ref legal event code: FG4D Free format text: LANGUAGE OF EP DOCUMENT: GERMAN |
|
REG | Reference to a national code |
Ref country code: AT Ref legal event code: REF Ref document number: 1001519 Country of ref document: AT Kind code of ref document: T Effective date: 20180615 |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R096 Ref document number: 502005015835 Country of ref document: DE |
|
REG | Reference to a national code |
Ref country code: NL Ref legal event code: FP |
|
REG | Reference to a national code |
Ref country code: ES Ref legal event code: FG2A Ref document number: 2680483 Country of ref document: ES Kind code of ref document: T3 Effective date: 20180907 |
|
REG | Reference to a national code |
Ref country code: SE Ref legal event code: TRGR |
|
REG | Reference to a national code |
Ref country code: LT Ref legal event code: MG4D |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: BG Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180823 Ref country code: FI Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180523 Ref country code: LT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180523 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: GR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180824 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: EE Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180523 Ref country code: PL Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180523 Ref country code: DK Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180523 Ref country code: RO Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180523 Ref country code: CZ Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180523 Ref country code: SK Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180523 |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R097 Ref document number: 502005015835 Country of ref document: DE |
|
PLBE | No opposition filed within time limit |
Free format text: ORIGINAL CODE: 0009261 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT |
|
26N | No opposition filed |
Effective date: 20190226 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: SI Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180523 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: MC Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180523 |
|
REG | Reference to a national code |
Ref country code: CH Ref legal event code: PL |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: LU Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20190120 |
|
REG | Reference to a national code |
Ref country code: IE Ref legal event code: MM4A |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: CH Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20190131 Ref country code: LI Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20190131 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: IE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20190120 |
|
REG | Reference to a national code |
Ref country code: AT Ref legal event code: MM01 Ref document number: 1001519 Country of ref document: AT Kind code of ref document: T Effective date: 20190120 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: TR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180523 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: AT Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20190120 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: PT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180924 |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R081 Ref document number: 502005015835 Country of ref document: DE Owner name: EVONIK OPERATIONS GMBH, DE Free format text: FORMER OWNER: EVONIK OIL ADDITIVES GMBH, 64293 DARMSTADT, DE |
|
REG | Reference to a national code |
Ref country code: NL Ref legal event code: HC Owner name: EVONIK OPERATIONS GMBH; DE Free format text: DETAILS ASSIGNMENT: CHANGE OF OWNER(S), CHANGE OF OWNER(S) NAME; FORMER OWNER NAME: EVONIK DEGUSSA GMBH Effective date: 20210209 Ref country code: NL Ref legal event code: PD Owner name: EVONIK DEGUSSA GMBH; DE Free format text: DETAILS ASSIGNMENT: CHANGE OF OWNER(S), MERGE; FORMER OWNER NAME: EVONIK OIL ADDITIVES GMBH Effective date: 20210209 |
|
REG | Reference to a national code |
Ref country code: ES Ref legal event code: PC2A Owner name: EVONIK OPERATIONS GMBH Effective date: 20210322 |
|
REG | Reference to a national code |
Ref country code: GB Ref legal event code: 732E Free format text: REGISTERED BETWEEN 20210325 AND 20210331 |
|
REG | Reference to a national code |
Ref country code: BE Ref legal event code: HC Owner name: EVONIK OPERATIONS GMBH; DE Free format text: DETAILS ASSIGNMENT: CHANGE OF OWNER(S), CHANGE OF OWNER(S) NAME Effective date: 20210223 Ref country code: BE Ref legal event code: PD Owner name: EVONIK DEGUSSA GMBH; DE Free format text: DETAILS ASSIGNMENT: CHANGE OF OWNER(S), MERGE Effective date: 20210223 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: CY Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180523 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: IS Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180923 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: HU Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT; INVALID AB INITIO Effective date: 20050120 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: FR Payment date: 20230124 Year of fee payment: 19 Ref country code: ES Payment date: 20230330 Year of fee payment: 19 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: SE Payment date: 20230119 Year of fee payment: 19 Ref country code: IT Payment date: 20230120 Year of fee payment: 19 Ref country code: GB Payment date: 20230119 Year of fee payment: 19 Ref country code: DE Payment date: 20230123 Year of fee payment: 19 Ref country code: BE Payment date: 20230119 Year of fee payment: 19 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: NL Payment date: 20230119 Year of fee payment: 19 |
|
P01 | Opt-out of the competence of the unified patent court (upc) registered |
Effective date: 20230526 |