EP1595055A1 - Control device for motor torque reduction of winding/unwinding units for flexible elements and method of controlling said device - Google Patents
Control device for motor torque reduction of winding/unwinding units for flexible elements and method of controlling said deviceInfo
- Publication number
- EP1595055A1 EP1595055A1 EP04706687A EP04706687A EP1595055A1 EP 1595055 A1 EP1595055 A1 EP 1595055A1 EP 04706687 A EP04706687 A EP 04706687A EP 04706687 A EP04706687 A EP 04706687A EP 1595055 A1 EP1595055 A1 EP 1595055A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- logic unit
- motor
- encoder
- impulses
- condenser
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B9/00—Screening or protective devices for wall or similar openings, with or without operating or securing mechanisms; Closures of similar construction
- E06B9/56—Operating, guiding or securing devices or arrangements for roll-type closures; Spring drums; Tape drums; Counterweighting arrangements therefor
- E06B9/68—Operating devices or mechanisms, e.g. with electric drive
- E06B9/72—Operating devices or mechanisms, e.g. with electric drive comprising an electric motor positioned inside the roller
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/182—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in unwinding mechanisms or in connection with unwinding operations
- B65H23/185—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in unwinding mechanisms or in connection with unwinding operations motor-controlled
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/195—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations
- B65H23/198—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations motor-controlled (Controlling electrical drive motors therefor)
Definitions
- CONTROL DEVICE FOR MOTOR TORQUE REDUCTION OF WINDING/UNWINDING UNITS FOR FLEXIBLE ELEMENTS AND METHOD OF CONTROLLING SAID DEVICE.
- the invention is about a control device for motor torque reduction of winding/unwinding units for flexible elements and the method of controlling said device.
- Driving units usually available on the market comprise a winding roll externally placed on a mainly longitudinally arranged tubular body in which an electric motor is placed, connected to a reduction unit provided with a protruding output shaft on one side, and to braking devices on the opposite side.
- the braking devices are placed inside the tubular body and they comprise an electric brake, while the limit stop devices usually comprise electromechanical microswitches.
- the electric motor is typically of asynchronous monophasic reversible type, suitable for working in both rotation directions, clockwise and anticlockwise. This allows to obtain the winding and the unwinding in the awnings or roller shutter ascent and descent.
- a problem of winding/unwinding units of known type is that, because of the awnings and roller shutters intrinsic mechanic and elastic characteristics variation with time, the winding and/or the unwinding deteriorate from the initial conditions after the assembly. It is known indeed that the stop positions in ascent or in descent during the winding and the unwinding are adjusted in the assembly stage by a limit stop devices mechanic manual calibration, provided by the assembler. The limit stop position in this way realized remains fixed during the winding/unwinding unit normal operations while the awnings dimensions, especially their length, changes with time as explained, causing the awnings to stop in different positions from the desired ones.
- control devices which allow, in the winding or unwinding final stage, the electric motor working with reduced torque or speed in respect of the normal operation for at least an interval starting immediately after the mechanic limit stops intervention.
- excess stroke a condition referred to as "excess strokeā is determined, which allows a further winding/unwinding stage after the limit stops intervention.
- said control devices comprise limit stops of mechanic type which are subject to wear and thermal expansion phenomena with time, compromising their precision, response speed and reliability.
- the logic unit provides for stopping the motor feeding when a number of revolutions corresponding to the upper limit stop or the lower limit stop is reached.
- This lack of torque choking represents a limit of the device because the motor stop at upper or lower limit stop without preventive choking of the torque and thus of motor speed can involve a limit stops position sliding after several movements.
- the object of the present invention is to solve the aforesaid problems.
- a further object to be obtained is to perform a constant control of the revolutions number actually reached by the motor in respect of the ones computed by the revolutions counting device. Another object to be obtained is that the device according to the invention controls the motor stop during the winding or the unwinding if the flexible element connected to said motor finds obstacles during its movement. A further object is to perform in easy way both the electronic limit stops setting and the interval setting, before the limit stop, in which the motor torque choking has to be obtained. Still another object is to obtain that the device according to the invention can be remotely controlled and is thus fit for receiving radio impulses coming from external sensors.
- a device for motor torque reduction of winding/unwinding units for flexible elements which, according to the first claim contents, comprises:
- - a logic unit comprising memory means and counting means for the number of impulses coming from said encoder, adapted to process said impulses and to send control signals to - motor torque reduction means;
- the invention comprises also the method of controlling the torque reduction of the device according to the invention.
- the device provides for torque reduction means working by the connection, at a predetermined time depending on the motor revolutions, of a condenser of different capacity from the normally connected condenser associated with the motor electric circuit.
- the torque reduction means provides for the choked voltage feeding of the condenser normally connected to the motor. In such case it is possible to program the nominal torque choking as needed, being able to modify at will the feeding parameters of the condenser connected to the motor by a proper motor control logic unit programming.
- the device logic unit provides for computing the number of impulses coming from the motor connected encoder and for comparing said number with a number previously set in the memory unit so that, when the number of computed impulses reaches the predetermined number, the logic unit controls the torque reduction means connected to the motor until the motor energy cut-off when the upper or lower stop is reached.
- FIG. 1 shows a schematic way of a winding/unwinding unit with the device according to the invention
- FIG. 2 shows a flow chart of the device according to the invention
- FIG. 3 shows a functional logic diagram of an embodiment of the device according to the invention
- FIG. 7 shows the voltage development versus time across the main condenser of the device of Figure 5 according to the invention
- FIG. 8 shows a perspective view of the device according to the invention comprising the motor and the electronic board;
- FIG. 9 is a schematic view of the encoder of the device according to the invention.
- Figure 10 is a sectional view of Figure 9.
- control device of the invention is schematically shown in Figure 1 and it is generally indicated with numeral 1.
- an electric motor 2 comprising a reduction unit 12 on one side and an electric brake 19 on the other side.
- the motor, the reduction unit and the electric brake are disposed in a tubular body 40 on which is externally placed a winding roll 11 around which the flexible element, not shown in the figure, is wound/unwound.
- the electric motor 2 is properly connected to a winding unit 11 through a reduction unit and a pulley P.
- the single phase asynchronous electric motor 2 of reversible type is connected to the power grid, generally indicated with numeral 3, where is visible a line wire 4, a neutral wire 5 and a ground wire 6.
- the electric motor 2 is provided with two windings 7 and 8 for the clockwise and anticlockwise rotation and it is also provided with a main condenser 9 placed between the two windings 7, 8 for the nominal torque operation.
- the two windings 7, 8 comprise a cablehead 7a, 8a in common, connected to the neutral wire 5 by a thermal protection device 20 of known type.
- Each cablehead 7b or 8b is selectively connected to the line wire 4 by the shunter 10 which allows the selection of the motor 2 rotation direction.
- actuator means comprising two push-buttons, one for the ascent and the other for the descent, both indicated with numeral 15 in the flow chart of Figure 2.
- One of the two push-buttons for instance the ascent button, connects the terminal 4 with the circuit section 7c while the descent button connects the terminal 4 with the circuit section 8c.
- the switches For instance the ascent button, connect the terminal 4 with the circuit section 7c while the descent button connects the terminal 4 with the circuit section 8c.
- the disc 17 receives the motion from the reduction unit 12 slow shaft by interposed toothed wheels which multiply the rotation speed allowing a proper operation of the optical detector.
- the encoder may be provided, instead of a phonic wheel, with a magnetic wheel integral with a HALL effect signals detecting device, substantially obtaining the same result.
- the device of the invention furthermore comprises a logic unit, indicated with numeral 26 in Figure 2, which is fed at its cableheads 29 and 30 by the voltage taken at the electric brake 19 cableheads.
- Said logic unit is provided by memory means 26a which, in a preferred embodiment of the invention, comprise EEPROM type memories, i.e. programmable, readable and erasable ROM memories.
- memory means 26a which, in a preferred embodiment of the invention, comprise EEPROM type memories, i.e. programmable, readable and erasable ROM memories.
- the encoder 16 transmitter 27 emits signals received by the receiver 28 and then transmitted to the logic unit 26 which provides for computing the impulses received from the encoder 16.
- the impulses received by the logic unit 26 are computed and compared with the number of impulses previously stored in the memory unit 26a.
- the memory unit 26 when reaching a previously set number, the memory unit 26 emits control impulses to the motor as explained below.
- the motor 2 has the condenser 9 working in parallel between the windings 7 and 8.
- the relay 32 which controls the connection and the disconnection of the condenser 9 and the condenser 35, is in a position able to connect in parallel the condenser 9 in its normal operation condition.
- the auxiliary condenser 35 is connected in parallel with the cableheads 7b and 8b of the windings 7 and 8, and the motor 2 operation is thus at reduced torque in respect of the preceding one, because the capacity of the condenser in parallel with the windings is reduced.
- the reduced torque stage of the motor ends when the logic unit 26 computes an impulses number from the encoder equal to a previously set number indicating the limit stop of the motor.
- the motor stops and the relay returns in the initial conditions, namely in the conditions keeping the main condenser 9 connected and the auxiliary condenser 35 disconnected, as shown in Figure 3.
- the same operative mode occurs when the shunter 10 is arranged in the position 10b in which the circuit feeding the motor section 8c is fed and consequently the switch 23 is closed and the switch 22 is opened.
- FIG. 5 shows another embodiment of the device according to the invention, generally indicated with numeral 200, which differs from the preceding described ones for the different way to obtain the motor working torque reduction.
- the main condenser 209 is series connected to a first diode 250 through its cathode 250a and thus connected to the windings 207, 208 of the motor 202.
- the anode 251a of a second diode 251 whose cathode is connected to a thyristor 252 preferably but non necessarily consisting of a TRIAC, having the control gate 252a connected to the processing unit 226, is connected to the cathode 250a of the diode 250.
- a two-contacts 233, 234 relay 232 is controlled by the logic unit 226 by the output 231.
- the relay 232 first contact 233 is normally closed and it is connected between the first anode 252b and the second anode 252c of the thyristor 252 while the second contact 234, normally open, is connected to the thyristor 252 second anode 252c and it is in parallel with the limit stop 213.
- the relay 232 contact 233 is closed while the second contact 234 is open, so the thyristor 252 first 252b and second 252c anode are short-circuited.
- the main condenser 209 is connected in parallel with the windings 207, 208 by the two diodes 250, 251 push-pull arranged in parallel to each other. It is evident that in the positive half wave part the diode 250 is conductive, while the diode 251 is locked.
- the operation is thus equivalent to the situation in which the main condenser 209 is directly connected in parallel with the two windings 207 and 208.
- the reduced torque operation starting instant is determined in the same manner of the previously described embodiment, that is when the number of impulses of the encoder reaches the revolutions number previously set in the logic unit memory. This event causes the relay 232 first contact 233 to open and its second contact 234 to close, as shown in Figure 6.
- the operation of said reduced torque circuit can be subdivided in two half- periods relating to the mains feeding.
- the diode 250 is conductive while the diode 251 is locked and the nominal voltage is applied across the condenser 209, as in the nominal torque operation case.
- the diode 250 In the negative half wave part the diode 250 is locked while the diode 251 is conductive so the main condenser 209 is in series with the thyristor 252.
- the logic unit 226 controls the thyristor 252 in switch on or in switch off mode, choking the voltage applied to the main condenser 209 and determining a medium value variation in the cycle. It is evident that the motor torque reduction percentage depends on the gate 252a activation, provided by the logic unit 226, interval which could be advantageously set by programming said logic unit 226.
- Figure 7 is shown a possible voltage development across the main condenser 209 as a function of time, which is represented on x-coordinate. It is noticed that in the positive half wave part the voltage development corresponds to the nominal torque operation while in the negative half wave part the voltage moves away from the nominal torque value, represented by the hatched line.
- the encoder 16 and the logic unit 26 are also used to set up both the upper and lower limit stops of the roll movement connected to the motor, as well as to set the reduced torque intervention time, expressed by a number of impulses generated by the encoder before the limit stop.
- ascent or descent actuator means 15 comprising two control push-buttons
- the motor 2 is operated until the desired position of the flexible element connected to the roll 11 , and thus to the motor, is reached.
- the programming button 13 is operated for the second time, to store such position in memory 26a.
- the descent actuator means 15 is subsequently operated and the number of impulses emitted by the encoder 16 is stored in this stage, until the lower limit stop is reached.
- a further actuation of the push-button 13 provides for storing the number of impulses corresponding to the complete stroke between the upper and the lover limit stops.
- This programming is made by second programming means 14 which can conveniently be provided by a computer connected to the memory unit 26.
- a first number indicating the number of remaining impulses of said encoder before reaching the upper limit stop position, during which a torque reduction is needed, is stored in memory 26a by the computer 14.
- the logic unit 26 When said number of impulses is reached, the logic unit 26 will emit a signal 31 which changes the relay 32 position, when the electric circuit feeding the motor is that shown in Figure 3.
- the device according to the invention comprises the electric circuit shown in Figures 5 and 6, that is when the torque choking is provided by reduced voltage feeding of the condenser 9 connected to the motor, it is possible to store in said second memory means a second number indicating the reduction percentage of an electric parameter proportional to said motor torque which, as previously said, could be the feeding voltage of the condenser connected to the motor.
- a third number indicating the number of remaining impulses of the encoder before reaching the lower limit stop position
- a fourth number indicating the reduction percentage of the electric parameter proportional to the desired reduced motor torque
- the logic unit 26 emits an impulse which activates the relay 32 to switch on the auxiliary condenser 35 and to switch off the main one 9, if the circuit is that shown in Figure 3, while it activates the TRIAC 252 to choke the voltage feeding across the condenser 209 and thus to obtain the desired torque choking effects, if the circuit is the one shown in Figures 5 and 6.
- the device according to the invention Independently from the electric diagram used to carry out the device according to the invention, that is independently whether the torque reduction is obtained by switching on a reduced capacity condenser or by the variable and choked voltage feeding across the condenser, the device according to the invention provides for a substantially continuous control of the encoder position and thus of the motor by controlling the impulses sent by the encoder 16.
- Such control is performed by a further detection means 24 placed in the encoder disc 17, in a different position from the detector 18, as shown in Figures 9 and 10.
- the disc 17 is provided with reflecting means 172, as shown in Figure 9, which comprise reflecting discs allowing the detection means 24 to transmit a separate impulse to the logic unit 26 when they pass in front of said detection means 24, properly consisting of a photodiode.
- the logic unit 26 provides itself for a comparison between the impulses emitted by the first actuator 18 and by the detection means 24.
- the number of impulses emitted by the sender 18 is different from the one emitted by the detection means 24 if the disc 17 is stopped in an intermediate position between two consecutive holes 171.
- a certain impulses number of the detection means 24 is programmed, for instance by the second programming means 14, and a comparison between said impulses number, once reached, and the number of impulses transmitted by the actuator 18 is performed.
- the logic unit When the previously set number is different from the one reported by the actuator 18, the logic unit provides for changing the stored impulses number of the actuator 18 until it corresponds to that of the detection means 24.
- Both embodiments of the invention as shown in Figures 3 and 5, furthermore provide the logic unit for emitting a switching off signal of the electric circuit, and thus a motor stop, when further impulses are not received by the encoder within a predetermined time interval.
- the motor feeding disconnection occurs when the encoder does not transmit impulses according to a predetermined sequence.
- the device according to the invention is furthermore provided with a radio receiving card able to receive radio signals coming from external sensors, such as light sensors, rain sensors, wind sensors and the like.
Landscapes
- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Stopping Of Electric Motors (AREA)
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
- Operating, Guiding And Securing Of Roll- Type Closing Members (AREA)
- Control Of Electric Motors In General (AREA)
- Valve Device For Special Equipments (AREA)
- Control Of Transmission Device (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ITVI20030032 | 2003-02-17 | ||
IT000032A ITVI20030032A1 (en) | 2003-02-17 | 2003-02-17 | CONTROL DEVICE FOR TORQUE REDUCTION IN A |
PCT/EP2004/050056 WO2004072429A1 (en) | 2003-02-17 | 2004-01-30 | Control device for motor torque reduction of winding/unwinding units for flexible elements and method of controlling said device. |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1595055A1 true EP1595055A1 (en) | 2005-11-16 |
EP1595055B1 EP1595055B1 (en) | 2008-03-19 |
Family
ID=32866094
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04706687A Expired - Lifetime EP1595055B1 (en) | 2003-02-17 | 2004-01-30 | Control device for motor torque reduction of winding/unwinding units for flexible elements and method of controlling said device |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP1595055B1 (en) |
AT (1) | ATE389776T1 (en) |
DE (1) | DE602004012533T2 (en) |
ES (1) | ES2303050T3 (en) |
IT (1) | ITVI20030032A1 (en) |
WO (1) | WO2004072429A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2891413B1 (en) * | 2005-09-28 | 2008-02-08 | Fp2X Groupement D Interet Econ | TUBULAR ELECTRIC MOTOR DEVICE |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3024358C2 (en) * | 1980-06-27 | 1985-09-12 | Siemens AG, 1000 Berlin und 8000 MĆ¼nchen | Drive unit with a tubular housing that can be axially inserted into a winding shaft of an awning or a roller shutter |
DE3604821A1 (en) * | 1986-02-15 | 1987-08-20 | Lothar Huber | Circuit arrangement for controlling a motor, especially for roller-shutter drive systems |
DE4433797A1 (en) * | 1994-09-22 | 1996-03-28 | Gottlieb Klenk | Device for the automatic shutdown of a roller blind, in particular a roller shutter curtain |
DE19750209C2 (en) * | 1997-11-13 | 2000-03-16 | Gross Hans | Drive device for blinds or the like |
FR2780089B1 (en) | 1998-06-22 | 2000-08-25 | Somfy | ROLLER SHUTTER DRIVE MOTOR CONTROL DEVICE |
-
2003
- 2003-02-17 IT IT000032A patent/ITVI20030032A1/en unknown
-
2004
- 2004-01-30 ES ES04706687T patent/ES2303050T3/en not_active Expired - Lifetime
- 2004-01-30 WO PCT/EP2004/050056 patent/WO2004072429A1/en active IP Right Grant
- 2004-01-30 AT AT04706687T patent/ATE389776T1/en not_active IP Right Cessation
- 2004-01-30 EP EP04706687A patent/EP1595055B1/en not_active Expired - Lifetime
- 2004-01-30 DE DE602004012533T patent/DE602004012533T2/en not_active Expired - Lifetime
Non-Patent Citations (1)
Title |
---|
See references of WO2004072429A1 * |
Also Published As
Publication number | Publication date |
---|---|
WO2004072429A1 (en) | 2004-08-26 |
EP1595055B1 (en) | 2008-03-19 |
ES2303050T3 (en) | 2008-08-01 |
ATE389776T1 (en) | 2008-04-15 |
DE602004012533D1 (en) | 2008-04-30 |
DE602004012533T2 (en) | 2009-05-07 |
ITVI20030032A1 (en) | 2004-08-18 |
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