The present invention relates to an apparatus to bend a first and a second cross seal
of the bag made of a flexible packing material towards the sidewall. The present
invention further relates to a packaging machine comprising the inventive apparatus
and a method for producing a bag made of a flexible packaging material.
Food stuff, especially sweets and snacks are nowadays merchandised in packaging
items made of a plastic material. These packaging items must be manufactured cost-efficiently
and must be appealing in order to present the packaged product
appropriately. In this respect, it is desireable to produce cuboid-shaped bags with
cross seals that are oriented towards the sidewalls.
It is therefore the problem of the present invention to provide an apparatus to
produce bags made of a flexible packaging material with cross seals which are bent
towards the sidewall of the bag.
The problem is solved by an apparatus according to claim 1. Preferred embodiments
of the inventive apparatus are claimed in the subclaims 2-4.
It was totally surprising and could not have been expected by a person skilled in the
art that the inventive apparatus allows to produce bags with cross seals bent towards
the sidewall of the bag. The inventive apparatus is produced and operated easily and
cost-efficiently.
According to the present invention, the apparatus comprises first and second means
to orientate the first and the second cross seal towards the sidewall of the bag.
These means can be any means known by a person skilled in the art which bends
the cross seal toward the sidewall. Preferably, these bending means are one or more
nozzles which blows gas, preferably air against one side of the cross seals in order to
bend them to the sidewall. In another preferred embodiment of the present invention,
the bending means are mechanical means like a plate.
Furthermore, the inventive apparatus comprises turning means in order to turn the
bag, preferably upside down. Before the bag is turned, it is fixed at the turning
means. Consequently, in a preferred embodiment of the present invention, the
turning mean comprises fixing means, for example clamping jaws or means to
produce a vacuum in order to fix the bag at the turning means. After the bag has
been fixed at the turning means, the turning mean rotate preferably by 180 °.
In a preferred embodiment of the present invention, the turning means comprises a
plane, preferably a plate, on which the bag after the lower cross seal has been bend,
is dropped. Due to the impetus and due to the weight of the packaged item, the bend
cross seals and/or the side folds of the bag are further shaped; i. e. the shape of a
cuboid is improved.
Another subject matter of the present invention is a packaging machine, preferably a
vertical type packing machine for producing tubular bags from a foil web which
comprises the inventive apparatus to bend the first and the second cross seal.
It was surprising and could not have been expected for a person skilled in the art that
the inventive packaging machine is produced and operated easily and cost-efficiently.
The inventive packaging machine allows to produce packaging bags which
have almost a cuboid shape.
Another subject matter of the present invention is a method to produce a bag made
of a flexible packaging material and filled with packaging item whereas the bag is
turned while it is produced.
It could not have been expected and was totally surprising for a person skilled in the
art that the inventive method is carried out easily. With the inventive method, it is
possible to produce packaging bags with almost cuboid shape.
In a preferred embodiment of the inventive method, two cross seals of the bag are
oriented towards the sidewall of the bag.
Preferably, the shape of the bag is stabilized by the packaging item.
In another preferred embodiment of the present invention, the cross seals are bent
towards the sidewall of the bag by the weight of the packaging item.
Another subject matter of the present invention is a method to produce a bag made
of a flexible material filled with a packaging item and comprising a side wall, whereas
the weight of the packaging item is used to support the shaping of at least 2 sides of
the side wall.
The inventions are now described in greater details hereinafter in connections with
drawings 1-3 which illustrate exemplary embodiments of the present invention. The
illustrations are applicable to the inventive apparatus, the inventive packaging
machines and the inventive methods. The drawings show:
Figure 1 a cuboid bag. Figure 2 a scheme of a vertical form fill packaging machine. Figure 3 an embodiment of the inventive apparatus.
Figure 1 shows a tubular cuboid shape bag which can be filled with a packaging item
(not depicted). The bag comprises a sidewall 5 and a top area 22 and a bottom area
23. The bag has four side folds 19, 29, 21, 24 whereby two side folds, e.g. sidefolds
19, 29 and sidefolds 21, 24 are sealed together by cross seals 1, 2, respectively. At
the top and at the bottom, the bag comprises welded edges 18 in order to improve
the cuboid form. The longitudinal seal 17 extends or is aligned with one of the welded
edges 18. It can be seen that the cross seal 2 has already been bent towards the
sidewall of the bag, especially towards the sidefolds, while cross seal 1 is still more
or less perpendicular with respect to the sidefolds
In Figure 2, a vertical form fills a seal packaging machine; i. e. a vertical flow rapper
is systematically depicted, which allows for example the production of the bag
according to Figure 1. A web of a foil 9, especially a sealable plastic film 9, is
supplied by rolls (not shown) of film material. The foil 9 web is then shaped by the
shaping shoulder 16 to provide a rather tubular form to the material. According to the
present invention, "tubular form" of the bags or of the foil means any cross-sectional
form including a circular form or another form, and especially a rectangular or
generally a polygonal form. The vertical flow wrapper further comprises longitudinal
sealing means 27 in order to produce the longitudinal seal 17 of the bag and edge
sealing means 30 in order to manufacture edge seals 18. The person skilled in the
art understands that the edge seals are optional. After applying the longitudinal seal
and optionally the edge seals, the bottom of the bag 2 can be formed by a special
bottom forming means 13. The bottom forming means especially comprise means to
produce the sidefolds 19, 21, 24 and 29. Finally, cross seals 1, 2, extending
perpendicularly (or transversally) to the direction of flow of the foil, are applied,
especially by means of cross-seal jaws 14. The cross seal jaws 14 further comprises
cutting means which separate the completed bags. Thus the cross seal applied is the
bottom seal 2 for one bag and the top seal 1 the next bag.
Figure 3 shows the inventive apparatus which is arranged under the cross seal 14
according to Figure 2. The packaging item is positioned above the nozzles 4. The
nozzles 4 are directed towards the side of lower cross seal 2 of the packaging item
according to Figure 1. Air is ejected through the nozzles 4 for a very short period of
time, i. e. some milliseconds in order bend the cross seal 2 towards the sidewall,
while the upper cross seal 1 of the bag according to Figure 1 is produced and the
bag 3 is cut from the foil web 9. After the bag 3 has been separated from the foil web,
it drops into the gap 25 and hits plate 8. Since the lower seal 2 is already bent by the
nozzles 4 and due to the impetus and the weight of the packaged items, cross seal 2
is further bent towards the sidewall. Additionally, the side folds 21 and 24 are further
allined towards the lower side of the packaging item, so that the cuboid-shape of the
bag is improved. Since the cross seal 2 still has an elevated temperature which is
caused by the cross seal process, the cross seal 2 is deformed plastically. The bag
looks now as shown in figure 1; i.e. cross seal 1 has not yet been bent. After the
packaging item 3 has hit plate 8, jaws 12 are moved towards each other to fix the
bag 3. After the bag 3 has been fixed, the turntable 7 rotates counter-clockwise by
180 ° The person skilled in the art understands that turntable 7 needs not rotate back
and forth, but can always rotate in one direction. At the lower end 28, the inventive
apparatus further comprises another set of nozzles 6 which can eject air and which
are directed against the side of cross seal 1 after the bag has been turned upside
down by the turntable 7. The nozzles 6 or any other means to bend the cross seals
need not be at the lower end, but can be anywhere in the vicinity of the inventive
apparatus. Due to the impact of the air, the upper cross seal 1, which still has an
elevated temperature, is also oriented towards the sidewall. The orientation of cross
seal 1 can be in the same direction as cross seal 2 or asymmetrical. After the
orientation of the cross seal has been taken place, the jaws 12 are moved apart, so
that the bag 3 falls into channel 26 and from there on a plate (not depicted) which
further forms the cross seal 1 as well as the side folds 19 and 23 in order to improve
the cuboid shape of the bag 3. Since the seal 1 is already bent by the nozzles 4 and
due to the impetus and the weight of the packaged items, cross seal 1 is further bent
towards the sidewall. The a. m. plate can be designed as a jotting table. Finally, the
turntable rotates clockwise by 180° and the process starts again.
Reference signs
- 1,2
- cross seal
- 3
- bag
- 4,6
- gas ejection nozzles
- 7
- turning mean
- 8
- plate
- 9
- film
- 10,11
- one side of the bag
- 12
- jaws
- 13
- means to produce the side fold
- 14
- cross seal
- 15
- filling tube
- 16
- forming shoulder
- 17
- longitudinal seal
- 18
- corner seal
- 19, 21
- side folds
- 20
- direction of flow
- 22
- top area
- 23
- bottom area
- 24, 29
- side folds
- 25
- gap
- 26
- channel
- 27
- longitudinal sealing means
- 28
- lower end
- 30
- corner sealing means