EP1052655B1

EP1052655B1 - Silicone rubber compositions for high-voltage electrical insulators

Info

Publication number: EP1052655B1
Application number: EP20000300163
Authority: EP
Inventors: Susumu Shin-Etsu Chemical Co. Ltd. Sekiguchi; Noriyuki Shin-Etsu Chemical Co. Ltd. Meguriya; Syuuichi Shin-Etsu Chemical Co. Ltd. Azechi; Takeo Shin-Etsu Chemical Co. Ltd. Yoshida
Original assignee: Shin Etsu Chemical Co Ltd
Current assignee: Shin Etsu Chemical Co Ltd
Priority date: 1999-05-12
Filing date: 2000-01-11
Publication date: 2004-01-02
Anticipated expiration: 2020-01-11
Also published as: DE60007481T2; DE60007481D1; EP1052655A1

Description

This invention relates to a silicone rubber composition which on heat curing provides silicone rubber having properties adapted for use as high-voltage electrical insulators; also methods of making such compositions and electrical insulators, and their use.

BACKGROUND

In general, high-voltage electrical insulating materials for use as insulators and bushings for power transmission lines are of porcelain (ceramics) or glass . In a polluted environment, such as in seaside areas and industrial areas, there is a tendency for dust, salts and mist to attach to the surface of high-voltage electrical insulators, causing leakage currents and dry band discharge leading to flashover failure.
In order to eliminate the drawbacks of porcelain and glass insulators a number of proposals have been made. For example, US-A-3,511,698 discloses a weathering-resistant high-voltage electrical insulator comprising a member of a thermosetting resin and a platinum catalyst-containing organopolysiloxane elastomer. JP-A 198604/1984 corresponding to US-A-4,476,155 proposes a one-part room temperature curable organopolysiloxane composition which is applied to the outer surface of an electrical insulator of glass or porcelain so that the electrical insulator may maintain its highly-insulating properties even in the presence of moisture, polluted air, ultraviolet radiation and other outdoor stresses.
JP-B 35982/1978 corresponding to US-A-3,965,065 and JP-A 209655/1992 corresponding to US-A-5,369,161 disclose that a silicone rubber composition with improved electrical insulation is obtained by heating a mixture of an organopolysiloxane,capable of heat curing into silicone rubber, and aluminum hydrate at temperatures above 100°C for more than 30 minutes.
However, the silicone rubber compositions mentioned above are not yet fully satisfactory in high-voltage electrical insulation under rigorous conditions. Silicone rubber compositions loaded with large amounts of aluminum hydrate have a higher moisture pickup than unloaded silicone rubber since aluminum hydrate itself is hygroscopic. Thus the loaded compositions lose electrical properties in humid or wet conditions. The moisture pickup gives rise to another problem that the corona resistance required for high-voltage electrical insulators is lost. This problem cannot be solved simply by surface treating aluminum hydrate with chemical agents.
EP-A-0787772 describes peroxide-curing silicone rubber compositions adapted for making insulators and containing aluminium hydroxide powder which has been surface-treated with silane or siloxane oligomer having alkenyl substitution with alkoxy or hydroxy substitution.
Aluminium hydroxide particle size ranges from 0.2 to 50µm are proposed. Silica filler may be included too. US-A-5668205 proposes the use of an addition-curing silicone instead. EP-A-801111 makes a flame-retardant high-insulating silicone using silica micropowder, aluminium hydroxide powder and benzotriazole, together with both Pt compound and organoperoxide.
The aim herein is to provide new and useful silicone rubber compositions suitable for use as high-voltage electrical insulators, as well as methods of making the compositions and such insulators and their use for high-voltage insulation. Preferred properties include, preferably in combination, weather, stain, voltage, tracking, arc and erosion resistance even under air polluted conditions or rigorous weather conditions, especially under humid conditions.
We have found that when a mixture of at least two aluminum hydroxides, each surface treated with silicon-containing compound and having different mean particle sizes, specifically a mixture of a first aluminum hydroxide surface treated with a silicon-containing compound and having a mean particle size of 5 to 20 µm and a second aluminum hydroxide surface treated with a silicon-containing compound and having a mean particle size of 0.1 to 2.5 µm, is blended in a silicone rubber composition comprising an organopolysiloxane of the following average compositional formula (1), finely divided silica, and an organic peroxide, all as specified in claim 1, the aluminum hydroxide is prevented from absorbing moisture, and the problem of corona resistance which is difficult to solve simply by surface treating aluminum hydroxide with a chemical agent can be satisfactorily solved. The resulting silicone rubber composition cures into silicone rubber which exhibits sufficiently improved high-voltage electrical insulating properties, such as weather, stain, voltage, tracking, arc and erosion resistance even when exposed under air polluted conditions or rigorous weather conditions, especially under humid conditions, for a long period of time.
The invention provides a silicone rubber composition for use as a high-voltage electrical insulator according to claim 1.
Further aspects are methods of preparing the compositions (claim 12), curing them to make insulators (claim 14) and use for insulation (claim 16).

FURTHER EXPLANATIONS; PREFERRED AND OPTIONAL FEATURES

A first essential composition of the silicone rubber composition for use as high-voltage electrical insulators according to the invention is an organopolysiloxane, of the following average compositional formula (1): R¹ _nSiO_(4-n)/2 wherein R¹, which may be the same or different, is a substituted or unsubstituted monovalent hydrocarbon group and n is a positive number of 1.98 to 2.02.
In formula (1), R¹ represents substituted or unsubstituted monovalent hydrocarbon groups bonded to silicon atoms, preferably of 1 to 10 carbon atoms, more preferably 1 to 8 carbon atoms. Included are unsubstituted monovalent hydrocarbon groups, for example, alkyl groups such as methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tert-butyl, hexyl, and octyl; cycloalkyl groups such as cyclohexyl; alkenyl groups such as vinyl, allyl, propenyl, isopropenyl, butenyl, and hexenyl; aryl groups such as phenyl and tolyl; and aralkyl groups such as benzyl, phenylethyl, and phenylpropyl; as well as substituted monovalent hydrocarbon groups in which some or all of the hydrogen atoms attached to carbon atoms in the foregoing groups are substituted with halogen atoms, cyano groups, etc., for example, halogen- and cyano-substituted alkyl groups such as chloromethyl, bromoethyl, trifluoropropyl, and cyanoethyl. The substituents represented by R¹ may be identical or different.
It is preferred that 0.001 to 5 mol%, especially 0.01 to 1 mol% of all the R¹ groups in a molecule is an alkenyl group. The remaining is a methyl or phenyl group. In this case, at least 95 mol%, especially at least 99 mol% of all the R¹ groups is preferably a methyl group.
No particular limits are imposed on the molecular structure of the organopolysiloxane, e.g. of formula (1), although those blocked with triorganosilyl groups such as trimethylsilyl group, dimethylvinylsilyl group, divinylmethylsilyl group and trivinylsilyl group at the end of their molecular chain are preferred. Basically, linear organopolysiloxanes in which the main chain of the molecule consists essentially of the recurrence of diorganosiloxane units are preferable although the linear organopolysiloxanes may contain a small amount of mono-organosiloxane units and branched siloxane units such as SiO₂ units in a molecule, and a mixture of two or more organopolysiloxanes having different molecular structures is acceptable.
The organopolysiloxane preferably has an average degree of polymerization (or the number of silicon atoms in a molecule) of about 100 to about 100,000, especially about 4,000 to about 20,000, and a viscosity of at least 100 centistokes at 25°C, especially 100,000 to 10,000,000 centistokes at 25°C.
A second component (B) of the silicone rubber composition is finely divided silica which is essential to produce silicone rubber having improved mechanical strength. To this end, silica should preferably have a specific surface area of at least about 50 m²/g, more preferably about 50 to 500 m²/g, especially about 100 to 300 m²/g as measured by the BET method. When silica with a specific surface area of less than 50 m²/g is used, some cured parts may have poor mechanical strength.
Examples of such reinforcing silica include fumed silica and precipitated silica, which may be surface treated to be hydrophobic with such chemical agents as organochlorosilanes, organoalkoxysilanes, organosilazanes, diorganocyclopolysiloxanes, and 1,3-disiloxanediol.
Finely divided silica is blended in an amount of about 1 to about 100 parts, preferably about 30 to about 50 parts by weight per 100 parts by weight of organopolysiloxane (A). On this basis, less than 1 part of silica may be too small to achieve reinforcement whereas more than 100 parts of silica may interfere with working of the composition and reduce the mechanical strength of silicone rubber.
A mixture of at least two aluminum hydroxides each surface treated with a silicon-containing compound and having different mean particle sizes is blended as component (C). The aluminum hydroxide used herein is generally represented by the compositional formula: Al₂O₃ ^·3H₂O or Al(OH)₃. Blending a mixture of at least two surface-treated aluminum hydroxides having different mean particle sizes is effective for improving the corona resistance, and hence, the arc and tracking resistance of silicone rubber. In this sense, component (C) is essential for the inventive composition.
The surface treatment of aluminum hydroxide with a silicon-containing compound is for endowing hydrophobic properties, and is necessary. The surface treatment method is not critical e.g. any conventional method may be used.
Examples of the silicon-containing compound used in surface treatment include silane coupling agents, for example, organoalkoxysilanes such as methyltrialkoxysilanes, ethyltrialkoxysilanes, phenyltrialkoxysilanes, and vinyltrialkoxysilanes; silazane coupling agents, for example, hexaorganodisilazanes such as hexamethyldisilazane, tetramethyldivinyldisilazane, tetravinyldimethyldisilazane and hexavinyldisilazane, and octaorganotrisilazanes such as octamethyltrisilazane and hexamethyldivinyltrisilazane, and dimethylpolysiloxane fluid . Preferred are those surface treating agents capable of imparting vinyl groups to the surface of aluminum hydroxide. The presence of vinyl groups on the surface of aluminum hydroxide is effective for improving not only corona resistance, but also the properties necessary as polymeric insulators such as power arc properties, water resistance and electrical properties. An appropriate amount of vinyl groups affixed is at least 1.0x10^-6 mol, preferably 1.0x10^-6 to 1.0x10^-2 mol, more preferably 1.0x10^-5 to 1.0x10^-3 mol, per gram of aluminum hydroxide.
The mixture contains a first aluminum hydroxide surface-treated with a silicon-containing compound and having a mean particle size of 5 to 20 µm, especially 8 to 15 pm and a second aluminum hydroxide surface treated with a silicon-containing compound and having a mean particle size of 0.1 to 2.5 µm, especially 0.5 to 1.5 µm. If the first aluminum hydroxide has a mean particle size in excess of 20 µm, the cured silicone rubber would be drastically reduced in mechanical strength. If the first aluminum hydroxide has a mean particle size of less than 5 µm, a mixture of aluminum hydroxides having different particle sizes would become less effective in improving the corona resistance of cured products. If the second aluminum hydroxide has a mean particle size in excess of 2.5 µm, a mixture of aluminum hydroxides having different particle sizes would become less effective in improving the corona resistance. If the second aluminum hydroxide has a mean particle size of less than 0.1 µm, it would interfere with working of the composition and reduce the mechanical strength of silicone' rubber. The mean particle size as used herein can be determined, for example, as the weight average (median diameter) by a particle size distribution meter using analyzing means such as the laser light diffraction method.
Preferably, the first aluminum hydroxide and the second aluminum hydroxide are mixed in a weight ratio of from 80:20 to 20:80, especially from 60:40 to 40:60. If the proportion of the first aluminum hydroxide exceeds 80% by weight, the resulting silicone rubber would have lower mechanical strength. If the proportion of the second aluminum hydroxide exceeds 80% by weight, the resulting silicone rubber would lose corona resistance.
The overall amount of component (C) blended is about 50 to about 300 parts, especially about 100 to about 200 parts by weight, per 100 parts by weight of the organopolysiloxane (A). Less than 50 parts of component (C) would result in a composition having poor arc and tracking resistance in a cured state. More than 300 parts of component (C) would be incorporated in the composition with difficulty or render the composition less workable.
Component (D) is an organic peroxide which may be selected from well known ones. Examples include benzoyl peroxide, 2,4-dichlorobenzoyl peroxide, p-methylbenzoyl peroxide, o-methylbenzoyl peroxide, 2,4-dicumyl peroxide, 2,5-dimethyl-bis(2,5-t-butylperoxy)hexane, di-t-butyl peroxide, t-butyl perbenzoate, 1,1-bis(t-butylperoxy)-3,3,5-trimethylcyclohexane, and 1,6-bis(t-butylperoxycarboxy)hexane.
The amount of the organic peroxide blended is about 0.01 to about 10 parts by weight per 100 parts by weight of the organopolysiloxane (A) or preferably 0.01 to 3% by weight in the silicone rubber composition.
Preferably the composition is free of platinum catalyst.
In addition to the above essential components, optional components may be added to the silicone rubber composition. For example, extending fillers such as ground quartz, diatomaceous earth and calcium carbonate may be added insofar as the objects of the invention are not impaired.
Also, various additives such as flame retardants, fire resistance modifiers, sensitizers, coloring agents, heat resistance modifiers, and reducing agents may be added as well as reaction controlling agents, parting agents, and filler dispersing agents. While alkoxysilanes, carbon functional silanes and low molecular weight siloxanes containing silanol groups are typically used as the filler dispersing agent, it is recommended to minimize the amount of this agent so as not to compromise the effect of the invention.
The silicone rubber composition of the invention may be prepared by uniformly mixing the above essential and optional components in a rubber milling machine such as a twin-roll mill, Banbury mixer, dough mixer or kneader, optionally followed by heat treatment. It is acceptable to premix the organopolysiloxane (A) with the finely divided silica (B) to form a base compound and thereafter, mix the remaining components with the base compound.
The thus obtained silicone rubber composition can be molded into silicone rubber parts of the desired shape by various molding methods such as casting, press molding, and extrusion molding. Curing conditions may be appropriately selected. For example, press molding is carried out in a mold at about 120 to 220°C for about 5 minutes to about 1 hour.
The silicone rubber composition of the invention cures into silicone rubber which maintains sufficiently improved high-voltage electrical insulating properties, such as weather, stain, voltage, tracking, arc and erosion resistance even when exposed to air polluted conditions or rigorous weather conditions, especially to high humidity conditions, for a long period of time.

EXAMPLE

Examples of the invention are given below by way of illustration and not by way of limitation. All parts are by weight.

Example 1

To 100 parts of a rubbery organopolysiloxane A consisting of 99.825 mol% of dimethylsiloxane units, 0.15 mol% of methylvinylsiloxane units, and 0.025 mol% of dimethylvinylsiloxy units and having an average degree of polymerization of about 8,000 were added 5 parts of a silanol-terminated dimethylpolysiloxane having an average degree of polymerization of 10 as a dispersant, 10 parts of fumed silica having a specific surface area of 200 m²/g (Nippon Aerosil K.K.), 110 parts of aluminum hydroxide surface treated with vinylsilane having a mean particle size of 8 µm (Hidilite H32STV by Showa Denko K.K.) and 70 parts of aluminum hydroxide surface treated with vinylsilane having a mean particle size of 1 µm (Hidilite H42STV by Showa Denko K.K.). These ingredients were milled in a pressure kneader, obtaining Compound (1).
To Compound (1) was added 1.0 part of a 40 wt% paste of fumed silica having a specific surface area of 200 m²/g (Nippon Aerosil K.K.) in 2,5-dimethyl-bis(2,5-t-butylperoxy)hexane and organopolysiloxane A. The mixture was uniformly dispersed in a twin-roll mill and press cured at 165°C for 10 minutes, obtaining silicone rubber sheets of 2 mm and 1 mm thick.

Example 2

To 100 parts of a rubbery organopolysiloxane A consisting of 99.825 mol% of dimethylsiloxane units, 0.15 mol% of methylvinylsiloxane units, and 0.025 mol% of dimethylvinylsiloxy units and having an average degree of polymerization of about 8,000 were added 5 parts of a silanol-terminated dimethylpolysiloxane having an average degree of polymerization of 10 as a dispersant, 10 parts of fumed silica having a specific surface area of 200 m²/g (Nippon Aerosil K.K.), 90 parts of aluminum hydroxide surface treated with vinylsilane having a mean particle size of 8 µm (Hidilite H32STV by Showa Denko K.K.) and 90 parts of aluminum hydroxide surface treated with vinylsilane having a mean particle size of 1 µm (Hidilite H42STV by Showa Denko K.K.). These ingredients were milled in a pressure kneader, obtaining Compound (2).
To Compound (2) was added 1.0 part of a 40 wt% paste of fumed silica having a specific surface area of 200 m²/g (Nippon Aerosil K.K.) in 2,5-dimethyl-bis(2,5-t-butylperoxy)hexane and organopolysiloxane A. The mixture was uniformly dispersed in a twin-roll mill and press cured at 165°C for 10 minutes, obtaining silicone rubber sheets.

Example 3

To 100 parts of a rubbery organopolysiloxane A consisting of 99.825 mol% of dimethylsiloxane units, 0.15 mol% of methylvinylsiloxane units, and 0.025 mol% of dimethylvinylsiloxy units and having an average degree of polymerization of about 8,000 were added 5 parts of a silanol-terminated dimethylpolysiloxane having an average degree of polymerization of 10 as a dispersant, 10 parts of fumed silica having a specific surface area of 200 m²/g (Nippon Aerosil K.K.), 70 parts of aluminum hydroxide surface treated with vinylsilane having a mean particle size of 8 µm (Hidilite H32STV by Showa Denko K.K.) and 110 parts of aluminum hydroxide surface treated with vinylsilane having a mean particle size of 1 µm (Hidilite H42STV by Showa Denko K.K.). These ingredients were milled in a pressure kneader, obtaining Compound (3).
To Compound (3) was added 1.0 part of a 40 wt% paste of fumed silica having a specific surface area of 200 m²/g (Nippon Aerosil K.K.) in 2,5-dimethyl-bis(2,5-t-butylperoxy)hexane and organopolysiloxane A. The mixture was uniformly dispersed in a twin-roll mill and press cured at 165°C for 10 minutes, obtaining silicone rubber sheets.

Comparative Example 1

To 100 parts of a rubbery organopolysiloxane A consisting of 99.825 mol% of dimethylsiloxane units, 0.15 mol% of methylvinylsiloxane units, and 0.025 mol% of dimethylvinylsiloxy units and having an average degree of polymerization of about 8,000 were added 5 parts of a silanol-terminated dimethylpolysiloxane having an average degree of polymerization of 10 as a dispersant, 10 parts of fumed silica having a specific surface area of 200 m²/g (Nippon Aerosil K.K.), 110 parts of aluminum hydroxide having a mean particle size of 8 µm (Hidilite H32M by Showa Denko K.K.) and 70 parts of aluminum hydroxide having a mean particle size of 1 µm (Hidilite H42M by Showa Denko K.K.). These ingredients were milled in a pressure kneader, obtaining Compound (4).
To Compound (4) was added 1.0 part of a 40 wt% paste of fumed silica having a specific surface area of 200 m²/g (Nippon Aerosil K.K.) in 2,5-dimethyl-bis(2,5-t-butylperoxy)hexane and organopolysiloxane A. The mixture was uniformly dispersed in a twin-roll mill and press cured at 165°C for 10 minutes, obtaining silicone rubber sheets.

Comparative Example 2

To 100 parts of a rubbery organopolysiloxane A consisting of 99.825 mol% of dimethylsiloxane units, 0.15 mol% of methylvinylsiloxane units, and 0.025 mol% of dimethylvinylsiloxy units and having an average degree of polymerization of about 8,000 were added 5 parts of a silanol-terminated dimethylpolysiloxane having an average degree of polymerization of 10 as a dispersant, 10 parts of fumed silica having a specific surface area of 200 m²/g (Nippon Aerosil K.K.), 180 parts of aluminum hydroxide having a mean particle size of 8 µm (Hidilite H32M by Showa Denko K.K.). The resulting mixture was heat treated at 150°C for 3 hours, obtaining Compound (5).
To Compound (5) was added 1.0 part of a 40 wt% paste of fumed silica having a specific surface area of 200 m²/g (Nippon Aerosil K.K.) in 2,5-dimethyl-bis(2,5-t-butylperoxy)hexane and organopolysiloxane A. The mixture was uniformly dispersed in a twin-roll mill and press cured at 165°C for 10 minutes, obtaining silicone rubber sheets.

Comparative Example 3

To 100 parts of a rubbery organopolysiloxane A consisting of 99.825 mol% of dimethylsiloxane units, 0.15 mol% of methylvinylsiloxane units, and 0.025 mol% of dimethylvinylsiloxy units and having an average degree of polymerization of about 8,000 were added 5 parts of a silanol-terminated dimethylpolysiloxane having an average degree of polymerization of 10 as a dispersant, 10 parts of fumed silica having a specific surface area of 200 m²/g (Nippon Aerosil K.K.), 180 parts of aluminum hydroxide surface treated with vinylsilane having a mean particle size of 1 µm (Hidilite H42STV by Showa Denko K.K.), and 5 parts of methyltrimethoxysilane. The resulting mixture was heated treated at 150°C for 3 hours, obtaining Compound (6).
To Compound (6) was added 1.0 part of a 40 wt% paste of fumed silica having a specific surface area of 200 m²/g (Nippon Aerosil K.K.) in 2,5-dimethyl-bis(2,5-t-butylperoxy)hexane and organopolysiloxane A. The mixture was uniformly dispersed in a twin-roll mill and press cured at 165°C for 10 minutes, obtaining silicone rubber sheets.
The silicone rubber sheets obtained in Examples and Comparative Examples were examined by the following tests.

Rubber physical properties:

The rubber sheet was measured for physical properties, hardness, tensile strength and elongation according to JIS K6301.

Weight change:

A specimen of 80 mm x 80 mm was cut from the sheet of 2 mm thick and its initial weight was measured. The specimen was immersed in deionized water at 25°C for 100 hours whereupon the weight was measured again. A percent weight change was calculated.

Dielectric properties:

The sheet of 1 mm thick was measured for initial volume resistivity, dielectric constant, dielectric loss, and dielectric breakdown voltage according to JIS K6911. After the sheet was immersed in deionized water at 25°C for 100 hours, the same properties were measured.
The same sheet as above was immersed in a 1N nitric acid aqueous solution at 25°C for 96 hours and then immersed in deionized water at 25°C for 24 hours whereupon the sheet was measured again for weight and physical properties.

The results are shown in Table 1.

	E1	E2	E3	CE1	CE2	CE3
Initial physical properties	Hardness (JIS-A)	70	72	70	65	72	73
Tensile strength (Kgf/cm²)	30	40	38	30	35	33
Elongation(%)	350	250	290	360	250	200
Initial dielectric properties	Volume resistivity (Ω-cm)	8.5 ×10¹⁴	3.2 ×10¹⁴	3.8 ×10¹⁴	3.2 ×10¹⁴	5.1 ×10¹⁴	5.1 ×10¹⁴
Dielectric breakdown voltage (kV/mm)	30	32	29	29	33	30
Dielectric constant @60 Hz	3.8	3.6	3.8	4.2	3.9	3.7
Dielectric loss @60 Hz	0.0380	0.0372	0.0435	0.0410	0.0381	0.0379
Weight change after water immersion (%)	+0.28	+0.30	+0.25	+0.88	+0.91	+0.25
Dielectric properties after water immersion	Volume resistivity (Ω-cm)	8.3 ×10¹⁴	5.2 ×10¹⁴	4.2 ×10¹⁴	2.1 ×10⁹	7.2 ×10⁸	3.5 ×10¹⁴
Dielectric breakdown voltage (kV/mm)	29	30	29	15	11	28
Dielectric constant @60 Hz	3.9	3.8	3.7	9.8	8.5	3.7
Dielectric loss @60 Hz	0.0562	0.0402	0.0430	0.095	0.089	0.0498
Weight change after 1N HNO₃ and water immersion (%)	-4.5	-5.1	-6.3	-8.6	-9.1	-7.8
Physical properties after 1N HNO₃ and water immersion	Hardness (JIS-A)	49	50	51	20	16	16
Tensile strength (kgf/cm²)	18	17	18	7	7	8
Elongation (%)	380	200	230	200	190	210

As seen from Table 1, the silicone rubber compositions within the scope of the invention (Examples 1 to 3) produce silicone rubber sheets which have minimized water pickup and excellent properties as high-voltage electric insulators even when exposed to highly humid conditions.
The aluminium hydroxide preparation of component (C) can be prepared in practice by mixing together lots from two or more aluminium hydroxide powders having different respective mean particle sizes. In general a skilled person can determine from the resultant mixture, by analyzing its particle size distribution, that it derives from mixing populations with different mean particle sizes. The particle size distribution is identifiably a cumulation of two or more precursor distributions, e.g. a bi- or multi-modal distribution. Of course, the invention does not exclude the possibility of preparing such a complex particle size distribution in the aluminium hydroxide powder by other means of selection, but mixing together lots from separate populations with simple distributions is the easiest way.

Claims

A silicone rubber composition for use as a high-voltage electrical insulator, comprising

(A) 100 parts by weight of organopolysiloxane of the following average compositional formula (1): R¹ _nSiO_(4-n)/2 wherein groups R¹, which may be the same or different, are substituted or unsubstituted monovalent hydrocarbon groups and n is a positive number from 1.98 to 2.02,

(B) 1 to 100 parts by weight of finely-divided silica,

(C) 50 to 300 parts by weight of a mixture of at least a first aluminum hydroxide, surface-treated with a silicon-containing compound and having a mean particle size of 5 to 20 µm, and a second aluminum hydroxide, surface-treated with a silicon-containing compound and having a mean particle size of 0.1 to 2.5µm, and

(D) 0.01 to 10 parts by weight of organic peroxide.
A silicone rubber composition of claim 1 wherein the first aluminum hydroxide and the second aluminum hydroxide are mixed in a weight ratio of from 80:20 to 20:80.
A silicone rubber composition of claim 2 wherein the first aluminum hydroxide and the second aluminum hydroxide are mixed in a weight ratio of from 60:40 to 40:60.
A silicone rubber composition of any one of the preceding claims wherein the first aluminum hydroxide has a mean particle size of 8 to 15 µm and the second aluminum hydroxide has a mean particle size of 0.5 to 1.5 µm.
A silicone rubber composition of any one of the preceding claims comprising from 100 to 200 parts by weight of the overall amount of component (C) per 100 parts by weight of the organopolysiloxane (A).
A silicone rubber composition of any one of the preceding claims which is free of platinum catalyst.
A silicone rubber composition of any one of the preceding claims wherein from 0.001 to 5 mol% of the R¹ groups in (A) are alkenyl groups and at least 95 mol% of the R¹ groups are methyl groups.
A silicone rubber composition of any one of the preceding claims wherein the organopolysiloxane (A) has an average degree of polymerization from 100 to 100,000 and a viscosity of at least 10^-4 m²s^-1 (100 centistokes) at 25°C.
A silicone rubber composition of any one of the preceding claims comprising from 30 to 50 parts by weight of the silica per 100 parts by weight of the organopolysiloxane.
A silicone rubber composition of any one of the preceding claims wherein the amount of the organic peroxide is from 0.01 to 3 percent by weight of the silicone rubber composition.
A silicone rubber composition according to any one of the preceding claims in which the surfaces of the particulate aluminium hydroxides (C) carry vinyl groups from the treatment with silicon-containing compound.
A method comprising the preparation of a silicone rubber composition according to any one of the preceding claims, by blending together the specified ingredients thereof.
A method according to claim 12 including a step of mixing together respective lots of said aluminum hydroxides having said different respective mean particle sizes.
A method comprising forming and curing a composition according to any one of claims 1 to 11 to make a high-voltage electrical insulator.
A method according to claim 14 in which the electrical insulator is a power transmission line insulator.
The use of a cured composition according to any one of claims 1 to 11 for electrical insulation of electrical components.
Use according to claim 16 for insulating power transmission lines.