EP0895553B1 - Process for surface treatment of material webs, in particular paper and cardboard webs, using anti-adhesive agents - Google Patents

Process for surface treatment of material webs, in particular paper and cardboard webs, using anti-adhesive agents Download PDF

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Publication number
EP0895553B1
EP0895553B1 EP97920715A EP97920715A EP0895553B1 EP 0895553 B1 EP0895553 B1 EP 0895553B1 EP 97920715 A EP97920715 A EP 97920715A EP 97920715 A EP97920715 A EP 97920715A EP 0895553 B1 EP0895553 B1 EP 0895553B1
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EP
European Patent Office
Prior art keywords
abhesive
paper
process according
steam
agent
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EP97920715A
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German (de)
French (fr)
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EP0895553A1 (en
Inventor
Joachim Werres
Bernd Reinhardt
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Kammerer GmbH
Stockhausen GmbH and Co KG
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Kammerer GmbH
Stockhausen GmbH and Co KG
Chemische Fabrik Stockhausen GmbH
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/001Release paper
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/10Coatings without pigments
    • D21H19/14Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12

Definitions

  • the invention relates to the improvement of the thermal-mechanical surface treatment of sheet-like material webs, in particular paper and cardboard webs, through the Use of means that improve the adhesion between the sheet-like material web and the surface of the used for thermal-mechanical surface treatment Tool, e.g. B. a roller, reduce or even avoid (so-called abhesive).
  • the methods for thermal-mechanical surface treatment represent the manufacturing process special paper and cardboard qualities represent the last process stage in which the Properties of the material web changed significantly and adapted to the requirements of use can be.
  • the requirement profile for types of paper and cardboard is varied and includes properties such as permeability, color absorption, printability or special barrier properties, e.g. B. compared to solvent-based or aqueous coatings, which in turn are characterized by such paper properties as micro and Macro roughness, porosity, absorbency, resistance to picking and abrasion, freedom from dust influenced become. Many of these characteristic properties that influence the surface are very closely related to the local distribution of moisture and bulk density.
  • thermal-mechanical surface treatment have significant disadvantages that arise from the fact that when heating the materials higher temperatures the melting or softening temperatures of components of the treating material can be achieved. This leads to partial adhesion or completely sticking the material webs to the surfaces of the above Aggregates, e.g. B. rollers, so that it is not possible, for example in terms of Heat supply and production speeds achievable aggregate conditions for to use a rational production flow.
  • anionic co-emulsions are produced according to EP 0 478 177 A1 Carnauba wax and paraffin wax are used as antiblocking agents in cardboard production.
  • the abhesives mentioned so far are for thermal-mechanical surface treatment not suitable because they are either insufficiently effective or not procedural, for example, without affecting the desired surface quality of the products can be.
  • compositions are also known from EP 0 648 820 A2 which are used to remove Toning of paper surfaces, adhesive residues of plastics, for removing plastic coatings and for cleaning metal surfaces from cutting oil residues or colored pencil markings used, as well as used to remove PVC parts attached by adhesives become.
  • Concentrated oil-in-water emulsions are used non-aqueous phase of 8-90% by weight, the most diverse organic compounds, as well as dicarboxylic acid diesters, and those with the partial use of ultrasound and other auxiliary materials (unwoven fabric strips) in the temperature range of 5 - 70 ° C, partially with additional heating of the cleaning agent during the cleaning process be used.
  • the emulsions also contain solvents such as isopropanol, Toluene, benzyl alcohol, methyl ethyl ketone, N-methyl pyrrolidone, di- and triethylene glycol dimethyl ether as well as 3-methyl-3-methoxybutanol, which are the use of these emulsions in closed systems for reasons of occupational safety and health risks limit.
  • solvents such as isopropanol, Toluene, benzyl alcohol, methyl ethyl ketone, N-methyl pyrrolidone, di- and triethylene glycol dimethyl ether as well as 3-methyl-3-methoxybutanol, which are the use of these emulsions in closed systems for reasons of occupational safety and health risks limit.
  • German patent application P 195 19 268 relates to the use of compositions those for cleaning machine and plant parts in the production of pulp, Paper, cardboard and cardboard as well as to prevent contamination by adhesives and adhesive resins on such aggregates are used as emulsions and as Part of the oil phase saturated or unsaturated fatty acids monoalkyl esters and monooder Polyester of a saturated or unsaturated mono- or polyvalent carboxylic acid with 2 contain up to 30 carbon atoms and polyols.
  • EP 0 529 385 B1 describes a method for producing smoothness and / or gloss on paper surfaces described in which after heating and pressurizing the paper web is subjected to a shock treatment to fix the gloss and smoothness of the surface the preformed fibers.
  • Dicarboxylic acid esters especially adipic acid, phthalic acid, sebacic acid and Azelaic acid known for the production of plastic products and films.
  • the object of the invention is therefore, the adhesion effects, in particular that Gluing material webs to device parts of units such as rollers and Pressing tools in the thermal-mechanical surface treatment of sheet-like materials, especially paper and cardboard webs reduce or avoid, so the production of such webs with to enable improved surface properties and at the same time the existing process engineering options in the production of such better use of sheet-like materials, i.e. z. B. with higher throughput speeds and to be able to work at higher temperatures.
  • agents which are dialkyl dicarboxylates and / or esters of saturated and / or unsaturated C8-C18 Fatty acids with glycers and / or one and / or polyunsaturated CI6-C22 Contain fatty acids as an abhesive component.
  • the invention accordingly relates to a method for thermal mechanical Surface treatment of paper and cardboard webs, preferably with one Water content below 50% by weight, by simultaneously or immediately successive exposure to heat and pressure to produce special paper and cardboard qualities, using at least one Abhesive, which is characterized in that the abhesive Dicarboxylic acid dialkyl esters and / or esters of saturated and / or unsaturated C8-C18 fatty acids with glycerin and / or mono- and / or polyunsaturated C16-C22 Contains fatty acids.
  • dicarboxylic acid esters, esters of unsaturated and / or unsaturated C8-C18 fatty acids with glycerin and unsaturated C16-C22 fatty acids a surprising abhesive effect on the thermo-mechanical Perform the machining process so that the materials stick to parts of the device, how heated roller or press surfaces are reduced or completely omitted.
  • the use of the agents according to the invention is particularly in the production of paper and Cardboard webs and especially in the production of surface-treated special papers as well as for coating, smoothing or satinizing.
  • the abhesive agents to be used according to the invention are preferably dicarboxylic acid esters Dicarboxylic acid dialkyl and / or diisoalkyl esters of C2 - C12 dicarboxylic acids with C1 - C13 n- and / or iso-alkanols, such as di-n-butyl oxalate, di-n-butylmalonate, di-n-butyl succinate, din-butyl glutarate, Di-n-butyl adipate, di-n-butyl suberate, di-n-butyl sebacate, dimethyl adipate, diethyl adipate, Di-n-propyl adipate, diisopropyl adipate, diisobutyl adipate, di-tert-butyl adipate, diisoamyl adipate, Di-n-hexyl adipate, di- (2-ethy
  • Esters of saturated and / or unsaturated C8 to C18 fatty acids are also to be used with glycerin, z.
  • esters of adipic acid or sorbitan are preferably used and particularly preferably the adipic acid esters of C1 to C6 n- and / or iso-alkanols, such as dimethyl adipate. Diethyl adipate, di-n-isopropyl adipate and diisopropyl adipate, di-n-butyl adipate and / or Diisobutyl adipate, as well as glycerol trioleate and the mixed esters from the above Dicarboxylic acids and different C1 - C6 n- and / or iso-alkanols.
  • the unsaturated fatty acids to be used as abhesive agents according to the invention are unsaturated C16 - C22 carboxylic acids, preferably oleic acid, linoleic acid, linolenic acid, Eleaostearic acid and 5, 9, 12 octadecantrienoic acid, which as mixtures in vegetable and Animal oils occur and are known for example as tall oil fatty acids.
  • esters and unsaturated fatty acids are directly or as diluted or concentrated water-containing or water-free solution or in the form of water-containing dispersions used.
  • Suitable solvents are n- and iso-alkanols, liquid hydrocarbons, Acetone and other known solvents, especially natural oils or modified natural oils, such as beet oil methyl ester.
  • the abhesive ester and unsaturated fatty acids can be used alone or in combination with such water-soluble or water-insoluble solvents to form emulsions dispersed, non-ionic, ionic and amphoteric.
  • nonionic and anionic surfactants can be used as emulsifiers.
  • Suitable nonionic emulsifiers are, for example, oxalkyl ethers, preferably Oxethylates and / or terminally blocked oxethylates of fatty alcohols and fatty acids or Oil.
  • Anionic emulsifiers are alkyl and / or aryl sulfonates, ⁇ -olefin sulfonates, ⁇ -sulfo fatty acid esters, Sulfosuccinic acid esters as well as alkyl sulfates and ether sulfates as well carboxymethylated oxethylates and soaps.
  • the production of the preferably stable emulsions are known.
  • the hydrophobic Phase which contains the abhesive component, entered in the aqueous emulsifier-containing phase and dispersed with stirring or pumping.
  • the thermally stable abhesive agents according to the invention can be applied directly the surfaces of the devices, e.g. B. applied by rollers and and presses, but they can also impregnating liquid or paper coating or added to the dampening water or steam during the pre-moistening or, preferably shortly after the impregnation or application plant or directly in front of the smoothing roller on the finished paper web be applied.
  • the abhesive agent according to the invention is preferably the superheated steam for steam humidification, preferably continuously, metered in, the volatile abhesive, for example dissolved in a water-miscible solvent such as ethanol, isopropanol or acetone is metered in.
  • a water-miscible solvent such as ethanol, isopropanol or acetone
  • the amount of the abhesive used can be determined by the amount applied to the surfaces of the devices, e.g. B. from rollers and presses, depending on the required effect, the desired temperature increase or other process measures. Usually 0.1 to 10.0 g / m 2 , preferably 0.1 to 5 g / m 2 of the abhesive is applied to the surface of the aggregate. When metering into the superheated steam line, 0.1 to 10.0 kg / hour. Abhesive, preferably 0.2 to 4.0 kg / h. Abhesive added to the steam. The amounts given relate in each case to the active substance of an anti-abhesive composition.
  • the abhesive agents can also be used as a mixture or as a mixture with known ones Abhesives are used.
  • compositions according to the invention makes pigment-coated papers more significant Improvement of the surface properties, especially the smoothness, the gloss and the micro-roughness, while the bulk density of the paper web remains unchanged.
  • the paper properties of the papers treated according to the invention reach during processing almost one level of quality in one process step, previously only possible through two Soft calendering was possible.
  • the invention is illustrated by the following examples; here the substance-related Percentages in each case on the weight of the components.
  • the counter roll was a cotton hard paper roll analogous to a conventional hard nip calender construction.
  • thermostable abhesive agent consisting of 1.85 Parts by weight of a nonionic vegetable oil ethoxylate, 17.1 parts by weight of water and 3.1 parts by weight of di-n-butyl adipate, on the heating roller (steel) and further heating the The heating roller did not strongly adhere the paper web to the steel roller until the surface temperature from 150 ° C.
  • untreated and treated Heating roller had the effect of sticking when using the abhesive only after a temperature increase of over 70 ° C.
  • the way of working possible in this way with increased heating of the material web the smoothness increased by approx. 755 Bekk-s to approx.
  • a latex-impregnated and coated abrasive base paper of 120 g / m 2 according to Example 1 was moistened to approx. 13%, stored in a closed plastic bag for approx. 1 hour for the purpose of uniform moisture distribution and then satinized. While the paper web again began to stick strongly at a surface temperature of the untreated steel roller above 60 ° C, the adhesive of the paper web to the steel roller treated with the thematically stable abhesive agent according to Example 1 only occurred at a surface temperature of approx. 140 ° C, the improvements Due to the higher moisture content of the paper webs before the satin finish (13%, instead of 6% in Example 1), the surface properties of the processed abrasive base paper was even clearer than the improvements described in Example 1.
  • the counter roll had a fiber / plastic cover of 91 ° Sh D hardness analogous to a soft calendar construction.
  • the calendering was carried out with a moisture content of the paper samples of 7.7 and 9.7%. at Heating roller surface not treated according to the invention already occurred at a surface temperature from 70 ° C a slight sticking or with the paper sample with a higher moisture content a strong sticking on. None could surface temperatures of over 80 ° C of the two pre-moistened papers can be adjusted because the sticking effect Wrinkling in the paper web led.
  • Example 1 After a surface treatment of the heating roller with the thermally stable abhesive according to Example 1 could not visually stick the paper webs at the maximum possible Surface temperature can be determined.
  • the reduction in thickness and rigidity were in the range of the values of Example 1.
  • Strips approx. 20 cm wide and approx. 80 cm long of a furniture film of 70 g / m 2 pre-impregnated with a mixture of latex and urea-formaldehyde resin and having a latex / resin content of approx. 30% were heated in a two-roll calender according to Example 1 the steel roller is smoothed to the maximum possible surface temperature of 150 ° C.
  • the paper had been brought to different moisture contents of 2.5%, 6.4%, 7.1% and 9.4% and then stored separately in a sealed plastic bag for 1 hour.
  • thermo-stable one Abhesive consisting of 4.2 parts by weight of di- (2-ethylbutyl) adipate, 23.2 Parts by weight of water and 2.5 parts by weight of a nonionic surfactant, treated.
  • Example 4 The experiments were repeated analogously to Example 4 with a pre-impregnated furniture film of 80 g / m 2 , but with a very high filler content, the individual samples again differing in moisture content of 2.5%, 5.8%, 6.4% and 8 , 5% were set.
  • the untreated steel roller with a surface temperature of 150 ° C already showed 5.8% sticking effects on the sample with a humidity, which became increasingly stronger in samples with higher web moisture.
  • a thermally stable abhesive consisting of 4.2 parts by weight of diisodecyl adipate, 23.2 parts by weight of water and 2.5 parts by weight of a nonionic surfactant, a light surface only became visible at a web moisture of 8.5% Sticking noted.
  • Example 4 The experiments were repeated analogously to the conditions of Example 4 with samples of a silicone base paper of 62 g / m 2 pigmented on one side.
  • the coating was 5 g / m 2 with a very high latex content of over 40%.
  • the samples were pre-moistened to 4.5%, 8.1%, 9.2% and 12.0% respectively and again stored separately. After heating the steel roller to the maximum possible surface temperature of 150 ° C, a slight sticking occurred on the untreated roller side at 12%.
  • sandpaper was applied with a finish at a line pressure of 400 bar satin, the surface of the steel cylinder on Temperatures of 70 ° C or 130 ° C was set.
  • Various abhesives were used tested in the form of an oil-in-water emulsion, with the abhesive on the surface by rubbing in the heated steel cylinder.
  • the emulsions were from 2.0 parts by weight of a fatty alcohol oxyethylate, 11.6 parts by weight of water and 1.3 Parts by weight of the abhesive component are formed.
  • the adhesive behavior during calendering as well as the flatness of the satin paper with the features: easy rolling (+), almost level flatness (++) and ideal flatness (+++) assessed. When sticking (+) the paper on The surface of the roll was twisted to a crepe paper-like state.
  • thermo-stable abhesive of papers with regard to wetting with water, water-based paints or aqueous gravure inks.
  • the abhesive was applied in a ratio of 1 to a furniture pre-impregnate according to Example 4: 1 or 1:10 diluted with water using a laboratory doctor applicator and then in a two-roll laboratory calender, according to Example 1, with the highest possible Line pressure and a surface temperature of the heated steel roller of 150 ° C satin.
  • the smoothness level of the paper samples thus satin was 300 ⁇ 30 Bekk-s smoothness.
  • a comparison sample was also a laboratory-patterned paper sample with approx. 300 Bekk-s, but without used this surface application.
  • the data in Table 2 show that the The abrasive agent did not significantly change the contact angle to the water in the satined sample is, while the gloss after painting by using the abhesive a significant improvement is achieved in a 1: 1 mixing ratio with water.
  • the gravure printability is changed insignificantly compared to the comparison sample.
  • the completely volatile abhesive consisting of a 10% solution of di-n-butyl adipate in isopropanol was continuously introduced into the at a dosage of 1 l / h Heating steam line introduced for the lower steam humidifier.
  • the experiment was carried out in the sub-steps of version no. 201 to version no. 204 performed. in this connection as much steam should be applied to the paper web before the first pass until an increasing occupancy of the heated smoothing roller (steel) was observed.

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Abstract

PCT No. PCT/EP97/01953 Sec. 371 Date Nov. 5, 1998 Sec. 102(e) Date Nov. 5, 1998 PCT Filed Apr. 18, 1997 PCT Pub. No. WO97/41300 PCT Pub. Date Nov. 6, 1997The invention relates to a process for the thermomechanical surface treatment of flat webs of material, particularly those made of paper and carton, and to agents for performing said process. According to the process of the invention, adhesion between the flat web of material and the surface of the tool used in thermomechanical surface treatment, e.g., a roll or a press, is reduced or prevented by using an abhesive agent, which contains dicarboxylic dialkyl esters and/or diisoalkyl esters of C2-C12 dicarboxylic acids with C1-C13 n- and/or iso-alkanols as component with abhesive effect. The abhesive agent is preferably employed as an oil-in-water emulsion and is either applied to the surface of the tool used in said thermomechanical treatment or is added to the impregnating fluid or the paper coating mass or the moistening water or the steam in pre-moistening, or is applied to the paper web after the impregnating unit or directly before the smoothing roll. A steam-volatile abhesive agent is preferably used which then is metered through the steam line for steam moistening.

Description

Die Erfindung betrifft die Verbesserung der thermisch-mechanischen Oberflächenbehandlung von flächenförmigen Materialbahnen, insbesondere von Papier- und Kartonbahnen, durch die Verwendung von Mitteln, welche die Adhäsion zwischen der flächenförmigen Materialbahn und der Oberfläche des zur thermisch-mechanischen Oberflächenbehandlung eingesetzten Werkzeugs, z. B. einer Walze, verringern oder gar vermeiden (sogenannte Abhäsivmittel).The invention relates to the improvement of the thermal-mechanical surface treatment of sheet-like material webs, in particular paper and cardboard webs, through the Use of means that improve the adhesion between the sheet-like material web and the surface of the used for thermal-mechanical surface treatment Tool, e.g. B. a roller, reduce or even avoid (so-called abhesive).

Die Verfahren zur thermisch-mechanischen Oberflächenbehandlung stellen beim Herstellungsprozeß spezieller Papier- und Kartonqualitäten die letzte Prozeßstufe dar, in der die Eigenschaften der Materialbahn erheblich verändert und den Gebrauchsanforderungen angepaßt werden können. Das Anforderungsprofil an Papier- und Kartonsorten ist vielfältig und umfaßt Eigenschaften, wie beispielsweise die Durchlässigkeit, die Farbaufnahme, die Bedruckbarkeit bzw. spezielle Barriereeigenschaften, z. B. gegenüber lösungsmittelhaltigen oder wässrigen Beschichtungen, die wiederum durch solche Papiereigenschaften, wie Mikro- und Makrorauhheit, Porösität, Saugfähigkeit, Rupf- und Scheuerfestigkeit, Staubfreiheit beeinflußt werden. Viele dieser, die Oberfläche beeinflussenden charakteristischen Eigenschaften sind sehr eng mit der örtlichen Verteilung von Feuchte und Rohdichte verbunden.The methods for thermal-mechanical surface treatment represent the manufacturing process special paper and cardboard qualities represent the last process stage in which the Properties of the material web changed significantly and adapted to the requirements of use can be. The requirement profile for types of paper and cardboard is varied and includes properties such as permeability, color absorption, printability or special barrier properties, e.g. B. compared to solvent-based or aqueous coatings, which in turn are characterized by such paper properties as micro and Macro roughness, porosity, absorbency, resistance to picking and abrasion, freedom from dust influenced become. Many of these characteristic properties that influence the surface are very closely related to the local distribution of moisture and bulk density.

Alle Verfahren zur thermisch-mechanischen Oberflächenumformung von flächigen Materialbahnen, insbesondere von Papier und Karton, beruhen auf dem Wirkungsprinzip der gleichzeitigen oder unmittelbar aufeinanderfolgenden Einwirkung von Wärme und Druck auf das zu verformende flächige Material beim Durchlauf der Bahn zwischen zwei oder mehreren Walzen unterschiedlicher Oberflächenbeschaffenheit, Härte und Elastizität. Oft geht dieser thermisch-mechanischen Oberflächenbehandlung eine feuchte Vorbehandlung der zu verformenden·Bahn voraus, wobei die Vorfeuchtung durch Wasser oder Dampf erfolgen kann. Abhängig von der Art der Papier- oder Kartonqualität, der geforderten Oberflächengüte und Produktionsgeschwindigkeit werden hierfür Glättwerke, Satinierkalander, Heißglanzpressen, Glättzylinder, Softkalander und ähnliche Vorrichtungen eingesetzt.All processes for the thermal-mechanical surface forming of flat material webs, Paper and cardboard in particular are based on the principle of simultaneous action or immediately successive exposure to heat and pressure deforming flat material when passing the web between two or more rollers different surface properties, hardness and elasticity. This is often a thermal-mechanical process Surface treatment a moist pre-treatment of the sheet to be deformed ahead, whereby the pre-wetting can be done by water or steam. Dependent on the type of paper or cardboard quality, the required surface quality and production speed for this smoothing units, calendering calenders, hot gloss presses, smoothing cylinders, Soft calenders and similar devices used.

Die bekannten Verfahren zur thermisch-mechanischen Oberflächenbehandlung weisen jedoch wesentliche Nachteile auf, die dadurch entstehen, daß bei der Erwärmung der Materialen auf höhere Temperaturen die Schmelz- bzw. Erweichungstemperaturen von Komponenten des zu behandelnden Materials erreicht werden. Hierbei kommt es durch Adhäsion zum partiellen oder vollständigen Ankleben der Materialbahnen an die Oberflächen der genannten Aggregate, z. B. Walzen, so daß es nicht möglich ist, die beispielsweise hinsichtlich der Wärmezufuhr und Produktionsgeschwindigkeiten erreichbaren Aggregatebedingungen für einen rationellen Produktionsfluß auszunutzen.However, the known methods for thermal-mechanical surface treatment have significant disadvantages that arise from the fact that when heating the materials higher temperatures the melting or softening temperatures of components of the treating material can be achieved. This leads to partial adhesion or completely sticking the material webs to the surfaces of the above Aggregates, e.g. B. rollers, so that it is not possible, for example in terms of Heat supply and production speeds achievable aggregate conditions for to use a rational production flow.

Diese Nachteile treten insbesondere bei der Herstellung von gestrichenen Papieren mit hohen Latexanteilen im Pigmentstrich, bei oberflächengeleimten oder -beschichteten Papieren mit Wasser und/oder wärmeempfindlichen Bindemittelanteilen sowie bei latexverstärkten, lateximprägnierten oder latexbeschichteten und synthesefaserhaltigen Spezialpapieren auf, wobei es beispielsweise bei einer bestimmten Temperatur und/oder Durchlaufgeschwindigkeit zu Störungen des Produktionsablaufs in der angegebenen Weise kommt.These disadvantages occur particularly in the production of coated papers with high Latex components in the pigment line, with surface-sized or coated papers Water and / or heat-sensitive binder components as well as latex-reinforced, latex-impregnated or latex-coated and synthetic fiber-containing special papers, whereby it, for example, at a certain temperature and / or throughput speed Disruptions to the production process in the manner specified.

Die Verwendung von Mitteln zur Verringerung von Adhäsionskräften zwischen aneinander grenzenden Oberflächen (sogenannten Abhäsivmitteln) ist bekannt. Hierfür werden Silikone, Öl-in-Wasser-Emulsionen, Metallseifen, Wachse und insbesodere Paraffine und Talk eingesetzt. Bei der Verarbeitung thermoplastischer Kunststoffe werden neben diesen Stoffen filmbildende Tetrafluorethylenpolymere als Antiblockmittel verwendet. In der Nahrungsmittelindustrie ist die Verwendung von Trennemulsionen auf der Basis von Öl-in-Wasser-Emulsionen aus selbstemulgierenden Fettsäuremono- und -triglyzeriden bekannt. The use of means to reduce adhesive forces between each other bordering surfaces (so-called abhesives) is known. For this, silicones, Oil-in-water emulsions, metal soaps, waxes and especially paraffins and talc are used. When processing thermoplastics, these substances are used to form films Tetrafluoroethylene polymers used as antiblocking agents. In the food industry is the use of separation emulsions based on oil-in-water emulsions known from self-emulsifying fatty acid mono- and triglycerides.

Diesem Stand entsprechend werden nach EP 0 478 177 A1 anionische Coemulsionen aus Carnaubawachs und Paraffinwachs als Antiblockmittel zur Kartonherstellung verwendet.According to this status, anionic co-emulsions are produced according to EP 0 478 177 A1 Carnauba wax and paraffin wax are used as antiblocking agents in cardboard production.

Die bisher genannten Abhäsivmittel sind für die thermisch-mechanische Oberflächenbehandlung nicht geeignet, da sie entweder unzureichend wirksam sind oder nicht verfahrensgerecht, beispielsweise ohne Beeinträchtigung der gewünschten Oberflächenqualität der Produkte, verwendet werden können.The abhesives mentioned so far are for thermal-mechanical surface treatment not suitable because they are either insufficiently effective or not procedural, for example, without affecting the desired surface quality of the products can be.

In der Patentschrift DE 43 01 677 C2 wird zur Verbesserung der Bedruckbarkeit von Kunststoff-Folien für die Möbelindustrie bei der Herstellung von thermoplastischen Kaschierfolien auf Kalandern die Verwendung bestimmter Ethylen-acrylsäureester-copolymerisate vorgeschlagen.The patent DE 43 01 677 C2 is used to improve the printability of plastic films for the furniture industry in the production of thermoplastic laminating films on calenders proposed the use of certain ethylene-acrylate copolymers.

In DE 44 12 624 A1 wird die Papierherstellung unter Satinage in einem Off-Line-Kalander beschrieben, bei der die auf einer Rolle aufgewickelte Materialbahn zwischenzeitlich zur gleichmäßigen Behandlung und Verbesserung der Bedruckbarkeit in einer Temperaturund/oder Feuchtigkeit regulierten Umgebungsatmosphäre gelagert wird.In DE 44 12 624 A1, paper production is covered with satin in an off-line calender described, in which the material web wound on a roll in the meantime for uniform treatment and improvement of printability in a temperature and / or Moisture-controlled ambient atmosphere is stored.

Weiterhin sind aus EP 0 648 820 A2 Zusammensetzungen bekannt, die zur Entfernung von Tonern von Papieroberflächen, Klebstoffresten von Kunststoffen, zum Ablösen von Kunstoffbeschichtungen und zur Reinigung von Metallflächen von Schneidölresten oder Farbstiftmarkierungen eingesetzt, sowie zur Entfernung von durch Klebstoffe befestigten PVC-Teilen verwendet werden. Hierbei werden konzentrierte Öl-in-Wasser-Emulsionen mit einem Anteil an nichtwässriger Phase von 8 - 90 Gew.% eingesetzt, die verschiedenste organische Verbindungen, wie auch Dicarbonsäurediester, enthalten und die unter teilweiser Anwendung von Ultraschall und weiterer Hilfsmittel (unwoven fabric strips) im Temperaturbereich von 5 - 70 °C, also teilweise unter zusätzlichem Erwärmen des Reinigungsmittels während des Reinigungsvorganges eingesetzt werden. Weiterhin enthalten die Emulsionen Lösungsmittel, wie Isopropanol, Toluol, Benzylalkohol, Methylethylketon, N-Methylpyrrolidon, Di- und Triethylenglycoldimethylether sowie 3-Methyl-3-methoxybutanol, welche die Anwendung dieser Emulsionen in abgeschlossenen Systemen aus Gründen der Arbeitssicherheit und wegen Gesundheitsgefährdung einschränken.Compositions are also known from EP 0 648 820 A2 which are used to remove Toning of paper surfaces, adhesive residues of plastics, for removing plastic coatings and for cleaning metal surfaces from cutting oil residues or colored pencil markings used, as well as used to remove PVC parts attached by adhesives become. Concentrated oil-in-water emulsions are used non-aqueous phase of 8-90% by weight, the most diverse organic compounds, as well as dicarboxylic acid diesters, and those with the partial use of ultrasound and other auxiliary materials (unwoven fabric strips) in the temperature range of 5 - 70 ° C, partially with additional heating of the cleaning agent during the cleaning process be used. The emulsions also contain solvents such as isopropanol, Toluene, benzyl alcohol, methyl ethyl ketone, N-methyl pyrrolidone, di- and triethylene glycol dimethyl ether as well as 3-methyl-3-methoxybutanol, which are the use of these emulsions in closed systems for reasons of occupational safety and health risks limit.

Die deutsche Patentanmeldung P 195 19 268 betrifft die Verwendung von Zusammensetzungen, die zur Reinigung von Maschinen- und Anlagenteilen bei der Herstellung von Zellstoff, Papier, Pappe und Karton sowie zur Verhinderung von Verunreinigungen durch Klebstoffe und anhaftender Harze an solchen Aggregaten als Emulsionen eingesetzt werden und die als Bestandteil der Ölphase gesättigte oder ungesättigte Fettsäuren Monoalkylester und Monooder Polyester einer gesättigten oder ungesättigten ein- oder mehrwertigen Carbonsäure mit 2 bis 30 Kohlenstoffatomen und Polyolen enthalten.German patent application P 195 19 268 relates to the use of compositions those for cleaning machine and plant parts in the production of pulp, Paper, cardboard and cardboard as well as to prevent contamination by adhesives and adhesive resins on such aggregates are used as emulsions and as Part of the oil phase saturated or unsaturated fatty acids monoalkyl esters and monooder Polyester of a saturated or unsaturated mono- or polyvalent carboxylic acid with 2 contain up to 30 carbon atoms and polyols.

In EP 0 529 385 B1 wird ein Verfahren zur Glätte- und/oder Glanzerzeugung auf Papieroberflächen beschrieben, bei der nach der Erwärmung und Druckbeaufschlagung die Papierbahn einer Schockbehandlung unterzogen wird, um Glanz und Glätte der Oberfläche durch das Fixieren der vorgeformten Fasern zu erreichen.EP 0 529 385 B1 describes a method for producing smoothness and / or gloss on paper surfaces described in which after heating and pressurizing the paper web is subjected to a shock treatment to fix the gloss and smoothness of the surface the preformed fibers.

Weiterhin ist aus der Veröffentlichung von F. Debuan und P. Hänßle in Erdöl & Kohle, Erdgas, Petrochemie 37, Heft 11, S. 511 bis 514 (1984) die Verwendung von aliphatischen Dicarbonsäureestern wegen ihrer Hochtemperaturviskosität, der geringen Verdampfungsneigung und Oxidationsbeständigkeit als Komponente für synthetische Schmieröle bekannt, wobei festgestellt wurde, daß Dicarbonsäureester die Metalloberflächen in Verbrennungsmotoren belegen und eine verbesserte Kolbensauberkeit erreicht wird.Furthermore, from the publication by F. Debuan and P. Hänßle in Erdöl & Kohlen, Erdgas, Petrochemie 37 , Heft 11, pp. 511 to 514 (1984), the use of aliphatic dicarboxylic acid esters because of their high temperature viscosity, the low tendency to evaporation and resistance to oxidation as a component known for synthetic lubricating oils, it being found that dicarboxylic acid esters cover the metal surfaces in internal combustion engines and improved piston cleanliness is achieved.

In der US 4,776,970 werden Gleitmittel mit Trenneffekt zur Verwendung bei der Papierbeschichtung, insbesondere beim Bedrucken von Papier beschrieben, die Fettsäureester von C11-C21 Fettsäuren mit C12-C22 Alkanolen darstellen und als Zusatz zur Beschichtung sowie beim Kalandern im Temperaturbereich von 40-100°C eingesetzt werden. Das vergleichsweise getestete Ethylenglykoldistearat zeigt eine geringere Wirksamkeit gegenüber den beschriebenen Fettsäureestern. In US 4,776,970 lubricants with a separating effect for use in the Paper coating, especially when printing on paper, describes the fatty acid esters of C11-C21 fatty acids with C12-C22 alkanols and as an additive to the coating as well as for calendering in the temperature range of 40-100 ° C. The comparatively tested ethylene glycol distearate shows a lower effectiveness against the fatty acid esters described.

Ebenso ist nach Römpp, 9. Auflage, S. 5019 (1992), die Verwendung spezieller Dicarbonsäureester, insbesondere der Adipinsäure, Phthalsäure, Sebacinsäure und Azelainsäure zur Herstellung von Kunststoffprodukten und Folien bekannt.Similarly, according to Römpp, 9th edition, p. 5019 (1992), the use is more specific Dicarboxylic acid esters, especially adipic acid, phthalic acid, sebacic acid and Azelaic acid known for the production of plastic products and films.

Aufgabe der Erfindung ist es daher, die Adhäsionseffekte, insbesondere das Ankleben von Materialbahnen an Vorrichtungsteilen von Aggregaten wie Walzen und Preßwerkzeugen bei der thermisch-mechanischen Oberflächenbehandlung von flächenförmigen Materialien, insbesondere von Papier- und Kartonbahnen zu verringern oder zu vermeiden, um so die Herstellung derartiger Materialbahnen mit verbesserten Oberflächeneigenschaften zu ermöglichen und gleichzeitig die vorhandenen verfahrenstechnischen Möglichkeiten bei der Herstellung solcher flächenförmigen Materialien besser auszunutzen, d.h. z. B. mit höheren Durchlaufgeschwindigkeiten und bei höheren Temperaturen arbeiten zu können.The object of the invention is therefore, the adhesion effects, in particular that Gluing material webs to device parts of units such as rollers and Pressing tools in the thermal-mechanical surface treatment of sheet-like materials, especially paper and cardboard webs reduce or avoid, so the production of such webs with to enable improved surface properties and at the same time the existing process engineering options in the production of such better use of sheet-like materials, i.e. z. B. with higher throughput speeds and to be able to work at higher temperatures.

Diese Aufgabe wird durch die Verwendung von Mitteln gelöst, welche Dicarbonsäuredialkylester und/oder Ester von gesättigten und/oder ungesättigten C8-C18 Fettsäuren mit Glycern und/oder ein und/oder mehrfach ungesättigte CI6-C22 Fettsäuren als abhäsiv wirksame Komponente enthalten.This object is achieved by the use of agents which are dialkyl dicarboxylates and / or esters of saturated and / or unsaturated C8-C18 Fatty acids with glycers and / or one and / or polyunsaturated CI6-C22 Contain fatty acids as an abhesive component.

Gegenstand der Erfindung ist demnach ein Verfahren zur thermisch-mechanischen Oberflächenbehandlung von Papier- und Karton-Bahnen, vorzugsweise mit einem Wassergehalt unterhalb von 50 Gew.%, durch gleichzeitig oder unmittelbar aufeinanderfolgende Einwirkung von Wärme und Druck zur Herstellung von speziellen Papier- und Karton-Qualitäten, unter Verwendung wenigstens eines Abhäsivmittels, das dadurch gekennzeichnet ist, daß das Abhäsivmittel Dicarbonsäuredialkylester und/oder Ester von gesättigten und/oder ungesättigten C8-C18 Fettsäuren mit Glycerin und/oder ein- und/oder mehrfach ungesättigte C16-C22 Fettsäuren enthält.The invention accordingly relates to a method for thermal mechanical Surface treatment of paper and cardboard webs, preferably with one Water content below 50% by weight, by simultaneously or immediately successive exposure to heat and pressure to produce special paper and cardboard qualities, using at least one Abhesive, which is characterized in that the abhesive Dicarboxylic acid dialkyl esters and / or esters of saturated and / or unsaturated C8-C18 fatty acids with glycerin and / or mono- and / or polyunsaturated C16-C22 Contains fatty acids.

Es wurde festgestellt, daß Dicarbonsäureester, Ester von ungesättigten und/oder ungesättigten C8-C18 Fettsäuren mit Glycerin und ungesättigte C16-C22 Fettsäuren eine überraschende Abhäsivwirkung auf den thermo-mechanischen Bearbeitungsvorgang ausüben, so daß das Ankleben der Materialien an Teile der Vorrichtung, wie beheizten Walzen- oder Pressenoberflächen vermindert wird oder vollständig unterbleibt.It has been found that dicarboxylic acid esters, esters of unsaturated and / or unsaturated C8-C18 fatty acids with glycerin and unsaturated C16-C22 fatty acids a surprising abhesive effect on the thermo-mechanical Perform the machining process so that the materials stick to parts of the device, how heated roller or press surfaces are reduced or completely omitted.

Der erfindungsgemäße Einsatz der Mittel ist insbesondere bei der Herstellung von Papier und Kartonbahnen und hierbei besonders bei der Herstellung oberflächenbehandelter Spezialpapiere sowie bei der Beschichtung, Glättung oder Satinage zu nutzen.The use of the agents according to the invention is particularly in the production of paper and Cardboard webs and especially in the production of surface-treated special papers as well as for coating, smoothing or satinizing.

Die erfindungsgemäß zu verwendenden Abhäsivmittel sind Dicarbonsäureester, vorzugsweise Dicarbonsäure-dialkyl- und/oder -diisoalkylester von C2 - C12 Dicarbonsäuren mit C1 - C13 n- und /oder iso-alkanolen, wie Di-n-butyloxalat, Di-n-butylmalonat, Di-n-butylsuccinat, Din-butylglutarat, Di-n-butyladipat, Di-n-butylsuberat, Di-n-butylsebacat, Dimethyladipat, Diethyladipat, Di-n-propyladipat, Diisopropyladipat, Diisobutyladipat, Di-tert-butyladipat, Diisoamyladipat, Di-n-hexyladipat, Di-(2-ethylbutyl)adipat, Di-(2-ethylhexyl)adipat, Diisodecyladipat, Dimethylphthalat, Diethylphthalat, Di-n-butylphthalat, Diisobutylphthalat, Di-(2-ethylhexyl)phthalat und Diisodecylphthalat sowie die Diester der C9 -Dicarbonsäure (Trimethyladipinsäure) und der Dodecandicarbonsäure.The abhesive agents to be used according to the invention are preferably dicarboxylic acid esters Dicarboxylic acid dialkyl and / or diisoalkyl esters of C2 - C12 dicarboxylic acids with C1 - C13 n- and / or iso-alkanols, such as di-n-butyl oxalate, di-n-butylmalonate, di-n-butyl succinate, din-butyl glutarate, Di-n-butyl adipate, di-n-butyl suberate, di-n-butyl sebacate, dimethyl adipate, diethyl adipate, Di-n-propyl adipate, diisopropyl adipate, diisobutyl adipate, di-tert-butyl adipate, diisoamyl adipate, Di-n-hexyl adipate, di- (2-ethylbutyl) adipate, di- (2-ethylhexyl) adipate, diisodecyl adipate, Dimethyl phthalate, diethyl phthalate, di-n-butyl phthalate, diisobutyl phthalate, Di- (2-ethylhexyl) phthalate and diisodecyl phthalate and the diesters of C9 dicarboxylic acid (Trimethyladipic acid) and dodecanedicarboxylic acid.

Weiterhin zu verwenden sind Ester von gesättigten und/oder ungesättigten C8 bis C18 Fettsäuren mit Glycerin, z. B. Glycerinmono- und/oder Glycerindi-und/oder Glycerintrifettsäureester.Esters of saturated and / or unsaturated C8 to C18 fatty acids are also to be used with glycerin, z. B. glycerol mono- and / or glycerol di- and / or Glycerintrifettsäureester.

Vorzugsweise werden die Ester der Adipinsäure bzw. des Sorbitans verwendet und besonders bevorzugt die Adipinsäureester von C1 bis C6 n- und/oder iso-Alkanolen, wie Dimethyladipat. Diethyladipat, Di-n-isopropyladipat und Diisopropyladipat, Di-n-butyladipat und/oder Diisobutyladipat, sowie Glycerintrioleat und die gemischten Ester aus den genannten Dicarbonsäuren und unterschiedlichen C1 - C6 n- und/oder iso-Alkanolen. The esters of adipic acid or sorbitan are preferably used and particularly preferably the adipic acid esters of C1 to C6 n- and / or iso-alkanols, such as dimethyl adipate. Diethyl adipate, di-n-isopropyl adipate and diisopropyl adipate, di-n-butyl adipate and / or Diisobutyl adipate, as well as glycerol trioleate and the mixed esters from the above Dicarboxylic acids and different C1 - C6 n- and / or iso-alkanols.

Die erfindungsgemäß als Abhäsivmittel zu verwendenden ungesättigten Fettsäuren sind ungesättigte C16 - C22-Carbonsäuren, vorzugsweise Ölsäure, Linolsäure, Linolensäure, Eleaostearinsäure und 5, 9, 12 Octadecantriensäure, die als Gemische in Pflanzen- und Tierölen vorkommen und beispielsweise als Tallölfettsäuren bekannt sind.The unsaturated fatty acids to be used as abhesive agents according to the invention are unsaturated C16 - C22 carboxylic acids, preferably oleic acid, linoleic acid, linolenic acid, Eleaostearic acid and 5, 9, 12 octadecantrienoic acid, which as mixtures in vegetable and Animal oils occur and are known for example as tall oil fatty acids.

Die Ester und ungesättigten Fettsäuren werden direkt oder als verdünnte oder konzentrierte wasserhaltige oder wasserfreie Lösung oder in Form von wasserhaltigen Dispersionen verwendet. Geeignete Lösungsmittel sind n- und iso-Alkanole, flüssige Kohlenwasserstoffe, Aceton und andere bekannte Lösungsmittel, insbesondere werden natürliche Öle oder modifizierte natürliche Öle, wie Rübölmethylester eingesetzt.The esters and unsaturated fatty acids are directly or as diluted or concentrated water-containing or water-free solution or in the form of water-containing dispersions used. Suitable solvents are n- and iso-alkanols, liquid hydrocarbons, Acetone and other known solvents, especially natural oils or modified natural oils, such as beet oil methyl ester.

Die abhäsiv-wirksamen Ester und ungesättigten Fettsäuren können allein oder in Kombination mit solchen wasserlöslichen oder wasserunlöslichen Lösungsmitteln zu Emulsionen dispergiert zum Einsatz gelangen, wobei nicht-ionogene, ionische und amphotere,. insbesondere nichtionische und anionische Tenside als Emulgatoren verwendet werden.The abhesive ester and unsaturated fatty acids can be used alone or in combination with such water-soluble or water-insoluble solvents to form emulsions dispersed, non-ionic, ionic and amphoteric. in particular nonionic and anionic surfactants can be used as emulsifiers.

Geeignete nichtionische Emulgatoren sind beispielsweise Oxalkylether, vorzugsweise Oxethylate und/oder endständig blockierte Oxethylate von Fettalkoholen und Fettsäuren bzw. Ölen. Als anionische Emulgatoren sind Alkyl- und/oder Arylsulfonate, α-Olefinsulfonate, α-Sulföfettsäureester, Sulfobernsteinsäureester sowie Alkylsulfate und Ethersulfate sowie carboxymethylierte Oxethylate und Seifen. Die Herstellung der erfindungsgemäß zu verwendenden, vorzugsweise stabilen Emulsionen ist bekannt. Beispielsweise wird die hydrophobe Phase, welche die Abhäsivkomponente enthält, in die wässrige emulgatorhaltige Phase eingetragen und unter Rühren oder Umpumpen dispergiert.Suitable nonionic emulsifiers are, for example, oxalkyl ethers, preferably Oxethylates and / or terminally blocked oxethylates of fatty alcohols and fatty acids or Oil. Anionic emulsifiers are alkyl and / or aryl sulfonates, α-olefin sulfonates, α-sulfo fatty acid esters, Sulfosuccinic acid esters as well as alkyl sulfates and ether sulfates as well carboxymethylated oxethylates and soaps. The production of the preferably stable emulsions are known. For example, the hydrophobic Phase, which contains the abhesive component, entered in the aqueous emulsifier-containing phase and dispersed with stirring or pumping.

Erfindungsgemäß können die thermo-stabilen erfindungsgemäßen Abhäsivmittel direkt auf die Oberflächen der Vorrichtungen, also z. B. von Walzen und und Pressen aufgebracht werden, sie können aber auch der Imprägnierflüssigkeit oder der Papierbeschichtungsmasse oder dem Feuchtwasser oder Dampf bei der Vorbefeuchtung zugegeben oder, bevorzugt kurz nach dem Imprägnier- bzw. Auftragswerk oder direkt vor der Glättwalze auf die fertige Papierbahn aufgebracht werden.According to the invention, the thermally stable abhesive agents according to the invention can be applied directly the surfaces of the devices, e.g. B. applied by rollers and and presses, but they can also impregnating liquid or paper coating or added to the dampening water or steam during the pre-moistening or, preferably shortly after the impregnation or application plant or directly in front of the smoothing roller on the finished paper web be applied.

Bevorzugt wird das erfindungsgemäße Abhäsivmittel dem Heißdampf für die Dampfbefeuchtung, und zwar bevorzugt kontinuierlich, zudosiert, wobei das dampfflüchtige Abhäsivmittel, beispielsweise gelöst in einem wassermischbaren Lösungsmittel wie Ethanol, Isopropanol oder Aceton zudosiert wird.The abhesive agent according to the invention is preferably the superheated steam for steam humidification, preferably continuously, metered in, the volatile abhesive, for example dissolved in a water-miscible solvent such as ethanol, isopropanol or acetone is metered in.

Die Menge des verwendeten Abhäsivmittels kann durch die Auftragmengen auf die Oberflächen der Vorrichtungen, also z. B. von Walzen und Pressen, in Abhängigkeit von der erforderlichen Wirkung, der gewünschten Temperaturerhöhung oder anderen Verfahrensmaßnahmen reguliert werden. Üblicherweise werden 0,1 bis 10,0 g/m2, vorzugsweise 0,1 bis 5 g/m2 des Abhäsivmittels auf die Aggregatoberfläche aufgetragen. Beim Zudosieren in die Heißdampfleitung werden 0,1 bis 10,0 kg/Std. Abhäsivmittel, vorzugsweise 0,2 bis 4,0 kg/Std. Abhäsivmittel dem Dampf zugesetzt. Die Mengenangaben beziehen sich jeweils auf die wirksame Substanz einer Abhäsivmittelzusammensetzung.The amount of the abhesive used can be determined by the amount applied to the surfaces of the devices, e.g. B. from rollers and presses, depending on the required effect, the desired temperature increase or other process measures. Usually 0.1 to 10.0 g / m 2 , preferably 0.1 to 5 g / m 2 of the abhesive is applied to the surface of the aggregate. When metering into the superheated steam line, 0.1 to 10.0 kg / hour. Abhesive, preferably 0.2 to 4.0 kg / h. Abhesive added to the steam. The amounts given relate in each case to the active substance of an anti-abhesive composition.

Die Abhäsivmittel können erfindungsgemäß auch als Mischung oder als Mischung mit bekannten Abhäsivmitteln verwendet werden.According to the invention, the abhesive agents can also be used as a mixture or as a mixture with known ones Abhesives are used.

Durch den erfindungsgemäßen Einsatz der Mittel werden pigmentgestrichene Papiere mit signifikanter Verbesserung der Oberflächeneigenschaften, insbesondere der Glätte, des Glanzes und der Mikrorauhheit erhalten, während die Rohdichte der Papierbahn unverändert bleibt. Die Papiereigenschaften der erfindungsgemäß behandelten Papiere erreichen bei der Bearbeitung in einem Verfahrensschritt nahezu ein Qualitätsniveau, das bisher nur durch zweimaliges Softkalandrieren möglich war.The use of the compositions according to the invention makes pigment-coated papers more significant Improvement of the surface properties, especially the smoothness, the gloss and the micro-roughness, while the bulk density of the paper web remains unchanged. The paper properties of the papers treated according to the invention reach during processing almost one level of quality in one process step, previously only possible through two Soft calendering was possible.

Bei der Herstellung von Möbelvorimprägnaten wird der Glanz nach der Lackierung deutlich verbessert, ohne eine negative Beeinflußung der Benetzbarkeit gegenüber wässrigen und/oder lösungsmittelhaltigen Tiefdruckfarben. Ebenso wird die Tiefdruckbarkeit nicht wesentlich verändert.In the manufacture of furniture pre-impregnates, the gloss is evident after painting improved without a negative influence on the wettability compared to aqueous and / or solvent-based gravure inks. Likewise, gravure printing is not essential changed.

Bei der erfindungsgemäßen Herstellung von flächenförmigen Materialbahnen unter erfindungsgemäßer Verwendung der Abhäsivmittel werden weitere Produkte mit deutlich verbesserten Eigenschaften erhalten: So können beispielsweise bei der Herstellung von beidseitig lateximprägnierten und einseitig latexbeschichteten, flexiblen Schleifrohpapieren die Abhäsivmittel auf beheizte Stahlwalzen aufgetragen werden, wodurch eine Erhöhung der Oberflächentemperatur um Werte von über 70 °C möglich wird, ohne daß Klebeffekte auftreten. Durch die Temperaturerhöhung wird eine Glättesteigerung von ca. 80 %, eine Erniedrigung der Mikrorauhheit und eine Verminderung der Dicke sowie eine Reduzierung der Steifigkeit erreicht.In the inventive production of sheet-like material webs according to the invention The use of the abhesive agents will significantly improve other products Preserve properties: For example, when manufacturing from both sides latex-impregnated and one-sided latex-coated, flexible abrasive base paper the abhesive applied to heated steel rollers, causing an increase in surface temperature values of over 70 ° C is possible without adhesive effects. The temperature increase results in a smoothness increase of approx. 80%, a decrease micro roughness and a reduction in thickness and a reduction in rigidity reached.

Zu ähnlichen Vorteilen gelangt man bei der erfindungsgemäßen Verwendung der Mittel bei der Herstellung von oberflächenpigmentierten Silikonrohpapieren.Similar advantages are obtained when using the agents according to the invention the production of surface pigmented silicone base papers.

Die Erfindung wird durch folgende Beispiele belegt; hierbei beziehen sich die stoffbezogenen Prozentangaben jeweils auf das Gewicht der Komponenten.The invention is illustrated by the following examples; here the substance-related Percentages in each case on the weight of the components.

Beispiel 1example 1

Streifen von ca. 20 cm Breite und ca. 80 cm Länge eines beidseitig lateximprägnierten und anschließend noch einseitig latexbeschichteten Schleifrohpapiers von 120 g/m2 und einem Gesamtlatexanteil von ca. 25 % wurden bei einer Gleichgewichtsfeuchte von ca. 6 % in einem Zweiwalzenlaborkalander der Fa. Kleinewefers AG, D-47803 Krefeld, bei höchstmöglichem Liniendruck und steigender Temperatur der beheizten Stahlwalze geglättet. Die Gegenwalze war eine Baumwolle- Hartpapier-Walze analog einer üblichen Hartnip-Kalander-Konstruktion. Strips of approx. 20 cm width and approx. 80 cm length of a 120 g / m 2 abrasive base paper impregnated with latex on both sides and then coated on one side with a total latex of approx. 25% and an equilibrium moisture content of approx. 6% in a two-roll laboratory calender from Fa Kleinewefers AG, D-47803 Krefeld, smoothed with the highest possible line pressure and increasing temperature of the heated steel roller. The counter roll was a cotton hard paper roll analogous to a conventional hard nip calender construction.

Bereits bei einer Oberflächentemperatur der Stahlwalze von ca. 60 °C trat ein leichtes Ankleben der Papierbahn an der Walze auf, das-bei ca. 70 °C verstärkt zu beobachten war.Already at a surface temperature of the steel roller of approx. 60 ° C there was a slight sticking the paper web on the roller, which was observed increasingly at about 70 ° C.

Beim Auftragen des erfindungsgemäßen thermo-stabilen Abhäsivmittels, bestehend aus 1,85 Gewichtsteilen eines nichtionogen Pflanzenöl-Ethoxylats, 17,1 Gewichtsteilen Wasser und 3,1 Gewichtsteilen Di-n-butyladipat, auf die Heizwalze (Stahl) und weiterer Erwärmung der Heizwalze trat ein starkes Ankleben der Papierbahn an der Stahlwalze erst bei einer Oberflächentemperatur von 150 °C auf. Im Vergleich zwischen unbehandelter und behandelter Heizwalze erfolgte der Effekt des Anklebens bei der Verwendung des Abhäsivmittels demnach erst nach einer Temperaturerhöhung von über 70 °C. Die auf diese Weise mögliche Arbeitsweise unter stärkerer Erwärmung der Materialbahn bewirkte eine Glätteerhöhung von ca. 755 Bekk-s auf ca. 1180 Bekk-s, eine Erniedrigung der Mikrorauhheit (Parker Print Surf) von ca. 2,8 µm auf ca. 2,4 µm, eine Verminderung der Dicke von 124 mm auf 118 mm und eine Reduzierung der Steifigkeit von 227 mN auf 212 mN. When applying the thermostable abhesive agent according to the invention, consisting of 1.85 Parts by weight of a nonionic vegetable oil ethoxylate, 17.1 parts by weight of water and 3.1 parts by weight of di-n-butyl adipate, on the heating roller (steel) and further heating the The heating roller did not strongly adhere the paper web to the steel roller until the surface temperature from 150 ° C. In comparison between untreated and treated Heating roller had the effect of sticking when using the abhesive only after a temperature increase of over 70 ° C. The way of working possible in this way with increased heating of the material web, the smoothness increased by approx. 755 Bekk-s to approx. 1180 Bekk-s, a reduction in micro-roughness (Parker Print Surf) from approx. 2.8 µm to approx. 2.4 µm, a reduction in thickness from 124 mm to 118 mm and a Reduction of rigidity from 227 mN to 212 mN.

Beispiel 2Example 2

Ein lateximprägniertes und -beschichtetes Schleifrohpapier von 120 g/m2 gemäß Beispiel 1 wurde auf ca. 13 % aufgefeuchtet, ca. 1 Std. zwecks gleichmäßiger Feuchteverteilung in Papier in einer geschlossenen Plastiktüte zwischengelagert und danach satiniert. Während die Papierbahn wiederum bei einer Oberflächentemperatur der unbehandelten Stahlwalze oberhalb von 60 °C stark zu kleben begann, trat das Kleben der Papierbahn an der mit dem themostabilen Abhäsivmittel gemäß Beispiel 1 behandelten Stahlwalze erst bei einer Oberflächentemperatur von ca. 140 °C auf, Die Verbesserungen der Oberflächeneigenschaften des bearbeiteten Schleifrohpapiers war durch den höheren Feuchtegehalt der Papierbahnen vor der Satinage (13 %, anstatt 6 % beim Beispiel 1) noch deutlicher als die im Beispiel 1 beschriebenen Verbesserungen.A latex-impregnated and coated abrasive base paper of 120 g / m 2 according to Example 1 was moistened to approx. 13%, stored in a closed plastic bag for approx. 1 hour for the purpose of uniform moisture distribution and then satinized. While the paper web again began to stick strongly at a surface temperature of the untreated steel roller above 60 ° C, the adhesive of the paper web to the steel roller treated with the thematically stable abhesive agent according to Example 1 only occurred at a surface temperature of approx. 140 ° C, the improvements Due to the higher moisture content of the paper webs before the satin finish (13%, instead of 6% in Example 1), the surface properties of the processed abrasive base paper was even clearer than the improvements described in Example 1.

Beispiel 3Example 3

Das lateximprägnierte und -beschichtete Schleifrohpapier von 120 g/m2, gemäß den Beispielen 1 und 2 wurde in einem Technikumsglättwerk einer Kalandrierung bei maximal möglichen Liniendruck und einer geringstmöglichen Bahngeschwindigkeit von 5 m/min und unter zunehmender Erwärmung auf Temperaturen bis zu maximal möglichen 200 °C an der Oberfläche der Stahlwalze unterworfen. Die Gegenwalze hatte einen Faser/Kunststoffbezug von 91 ° Sh D Härte analog einer Softkalanderkonstruktion.The latex-impregnated and -coated abrasive base paper of 120 g / m 2 , according to Examples 1 and 2, was calendered in a pilot plant smoothing machine with maximum possible line pressure and the lowest possible web speed of 5 m / min and with increasing warming to temperatures up to a maximum of 200 ° C subjected to the surface of the steel roller. The counter roll had a fiber / plastic cover of 91 ° Sh D hardness analogous to a soft calendar construction.

Die Kalandrierung erfolgte bei einem Feuchtegehalt der Papierproben von 7,7 bzw. 9,7 %. Bei nicht erfindungsgemäß behandelter Heizwalzenoberfläche, trat bereits bei einer Oberflächentemperatur von 70 °C ein leichtes Kleben bzw. bei der Papierprobe mit höherem Feuchtigkeitsgehalt ein starkes Kleben auf. Oberflächentemperaturen von über 80 °C konnten bei keinem der beiden vorgefeuchteten Papiere eingestellt werden, da der Anklebeffekt zur Faltenbildung in der Papierbahn führte. The calendering was carried out with a moisture content of the paper samples of 7.7 and 9.7%. at Heating roller surface not treated according to the invention already occurred at a surface temperature from 70 ° C a slight sticking or with the paper sample with a higher moisture content a strong sticking on. None could surface temperatures of over 80 ° C of the two pre-moistened papers can be adjusted because the sticking effect Wrinkling in the paper web led.

Nach einer Oberflächenbehandlung der Heizwalze mit dem thermo-stabilen Abhäsivmittel gemäß Beispiel 1 konnte visuell kein Ankleben der Papierbahnen bei der maximal möglichen Oberflächentemperatur festgestellt werden. Durch die Temperaturerhöhung von 80 auf 200 °C wurde am Schleifrohpapier eine Glättesteigerung um ca. 80 % und eine Verringerung der Mikrorauhheit (Parker Print Surf) um ca. 25 % erreicht. Die Verminderung von Dicke und Steifigkeit lagen im Bereich der Werte des Beispiels 1.After a surface treatment of the heating roller with the thermally stable abhesive according to Example 1 could not visually stick the paper webs at the maximum possible Surface temperature can be determined. By increasing the temperature from 80 to 200 ° C a smoothness increase of approx. 80% and a reduction in micro-roughness on the abrasive base paper (Parker Print Surf) achieved by approx. 25%. The reduction in thickness and rigidity were in the range of the values of Example 1.

Beispiel 4Example 4

Streifen von ca. 20 cm Breite und ca. 80 cm Länge einer mit einem Gemisch von Latex und Harnstoff- Formaldehydharz vorimprägnierten Möbelfolie von 70 g/m2 und einem Latex/Harzanteil von ca. 30 % wurden in einem Zweiwalzenkalander gemäß Beispiel 1 nach Erwärmen der Stahlwalze auf die maximal mögliche Oberflächentemperatur von 150 °C geglättet. Zuvor war das Papier jeweils auf unterschiedliche Feuchtgehalte von 2,5 %, 6,4 %, 7,1 % und 9,4 % gebracht und anschließend 1 Std. jeweils separat in einem verschlossenen Plastikbeutel zwischengelagert worden.Strips approx. 20 cm wide and approx. 80 cm long of a furniture film of 70 g / m 2 pre-impregnated with a mixture of latex and urea-formaldehyde resin and having a latex / resin content of approx. 30% were heated in a two-roll calender according to Example 1 the steel roller is smoothed to the maximum possible surface temperature of 150 ° C. Previously, the paper had been brought to different moisture contents of 2.5%, 6.4%, 7.1% and 9.4% and then stored separately in a sealed plastic bag for 1 hour.

Bei der Kalandrierung wurde die Oberfläche der Heizwalze zur Hälfte mit einem thermo-stabilen Abhäsivmittel, bestehend aus 4,2 Gew.Teilen Di-(2-ethylbutyl)adipat, 23,2 Gew.Teilen Wasser und 2,5 Gew.Teilen eines nichtionogenen Tensids, behandelt.During calendering, the surface of the heating roller was half covered with a thermo-stable one Abhesive, consisting of 4.2 parts by weight of di- (2-ethylbutyl) adipate, 23.2 Parts by weight of water and 2.5 parts by weight of a nonionic surfactant, treated.

Bei der Kalandrierung klebten die Papiermuster bereits ab einer Bahnfeuchte von 7,1 % auf der unbehandelten Walzenoberfläche stärker an, während auf der oberflächenbehandelten Walzenseite auch bei der höchsten Bahnenfeuchte von 9,4 % kein Ankleben der Papierbahnen festzustellen war.When calendering, the paper samples stuck on from a web moisture of 7.1% on the untreated roller surface, while on the surface treated Even at the highest web moisture of 9.4%, the roll side does not stick to the paper webs was found.

Beispiel 5Example 5

Die Versuche wurden analog zum Beispiel 4 mit einer vorimprägnierten Möbelfolie von 80 g/m2, jedoch mit sehr hohem Füllstoffgehalt wiederholt, wobei die einzelnen Proben wiederum unterschiedlich auf Feuchtigkeitsgehalte von 2,5 %, 5,8 %, 6,4 % und 8,5 % eingestellt wurden. Bei der Kalandrierung traten an der unbehandelten Stahlwalze mit einer Oberflächentemperatur von 150 °C bereits bei der Probe mit einer Feuchte 5,8 % Klebeffekte auf, die bei Proben mit höherer Bahnfeuchte immer stärker wurden. Auf der mit einem thermo-stabilen Abhäsivmittel, bestehend aus 4,2 Gew. Teilen Diisodecyladipat, 23,2 Gew.Teilen Wasser und 2,5 Gew. Teilen eines nichtionogenen Tensids behandelten Oberfläche wurde erst bei einer Bahnfeuchte von 8,5 % ein leichtes Kleben festgestellt.The experiments were repeated analogously to Example 4 with a pre-impregnated furniture film of 80 g / m 2 , but with a very high filler content, the individual samples again differing in moisture content of 2.5%, 5.8%, 6.4% and 8 , 5% were set. During calendering, the untreated steel roller with a surface temperature of 150 ° C already showed 5.8% sticking effects on the sample with a humidity, which became increasingly stronger in samples with higher web moisture. On the surface treated with a thermally stable abhesive, consisting of 4.2 parts by weight of diisodecyl adipate, 23.2 parts by weight of water and 2.5 parts by weight of a nonionic surfactant, a light surface only became visible at a web moisture of 8.5% Sticking noted.

Beispiel 6Example 6

Die Versuche wurden analog den Bedingungen des Beispiels 4 mit Proben eines einseitig oberflächenpigmentierten Silikonrohpapiers von 62 g/m2 wiederholt. Der Strichauftrag betrug 5 g/m2 bei einem sehr hohen Latexanteil von über 40 %. Die Proben wurden jeweils auf 4,5 %, 8,1 %, 9,2 % und 12,0 % vorgefeuchtet und wiederum separat gelagert. Nach Erwärmung der Stahlwalze auf die maximal mögliche Oberflächentemperatur von 150 °C trat auf der unbehandelten Walzenseite bei 12 % ein leichtes Kleben auf. Auf der mit einem thermo-stabilen Abhäsivmittel, bestehend aus 5,46 Gew. Teilen Trimethyladipinsäure C8/10 Alfolester, 25,0 Gew.Teilen Wasser, 5,2 Teilen Isopropanol und 3,3 Gew.Teilen eines nichtionogenen Tensids behandelten Stahlwalze wurde auch bei höchster Bahnfeuchte kein Ankleben des Papiers festgestellt.The experiments were repeated analogously to the conditions of Example 4 with samples of a silicone base paper of 62 g / m 2 pigmented on one side. The coating was 5 g / m 2 with a very high latex content of over 40%. The samples were pre-moistened to 4.5%, 8.1%, 9.2% and 12.0% respectively and again stored separately. After heating the steel roller to the maximum possible surface temperature of 150 ° C, a slight sticking occurred on the untreated roller side at 12%. On the steel roller treated with a thermally stable abhesive, consisting of 5.46 parts by weight of trimethyladipic acid C 8/10 aluminum foil, 25.0 parts by weight of water, 5.2 parts of isopropanol and 3.3 parts by weight of a nonionic surfactant no sticking of the paper found, even at the highest web moisture.

Beispiele 7 bis 12Examples 7 to 12

In einem beheizten Laborkalander gemäß Beispiel 1 wurde Schleifpapier mit einem Finishauftrag bei einem Liniendruck von 400 bar satiniert, wobei die Oberfläche des Stahlzylinders auf Temperaturen von 70 °C bzw. 130 °C eingestellt wurde. Es wurden verschiedene Abhäsivmittel in Form einer Öl-in-Wasser-Emulsion getestet, wobei das Abhäsivmittel auf die Oberfläche duch Einreiben des beheizten Stahlzylinders aufgetragen wurde. Die Emulsionen wurden aus 2,0 Gewichtsteilen eines Fettalkoholoxethylats, 11,6 Gewichtsteile Wasser und 1,3 Gewichtsteilen der Abhäsivkomponente gebildet. Beim Kalandrieren wurde das Klebverhalten sowie die Planlage des satinierten Papiers mit den Merkmalen: leichtes Rollen (+), fast ebenen Planlage (++) und ideale Planlage (+++) beurteilt. Beim Ankleben (+) des Papieres an der Walzenoberfläche wurde es zu einem kreppapierähnlichen Zustand verdrillt.In a heated laboratory calender according to Example 1, sandpaper was applied with a finish at a line pressure of 400 bar satin, the surface of the steel cylinder on Temperatures of 70 ° C or 130 ° C was set. Various abhesives were used tested in the form of an oil-in-water emulsion, with the abhesive on the surface by rubbing in the heated steel cylinder. The emulsions were from 2.0 parts by weight of a fatty alcohol oxyethylate, 11.6 parts by weight of water and 1.3 Parts by weight of the abhesive component are formed. The adhesive behavior during calendering as well as the flatness of the satin paper with the features: easy rolling (+), almost level flatness (++) and ideal flatness (+++) assessed. When sticking (+) the paper on The surface of the roll was twisted to a crepe paper-like state.

Die Ergebnisse sind in der folgenden Tabelle 1 zusammengefaßt: Beispiel Abhäsivkomponente Klebverhalten bei Planlage bei 70 °C 130 °C 70 °C 130 °C 7 Tallölfettsäure ++ + 9 Glycerintrioleat ++ ++ 10 Di-n-butylphthalat + + 11 Diisononylphthalat + + 12 Di-n-butyl-adipat +++ +++ The results are summarized in Table 1 below : example abhesive Adhesion behavior at Flatness at 70 ° C 130 ° C 70 ° C 130 ° C 7 tall oil fatty acid ++ + 9 glycerol trioleate ++ ++ 10 Di-n-butyl phthalate + + 11 Diisononylphthalat + + 12 Di-n-butyl adipate +++ +++

Beispiel 13Example 13

Es wurde untersucht, ob bei der Verwendung des thermo-stabilen Abhäsivmittels die Oberflächeneigenschaften von Papieren hinsichtlich der Benetzung mit Wasser, wässrigen Lacken oder wässrigen Tiefdruckfarben verändert werden.It was examined whether the surface properties when using the thermo-stable abhesive of papers with regard to wetting with water, water-based paints or aqueous gravure inks.

Dazu wurde auf ein Möbelvorimprägnat gemäß Beispiel 4 das Abhäsivmittel im Verhältnis 1 : 1 bzw. 1 : 10 mit Wasser verdünnt mittels eines Laborrakel-Auftraggerätes aufgebracht und anschließend in einem Zweiwalzenlaborkalander, entsprechend Beispiel 1, bei höchstmöglichem Liniendruck und einer Oberflächentemperatur der beheizten Stahlwalze von 150 °C satiniert.For this purpose, the abhesive was applied in a ratio of 1 to a furniture pre-impregnate according to Example 4: 1 or 1:10 diluted with water using a laboratory doctor applicator and then in a two-roll laboratory calender, according to Example 1, with the highest possible Line pressure and a surface temperature of the heated steel roller of 150 ° C satin.

Das Gtättenniveau der so satinierten Papierproben betrug 300 ± 30 Bekk-s-Glätte. Als Vergleichsprobe wurde ein ebenfalls labörsatiniertes Papiermuster mit ca. 300 Bekk-s, aber ohne diesen Oberflächenauftrag herangezogen. Die Daten der Tabelle 2 weisen aus, daß durch das Abhäsivmittel der Randwinkel zum Wasser bei der satinierten Probe nicht signifikant verändert wird, während beim Glanz nach der Lackierung durch die Verwendung des Abhäsivmittels im Mischungsverhältnis 1 : 1 mit Wasser eine deutliche Verbesserung ereicht wird. Die Tiefdruckbarkeit wird gegenüber der Vergleichsprobe unwesentlich verändert.The smoothness level of the paper samples thus satin was 300 ± 30 Bekk-s smoothness. As a comparison sample was also a laboratory-patterned paper sample with approx. 300 Bekk-s, but without used this surface application. The data in Table 2 show that the The abrasive agent did not significantly change the contact angle to the water in the satined sample is, while the gloss after painting by using the abhesive a significant improvement is achieved in a 1: 1 mixing ratio with water. The gravure printability is changed insignificantly compared to the comparison sample.

Die Versuchsdaten zeigen weiterhin, daß das mit thermo-stabilen Abhäsivmitteln oberflächenbehandelte Papier bezüglich der Wasserbenetzbarkeit nicht beeinträchtigt und zum Teil sogar etwas verbessert wird. In gleicher Weise wurde gegenüber lösungsmittelhaltigen Druckfarben ebenfalls kein signifikanter Unterschied im Benetzungsverhalten der Papiere ermittelt. Zum weiteren Vergleich sind in Tabelle 2 die Daten eines ungeglätteten Papiers (Nullprobe) sowie eines produktionsmäßig hergestellten Papiers angeführt. Eigenschaften von Möbelvorimprägnaten, 70 g/m2 nach unterschiedlicher Oberflächenbehandlung Beispiel 13 Randwinkel, Grad Glanz (75 °) (nach SH-Lackierung wäßrig), % Bedruckbarkeit (Labor-Tiefdruck, wäßrig), Note Laborkalander - ohne Abhäsivmittel 102,9 59,2 2 - mit Abhäsivmittel 1 : 1 verdünnt 102,8 64,5 3 1 : 10 verdünnt 104,4 52,8 4 Nullprobe (ohne Abhäsivmittel) 105,6 45,3 5 Soft-nip-Kalander (ohne Abhäsivmittel) 92,4 71,4 1 The experimental data further show that the paper which has been surface-treated with thermally stable abhesive agents is not impaired in terms of water wettability and is in some cases even somewhat improved. In the same way, no significant difference in the wetting behavior of the papers was determined compared to solvent-based printing inks. For further comparison, the data of an unsmoothed paper (blank sample) and a paper produced in production are given in Table 2. Properties of furniture pre-impregnates, 70 g / m 2 after different surface treatment Example 13 Contact angle, degree Gloss (75 °) (aqueous after SH coating),% Printability (laboratory gravure, watery), grade laboratory calender - without abhesive 102.9 59.2 2 - with abhesive Diluted 1: 1 102.8 64.5 3 Diluted 1:10 104.4 52.8 4 Blank sample (without abhesive) 105.6 45.3 5 Soft nip calender (without abhesive) 92.4 71.4 1

Beispiel 14Example 14

Ein einseitig pigmentgestrichenes Papier von 50 g/m2 (Rohpapier ,Vers.-Nr. 200) wurde in einem Technikums-Glättwerk (Softkalander: Stahl/Kunststoffwalze) unter folgenden praxisnahen Bedingungen geglättet:

  • Geschwindigkeit: 500 m/min
  • Liniendruck: 400 kN/m2
  • beidseitige Dampffeuchtung vor 1. Durchgang
  • Oberflächentemperatur der Heizwalze (unten)
  • 1. Durchgang 120 °C bzw. 160 °C
  • 2. Durchgang 160 °C
  • A one-sided pigment-coated paper of 50 g / m 2 (base paper, Vers.-Nr. 200) was smoothed in a technical smoothing machine (soft calender: steel / plastic roller) under the following practical conditions:
  • Speed: 500 m / min
  • Line pressure: 400 kN / m 2
  • Steam humidification on both sides before 1st pass
  • Surface temperature of the heating roller (below)
  • 1st pass 120 ° C or 160 ° C
  • 2nd pass 160 ° C
  • Das vollkommen dampfflüchtige Abhäsivmittel bestehend aus einer 10%igen Lösung von Di-n-butyladipat in Isopropanol wurde mit einer Dosierung von 1 l/Std, kontinuierlich in die Heizdampfleitung für den unteren Dampfbefeuchter eingebracht.The completely volatile abhesive consisting of a 10% solution of di-n-butyl adipate in isopropanol was continuously introduced into the at a dosage of 1 l / h Heating steam line introduced for the lower steam humidifier.

    Der Versuch wurde in den Teilschritten Vers.-Nr. 201 bis Vers.-Nr. 204 durchgeführt. Hierbei sollte soviel Dampf vor dem ersten Durchgang auf die Papierbahn aufgetragen werden, bis ein zunehmendes Belegen der beheizten Glattwerkswalze (Stahl) zu beobachten war.The experiment was carried out in the sub-steps of version no. 201 to version no. 204 performed. in this connection as much steam should be applied to the paper web before the first pass until an increasing occupancy of the heated smoothing roller (steel) was observed.

    Beim Versuch 201 konnten bei 120 °C 2 x 58 kg Dampf/Std. aufgebracht werden, bevor es zum Belegen der Heizwalze kam. Beim Versuch 203 konnte durch den Zusatz des erfindungs geinaßen Abhäsivmittels gemäß Beispiel 1 eine maximal mögliche Dampfmenge von ca. 110 kg Dampf/Std. aufgebracht werden, ohne daß es zum Belegen der Walze kam. Gleichzeitig erhöhte sich aber auch die Endfeuchte des Papiers um ca. 0,5 % (absolut), so daß ein leichter Abfall in den Werten der Oberflächeneigenschaften auftrat. Beim Versuch 204 konnte unter Verwendung des Abhäsivmittels bei einer erhöhten Walzentemperatur von 160 °C die Papierbahn mit einer maximal möglichen Dampfmenge von 170 kg Dampf/Std. (gesamt) beaufschlagt werden, ohne daß Ablagerungen auf der Glättwerkswalze festzustellen waren.In experiment 201 2 x 58 kg steam / hour at 120 ° C. be applied before it came to cover the heating roller. In experiment 203, the addition of the fiction The abhesive agent according to Example 1 has a maximum possible amount of steam of approx. 110 kg steam / hour be applied without the roller being loaded. simultaneously however, the final moisture content of the paper also increased by approx. 0.5% (absolute), making it easier Drop in the values of the surface properties occurred. Trial 204 failed Use the abhesive at an elevated roller temperature of 160 ° C the paper web with a maximum possible amount of steam of 170 kg steam / hour. (total) applied without any deposits on the smoothing roller.

    Durch die Erhöhung der Temperatur um 40 °C und die gleichzeitig erhöhte Dampfaufnahme von 54 kg/Std. (gesamt) wurde eine signifikante Verbesserung der Oberflächeneigenschaften des Papiers bezüglich Glätte, Glanz und Mikrorauhheit erreicht, während die Rohdichte unverändert blieb.By increasing the temperature by 40 ° C and at the same time increasing steam absorption of 54 kg / h (overall) was a significant improvement in surface properties of paper in terms of smoothness, gloss and micro-roughness, while the bulk density remains unchanged remained.

    Die Papiereigenschaften erreichen nahezu ein Qualitätsniveau, das bisher nur durch zweimaliges Softkalandrieren (Vers.-Nr. 202) erreicht wurde.The paper properties almost reach a quality level that has only been achieved twice before Soft calendering (version no. 202) was reached.

    Die Versuchsdaten und Papiereigenschaften nach der Softkalandrierung mit und ohne Verwendung des Abhäsivmittel sind zum Vergleich in Tabelle 3 aufgeführt. Softkalandrierung von Dünnpapier P, 50 g/m2 Vers.-Nr. Softkalander VIB-Gloss Profiler Dampfmenge in kg/Std. Papiereigenschaften Nip Temperatur °C oben unten Endfeuchte, % Rohdichte, g/cm3 Glanz (75 °), % PPS µm Glätte Bekk-s 200 (Rohpapier) 0 - - - 5,0 0,80 7 7,56 11 201 1 x 120 58 58 6,7 1,02 32 3,36 229 203 1 x 120 58 110 *) 7,2 1,01 28 3,53 197 204 1 x 160 80 90 *) 5,1 1,02 38 3,09 288 202 2 x 120/160 58 58 6,2 1,04 40 2,87 347 (1. Durchgang) The test data and paper properties after soft calendering with and without the use of the abhesive agent are listed in Table 3 for comparison. Soft calendering of thin paper P, 50 g / m 2 Vers softcalender VIB-Gloss Profiler amount of steam in kg / h paper properties nip Temperature ° C above below Final moisture,% Gross density, g / cm 3 Gloss (75 °),% PPS µm Smooth Bekk-s 200 (base paper) 0 - - - 5.0 0.80 7 7.56 11 201 1 x 120 58 58 6.7 1.02 32 3.36 229 203 1 x 120 58 110 *) 7.2 1.01 28 3.53 197 204 1 x 160 80 90 *) 5.1 1.02 38 3.09 288 202 2 x 120/160 58 58 6.2 1.04 40 2.87 347 (1st round)

    Claims (12)

    1. Process for thermomechanical surface treatment of paper and board webs by simultaneous or simultaneously successive action of heat and pressure to produce specific paper and board grades by using abhesive agents to reduce or avoid web adhesion to thermomechanical surface treatment assemblies, characterized in that at least one abhesive agent used contains dialkyl dicarboxylates and/or esters of saturated and/or unsaturated C8-C18-fatty acids with glycerol, glycerol trioleate and/or mono- and/or polyunsaturated C16-C22-fatty acids as an abhesively active component.
    2. Process according to Claim 1 for producing furniture preimpregnates, latex-reinforced, latex-impregnated or latex-coated and synthetic-fibre-containing specialty papers or slip-coated papers having high latex fractions in the pigment slip.
    3. Process according to Claim 1 or 2, characterized in that an abhesive agent used contains dialkyl and/or diisoalkyl esters of C2-C12-dicarboxylic acids with C1-C13n- and/or iso-alkanols as an abhesively active component.
    4. Process according to Claim 3, characterized in that the dialkyl and/or diisoalkyl dicarboxylates used are adipic diesters of C1-C6n- and/or iso-alkanols.
    5. Process according to Claim 1, characterized in that an abhesive agent used contains linoleic acid, linolenic acid, eleaostearic acid and 5,9,12-octadecanetrienoic acid as unsaturated C6-C22 fatty acids.
    6. Process according to any of Claims 1 to5 , characterized in that the abhesive agent is used as an oil-in-water emulsion.
    7. Process according to any of Claims 1 to6 , characterized in that the abhesive agent is applied to the surface of the thermomechanical treatment assembly or is added to the impregnating liquid or to the paper-coating composition or to the moistening water or to the steam in pre-moistening or is applied to the paper web preferably shortly after the impregnating or coating unit and directly before the smoothing roll.
    8. Process according to Claim 7, characterized in that the abhesive agent is water vapour volatile and is metered directly, preferably continuously, through the steam line for steam moistening.
    9. Process according to Claim 8, characterized in that the abhesive agent is used in amounts of 0.1 to 10.0 g/m2 of assembly surface, based on active substance in the abhesive agent.
    10. Process according to Claim 9, characterized in that the abhesive agent is added to steam in amounts of 0.1 to 10.0 kg/h and preferably 0.2 to 4.0 kg/h, based on active substance.
    11. Process according to Claim 7, characterized in that the oil-in-water emulsion of the abhesive agent contains a nonionic, anionic or amphoteric emulsifier, preferably a nonionic or anionic emulsifier.
    12. Process according to any of Claims 1 to 11, characterized in that the paper or board webs have a water content of below 50% by weight.
    EP97920715A 1996-04-26 1997-04-18 Process for surface treatment of material webs, in particular paper and cardboard webs, using anti-adhesive agents Expired - Lifetime EP0895553B1 (en)

    Applications Claiming Priority (3)

    Application Number Priority Date Filing Date Title
    DE19616733A DE19616733C2 (en) 1996-04-26 1996-04-26 Process for the thermal-mechanical surface treatment of sheet-like material webs, in particular made of paper and cardboard, using adhesive agents
    DE19616733 1996-04-26
    PCT/EP1997/001953 WO1997041300A1 (en) 1996-04-26 1997-04-18 Process for surface treatment of material webs, in particular paper and cardboard webs, using adhesive agents

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    EP0895553A1 EP0895553A1 (en) 1999-02-10
    EP0895553B1 true EP0895553B1 (en) 2003-09-03

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    US (1) US6156387A (en)
    EP (1) EP0895553B1 (en)
    JP (1) JP2000509110A (en)
    CN (1) CN1084817C (en)
    AT (1) ATE248949T1 (en)
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    US6156387A (en) 2000-12-05
    CN1222210A (en) 1999-07-07
    DE19616733A1 (en) 1997-11-06
    ID17397A (en) 1997-12-24
    DE59710694D1 (en) 2003-10-09
    EP0895553A1 (en) 1999-02-10
    RU2179210C2 (en) 2002-02-10
    WO1997041300A1 (en) 1997-11-06
    CA2253191A1 (en) 1997-11-06
    ATE248949T1 (en) 2003-09-15
    CN1084817C (en) 2002-05-15
    DE19616733C2 (en) 2000-07-13
    JP2000509110A (en) 2000-07-18

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