EP0506791B1 - Enzyme containing preparation and detergent containing such preparation - Google Patents

Enzyme containing preparation and detergent containing such preparation Download PDF

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Publication number
EP0506791B1
EP0506791B1 EP91901708A EP91901708A EP0506791B1 EP 0506791 B1 EP0506791 B1 EP 0506791B1 EP 91901708 A EP91901708 A EP 91901708A EP 91901708 A EP91901708 A EP 91901708A EP 0506791 B1 EP0506791 B1 EP 0506791B1
Authority
EP
European Patent Office
Prior art keywords
enzyme
preparation
detergent
savinase
crystalline
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP91901708A
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German (de)
French (fr)
Other versions
EP0506791A1 (en
Inventor
Erik Kjaer Markussen
Torben Kjaersgaard Nielsen
Niels-Viktor Nielsen
Erik Schmidt Marcussen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Novozymes AS
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Novo Nordisk AS
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Filing date
Publication date
Priority claimed from DK654289A external-priority patent/DK654289D0/en
Priority claimed from DK654189A external-priority patent/DK654189D0/en
Priority claimed from DK84990A external-priority patent/DK84990D0/en
Application filed by Novo Nordisk AS filed Critical Novo Nordisk AS
Publication of EP0506791A1 publication Critical patent/EP0506791A1/en
Application granted granted Critical
Publication of EP0506791B1 publication Critical patent/EP0506791B1/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/38Products with no well-defined composition, e.g. natural products
    • C11D3/386Preparations containing enzymes, e.g. protease or amylase
    • C11D3/38672Granulated or coated enzymes
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/38Products with no well-defined composition, e.g. natural products
    • C11D3/386Preparations containing enzymes, e.g. protease or amylase
    • C11D3/38663Stabilised liquid enzyme compositions

Definitions

  • the invention encompasses an enzyme containing preparation containing a protease and at least one other enzyme and a detergent containing such preparation.
  • preparation means either a granulate or a liquid slurry.
  • the slurry can be either anhydrous or substantially anhydrous, or it can be aqueous.
  • enzyme containing preparations can be used in different fields, e.g. in the field comprising digestive aids and in the detergent field, but their main use is to be found in the detergent field.
  • Enzyme containing granulates are widely used in industry, mainly as dust free additives to detergents.
  • protease containing granulates One of the big problems in regard to protease containing granulates is the storage stability of other enzymes present in the granulate. Another big problem in regard to enzyme containing granulates is the storage stability of the enzymes when the enzyme containing granulate is mixed with the other detergent components. Even if several methods for stabilization of the enzymatic activity have been devised, the stability of the enzymatic activity in the enzyme granulate containing detergents is still open to improvement. Another problem in regard to enzyme containing granulates is the color, as most enzyme containing granulates will be discolored, if not coated with e.g. TiO2. A third problem in regard to enzyme containing granulates is the smell thereof. Even after a fairly good purification of the enzyme containing fermentation broth the finished product often exhibits an unagreeable strong smell.
  • Anhydrous or substantially anhydrous slurries are widely used in industry, mainly as additives to liquid detergents.
  • Aqueous slurries can be used as additives to liquid detergents, in the starch industry and in the food industry. If the slurry is aqueous the water activity or the ionic strenght in the slurry has to be controlled in such manner that the entire amount or substantially the entire amount of the crystalline enzyme is maintained in the crystalline form.
  • a big problem in relation to liquid detergents is the stability of enzymes added to these.
  • Several stabilization systems have been used in an attempt to overcome this problem. Within the field of low pH formulations both calcium, formate and borate stabilization has been used and are used. Within the higher pH range some of the inhibition methods are also used. But especially within structured liquids a hydrophobic encapsulation has been used, vide Gb 2,186,884A. However, all these stabilization systems are open to improvement.
  • Another big problem in regard to liquid, enzyme containing preparations is the color. Most liquid, enzyme containing preparations are colored due to impurities, usually with a dull, brownish color, and also, the color varies somewhat from batch to batch.
  • the purpose of the invention is the provision of an enzyme containing preparation, which exhibits an improved stability, and which is colorless or almost colorless and of a high purity, and thus without any smell problems, and a detergent containing such enzyme containing preparation.
  • the enzyme containing preparation according to the invention is characterized by the fact that it contains a protease and at least one protease sensitive enzyme, wherein substantially 100% of the proteolytic activity and/or substantially 100% of the protease sensitive enzyme or the protease sensitive enzymes are present as crystals, wherein more than 90% of the crystals possess a maximum crystal dimension between 0.01 ⁇ m and 500 ⁇ m, preferably between 0.1 ⁇ m and 100 ⁇ m, and that the preparation preferably contains a stabilizing agent for the enzymes.
  • the stability problems in regard to the protease sensitive enzyme(s) are usually minor.
  • the microorganism from which the protease is produced usually differs from the microorganism(s), from which the protease sensitive enzyme(s) is (are) produced, and in such cases serious stability problems may occur.
  • the enzyme containing preparation according to the invention it surprisingly has been found that these stability problems are largely eliminated.
  • the enzyme containing preparation according to the invention when present in a detergent, possesses an equally good or better enzyme stability than otherwise similar but less pure enzyme containing preparations.
  • the protease is Savinase® and the preparation contains the lipase Lipolase® as the other enzyme, and if the preparation is a slurry it has been found that the lipase exhibits an excellent stability.
  • the protease sensitive enzyme or the protease sensitive enzymes are present as crystals only a small amount of the protease sensitive enzyme(s) or nothing thereof will be dissolved in the preparation according to the invention, and thus, the stability of the protease sensitive enzyme(s) in the preparation according to the invention will be improved. If the protease is Savinase® and the preparation contains the lipase Lipolase® as the other enzyme, and if the preparation is a granulate it has been found that the lipase exhibits an excellent stability.
  • WO 89/08703 describes a method for production of crystalline subtilisin. This crystalline protease could be used as a constituent in the preparation according to the invention. However, WO 89/08703 does not indicate anything about the problems, which arise in relation to the preparations, which besides the crystalline subtilisin contain protease sensitive enzymes.
  • the enzyme containing preparations according to the invention can be produced in any conventional manner, if only the conventional enzyme starting material, i.e. enzyme in the form of an amorphous powder, usually with a relatively large amount of impurities, or in the form of an enzyme solution or slurry, is substituted by an enzymatic starting material, in which substantially 100% of the enzymatic activity is present as enzyme crystals.
  • the preparation is a granulate, a non limiting list of such usable granulation methods is the previously cited US 4,106,991, US 4,661,452, DOS 2,060,095, and Gb 1,362,365.
  • a preferred form of enzyme crystals is described in co-pending patent applications Nos. 847/90 and 848/90 (our refs. 3411.010-DK and 3411.020), filed on the same date as this application.
  • Other types of enzyme crystals usable in the enzyme containing preparation are known per se .
  • a further advantage in relation to the preparation according to the invention is to be found in the washing process in a washing float with chlorine in the tap water.
  • the chlorine will be consumed in the beginning of the washing cycle, and due to the fact that crystalline enzymes are dissolved slower in the washing float than enzymes usually used, the enzymes in the preparation according to the invention will not be present in dissolved form, before part of the chlorine has been consumed, and thus they will be protected from inactivation by the chlorine. Documentation for this will be presented later in this specification.
  • the stabilizing agent for the enzymes provides a further improvement of the enzyme stability.
  • PVP polyvinyl pyrrolidone
  • sucrose and Ca+ + can be used as stabilizing agents.
  • crystals possess a maximum crystal dimension between 0.1 ⁇ m and 500 ⁇ m, preferably between 1 ⁇ m and 100 ⁇ m.
  • Such crystals are preferably prepared according to co-pending patent applications Nos. 847/90 and 848/90 (our refs. 3411.010-DK and 3411.020-DK), filed on the same date as this application, but they can also be prepared by means of other crystallization methods.
  • the protease sensitive enzyme is a lipase, amylase, cellulase, hemicellulase, pectinase, amidase or oxidase, or protein engineered variants of these. These enzymes are common enzymes used as additives in detergents.
  • the protease in the preparation according to the invention may be a Subtilisin type protease.
  • Examples are Savinase®, Esperase®, Alcalase®, Subtilisin NOVO or protein engineered variants of these. These enzymes are preferred proteases in detergents.
  • the protease sensitive enzyme is a lipase and the lipase is Lipolase®.
  • the preparation according to the invention may be a granulate. This preparation is well suited as an additive to a detergent in granulate form.
  • the preparation according to the invention may be a slurry, which may be anhydrous or substantially anhydrous, or aqueous.
  • the preparation according to the invention may be used as a detergent additive. This is the main use of the preparation according to the invention.
  • the invention comprises a detergent, which contains the preparation according to the invention, whereby the detergent either is solid and contains the preparation as a granulate in a concentration of between 0.001 and 10 mg of enzyme protein/g of detergent, preferably between 0.005 and 5 mg of enzyme protein/g of detergent, most preferably from 0.01 to 1 mg of enzyme protein/g of detergent, or is liquid and contains the preparation as an anhydrous or substantially anhydrous slurry in an amount of between 0.001 to 10 mg of enzyme protein per g of detergent, preferably from 0.005 to 5 mg of enzyme protein per g of detergent, most preferably from 0.01 to 1 mg of enzyme protein per g of detergent.
  • concentrations indicated above will usually be obtained by addition of between 0.01 and 10% w/w of the granulate to the detergent.
  • the above indicated liquid detergents exhibit a satisfactory stability of the enzyme.
  • binders in relation to the granulate preparations according to the invention is a necessity, and optionally such binders can be carbohydrate binders, e.g. dextrins or cellulose derivatives, for instance hydroxypropyl cellulose, methyl cellulose or CMC.
  • carbohydrate binders e.g. dextrins or cellulose derivatives, for instance hydroxypropyl cellulose, methyl cellulose or CMC.
  • Savinase® is an alkaline Bacillus protease prepared as indicated in US patent No. 3,723,250. Also, reference can be made to the product sheet for Savinase®, B345 b-GB, March 1988, obtainable from Novo Nordisk A/S on request.
  • the KNPU proteolytic activity unit is defined in AF 101.10, which on request can be obtained from Novo Nordisk A/S, Denmark.
  • the granulate is finally sifted to get a product with the particle range 300 ⁇ m to 1000 ⁇ m and coated with 7% of PEG 4000 and 12% of a 1:1 mixture of TiO2 and kaolin in a manner as described in US patent No. 4, 106,991, Example 22.
  • the mixed dry components are sprayed with 3.6 kg of water. During and after the spraying the moist mixture is exposed to a compacting and granulation influence from the multiple set of knives, as descibed in Example 1 of US patent no. 4,106,991.
  • the granulate is dried in a fluid bed, and the part thereof defined as product fraction (in this cae 300-900 ⁇ m) is separated for quality testing.
  • product fraction in this cae 300-900 ⁇ m
  • the color is measured according to the Hunter Lab Scale (AF 78):
  • Example 2 Produced according to Example 2 with the following formulation: 2.0 kg of bentonite ASB 350 3.0 kg of fibrous cellulose, Arbocel BC 200 2.1 kg of carbohydrate binder 0.63 kg of amorphous Lipolase® 9.7 kg of ground Na2SO4
  • the mixed dry components are sprayed with 3.0 kg of water.
  • the product fraction is coated for storage stability testing.
  • Example 2 Produced according to Example 2 with the following formulation: 2.0 kg of bentonite ASB 350 3.0 kg of fibrous cellulose, Arbocel BC 200 2.1 kg of carbohydrate binder 0.32 kg of crystalline Lipolase® 1.84 kg of amorphous Savinase® 10.7 kg of ground Na2SO4
  • the mixed dry components are sprayed with 3.3 kg of water.
  • the product fraction is coated for storage stability testing.
  • Example 2 Produced according to Example 2 with the following formulation: 2.0 kg of bentonite ASB 350 3.0 kg of fibrous cellulose, Arbocel BC 200 2.1 kg of carbohydrate binder 1.6 kg of amorphous Lipolase® 1.84 kg of amorphous Savinase® 9.7 kg of ground Na2SO4
  • the mixed dry components are sprayed with 3.3 kg of water.
  • the product fraction is coated for storage stability testing.
  • Example 2 Produced according to Example 2 with the following formulation: 2.0 kg of bentonite ASB 350 3.0 kg of fibrous cellulose, Arbocel BC 200 2.1 kg of carbohydrate binder 1.6 kg of amorphous Lipolase® 11.0 kg of ground Na2SO4
  • the mixed dry components are sprayed with 0.7 kg of crystalline Savinase® filter cake produced according to DK patent application no. 847/90 suspended in 2.9 kg of water.
  • the product fraction is coated for storage stability testing.
  • Example 2 Produced according to Example 2 with the following formulation: 2.0 kg of bentonite ASB 350 3.0 kg of fibrous cellulose, Arbocel BC 200 2.1 kg of carbohydrate binder 0.32 kg of crystalline Lipolase® 12.2 kg of ground Na2SO4
  • the mixed dry components are sprayed with 0.7 kg of crystalline Savinase® filter cake produced according to DK patent application no. 847/90 suspended in 3.0 kg of water.
  • the product fraction is coated for storage stability testing.
  • Example 2 Produced according to Example 2 with the following formulation: 2.0 kg of bentonite ASB 350 3.0 kg of fibrous cellulose, Arbocel BC 200 2.4 kg of carbohydrate binder 11.7 kg of ground Na2SO4
  • the mixed dry components are sprayed with 1.2 kg of crystalline Savinase® filter cake produced according to DK patent application no. 847/90, suspended in 2.2 kg of water, 0.11 kg of Na2SO4 and 0.2 kg of PVP K30.
  • Example 2 Produced according to Example 2 with the following formulation: 0.8 kg of kaolin, Speswhite 3.0 kg of fibrous cellulose, Arbocel BC 200 3.0 kg of amorphous Savinase® concentrate 11.2 kg of ground Na2SO4
  • the mixed dry components are sprayed with 1.8 kg of carbohydrate binder, 0.2 kg of PVP K30 in 3.0 kg of water.
  • Example 8 crystalline Savinase®
  • Example 9 amorphous Savinase®
  • Example 2 Produced according to Example 2 with the following formulation: 0.7 kg of bentonite ASB 350 1.0 kg of fibrous cellulose, Arbocel BC 200 0.4 kg of carbohydrate binder 4.3 kg of ground Na2SO4
  • the mixed dry components are sprayed with 0.354 kg of crystalline Durazym® filter cake produced according to DK patent application no. 847/90, suspended in 1.5 kg of water, 0.07 kg of PVP K30 and 0.4 kg of carbohydrate binder.
  • Example 2 Produced according to Example 2 with the following formulation: 1.5 kg of bentonite ASB 350 3.25 kg of fibrous cellulose, Arbocel BC 200 0.9 kg of carbohydrate binder 7.7 kg of ground Na2SO4 2.0 kg of amorphous Durazym®
  • the mixed dry components are sprayed with 2.5 kg of water, 0. 15 kg of PVP K30 and 0.5 kg of carbohydrate binder.
  • Example 2 Produced according to Example 2 with the following formulation: 2.0 kg of bentonite ASB 350 3.0 kg of fibrous cellulose, Arbocel BC 200 1.2 kg of carbohydrate binder 11.9 kg of ground Na2SO4 0.46 kg of dry crystalline Savinase®
  • the mixed dry components are sprayed with 2.3 kg of water containing 0.2 kg of PVP K30 and 1.2 kg of carbohydrate binder.
  • Example 2 Produced according to Example 2 with the following formulation: 2.0 kg of bentonite ASB 350 3.0 kg of fibrous cellulose, Arbocel BC 200 2.4 kg of carbohydrate binder 11.6 kg of ground Na2SO4
  • the mixed dry components are sprayed with 1.5 kg of crystalline Savinase® filter cake produced according to DK patent application no. 847/90, suspended in 2.5 kg of water with 0.1 kg of Na2SO4 and 0.2 kg of PVP K30.
  • Example 2 Produced according to Example 2 with the following formulation: 0.8 kg of kaolin, Speswhite 1.8 kg of fibrous cellulose, Arbocel BC 200 2.8 kg of amorphous Savinase® 12.6 kg of ground Na2SO4
  • the mixed dry components are sprayed with 1.8 kg of carbohydrate binder, 0.2 kg of PVP K30 in 3.6 kg of water.
  • 1% of the granulate is added to a European heavy duty detergent and stored in closed jars at 50°C. The activity is measured after 0, 1, 3 and 7 days and calculated in percent.
  • liquid preparation Lipolase® 100L in an amount of 1%, crystalline Savinase in an amount of 0.2% and dissolved Savinase® in an amount of 0.625% was added to NOVO standard liquid detergent with builder with the following composition:
  • This example illustrates the storage stability of aqueous and anhydrous Savinase® slurries.
  • the aqueous slurry base was 54% (NH4)2SO4 in deionized water.
  • the anhydrous slurry base was 305 g of Surfactant T9, 140 g Na2SO4 and 15 g Aerosil 200 which were well mixed and homogenized with an Ultra-Turrax mixer.
  • the slurries were incubated at 60°C for 5 days and the residual activities were measured.

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
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Abstract

The enzyme containing preparation contains at least one enzyme, whereby at least 50 % of the enzymatic activity of at least one enzyme is present in the preparation as enzyme crystals, preferably together with a stabilizing agent for the enzyme(s). The detergent contains this preparation. Both the preparation and the detergent can be a granulate or a slurry. Both the preparation and the detergent exhibit good stability and no discoloration.

Description

  • The invention encompasses an enzyme containing preparation containing a protease and at least one other enzyme and a detergent containing such preparation. In this specification with claims the term "preparation" means either a granulate or a liquid slurry. The slurry can be either anhydrous or substantially anhydrous, or it can be aqueous. These enzyme containing preparations can be used in different fields, e.g. in the field comprising digestive aids and in the detergent field, but their main use is to be found in the detergent field.
  • In this specification with claims the term "granulate" is to be understood in its widest sense comprising the entire scope from small particles with a size of the order of magnitude around 10 µm to tablets with a size of the order of magnitude around 1 cm.
  • Enzyme containing granulates are widely used in industry, mainly as dust free additives to detergents. Reference can be made to e.g. US 4,106,991, US 4,661,452, DOS 2,060,095, and GB 1,362,365.
  • One of the big problems in regard to protease containing granulates is the storage stability of other enzymes present in the granulate. Another big problem in regard to enzyme containing granulates is the storage stability of the enzymes when the enzyme containing granulate is mixed with the other detergent components. Even if several methods for stabilization of the enzymatic activity have been devised, the stability of the enzymatic activity in the enzyme granulate containing detergents is still open to improvement. Another problem in regard to enzyme containing granulates is the color, as most enzyme containing granulates will be discolored, if not coated with e.g. TiO₂. A third problem in regard to enzyme containing granulates is the smell thereof. Even after a fairly good purification of the enzyme containing fermentation broth the finished product often exhibits an unagreeable strong smell.
  • Anhydrous or substantially anhydrous slurries are widely used in industry, mainly as additives to liquid detergents. Aqueous slurries can be used as additives to liquid detergents, in the starch industry and in the food industry. If the slurry is aqueous the water activity or the ionic strenght in the slurry has to be controlled in such manner that the entire amount or substantially the entire amount of the crystalline enzyme is maintained in the crystalline form.
  • A big problem in relation to liquid detergents is the stability of enzymes added to these. Several stabilization systems have been used in an attempt to overcome this problem. Within the field of low pH formulations both calcium, formate and borate stabilization has been used and are used. Within the higher pH range some of the inhibition methods are also used. But especially within structured liquids a hydrophobic encapsulation has been used, vide Gb 2,186,884A. However, all these stabilization systems are open to improvement. Another big problem in regard to liquid, enzyme containing preparations is the color. Most liquid, enzyme containing preparations are colored due to impurities, usually with a dull, brownish color, and also, the color varies somewhat from batch to batch. This means that the manufacturer of liquid detergents will have to compensate for this color, when he wants to produce for instance a blue liquid detergent, and furthermore, this compensation may vary from batch to batch of the liquid enzyme containing preparation, which obviously is disadvantageous. As with granulates, also with liquid detergents the smell can be a problem.
  • Also, some preparations contain allergy generating impurities, and thus, purer preparations is a desideratum.
  • Thus the purpose of the invention is the provision of an enzyme containing preparation, which exhibits an improved stability, and which is colorless or almost colorless and of a high purity, and thus without any smell problems, and a detergent containing such enzyme containing preparation.
  • The enzyme containing preparation according to the invention is characterized by the fact that it contains a protease and at least one protease sensitive enzyme, wherein substantially 100% of the proteolytic activity and/or substantially 100% of the protease sensitive enzyme or the protease sensitive enzymes are present as crystals, wherein more than 90% of the crystals possess a maximum crystal dimension between 0.01 µm and 500 µm, preferably between 0.1 µm and 100 µm, and that the preparation preferably contains a stabilizing agent for the enzymes.
  • If the protease and the protease sensitive enzyme(s) originate from the same microorganism, the stability problems in regard to the protease sensitive enzyme(s) are usually minor. However, for various reasons, e.g. for economic reasons, the microorganism from which the protease is produced, usually differs from the microorganism(s), from which the protease sensitive enzyme(s) is (are) produced, and in such cases serious stability problems may occur. However, with the enzyme containing preparation according to the invention it surprisingly has been found that these stability problems are largely eliminated. Thus, surprisingly it has been found that the enzyme containing preparation according to the invention, when present in a detergent, possesses an equally good or better enzyme stability than otherwise similar but less pure enzyme containing preparations. It is normally assumed that some of the impurities from the fermentation broth stabilize the enzyme, and that consequently it would be a disadvantage in regard to enzyme stability to purify the enzyme too much, and this assumption is correct. However, if a pure enzyme can be maintained as crystals in the preparations according to the invention it has been found that the stability is almost equal to or better than the stability of less pure preparations. Also, it has been found that the enzyme containing preparation according to the invention possesses improved color and smell characteristics, when the crystallization of the enzyme is performed without later introduction of impurities.
  • If substantially 100% of the proteolytic activity is present as crystals only a small amount of the crystalline protease or nothing thereof will be dissolved in the preparation according to the invention, and thus, the stability of the other enzyme or the other enzymes in the preparation according to the invention will be improved. If the protease is Savinase® and the preparation contains the lipase Lipolase® as the other enzyme, and if the preparation is a slurry it has been found that the lipase exhibits an excellent stability. If substantially 100% of the protease sensitive enzyme or the protease sensitive enzymes are present as crystals only a small amount of the protease sensitive enzyme(s) or nothing thereof will be dissolved in the preparation according to the invention, and thus, the stability of the protease sensitive enzyme(s) in the preparation according to the invention will be improved. If the protease is Savinase® and the preparation contains the lipase Lipolase® as the other enzyme, and if the preparation is a granulate it has been found that the lipase exhibits an excellent stability.
  • WO 89/08703 describes a method for production of crystalline subtilisin. This crystalline protease could be used as a constituent in the preparation according to the invention. However, WO 89/08703 does not indicate anything about the problems, which arise in relation to the preparations, which besides the crystalline subtilisin contain protease sensitive enzymes.
  • It is to be understood that the enzyme containing preparations according to the invention can be produced in any conventional manner, if only the conventional enzyme starting material, i.e. enzyme in the form of an amorphous powder, usually with a relatively large amount of impurities, or in the form of an enzyme solution or slurry, is substituted by an enzymatic starting material, in which substantially 100% of the enzymatic activity is present as enzyme crystals. If the preparation is a granulate, a non limiting list of such usable granulation methods is the previously cited US 4,106,991, US 4,661,452, DOS 2,060,095, and Gb 1,362,365.
  • A preferred form of enzyme crystals is described in co-pending patent applications Nos. 847/90 and 848/90 (our refs. 3411.010-DK and 3411.020), filed on the same date as this application. Other types of enzyme crystals usable in the enzyme containing preparation are known per se. Reference can be made to DK 872/86, US 4,699,882, and Northrop, J.H. et al, Crystalline Enzymes, 2nd edition, New York, 1948. Also, reference can be made to the current catalogues from Sigma Chemical Company, P.O. Box 14508, St. Louis, MO, USA.
  • A further advantage in relation to the preparation according to the invention is to be found in the washing process in a washing float with chlorine in the tap water. In such washing floats the chlorine will be consumed in the beginning of the washing cycle, and due to the fact that crystalline enzymes are dissolved slower in the washing float than enzymes usually used, the enzymes in the preparation according to the invention will not be present in dissolved form, before part of the chlorine has been consumed, and thus they will be protected from inactivation by the chlorine. Documentation for this will be presented later in this specification.
  • The stabilizing agent for the enzymes provides a further improvement of the enzyme stability. In case of a granulate PVP (polyvinyl pyrrolidone) can be used; in case of a slurry preservatives against microbial growth, sucrose and Ca⁺ ⁺ can be used as stabilizing agents.
  • In the preparation according to the invention more than 90% of the crystals possess a maximum crystal dimension between 0.1 µm and 500 µm, preferably between 1 µm and 100 µm. Such crystals are preferably prepared according to co-pending patent applications Nos. 847/90 and 848/90 (our refs. 3411.010-DK and 3411.020-DK), filed on the same date as this application, but they can also be prepared by means of other crystallization methods.
  • In a preferred embodiment of the preparation according to the invention the protease sensitive enzyme is a lipase, amylase, cellulase, hemicellulase, pectinase, amidase or oxidase, or protein engineered variants of these. These enzymes are common enzymes used as additives in detergents.
  • The protease in the preparation according to the invention may be a Subtilisin type protease. Examples are Savinase®, Esperase®, Alcalase®, Subtilisin NOVO or protein engineered variants of these. These enzymes are preferred proteases in detergents.
  • In a preferred embodiment of the preparation according to the invention the protease sensitive enzyme is a lipase and the lipase is Lipolase®.
  • The preparation according to the invention may be a granulate. This preparation is well suited as an additive to a detergent in granulate form.
  • The preparation according to the invention may be a slurry, which may be anhydrous or substantially anhydrous, or aqueous.
  • The preparation according to the invention may be used as a detergent additive. This is the main use of the preparation according to the invention.
  • Also the invention comprises a detergent, which contains the preparation according to the invention, whereby the detergent either is solid and contains the preparation as a granulate in a concentration of between 0.001 and 10 mg of enzyme protein/g of detergent, preferably between 0.005 and 5 mg of enzyme protein/g of detergent, most preferably from 0.01 to 1 mg of enzyme protein/g of detergent, or is liquid and contains the preparation as an anhydrous or substantially anhydrous slurry in an amount of between 0.001 to 10 mg of enzyme protein per g of detergent, preferably from 0.005 to 5 mg of enzyme protein per g of detergent, most preferably from 0.01 to 1 mg of enzyme protein per g of detergent. Depending upon the enzymatic strength of the granulate the concentrations indicated above will usually be obtained by addition of between 0.01 and 10% w/w of the granulate to the detergent. The above indicated liquid detergents exhibit a satisfactory stability of the enzyme.
  • Use of binders in relation to the granulate preparations according to the invention is a necessity, and optionally such binders can be carbohydrate binders, e.g. dextrins or cellulose derivatives, for instance hydroxypropyl cellulose, methyl cellulose or CMC.
  • EXAMPLES EXAMPLE 1
  • 13.3 kg of a powder composition with the formulation
    0.5 kg crystalline SAVINASE® with an activity of 244 KNPU/g
    1.5 kg bentonite ASB 350 (ECCI)
    2.2 kg fibrous cellulose, ARBOCEL BC200
    9.1 kg finely grounded sodium sulphate
    is granulated in a Lödige mixer FM 50 with 4.5 kg of a binder solution consisting of 3.0 kg of water, 0.15 kg of polyvinyl pyrrollidone K30 and 1.35 kg of a carbohydrate binder. The granulation is performed in a manner as described in US patent No. 4,106,991, Example 1.
  • Savinase® is an alkaline Bacillus protease prepared as indicated in US patent No. 3,723,250. Also, reference can be made to the product sheet for Savinase®, B345 b-GB, March 1988, obtainable from Novo Nordisk A/S on request.
  • The KNPU proteolytic activity unit is defined in AF 101.10, which on request can be obtained from Novo Nordisk A/S, Denmark.
  • The granulate is dried in a fluid bed to a water content below 1%, whereafter a light colored granulate is obtained with particle distribution:
       11% > 1180 µm
       17% > 1000 µm
       25% > 850 µm
       40% > 710 µm
       56% > 600 µm
       77% > 500 µm
       86% > 420 µm
       93% > 355 µm
       2.4% < 300 µm
    with an activity of 7.3 KNPU/g and with the Hunter color coordinates (L:a:b)=(79.6: -1.3: 11.3).
  • The granulate is finally sifted to get a product with the particle range 300 µm to 1000 µm and coated with 7% of PEG 4000 and 12% of a 1:1 mixture of TiO₂ and kaolin in a manner as described in US patent No. 4, 106,991, Example 22.
  • EXAMPLE 2 Preparation of a Lipolase® 100 T granulate containing crystalline Lipolase®
  • The following components are introduced into a Lödige mixer FM 50:
       2.0 kg of bentonite ASB 350
       3.0 kg of fibrous cellulose, Arbocel BC 200
       2.1 kg of carbohydrate binder
       0.63 kg of crystalline Lipolase® (Lipolase® produced according to EP 238023)
       12.3 kg of ground Na₂SO₄
  • The mixed dry components are sprayed with 3.6 kg of water. During and after the spraying the moist mixture is exposed to a compacting and granulation influence from the multiple set of knives, as descibed in Example 1 of US patent no. 4,106,991. When the granulation is finished, the granulate is dried in a fluid bed, and the part thereof defined as product fraction (in this cae 300-900 µm) is separated for quality testing. The undersize fraction, which is not treated and the oversize fraction, which is crushed, are recirculated.
  • The color is measured according to the Hunter Lab Scale (AF 78):
  • L
    = 70.1
    a
    = 0.4
    b
    = 12.0
  • The above-mentioned product fraction is coated according to US 4, 106,991, Example 22 for storage stability testing.
  • EXAMPLE 3 Preparation of a Lipolase® 100 T granulate containing amorphous Lipolase® as a reference for comparison
  • Produced according to Example 2 with the following formulation:
       2.0 kg of bentonite ASB 350
       3.0 kg of fibrous cellulose, Arbocel BC 200
       2.1 kg of carbohydrate binder
       0.63 kg of amorphous Lipolase®
       9.7 kg of ground Na₂SO₄
  • The mixed dry components are sprayed with 3.0 kg of water.
  • Color coordinates:
  • L
    = 68.0
    a
    = 0.7
    b
    = 15.0
  • It appears that the color of the preparation in Example 2 (crystalline Lipolase®) is brighter than the color of the preparation in Example 3 (amorphous Lipolase®).
  • The product fraction is coated for storage stability testing.
  • The storage stability of the coated granulates produced according to Examples 2 and 3 is tested using accelerated conditions:
  • 2% of the granulate is added to a European heavy duty detergent and stored in closed jars at 50°C. The activity is measured after 0, 1, 3 and 7 days and calculated in percent.
    Figure imgb0001
  • EXAMPLE 4 Preparation of a Savinase®/Lipolase® 3.0/50 T cogranulate containing amorphous Savinase® and crystalline Lipolase®
  • Produced according to Example 2 with the following formulation:
       2.0 kg of bentonite ASB 350
       3.0 kg of fibrous cellulose, Arbocel BC 200
       2.1 kg of carbohydrate binder
       0.32 kg of crystalline Lipolase®
       1.84 kg of amorphous Savinase®
       10.7 kg of ground Na₂SO₄
  • The mixed dry components are sprayed with 3.3 kg of water.
  • The product fraction is coated for storage stability testing.
  • EXAMPLE 5 Preparation of a Savinase®/Lipolase® 3.0/50 T cogranulate containing amorphous Savinase® and amorphous Lipolase®
  • Produced according to Example 2 with the following formulation:
       2.0 kg of bentonite ASB 350
       3.0 kg of fibrous cellulose, Arbocel BC 200
       2.1 kg of carbohydrate binder
       1.6 kg of amorphous Lipolase®
       1.84 kg of amorphous Savinase®
       9.7 kg of ground Na₂SO₄
  • The mixed dry components are sprayed with 3.3 kg of water.
  • The product fraction is coated for storage stability testing.
  • EXAMPLE 6 Preparation of a Savinase®/Lipolase® 3.0/50 T cogranulate containing crystalline Savinase® and amorphous Lipolase®
  • Produced according to Example 2 with the following formulation:
       2.0 kg of bentonite ASB 350
       3.0 kg of fibrous cellulose, Arbocel BC 200
       2.1 kg of carbohydrate binder
       1.6 kg of amorphous Lipolase®
       11.0 kg of ground Na₂SO₄
  • The mixed dry components are sprayed with 0.7 kg of crystalline Savinase® filter cake produced according to DK patent application no. 847/90 suspended in 2.9 kg of water.
  • The product fraction is coated for storage stability testing.
  • EXAMPLE 7 Preparation of a Savinase®/Lipolase® 3.0/50 T cogranulate containing crystalline Savinase® and crystalline Lipolase®
  • Produced according to Example 2 with the following formulation:
       2.0 kg of bentonite ASB 350
       3.0 kg of fibrous cellulose, Arbocel BC 200
       2.1 kg of carbohydrate binder
       0.32 kg of crystalline Lipolase®
       12.2 kg of ground Na₂SO₄
  • The mixed dry components are sprayed with 0.7 kg of crystalline Savinase® filter cake produced according to DK patent application no. 847/90 suspended in 3.0 kg of water.
  • The product fraction is coated for storage stability testing.
  • The storage stability of the coated granulates produced according to Examples 4 through 7, determined in regard to the protease sensitive enzyme Lipolase®, is tested under accelerated conditions:
  • 4% of the granulate is added to European heavy duty detergent and stored in closed jars at 50°C. The activity is measured after 0, 1, 3 and 7 days and calculated in percent.
    Figure imgb0002
  • In another example the granulates produced according to Examples 4 through 7, determined in regard to the protease sensitive enzyme Lipolase®, is tested under other accelerated conditions:
  • 4% of the granulate is added to European heavy duty detergent and stored in closed jars at 37°C and 70% relative humidity. The activity is measured after 0, 3, 7 and 14 days and calculated in percent.
    Figure imgb0003
  • It appears that the best results are obtained with crystalline lipase.
  • EXAMPLE 8 Preparation of a Savinase® 4.0 T granulate containing crystalline Savinase®
  • Produced according to Example 2 with the following formulation:
       2.0 kg of bentonite ASB 350
       3.0 kg of fibrous cellulose, Arbocel BC 200
       2.4 kg of carbohydrate binder
       11.7 kg of ground Na₂SO₄
  • The mixed dry components are sprayed with 1.2 kg of crystalline Savinase® filter cake produced according to DK patent application no. 847/90, suspended in 2.2 kg of water, 0.11 kg of Na₂SO₄ and 0.2 kg of PVP K30.
  • Color coordinates:
  • L
    = 79.9
    a
    = 0.8
    b
    = 7.8
    EXAMPLE 9 Preparation of a Savinase® 4.0 T granulate containing amorphous Savinase®
  • Produced according to Example 2 with the following formulation:
       0.8 kg of kaolin, Speswhite
       3.0 kg of fibrous cellulose, Arbocel BC 200
       3.0 kg of amorphous Savinase® concentrate
       11.2 kg of ground Na₂SO₄
  • The mixed dry components are sprayed with 1.8 kg of carbohydrate binder, 0.2 kg of PVP K30 in 3.0 kg of water.
  • Color coordinates:
  • L
    = 48.2
    a
    = 6.0
    b
    = 17.7
  • It clearly appears that the color of the preparation in Example 8 (crystalline Savinase®) is much brighter than the color of the preparation in Example 9 (amorphous Savinase®), to the point, that no TiO₂ is needed in the preparation of Example 8.
  • EXAMPLE 10 Preparation of a Durazym® 6.0 T granulate containing crystalline Durazym®
  • Produced according to Example 2 with the following formulation:
       0.7 kg of bentonite ASB 350
       1.0 kg of fibrous cellulose, Arbocel BC 200
       0.4 kg of carbohydrate binder
       4.3 kg of ground Na₂SO₄
  • The mixed dry components are sprayed with 0.354 kg of crystalline Durazym® filter cake produced according to DK patent application no. 847/90, suspended in 1.5 kg of water, 0.07 kg of PVP K30 and 0.4 kg of carbohydrate binder.
  • Color coordinates:
  • L
    = 82.5
    a
    = 1.0
    b
    = 10.0
    EXAMPLE 11 Preparation of a Durazym® 6.0 T granulate containing amorphous Durazym®
  • Produced according to Example 2 with the following formulation:
       1.5 kg of bentonite ASB 350
       3.25 kg of fibrous cellulose, Arbocel BC 200
       0.9 kg of carbohydrate binder
       7.7 kg of ground Na₂SO₄
       2.0 kg of amorphous Durazym®
  • The mixed dry components are sprayed with 2.5 kg of water, 0. 15 kg of PVP K30 and 0.5 kg of carbohydrate binder.
  • Color coordinates:
  • L
    = 52.8
    a
    = 5.2
    b
    = 17.4
  • It clearly appears that the color of the preparation in Example 10 (crystalline Durazym®) is much brighter than the color of the preparation in Example 11 (amorphous Durazym®), to the point, that no TiO₂ is needed in the preparation of Example 10.
  • EXAMPLE 12 Preparation of a Savinase® 4.0 T granulate containing crystalline Savinase®
  • Produced according to Example 2 with the following formulation:
       2.0 kg of bentonite ASB 350
       3.0 kg of fibrous cellulose, Arbocel BC 200
       1.2 kg of carbohydrate binder
       11.9 kg of ground Na₂SO₄
       0.46 kg of dry crystalline Savinase®
  • The mixed dry components are sprayed with 2.3 kg of water containing 0.2 kg of PVP K30 and 1.2 kg of carbohydrate binder.
  • EXAMPLE 13 Preparation of a Savinase® 4.0 T granulate containing crystalline Savinase®
  • Produced according to Example 2 with the following formulation:
       2.0 kg of bentonite ASB 350
       3.0 kg of fibrous cellulose, Arbocel BC 200
       2.4 kg of carbohydrate binder
       11.6 kg of ground Na₂SO₄
  • The mixed dry components are sprayed with 1.5 kg of crystalline Savinase® filter cake produced according to DK patent application no. 847/90, suspended in 2.5 kg of water with 0.1 kg of Na₂SO₄ and 0.2 kg of PVP K30.
  • EXAMPLE 14 Preparation of a Savinase® 6.0 T granulate containing amorphous Savinase®
  • Produced according to Example 2 with the following formulation:
       0.8 kg of kaolin, Speswhite
       1.8 kg of fibrous cellulose, Arbocel BC 200
       2.8 kg of amorphous Savinase®
       12.6 kg of ground Na₂SO₄
  • The mixed dry components are sprayed with 1.8 kg of carbohydrate binder, 0.2 kg of PVP K30 in 3.6 kg of water.
  • The storage stability of the coated granulates produced according to Examples 12 through 14, determined in regard to Savinase®, is tested under accelerated conditions:
  • 1% of the granulate is added to a European heavy duty detergent and stored in closed jars at 50°C. The activity is measured after 0, 1, 3 and 7 days and calculated in percent.
    Figure imgb0004
  • It appears that the stability of crystalline Savinase® is better than of amorphous Savinase®.
  • EXAMPLE 15
  • This example illustrates the further advantage in regard to a chlorine containing washing float. The release velocity in seconds, i.e. the time interval needed to dissolve 50, 90 and 95% of the enzyme, appears from the below indicated table.
    Figure imgb0005
  • It clearly appears that the crystalline Savinase® dissolves more slowly than the amorphous Savinase®.
  • EXAMPLE 16
  • The liquid preparation Lipolase® 100L in an amount of 1%, crystalline Savinase in an amount of 0.2% and dissolved Savinase® in an amount of 0.625% was added to NOVO standard liquid detergent with builder with the following composition:
  • Berol 160
    15%
    NANSA 1169/P
    33.3%
    Coconut fatty acid
    9%
    Oleic acid
    1%
    Triethanolamin
    9%
    Glycerol
    12%
    Ethanol
    1.5%
    Trisodium citrate 2H₂O
    8%
    CaCl₂ 2H₂O
    0.1%
    NaOH
    1%
    Water
    10.1%
    pH
    8.5
  • The below indicated table shows the residual activity of the dissolved Lipolase® in the liquid detergent after 3 days at 4°C and 35°C.
    Figure imgb0006
  • It clearly appears that the stability of Lipolase® was better in the presence of crystalline Savinase® than in the presence of the dissolved Savinase®.
  • EXAMPLE 17
  • This example illustrates the storage stability of aqueous and anhydrous Savinase® slurries.
  • The aqueous slurry base was 54% (NH₄)₂SO₄ in deionized water.
  • The anhydrous slurry base was 305 g of Surfactant T9, 140 g Na₂SO₄ and 15 g Aerosil 200 which were well mixed and homogenized with an Ultra-Turrax mixer.
  • 8.7 g crystalline Savinase® or 17 g of amorphous Savinase® were mixed with each base. The slurries were homogenized with an Ultra-Turrax mixer.
  • The slurries were incubated at 60°C for 5 days and the residual activities were measured.
    Figure imgb0007
  • It clearly appears from the above table that the stability of the crystalline preparations is better than the stability of the amorphous preparations.

Claims (4)

  1. Enzyme containing preparation, characterized by the fact that it contains a protease and at least one protease sensitive enzyme, wherein substantially 100% of the proteolytic activity and/or substantially 100% of the protease sensitive enzyme or the protease sensitive enzymes are present as crystals, wherein more than 90% of the crystals possess a maximum crystal dimension between 0.01 µm and 500 µm, preferably between 0.1 µm and 100 µm, and that the preparation preferably contains a stabilizing agent for the enzymes.
  2. Preparation according to Claim 1, characterized by the fact, that the protease sensitive enzyme is a lipase, amylase, cellulase, hemicellulase, pectinase, amidase or oxidase, or protein engineered variants of these.
  3. Preparation according to Claims 1 - 2, characterized by the fact that the protease sensitive enzyme is a lipase and that the lipase is Lipolase®.
  4. Detergent, characterized by the fact that it contains the preparation according to Claims 1 - 3, and that the detergent either is solid and contains the enzyme containing preparation as a granulate in a concentration of between 0.001 and 10 mg of enzyme protein/g of detergent, preferably between 0.005 and 5 mg of enzyme protein/g of detergent, most preferably from 0.01 to 1 mg of enzyme protein/g of detergent, or that the detergent is liquid and contains the enzyme containing preparation as a slurry in an amount of between 0.001 and 10 mg of enzyme protein per g of detergent, preferably from 0.005 to 5 mg of enzyme protein per g of detergent, most preferably from 0.01 to 1 mg of enzyme protein per g of detergent.
EP91901708A 1989-12-21 1990-12-21 Enzyme containing preparation and detergent containing such preparation Expired - Lifetime EP0506791B1 (en)

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
DK6542/89 1989-12-21
DK6541/89 1989-12-21
DK654289A DK654289D0 (en) 1989-12-21 1989-12-21 LIQUID, ENZYMOUS PREPARATIONS AND LIQUID DETERGENTS CONTAINING SUCH A
DK654189A DK654189D0 (en) 1989-12-21 1989-12-21 ENZYM containing granules and detergents containing such granules
DK84990A DK84990D0 (en) 1990-04-05 1990-04-05 ENZYMOUS PREPARATIONS AND DETERGENTS CONTAINING SUCH PREPARATIONS
DK849/90 1990-04-05

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EP0506791B1 true EP0506791B1 (en) 1993-09-08

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DE69409797T2 (en) * 1993-02-26 1998-12-10 Procter & Gamble Enzyme granules with high activity in detergents
DE69324802T2 (en) * 1993-06-07 1999-12-09 Procter & Gamble Protease compatible with lipase in dry concentrated bleach
DE4319908A1 (en) * 1993-06-16 1994-12-22 Solvay Enzymes Gmbh & Co Kg Liquid enzyme preparations
GB2287713A (en) * 1994-03-19 1995-09-27 Procter & Gamble Detergent composition containing pectic enzyme
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JP3081534B2 (en) * 1995-12-22 2000-08-28 花王株式会社 Enzyme-containing granules, method for producing the same, and compositions containing the same
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US6602841B1 (en) 1997-12-20 2003-08-05 Genencor International, Inc. Granule with hydrated barrier material
US6423517B2 (en) 1997-12-20 2002-07-23 Genecor International, Inc. Granule containing protein and salt layered on an inert particle
CN1242060C (en) 1997-12-20 2006-02-15 金克克国际有限公司 Matrix granule
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DE19922753A1 (en) * 1999-05-18 2000-11-23 Basf Ag New instant enzyme formulation, useful as animal feed supplement, made by agglomerating a water-soluble powdered carrier by spraying on a solution of an enzyme preparation or a binder
JP2003514922A (en) 1999-10-15 2003-04-22 ジェネンコア インターナショナル インコーポレーテッド Protein-containing granules and granule blends
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US20050181969A1 (en) 2004-02-13 2005-08-18 Mort Paul R.Iii Active containing delivery particle
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DE102006018780A1 (en) * 2006-04-20 2007-10-25 Henkel Kgaa Granules of a sensitive detergent or cleaning agent ingredient
CN106029752A (en) * 2013-12-11 2016-10-12 诺维信公司 Use of enzyme particles in water-soluble films
DE102015217816A1 (en) * 2015-09-17 2017-03-23 Henkel Ag & Co. Kgaa Use of highly concentrated enzyme granules to increase the storage stability of enzymes
CN111108183A (en) * 2017-06-30 2020-05-05 诺维信公司 Enzyme slurry composition

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ATE94206T1 (en) 1993-09-15
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