DK177790B1 - A METHOD OF PRODUCING A CERAMIC FILTER MEMBRANE, A METHOD OF IMPROVING A CERAMIC FILTER MEMBRANE AND THE CERAMIC FILTER MEMBRANE OBTAINED BY THE METHOD - Google Patents

A METHOD OF PRODUCING A CERAMIC FILTER MEMBRANE, A METHOD OF IMPROVING A CERAMIC FILTER MEMBRANE AND THE CERAMIC FILTER MEMBRANE OBTAINED BY THE METHOD Download PDF

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DK177790B1
DK177790B1 DK201370437A DKPA201370437A DK177790B1 DK 177790 B1 DK177790 B1 DK 177790B1 DK 201370437 A DK201370437 A DK 201370437A DK PA201370437 A DKPA201370437 A DK PA201370437A DK 177790 B1 DK177790 B1 DK 177790B1
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membrane
surface treatment
fraction
dispersion
ceramic
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DK201370437A
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Danish (da)
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Johnny Marcher
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Liqtech Internat A S
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Priority to DK201370437A priority Critical patent/DK177790B1/en
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Priority to PCT/DK2014/050234 priority patent/WO2015018420A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/02Inorganic material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/02Inorganic material
    • B01D71/024Oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D67/00Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • B01D67/0039Inorganic membrane manufacture
    • B01D67/0046Inorganic membrane manufacture by slurry techniques, e.g. die or slip-casting

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  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)
  • Filtering Materials (AREA)

Abstract

A method of producing a ceramic filter membrane comprising i. providing a porous substrate; ii. providing a membrane forming dispersion comprising a first fraction of ceramic particles having a larger medium grain size (D-50) and a second fraction of ceramic particles having a smaller medium grain size(D-50) than the first fraction of the membrane forming dispersion; iii. applying a layer of the membrane forming dispersion onto a surface of the porous substrate, drying and sintering the ceramic particles to form a coherent membrane layer on the porous substrate, the membrane layer has a membrane layer surface facing away from the porous substrate; iv. providing a surface treatment fluid dispersion comprising a first fraction of ceramic particles having a medium grain size (D-50) which is in the interval from about -10 % to about + 10 % relative to the larger medium grain size of the membrane forming dispersion and a second fraction of ceramic particles having a smaller medium grain size (D-50) than the first fraction of the surface treatment fluid dispersion; v. surface treating the membrane layer by passing the surface treatment fluid dispersion in a main flow direction substantially along the membrane layer surface in a turbulent flow while simultaneously providing a pressure difference over the membrane layer to cause that a part of the surface treatment fluid dispersion is passing into the membrane layer and vi. drying and sintering the surface treated membrane to obtain the ceramic filter membrane.

Description

LIQT-PA1301 DKQ
DK 177790 B1
A METHOD OF PRODUCING A CERAMIC FILTER MEMBRANE, A METHOD OF IMPROVING A CERAMIC FILTER MEMBRANE AND THE CERAMIC FILTER MEMBRANE OBTAINED BY THE METHOD
TECHNICAL FIELD
5 The invention relates to ceramic filter membranes and in particular to a method of producing a ceramic filter membrane as well as a method of improving already produced ceramic filter membranes.
BACKGROUND ART
Ceramic filter membranes are well known for both gas filtration and liquid 10 filtration, for example for gas exhaustion filtration, water filtration and filtration within the chemical and food industry in general. Ceramic filter membranes have many beneficial properties e.g. high strength, high resistance towards aggressive chemicals and further they can withstand high temperatures, and accordingly such ceramic filter membranes may be 15 regenerated by burning out captured particles.
There are two main flow configurations of membrane processes: cross-flow and dead-end filtrations. In cross-flow filtration the feed flow is tangential to the surface of the membrane, retentate (liquid and solid parts that do not 20 pass through the filter) is removed from the same side further downstream, whereas the permeate flow is tracked on the other side. In dead-end filtration the direction of the fluid flow is normal to the membrane surface.
To an extent depending on the size of the materials to be filtered out, a 25 distinction is made between microfiltration (MF), ultrafiltration (UF) and nanofiltration (NF). The smaller the grains to be filtered out, the higher the demands imposed on the filter technology and the filter membranes used.
Several methods of producing ceramic filter membranes are known. Generally 30 the methods comprise the step of forming a ceramic paste, forming the paste e.g. by extrusion to the desired shape, drying and burning of and/or sintering the material.
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DK 177790 B1 2 US 7,699,903 describes the production of a multi layered SiC ceramic filter body for cross-flow filtration. The method described comprises providing a main layer (called the carrier) by providing a paste/slurry comprising bimodal 5 grain sizes α-SiC, extruding or casting the paste/slurry to the desired shape and firing the extruded and dried paste to recrystallization of the grains and with a treatment time and temperature such that the smaller grains dissolve and the material thereof deposits to form bonds between the larger grains, to thereby form the SiC carrier. A filter membrane layer is applied onto the 10 carrier by providing a slurry/paste similar to the first paste but with smaller bimodal grain sizes, the second slurry/paste is applied onto the carrier, dried and fired.
EP 1 607 129 describes a method of producing a multi layer ceramic filter 15 membrane from a dispersion comprising an aggregate (e.g. alumina, mulite, cordierite, silicon carbide, pottery scrap), a sintering assistant (alumina, silica, zirconia, titania, glass frit, feldspar, cordierite) and organic binder. The method comprises extruding the dispersion to form a desired body shape, drying and firing. A filtration membrane is applied onto inner wall surfaces of 20 main flow path of the porous body by providing a slurry containing ceramic particles which is smaller than the aggregate of the first dispersion and further comprising organic binder and sintering assistant. The slurry is circulated in the flow path and simultaneously a pressure on an outer peripheral surface side is reduced to ensure deposition of a layer of the slurry.
25 The body is dried and fired and optionally additional layers with smaller ceramic particles are applied.
US 2008/0096751 describes a method of producing an UF membrane where a ceramic sol is deposited on the surface of a base member, allowed to drop 30 down owing to the weight of the ceramic sol itself, and discharged from the surface of the base member. The ceramic sol which is not discharged is deposited on the surface of the base member and the ceramic sol is dried and fired.
35 Generally the methods of production of ceramic filter membranes aim at providing a very narrow pore size distribution at the surface in order to have a
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DK 177790 B1 3 well-defined particle size cutoff and simultaneously have a high flux (rate of flow through the membrane per surface area of the membrane). The ceramic filter membranes produced today, in particular for liquid filtration, have a relatively narrow surface pore size distribution. However, during drying and 5 firing of the ceramic material formation of cracks takes place depending on the composition of the ceramic material and the method used.
DISCLOSURE OF INVENTION
An object of the present invention is to provide a method of producing a 10 ceramic filter membrane comprising a relatively narrow pore size distribution at its surface compared to prior art ceramic filter membranes.
In an embodiment it is an object to provide a method of producing a ceramic filter membrane with a high flux and a relatively sharp particle size cutoff.
15
In an embodiment it is an object to provide a method of improving already produced and optionally used ceramic filter membranes.
These and other objects have been solved by the invention or embodiments 20 thereof as defined in the claims and as described herein below.
It has been found that the invention or embodiments thereof have a number of additional advantages which will be clear to the skilled person from the following description.
25
It should be emphasized that the term "comprises/comprising" when used herein is to be interpreted as an open term, i.e. it should be taken to specify the presence of specifically stated feature(s), such as element(s), unit(s), integer(s), step(s) component(s) and combination(s) thereof, but does not 30 preclude the presence or addition of one or more other stated features.
The term "substantially" should herein be taken to mean that ordinary product variances and tolerances are comprised.
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According to the invention a very simple method for producing a ceramic filter membrane of a very high quality is provided.
The method comprises providing a porous substrate and applying a 5 membrane forming dispersion onto the substrate where the membrane forming dispersion comprises a first fraction of ceramic particles having a larger medium grain size (D-50) and a second fraction of ceramic particles having a smaller medium grain size(D-50) than the first fraction. The dispersion is dried and sintered to form a coherent membrane layer on the 10 porous substrate. The membrane layer has a membrane layer surface facing away from the porous substrate.
The method further comprises subjecting the membrane layer surface to a surface treatment using a surface treatment fluid dispersion comprising a first 15 fraction of ceramic particles having a medium grain size (D-50) which is in the interval from about -10 % to about + 10 % relative to the larger medium grain size of the membrane forming dispersion and a second fraction of ceramic particles having a smaller medium grain size (D-50) than the first fraction of the surface treatment fluid dispersion.
20
The surface treatment comprises flowing the surface treatment fluid dispersion in a main flow direction substantially along the membrane layer surface in a turbulent flow while simultaneously providing a pressure difference over the membrane layer to cause that a part of the surface 25 treatment fluid dispersion is passing into the membrane layer. The pressure difference over the membrane layer is provided by applying a pressure difference over a porous structure comprising the porous substrate and the membrane layer. After a selected treatment time the surface treated membrane layer is dried and sintered.
30 It has been found that the surface treatment results in a high improvement of the produced ceramic filter membrane. The risk that particles larger than the cutoff particle size are passing through the ceramic filter membrane produced by the method is highly reduced or even eliminated. It is believed that the
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DK 177790 B1 5 surface treatment results in filling potential cracks or other defects which may be in the membrane layer surface without adding a full layer to the membrane layer. Due to the selection of the D-50 value of the grain size of the ceramic particles, the flux through the membrane remains substantially 5 unchanged.
The method of the invention can in practice be used for production of any kind of ceramic filter membranes including cross-flow filters and dead-end filters. The method is particularly suitable for use in the production of ceramic filter membranes for liquid filtration such as MF, UF or NF filtration.
10
The method preferably comprises the following steps i-vi: i. providing a porous substrate; ii. providing a membrane forming dispersion comprising a first fraction of 15 ceramic particles having a larger medium grain size (D-50) and a second fraction of ceramic particles having a smaller medium grain size(D-50) than the first fraction of the membrane forming dispersion; iii. applying a layer of the membrane forming dispersion onto a surface of the porous substrate, drying and sintering the ceramic particles to form 20 a coherent membrane layer on the porous substrate, the membrane layer has a membrane layer surface facing away from the porous substrate; iv. providing a surface treatment fluid dispersion comprising a first fraction of ceramic particles having a medium grain size (D-50) which is in the 25 interval from about -10 % to about + 10 % relative to the larger medium grain size of the membrane forming dispersion and a second fraction of ceramic particles having a smaller medium grain size (D-50) than the first fraction of the surface treatment fluid dispersion; v. surface treating the membrane layer by passing the surface treatment 30 fluid dispersion in a main flow direction substantially along the membrane layer surface in a turbulent flow while simultaneously providing a pressure difference over the membrane layer to cause that
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DK 177790 B1 6 a part of the surface treatment fluid dispersion is passing into the membrane layer and vi. drying and sintering the surface treated membrane.
5 In an embodiment the steps iii-vi are repeated. In most situations it is sufficient to perform steps iii-vi once, however, in situations where there are many cracks or defects it may be advantageous to repeat steps iii-iv.
The porous substrate can in principle be any kind of substrate onto which the 10 membrane forming dispersion can be applied. The porous substrate advantageously has pores with a larger size than the D-50 of the first fraction of ceramic particles of the membrane forming dispersion. The porous substrate is advantageously a ceramic porous substrate. By using a ceramic porous substrate with larger pores than the D-50 of the first fraction of 15 ceramic particles of the membrane forming dispersion, the membrane forming dispersion can be applied in a relatively thin layer while still resulting in a relatively mechanically strong filter membrane. Generally it has been found that thicker layers of membrane forming dispersion results in more cracks or defects during sintering than thinner layers of membrane forming dispersion 20 is thinner.
In an embodiment the porous substrate is a porous ceramic substrate preferably having a substantially larger porosity than the ceramic filter membrane obtained by the method, preferably the porous substrate is obtainable from a method comprising sintering of ceramic particles comprising 25 a first fraction of ceramic particles having a larger medium grain size (D-50) and a second fraction of ceramic particles having a smaller medium grain size(D-50) than the first fraction of the membrane forming dispersion.
In an embodiment the porous substrate is a ceramic porous substrate optionally produced as the ceramic body described in US 6,699,903. The
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DK 177790 B1 7 porous substrate can comprise 1, 2, 3 or more layers having different average pore sizes.
In an embodiment the porous substrate is an organic porous substrate which burns up during sintering. By this method it is possible to provide very thin 5 filter membranes.
The porous substrate can in principle have any shape. In an embodiment the porous substrate comprises a plate shape, a channel shape or a multi-channel shape.
10 In an embodiment the porous substrate comprises an elongate substrate body, comprising one or more hollow channels arranged in its elongate direction.
In an embodiment the porous substrate comprises a circular substrate body having a periphery and a center axis with a feeding opening and a plurality of 15 channels extending to its periphery.
The shape of the porous substrate is selected in dependence on the desired shape of the final filter membrane.
The membrane forming dispersion is for example applied in a thickness 20 resulting in a membrane layer thickness from about 3 times D-50 of the first fraction of ceramic particles of the membrane forming dispersion to about 1 cm, such as from about 5 times D-50 of the first fraction of ceramic particles of the membrane forming dispersion to about 5mm.
25 The membrane forming dispersion is advantageously in the form of a paste.
The amount of liquid in the paste is selected in dependence on the thickness of the membrane layer. Since the liquid should be dries of prior to sintering, the amount of liquid is advantageously selected to be as low as possible.
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DK 177790 B1 8
After the membrane forming dispersion has been applied the membrane forming dispersion layer is dried and sintered e.g. as described below.
After sintering the membrane layer formed from the membrane forming dispersion is cooled down to ambient temperature prior to performing the 5 surface treatment. The cooling down process is preferably a passive cooling down at ambient temperature. A too fast cool down procedure may increase the forming of cracks and defects in the membrane layer.
In practice any ceramic particles can be applied in the present invention alone or in combination with other types.
10 In an embodiment the ceramic particles comprise particles of ceramic oxides, such as alumina, zirconia, spinel (a combination of magnesium and aluminum oxides), mullite (a combination of aluminum and silicon oxides); ceramic nonoxides, such as carbides, borides, nitrides, silicates and silicides; and combinations and compositions thereof.
15 In an embodiment the ceramic particles comprise particles of alumina, zirconia, titania, boron nitride, silica, mullite, silicon carbide (SiC), and combinations thereof.
Generally it is preferred that the ceramic particles of non-oxide ceramic material and preferably the ceramic particles are or comprise silicon carbide 20 particles and in particular of the alpha type (a-SiC).
An advantage of using non-oxide ceramic material, such as α-SiC is that no melt phase occurs during recrystallization and so the resulting ceramic body is essentially free of a vitreous structure or a melt phase, which may be formed during sintering using other ceramic particles, in particular where the particles 25 other than α-SiC are used for the second fraction of particles.
SiC recrystallizes without melting simply via surface diffusion or gas transport.
Smaller grains generally recrystallize at lower temperature than larger grains.
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In the recrystallization process the small grains dissolve and the material is deposited again on energetically more favorable points, which is especially where two large grains make contact. Thereby the smaller grains act as an adhesive between larger grains to hold the larger grains in position without 5 change in volume of the ceramic layer from prior to the sintering.
Advantageously the ceramic particles of the second fraction of the membrane forming dispersion and/ or of the second fraction of the surface treatment fluid dispersion are α-SiC particles, since in particular α-SiC particles can be recrystallized in a simple and effective way.
10 Further information about α-SiC particles and recrystallization thereof can e.g. be found in US 7,699,903.
In an embodiment the ceramic particles of the first fraction of respectively the membrane forming dispersion and the surface treatment fluid dispersion are of a ceramic material having a recrystallization temperature equal to or higher 15 than the recrystallization temperature of the ceramic material of the ceramic particles of respectively the second fraction of the membrane forming dispersion and the second fraction of the surface treatment fluid dispersion.
Thereby potential melting, sublimation or recrystallizing of parts of the first fraction of particles can be kept at a low level or even be avoided.
20 In an embodiment the ceramic particles of the first fraction of respectively the membrane forming dispersion and the surface treatment fluid dispersion are of a ceramic material having a recrystallization temperature which is at least about 5 °C, such as at least about 10 °C or preferably at least about 20 °C higher than the recrystallization temperature of the ceramic material of the 25 ceramic particles of respectively the second fraction of the membrane forming dispersion and the second fraction of the surface treatment fluid dispersion.
In an embodiment the ceramic particles of the first fraction of the membrane forming dispersion are of a ceramic material having a recrystallization temperature which is at least about 50 °C higher than the recrystallization
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DK 177790 B1 10 temperature of the ceramic material of the ceramic particles of the second fraction of the membrane forming dispersion.
In an embodiment the ceramic particles of the first fraction of the surface treatment fluid dispersion are of a ceramic material having a recrystallization 5 temperature which is at least about 50 °C higher than the recrystallization temperature of the ceramic material of the ceramic particles of the second fraction of the surface treatment fluid dispersion.
In an embodiment the ceramic particles of the first fraction of respectively the membrane forming dispersion and the surface treatment fluid dispersion are 10 of a ceramic material having a melting or sublimation temperature equal to or preferably higher than the recrystallization of the ceramic material of respectively the second fraction of the ceramic particles of the membrane forming dispersion and the second fraction of the surface treatment fluid dispersion.
15 The difference between the D-50 for the ceramic particles of the first fraction relative to the D-50 for the ceramic particles of the second fraction of the membrane forming dispersion and/or of the surface treatment fluid dispersion can for example be as the difference of D-50 values of the bimodal particle distributions of ceramic particle described in US 7,699,903.
20 In an embodiment the ceramic particles of the first fraction of the membrane forming dispersion has a D-50 which is at least about two times the D-50 of the second fraction of the membrane forming dispersion.
Advantageously the ceramic particles of the first fraction of the membrane forming dispersion have a D-50 which is at least about 5 times, such as at 25 least about 10 times the D-50 of the second fraction of the membrane forming dispersion.
LIQT-PA1301 DKQ
DK 177790 B1 11
In an embodiment the ceramic particles of the first fraction of the surface treatment fluid dispersion have a D-50 which is at least about two times the D-50 of the second fraction of the surface treatment fluid dispersion.
Advantageously the first fraction of the surface treatment fluid dispersion has 5 a D-50 which is at least about 5 times, such as at least about 10 times the D-50 of the second fraction of the surface treatment fluid dispersion.
It has been found that a very good and homogeneous result can be obtained where the first fraction of the membrane forming dispersion and the first fraction of the surface treatment fluid dispersion have equal D-50.
10 Thereby any cracks or defects formed in the membrane layer before the surface treatment can be repaired by the surface treatment almost or fully without any visible trace in the final filter membrane.
Advantageously the first fraction of the membrane forming dispersion and the first fraction of the surface treatment fluid dispersion are of the same ceramic 15 material.
In an embodiment the second fraction of the membrane forming dispersion and the second fraction of the surface treatment fluid dispersion are of the same ceramic material and preferably have equal D-50.
In an embodiment the first fraction of the ceramic particles of the membrane 20 forming dispersion has a D-50 of from about 0.5 pm to about 1 pm and the second fraction of ceramic particles of the membrane forming dispersion has a D-50 of from about 1/10 to about 1/20 of the D-50 of the first fraction.
Preferably the ceramic particles of both the first and the second fraction are SiC, preferably at least the particles of the second fraction are α-SiC particles.
25 In an embodiment the first fraction of the ceramic particles of the surface treatment fluid dispersion has a D-50 of from about 10 % smaller than the D-50 of the first particles of the membrane forming dispersion to about the D-50
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DK 177790 B1 12 of the first particles of the membrane forming dispersion and the second fraction of ceramic particles of the membrane forming dispersion has a D-50 of from about 1/10 to about 1/20 of the D-50 of the first fraction of the surface treatment fluid dispersion. Preferably the ceramic particles of both the 5 first and the second fraction are SiC, preferably at least the particles of the second fraction are α-SiC particles.
The amount of the first fraction of respectively the membrane forming dispersion and the surface treatment fluid dispersion relative to the amount of respectively the second fraction of the membrane forming dispersion and the 10 second fraction of the surface treatment fluid dispersion is advantageously from about 10:1 to about 1:1 w/w, such as from about 5:1 to about 2:1.
In an embodiment the membrane forming dispersion and/or the surface treatment fluid dispersion further comprises a binder, such as an organic binder or an inorganic binder.
15 In an embodiment the membrane forming dispersion and/or the surface treatment fluid dispersion further comprises pore forming organic elements, such as organic elements of a desired size or sizes, which pore forming elements will be burned off during sintering, thereby forming pores.
Further the membrane forming dispersion and the surface treatment fluid 20 dispersion comprise processing liquid such as water to provide the desired particle concentration and viscosity.
Advantageously the ratio of particles to processing liquid of the membrane forming dispersion is from about 1:0.1 to about 1:10 vol./vol.
Advantageously the ratio of particles to processing liquid of the surface 25 treatment fluid dispersion is from about 1:1 to 1:1000 vol./vol. On the one hand, the amount of particles should not be too high, since it can then be difficult to obtain a suitable flowability and turbulence. On the other hand, the amount of particles should not be too low since a very low ratio of
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DK 177790 B1 13 particles relative to processing liquid results in an increased surface treatment time.
The particle concentration and viscosity of the surface treatment fluid dispersion are preferably selected such that the turbulent flow can be 5 provided at an adequate velocity. In an embodiment the dynamic viscosity of the surface treatment fluid dispersion is less than 0.1 Pa-s.
Where the ceramic particles are all SiC, in particular comprising α-SiC particles, the respective dispersions advantageously comprise no binder or any other organic additives.
10 The surface treating of the membrane layer preferably comprises flowing the surface treatment fluid dispersion in a main flow direction substantially along the membrane layer surface in a turbulent flow at Reynolds number of at least about 2300, preferably larger than about 3000, such as larger than about 5000.
15 Preferably the method comprising flowing the fluid dispersion along the membrane layer surface with a turbulent flow at Reynolds number of from about 3000 to about 8000.
If the flow is too low, a layer of the surface treatment fluid dispersion may be formed on the top of membrane layer formed by the membrane forming 20 dispersion and simultaneously defects and/or cracks may not be fully repaired.
If the flow is too high, the particles of the surface treatment fluid dispersion may not be captured in defects and/or cracks and this may also result in that such defects and/or cracks may not be fully repaired.
Advantageously the surface treatment fluid dispersion is caused to flow along 25 the membrane layer surface with a minimum velocity of at least about 2 m/s, preferably at least about 5 m/s, such as at least about 8 m/s, such as at least about 10 m/s.
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In an embodiment the surface treatment fluid dispersion is caused to flow along the membrane layer surface with an average velocity of from about 5 to about 20 m/s, preferably from about 8 to about 15 m/s.
In order to ensure that particles pass into the membrane layer and to ensure 5 that particles are captured in defects and/or cracks of the membrane layer formed by the membrane forming dispersion it is desired to apply a pressure difference over membrane. In practice this is done by applying a pressure difference over the substrate and the membrane which together forms a porous structure. This pressure difference is also called a trans-membrane-10 pressure (TMP).
In an embodiment the TMP during at least a part of the surface treatment of the membrane layer is at least about 10 kPa, such as at least about 50 kPa, such as at least about 100 kPa.
Preferably the TMP during at least a part of the surface treatment of the 15 membrane layer is from about 10 kPa to about 500 kPa.
In an embodiment the TPM during at least about 50 percent of the surface treatment is from about 10 kPa to about 500 kPa.
In an embodiment the pressure difference over the porous structure is a pulsed pressure difference. Thereby a more full repair of cracks and/or 20 defects can be obtained. The pulsed pressure difference can e.g. be provided with a base TMP of at least about 10 kPa and a pulsed TMP of at least about 10 kPa higher than the base TMP.
Advantageously the surface treatment comprises flowing the surface treatment fluid dispersion in a main flow direction substantially along the 25 membrane layer surface in a turbulent flow for a sufficient time to deposit an amount of the ceramic particles of the surface treatment fluid dispersion into openings of the membrane layer, preferably the flowing of the surface
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DK 177790 B1 15 treatment fluid dispersion is performed for at least about 5 minutes, such as at least about 30 minutes, such as from 1 hour to 24 hours.
The term "substantially along the membrane layer surface" means that the flow is provided in a general direction with a velocity in the direction along the 5 membrane layer surface.
When the surface treatment has continued for a sufficient time the surface treatment is terminated and not deposited part of the surface treatment fluid is removed.
In an embodiment the method comprises terminating the surface treatment 10 by stopping the flow of surface treatment fluid dispersion and removing the not deposited part of the surface treatment fluid dispersion prior to removing the pressure difference over the porous structure comprising the membrane layer. Thereby the major part of particles captured in cavities such as cracks and defects of the membrane layer remain there. Preferably the pressure 15 difference over the porous structure with the membrane layer is maintained for at least one minute after termination of the flow of surface treatment fluid dispersion. Optionally an airflow in the direction from the surface of the membrane layer and through the porous substrate is provided to pre-dry the membrane layer. The pre-drying can ensure that almost all of the captured 20 particles remain in the membrane layer.
Preferably the surface treated membrane is subjected to drying for a sufficient time to dry out a substantial amount of liquid. During the drying the surface treated membrane is advantageously held in a stand-still position.
After drying the surface treated membrane is sintered to form the final 25 ceramic filter membrane.
The sintering can e.g. be performed as described in US 7,699,903. Examples of suitable sintering temperatures can also be found herein.
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DK 177790 B1 16
In an embodiment the sintering of the ceramic particles to form a coherent membrane layer on the porous substrate is performed at a temperature and for a time sufficient to recrystallize a major amount of the second fraction of ceramic particles, without any substantial melting or sublimation of the first 5 fraction of ceramic particles, preferably the sintering of the ceramic particles to form a coherent membrane layer on the porous substrate is performed at a temperature and for a time sufficient to recrystallize substantially all of the second fraction of ceramic particles, without any substantial melting or sublimation of the first fraction the ceramic particles of the second fraction.
10 Advantageously the sintering is performed at ambient pressure. In an embodiment the sintering is performed at increased pressure to ensure that the pores do not collapse. In an embodiment the sintering is performed at a slight overpressure of up to about 20 mbar.
Preferably the sintering temperature is at least about 1680°C, for example 15 with a sintering time of from about 1 hour to about 6 hours.
In most situations it is desired that the sintering temperature does not exceed about 2200°C.
The sintering time is usually from about 1 hour to about 6 hours. Where the sintering temperature is relatively low, longer sintering time can be applied.
20 Advantageously the sintering of the ceramic particles to form a coherent membrane layer on the porous substrate is performed at a temperature and for a time sufficient to recrystallize a major amount of the second fraction of ceramic particles, without any substantial recrystallization of the first fraction of ceramic particles, preferably the sintering of the ceramic particles to form a 25 coherent membrane layer on the porous substrate is performed at a temperature and for a time sufficient to recrystallize substantially all of the second fraction of ceramic particles, without any substantial recrystallization of the first fraction of ceramic particles of the second fraction.
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The sintering of the surface treated membrane is performed as the sintering of the ceramic particles to form a coherent membrane layer on the porous substrate described above i.e. using same sintering temperature and sintering time. The sintering time can be shorter but preferably the sintering time is at 5 least about 1 hour.
After sintering the final membrane is cooled down to ambient temperature.
The invention also comprises a method of improving a ceramic filter membrane, such as a used membrane. By this method used ceramic filter membranes can be repaired and be reused. The method of improving a 10 ceramic filter membrane is as the method described above excluding the first steps of providing a substrate and forming a membrane layer on the substrate.
Instead the surface treatment is performed on a surface of the ceramic filter membrane which thereby will be improved.
The method of improving a ceramic filter membrane comprises 15 a. providing a surface treatment fluid dispersion comprising a first fraction of ceramic particles having a medium grain size (D-50) and a second fraction of ceramic particles having a smaller medium grain size (D-50) than the first fraction of the surface treatment fluid dispersion, where the D-50 of the first fraction of ceramic particles is larger than the 20 average pore size of a membrane surface to be treated and is smaller than the maximum pore size of the membrane surface to be treated.; b. surface treating a surface of the ceramic filter membrane by passing the surface treatment fluid dispersion in a main flow direction substantially along the membrane surface in a turbulent flow while 25 simultaneously providing a pressure difference over the ceramic filter membrane such that a part of the surface treatment fluid dispersion is passing into the membrane and c. drying and sintering the surface treated ceramic filter membrane.
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DK 177790 B1 18
The surface treatment fluid dispersion is advantageously as described above, and the method is advantageously performed as in steps iii-vi as described above where the membrane layer is replaced with the ceramic filter membrane to be improved.
5 The invention also relates to a ceramic filter membrane obtainable by the method. The ceramic filter membrane advantageously has a cutoff particle size of about 1 pm or less, preferably the filter membrane has a cutoff particle size of about 500 nm or less, such as about 400 nm or less.
In an embodiment the filter membrane has a cutoff particle size of about 100 10 nm or less, such as about 50 nm or less. Such a ceramic filter membrane has shown to be useful for sterile filtration and has the further beneficial properties that it has a very high flux while simultaneously providing a high certainty against passing of any undesired particles with a size above the cutoff particle size.
15
The rating of cutoff particle size of a filter refers to the diameter of the largest spherical glass particle, which will pass through the filter under laboratory conditions and at a pressure difference not exceeding a damaging point or up tolO bars.
20 It should be emphasized that the term "comprises/comprising" when used herein is to be interpreted as an open term, i.e. it should be taken to specify the presence of specifically stated feature(s), such as element(s), unit(s), integer(s), step(s) component(s) and combination(s) thereof, but does not preclude the presence or addition of one or more other features.
25 The term "substantially" should herein be taken to mean that ordinary product variances and tolerances are comprised.
All features of the inventions including ranges and preferred ranges can be combined in various ways within the scope of the invention, unless there are specific reasons for not to combine such features.
LIQT-PA1301 DKQ
DK 177790 B1 19
It should be understood that the examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
5
EXAMPLES
Example 1
Substrate 10 A porous substrate is provided from a bimodal ceramic powder comprising a first particle fraction of α-SiC particles having a D-50 of 30-60 pm and a second fraction of α-SiC particles having a D-50 of about 0.6 pm and where the ratio of the first and the second particle fraction is about 3:1. The bimodal ceramic powder is dispersed in demineralized water to provide a paste and 15 extruded to form a honeycomb shape with an elongate multi-channel structure comprising hollow channels in its elongate direction. The honeycomb shaped green substrate is dried and sintered at a temperature and for a time sufficient to recrystallize a major amount of the second fraction of ceramic particles without any substantial melting or sublimation of the first 20 fraction of ceramic particles. Finally the substrate is cooled.
The porous honeycomb shaped substrate has an outer diameter of about 146 mm, a length of about 865 mm, a porosity of about 43% and a cutoff particle size of about 3 pm.
Membrane forming dispersion 25 A membrane forming dispersion is provided from a bimodal ceramic powder comprising a first particle fraction of α-SiC particles having a D-50 of about 0.6 pm and a second fraction of α-SiC particles having a D-50 of about 0.2 pm and where the ratio of the first and the second particle fraction is about
LIQT-PA1301 DKQ
DK 177790 B1 20 3:1. The bimodal ceramic powder is dispersed in demineralized water and up to 2 % by volume of the bimodal ceramic powder of pore forming organic particles of up to about 0.6 pm is added to provide a dispersion with a solid content of about 30 % by volume and a viscosity of about 60 cp.
5 Applying a layer of the membrane forming dispersion
The membrane forming dispersion is added to the porous honeycomb shaped substrate using a "Push-Pull" process. The dispersion is pumped into the substrate, and the excessive material is removed by changing the flow direction.
10 Drying and sintering
The coated substrate is dried at 60°C dry air until completely dry.
Thereafter the coated substrate is sintered with a soak-time ranging from 0.5 to 8 hours and at a temperature (2100°C/1700°C) and for a time sufficient to recrystallize a major amount of the second fraction of ceramic particles 15 without any substantial melting or sublimation of the first fraction of ceramic particles. Thereby the basic membrane layer is provided.
Providing a surface treatment fluid dispersion A surface treatment fluid dispersion is provided from a bimodal ceramic powder comprising a first particle fraction of α-SiC particles having a D-50 of 20 about 0.6 pm and a second fraction of α-SiC particles having a D-50 of about 0.2 pm and where the ratio of the first and the second particle fraction is about 3:1. The bimodal ceramic powder is dispersed in demineralized water to a solid content of about 0.1%.
Surface treating the membrane layer 25 Above mentioned dispersion is in a main flow direction substantially along the membrane layer surface in a turbulent flow to provide a cross flow through the filter membrane walls of the hollow channels. The minimum velocity is
LIQT-PA1301 DKQ
DK 177790 B1 21 about 2 m/s at the exit of the retentate. TMP is kept above 100 kPa.
Treatment time is about 30 minutes.
The treatment is terminated by stopping the flow while maintaining a TMP.
Drying and sintering 5 Treated membrane is dried at 60°C dry air until completely dry. The TMP is maintained at a positive value e.g. by the drying air. Thereafter the coated substrate is sintered with a soak-time ranging from 0.5 to 8 hours and at a temperature (1900°C/1600°C) and for a time sufficient to recrystallize a major amount of the second fraction of ceramic particles without any 10 substantial melting or sublimation of the first fraction of ceramic particles.
Resulting filter
The final honeycomb shaped cross-flow membrane is substantially free of defects in the membrane layer, and has a tightening effect of the pore size distribution in general. The final honeycomb shaped cross-flow membrane has 15 a cutoff particle size which is less than the cutoff particle size of the corresponding honeycomb shaped cross-flow membrane with basic membrane layer without the surface treatment.
Example 2 20 Substrate A porous substrate is provided as described in example 1. The second layer is provided as the basic membrane layer as described in example 1.
Membrane forming dispersion 25 A membrane forming dispersion is provided from a bimodal ceramic powder comprising a first particle fraction of α-SiC particles having a D-50 of about 0.4 pm and a second fraction of α-SiC particles having a D-50 of about 0.02
LIQT-PA1301 DKQ
DK 177790 B1 22 μηι and where the ratio of the first and the second particle fraction is about 4:1. The bimodal ceramic powder is dispersed in demineralized water and minor amount of organic binder to provide a dispersion with a solid content of about 30 % by volume and a viscosity of about 60 cp.
5 Applying a layer of the membrane forming dispersion
The membrane forming dispersion is added to the porous honeycomb shaped substrate as described in example 1.
Drying and sintering
The coated substrate is dried at 60°C dry air until completely dry.
10 Thereafter the coated substrate is sintered with a soak-time ranging from 0.5 to 8 hours and at a temperature and for a time sufficient to recrystallize a major amount of the second fraction of ceramic particles without any substantial melting or sublimation of the first fraction of ceramic particles.
Thereby the basic membrane layer is provided.
15 Providing a surface treatment fluid dispersion A surface treatment fluid dispersion is provided from a bimodal ceramic powder comprising a first particle fraction of α-SiC particles having a D-50 of about 0.4 pm and a second fraction of α-SiC particles having a D-50 of about 0.02 pm and where the ratio of the first and the second particle fraction is 20 about 4:1. The bimodal ceramic powder is dispersed in demineralized water to a solid content of about 0.1%.
Surface treating the membrane layer
The surface treatment is performed as described in example 1.
Drying and sintering
LIQT-PA1301 DKQ
DK 177790 B1 23
The surface treated membrane is dried at 60°C dry air until completely dry.
The TMP is maintained at a positive value e.g. by the drying air.
Thereafter the coated substrate is sintered with a soak-time ranging from 0.5 to 8 hours and at a temperature and for a time sufficient to recrystallize a 5 major amount of the second fraction of ceramic particles without any substantial melting or sublimation of the first fraction of ceramic particles.
Resulting filter
The final honeycomb shaped cross-flow membrane is substantially free of defects in the membrane layer and has a cutoff particle size of 500 nm or less.
10 Example 3
The filter is produced as in example 1 with the difference that the first particle fraction of the substrate is mullite.
Example 4 15
The filter is produced as in example 1 with the difference that the first particle fraction of the membrane forming dispersion and of the treatment fluid dispersion is SIC (multi phase).
Example 5 20
The filter is produced as in example 1 with the difference that the TMP during the surface treatment is about 200 kPa.
Example 6 25
The filter is produced as in example 1 with the difference that the TMP during the surface treatment is pulsed between about 100 kPa and about 200 kPa.

Claims (10)

1. Fremgangsmåde til fremstilling af et keramisk filter membran, hvilken 5 fremgangsmåde omfatter i. tilvejebringelse af et porøst substrat; ii. tilvejebringelse af en membrandannende dispersion omfattende en første 10 fraktion af keramiske partikler med en større middel kornstørrelse (D-50) og en anden fraktion af keramiske partikler med en mindre middel kornstørrelse (D-50) end den første fraktion af membrandannende dispersion; iii. påføring af et lag af den membrandannende dispersion på en overflade af 15 det porøse substrat, tørring og sintring af de keramiske partikler til dannelse af et sammenhængende membran-lag på det porøse substrat, hvor membranlaget har en membranlags overflade, der vender bort fra det porøse substrat; 20 iv. tilvejebringelse en fluid-dispersion til overfladebehandling omfattende en første fraktion af keramiske partikler med en middel kornstørrelse (D-50), som ligger i intervallet fra ca. -10 % til ca. + 10 % i forhold til den membrandannende dispersions større middel-kornstørrelse og en anden fraktion af keramiske partikler med en mindre middel-kornstørrelse (D-50 ) 25 end den første fraktion af fluid dispersionen til overfladebehandling ; v. overfladebehandling af membranlaget ved at lede fluid dispersionen til overfladebehandling i en hoved strømningsretning i det væsentlige langs membranlagsoverfladen i en turbulent strøm, samtidig med at der 30 tilvejebringes en trykforskel over membranlaget for at forårsage, at en del af fluiddispersionen til overfladebehandling passerer ind i membranlaget og LIQT-PA1301 DKQ DK 177790 B1 25 vi. tørring og sintring af den overfladebehandlede membran til opnåelse af den keramiske filtermembran.A method of making a ceramic filter membrane, the method comprising i. Providing a porous substrate; ii. providing a membrane-forming dispersion comprising a first fraction of ceramic particles having a larger average grain size (D-50) and a second fraction of ceramic particles having a smaller average grain size (D-50) than the first fraction of membrane-forming dispersion; iii. applying a layer of the membrane-forming dispersion to a surface of the porous substrate, drying and sintering the ceramic particles to form a continuous membrane layer on the porous substrate, the membrane layer having a membrane layer surface facing away from the porous substrate; 20 iv. providing a fluid dispersion for surface treatment comprising a first fraction of ceramic particles with a medium grain size (D-50) ranging from about -10% to approx. + 10% relative to the larger average grain size of the membrane-forming dispersion and a second fraction of ceramic particles having a smaller average grain size (D-50) than the first fraction of the fluid dispersion for surface treatment; v. surface treatment of the membrane layer by directing the fluid dispersion for surface treatment in a main flow direction substantially along the membrane layer surface in a turbulent flow, while providing a pressure difference across the membrane layer to cause a portion of the fluid dispersion for surface treatment to pass into membrane membrane and LIQT-PA1301 DKQ DK 177790 B1 25 vi. drying and sintering of the surface-treated membrane to obtain the ceramic filter membrane. 2. Fremgangsmåde ifølge krav 1, hvor fluid-dispersionen til overfladebehandling bringes til at strømme langs membranlagets overflade med en gennemsnitlig hastighed på fra omkring 5 til omkring 20 m/s, og trykforskellen over en porøs struktur, der omfatter substratet og membranlaget under i det mindste en del af overfladebehandlingen af 10 membranlaget er mindst omkring 10 kPa, såsom mindst 50 kPa, såsom mindst cirka 100 kPa.The method of claim 1, wherein the surface dispersion fluid dispersion is caused to flow along the surface of the membrane layer at an average velocity of from about 5 to about 20 m / s, and the pressure difference across a porous structure comprising the substrate and the membrane layer below in the at least a portion of the surface treatment of the membrane layer is at least about 10 kPa, such as at least 50 kPa, such as at least about 100 kPa. 3. Fremgangsmåde ifølge et hvilket som helst af de foregående krav, hvori de keramiske partikler omfatter partikler af aluminiumoxid, zirconiumoxid, 15 titanoxid, bornitrid , silica, mullit, siliciumcarbid ( SiC), og kombinationer deraf, fortrinsvis er de keramiske partikler siliciumcarbidpartikler og hvor mindst de keramiske partikler af den anden fraktion af den membrandannende dispersion og/eller af den anden fraktion af fluid dispersion til overfladebehandling er a-SiC-partikler. 20A method according to any one of the preceding claims, wherein the ceramic particles comprise particles of alumina, zirconia, titanium oxide, boron nitride, silica, mullite, silicon carbide (SiC), and combinations thereof, preferably the ceramic particles are silicon carbide particles and wherein at least the ceramic particles of the second fraction of the membrane-forming dispersion and / or of the second fraction of fluid dispersion for surface treatment are α-SiC particles. 20 4. Fremgangsmåde ifølge et hvilket som helst af de foregående krav, hvor den første fraktion af den membrandannende dispersion og den første fraktion af fluid dispersion til overfladebehandling er af samme keramiske materiale og fortrinsvis har samme D-50 , og hvor den anden fraktion af den 25 membrandannende dispersionen og den anden fraktion af fluid dispersion til overfladebehandling er af samme keramiske materiale og fortrinsvis har samme D-50.A method according to any one of the preceding claims, wherein the first fraction of the membrane-forming dispersion and the first fraction of fluid dispersion for surface treatment are of the same ceramic material and preferably have the same D-50, and wherein the second fraction of the The membrane-forming dispersion and the second fraction of fluid dispersion for surface treatment are of the same ceramic material and preferably have the same D-50. 5. Fremgangsmåde ifølge et hvilket som helst af de foregående krav, hvor 30 overfladebehandlingen omfatter at fluid dispersionen til overfladebehandling ledes til at strømme i en hovedstrømningsretning i det væsentlige langs LIQT-PA1301 DKQ DK 177790 B1 26 membranlagets overflade i en turbulent strømning i et tilstrækkeligt langt tidsrum til at en mængde af de keramiske partikler af fluid dispersion til overfladebehandling deponeres i åbninger i membranlaget, fortrinsvis tilvejebringes strømningen af fluid dispersion til overfladebehandling i mindst 5 5 minutter, såsom i mindst omkring 30 minutter, såsom fra 1 time til 24 timer.A method according to any one of the preceding claims, wherein the surface treatment comprises directing the surface dispersion fluid dispersion to flow in a main flow direction substantially along the surface of the membrane layer in a turbulent flow in a sufficient long time for an amount of the ceramic particles of fluid dispersion to surface treatment to be deposited in openings in the membrane layer, preferably the flow of fluid dispersion to surface treatment is provided for at least 5 5 minutes, such as for at least about 30 minutes, such as from 1 hour to 24 hours. 6. Fremgangsmåde ifølge et hvilket som helst af de foregående krav, hvor overfladebehandlingen afsluttes ved at standse strømmen af fluid dispersion til overfladebehandling og ved at fjerne den ikke deponerede del af fluid 10 dispersion til overfladebehandling forud for fjernelsen af trykforskellen over membranlaget, fortrinsvis opretholdes trykforskellen over membranlaget i mindst et minut efter afslutningen af strømmen af fluid dispersion til overfladebehandling, eventuelt tilvejebringes der en luftstrøm i retning fra overfladen af membranlaget og gennem membranlaget for at præ-tørre 15 membranlaget.A method according to any one of the preceding claims, wherein the surface treatment is terminated by stopping the flow of fluid dispersion for surface treatment and by removing the non-deposited portion of fluid 10 dispersion for surface treatment prior to removing the pressure difference across the membrane layer, preferably the pressure difference is maintained over the membrane layer for at least one minute after the end of the flow of fluid dispersion for surface treatment, optionally an air flow is provided in the direction from the surface of the membrane layer and through the membrane layer to pre-dry the membrane layer. 7. Fremgangsmåde ifølge et hvilket som helst af de foregående krav, hvor den overfladebehandlede membran underkastes tørring i en stand-still position i tilstrækkelig lang tid til at fjerne en væsentlig mængde af væske. 20A method according to any one of the preceding claims, wherein the surface-treated membrane is subjected to drying in a stand-still position for a sufficient time to remove a substantial amount of liquid. 20 8. Fremgangsmåde til at forbedre en keramisk filter membran, hvilken fremgangsmåde omfatter a. tilvejebringelse af en fluid dispersion til overfladebehandling omfattende en 25 første fraktion af keramiske partikler med en middel kornstørrelse (D-50 ) og en anden fraktion af keramiske partikler med en mindre middel kornstørrelse (D -50 ) end den første fraktion af fluid dispersion til overfladebehandling, hvor D-50 i den første fraktion af keramiske partikler er større end den gennemsnitlige porestørrelse af en membranoverflade, der skal behandles, og 30 er mindre end den maksimale porestørrelse for membranoverfladen, der skal behandles; LIQT-PA1301 DKQ DK 177790 B1 27 b. overfladebehandling af en overflade af den keramiske filter membran ved at føre fluid dispersion til overfladebehandling i en hovedstrømningsretning i det væsentlige langs membranoverfladen i en turbulent strøm, samtidig med 5 at der tilvejebringes en trykforskel over den keramiske filter membran, således at en del af fluid dispersionen til overfladebehandling passerer ind i membranen og c. tørring og sintring af den overfladebehandlede keramiske filter membran. 10A method of improving a ceramic filter membrane, the method comprising a. Providing a fluid dispersion for surface treatment comprising a first fraction of ceramic particles having a medium grain size (D-50) and a second fraction of ceramic particles having a smaller average grain size (D-50) than the first fraction of fluid dispersion for surface treatment, where D-50 in the first fraction of ceramic particles is larger than the average pore size of a membrane surface to be treated and 30 is smaller than the maximum pore size for the membrane surface to be treated; LIQT-PA1301 DKQ DK 177790 B1 27 b. Surface treatment of a surface of the ceramic filter membrane by passing fluid dispersion for surface treatment in a main flow direction substantially along the membrane surface in a turbulent flow, while providing a pressure difference across the ceramic filter membrane so that a portion of the fluid dispersion for surface treatment passes into the membrane and c. drying and sintering of the surface-treated ceramic filter membrane. 10 9. Fremgangsmåde ifølge krav 8, hvor fluid dispersion til overfladebehandling bringes til at løbe langs overfladen af den keramiske filtermembran med en gennemsnitlig hastighed på fra omkring 5 til omkring 20 m/s, og hvor trykforskellen over den keramiske filtermembran under i det mindste en del af 15 overfladebehandlingen af membranlaget er mindst ca. 10 kPa, såsom mindst ca. 50 kPa, såsom mindst ca. 100 kPa.The method of claim 8, wherein fluid dispersion for surface treatment is caused to run along the surface of the ceramic filter membrane at an average speed of from about 5 to about 20 m / s, and wherein the pressure difference across the ceramic filter membrane below at least a portion of the surface treatment of the membrane layer is at least approx. 10 kPa, such as at least approx. 50 kPa, such as at least approx. 100 kPa. 10. Fremgangsmåde ifølge et hvilket som helst af kravene 8 og 9, hvor overfladebehandlingen omfatter at fluid dispersion til overfladebehandling 20 løber i en hovedstrømningsretning i det væsentlige langs overfladen af den keramiske filtermembran i en turbulent strøm i tilstrækkelig lang tid til at en mængde af de keramiske partikler i fluid dispersionen til overfladebehandling deponeres i åbninger i membranen og fremgangsmåden omfatter afslutning af overfladebehandlingen ved at standse strømmen af fluid dispersion til 25 overfladebehandling og ved at fjerne den ikke-deponerede del af fluid dispersionen til overfladebehandling forud for fjernelse af trykforskellen over den keramiske filtermembran, fortrinsvis opretholdes trykforskellen over den keramiske filtermembran i mindst et minut efter afslutningen af strømmen af fluid dispersion til overfladebehandling, eventuelt tilvejebringes der en 30 luftstrøm i retning fra overfladen af den keramiske filtermembran og gennem den keramiske filtermembran for at præ-tørre membranlaget.A method according to any one of claims 8 and 9, wherein the surface treatment comprises that fluid dispersion for surface treatment 20 runs in a main flow direction substantially along the surface of the ceramic filter membrane in a turbulent flow for a sufficient time to produce an amount of the ceramic particles in the fluid dispersion for surface treatment are deposited in openings in the membrane and the method comprises terminating the surface treatment by stopping the flow of fluid dispersion for surface treatment and by removing the non-deposited portion of the fluid dispersion for surface treatment prior to removing the pressure difference across the ceramic filter membrane, preferably the pressure difference across the ceramic filter membrane is maintained for at least one minute after the end of the flow of fluid dispersion for surface treatment, optionally an air flow is provided in the direction from the surface of the ceramic filter membrane and through the ceramic f oxygen membrane to pre-dry the membrane layer.
DK201370437A 2013-08-08 2013-08-08 A METHOD OF PRODUCING A CERAMIC FILTER MEMBRANE, A METHOD OF IMPROVING A CERAMIC FILTER MEMBRANE AND THE CERAMIC FILTER MEMBRANE OBTAINED BY THE METHOD DK177790B1 (en)

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CN104492266A (en) * 2014-12-26 2015-04-08 合肥创想能源环境科技有限公司 Multi-channel tubular ceramic membrane element
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