DE19928325A1 - Bottle filling plant for poly(ethylene terephthalate) bottles comprises blow moulding device, bottle washing machine and filling machine, bottles being transferred to washing machine after moulding by series of conveyors - Google Patents

Bottle filling plant for poly(ethylene terephthalate) bottles comprises blow moulding device, bottle washing machine and filling machine, bottles being transferred to washing machine after moulding by series of conveyors

Info

Publication number
DE19928325A1
DE19928325A1 DE19928325A DE19928325A DE19928325A1 DE 19928325 A1 DE19928325 A1 DE 19928325A1 DE 19928325 A DE19928325 A DE 19928325A DE 19928325 A DE19928325 A DE 19928325A DE 19928325 A1 DE19928325 A1 DE 19928325A1
Authority
DE
Germany
Prior art keywords
bottles
filling
dishwasher
machine
filling device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
DE19928325A
Other languages
German (de)
Inventor
Volker Kronseder
Herbert Pickel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Krones AG
Original Assignee
Krones AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Krones AG filed Critical Krones AG
Priority to DE19928325A priority Critical patent/DE19928325A1/en
Priority to CN00802454A priority patent/CN1335818A/en
Priority to RU2002101126/13A priority patent/RU2002101126A/en
Priority to PCT/EP2000/005744 priority patent/WO2000078664A1/en
Priority to EP00947860A priority patent/EP1187788A1/en
Priority to BR0011842-7A priority patent/BR0011842A/en
Priority to JP2001504839A priority patent/JP2003502238A/en
Publication of DE19928325A1 publication Critical patent/DE19928325A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B67C7/0073—Sterilising, aseptic filling and closing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08—Cleaning containers, e.g. tanks
    • B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
    • B08B9/30—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking and having conveyors
    • B08B9/32—Rotating conveyors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08—Cleaning containers, e.g. tanks
    • B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • B08B9/42—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus being characterised by means for conveying or carrying containers therethrough
    • B08B9/426—Grippers for bottles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C3/24—Devices for supporting or handling bottles
    • B67C3/242—Devices for supporting or handling bottles engaging with bottle necks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B67C7/0006—Conveying; Synchronising
    • B67C7/0013—Synchronising
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42—Component parts, details or accessories; Auxiliary operations
    • B29C49/78—Measuring, controlling or regulating
    • B29C2049/788—Controller type or interface
    • B29C2049/78805—Computer or PLC control
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42—Component parts, details or accessories; Auxiliary operations
    • B29C49/4205—Handling means, e.g. transfer, loading or discharging means
    • B29C49/42069—Means explicitly adapted for transporting blown article
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42—Component parts, details or accessories; Auxiliary operations
    • B29C49/4205—Handling means, e.g. transfer, loading or discharging means
    • B29C49/42113—Means for manipulating the objects' position or orientation
    • B29C49/42121—Changing the center-center distance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42—Component parts, details or accessories; Auxiliary operations
    • B29C49/4236—Drive means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42—Component parts, details or accessories; Auxiliary operations
    • B29C49/4236—Drive means
    • B29C49/42362—Electric drive means, e.g. servomotors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42—Component parts, details or accessories; Auxiliary operations
    • B29C49/78—Measuring, controlling or regulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C2003/227—Additional apparatus related to blow-moulding of the containers, e.g. a complete production line forming filled containers from preforms

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
  • Cleaning In General (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)

Abstract

Bottle (1) filling plant comprises a blow moulding device (2) for producing the bottles from thermoplastic, a bottle washing machine (3), a filling machine (4) and a conveyor (5) for transferring bottles between the washing and filling machines, which can be synchronised. The novel feature is that the blow moulder can be synchronised in its operation with the washing machine and the blow moulded bottles are transferred to it by a series of conveyors (6, 7, 8).

Description

Die Erfindung betrifft eine Abfüllvorrichtung für Flaschen oder dergleichen gemäß dem Oberbegriff des Anspruchs 1.The invention relates to a filling device for bottles or the like according to the preamble of claim 1.

Bei den bekannten Vorrichtungen dieser Art werden die Flaschen mittels relativ langer Luftförderer ungeordnet und mit gegenseitigem Kontakt von der Blasmaschine zur Spülmaschine (Rinser) transportiert. Man erhofft sich hierdurch eine gewisse Pufferwirkung, so dass zumindest kurzzeitige Störungen in der Spülmaschine oder Füllmaschine kompensiert werden können, ohne dass die Blasmaschine stillgesetzt werden muß. Dies führt zwangsläufig zu einer kosten- und raumintensiven Bauweise der Abfüllanlage. Auch hat sich gezeigt, dass auf den einen hohen Energieeinsatz erfordernden Luftförderern selbst wiederum Störungen entstehen, die den Wirkungsgrad der Abfüllanlage senken. Außerdem sind die im Bereich der Spülmaschine und der Füllmaschine auftretenden Störungen nicht immer innerhalb der von den Luftförderern zu Verfügung gestellten Pufferzeit zu beheben, so dass trotz dieser aufwendigen Bauweise ein fallweises Stillsetzen der Blasmaschine nicht zu umgehen ist.In the known devices of this type Bottles disorganized and using relatively long air conveyors with mutual contact from the blowing machine to the Dishwasher (rinser) transported. One hopes this creates a certain buffer effect, so that at least brief faults in the dishwasher or filling machine can be compensated without the blowing machine must be stopped. This inevitably leads to one cost-intensive and space-intensive construction of the bottling plant. Also has shown that a high energy input required air conveyors themselves malfunctions arise that reduce the efficiency of the bottling plant. In addition, they are in the dishwasher and  Filling machine failures not always within the buffer time provided by the air conveyors fix, so that despite this complex construction occasional shutdown of the blow molding machine cannot be avoided.

Der Erfindung liegt die Aufgabe zugrunde, bei einer Abfüllvorrichtung der eingangs genannten Art ohne nennenswerte Einbußen im Wirkungsgrad den Raum- und Kostenbedarf wesentlich zu senken.The invention has for its object in a Filling device of the type mentioned without significant losses in the efficiency of the room and Reduce cost requirements significantly.

Diese Aufgabe wird erfindungsgemäß durch die im Kennzeichen des Anspruchs 1 angegebenen Merkmale gelöst.This object is achieved by the in the license plate of the specified features solved.

Bei einer erfindungsgemäßen Abfüllvorrichtung wird bewußt auf einen Pufferförderer zwischen Blasmaschine und Spül- bzw. Füllmaschine verzichtet und es werden die fertig geblasenen Flaschen auf kürzestem Wege absolut schonend und störungsfrei, ohne gegenseitigem Kontakt, durch die formschlüssig arbeitenden Transportorgane zwischen der Blasmaschine und der Spülmaschine überführt, die im Normalbetrieb synchron zueinander angetrieben sind. Hierdurch werden die sonst im Bereich der Luftförderer auftretenden Störungen absolut verhindert und es wird der Wirkungsgrad verbessert. Hinzukommt der wegfallende Energiebedarf für die Luftförderer und die enormen Einsparungen an Investitionskosten und Raum für die Abfüllanlage.In a filling device according to the invention, consciously a buffer conveyor between the blowing machine and the rinsing or Filling machine is dispensed with and the finished blown Bottles are absolutely gentle and the shortest way possible trouble-free, without mutual contact, through the form-fitting transport organs between the Blower and the dishwasher transferred to the Normal operation are driven synchronously with each other. Hereby become those that otherwise occur in the area of air conveyors Disruptions are absolutely prevented and efficiency becomes improved. Added to this is the loss of energy for the Air conveyor and the huge savings Investment costs and space for the bottling plant.

Vorteilhafte Weiterbildungen der Erfindung sind in den Unteransprüchen angegeben.Advantageous developments of the invention are in the Subclaims specified.

Im Nachstehenden wird ein Ausführungsbeispiel der Erfindung anhand der Zeichnung beschrieben. Es zeigen: The following is an embodiment of the invention described with reference to the drawing. Show it:  

Fig. 1 die schematische Draufsicht auf eine Abfüllvorrichtung für Flaschen, Fig. 1 is a schematic plan view of a filling apparatus for bottles,

Fig. 2 den Schnitt A-B nach Fig. 1, Fig. 2 shows the section AB according to FIG. 1,

Fig. 3 die Draufsicht auf Fig. 2. Fig. 3 shows the top view of FIG. 2.

Die Abfüllvorrichtung nach Fig. 1 bis 3 ist zum Herstellen, Reinigen, Füllen und Verschließen von Einweg-Getränkeflaschen aus PET, im Nachstehenden kurz Flaschen 1, eingerichtet, wobei die Flaschen 1 einen angeformten Halskragen 1a aufweisen.The filling device according to FIGS . 1 to 3 is designed for the manufacture, cleaning, filling and closing of disposable beverage bottles made of PET, in the following shortly bottles 1 , wherein the bottles 1 have a molded collar 1 a.

Die Abfüllvorrichtung umfaßt im wesentlichen eine Streckblasmaschine 2 mit vorgeschalteter Vorformling- Zuführung 14, eine Spülmaschine 3 in Form eines Rinsers, sowie eine Füllmaschine 4 mit integrierter Verschließstation 12. Die vorgenannten Maschinen sind als Rundläufer ausgebildet und werden im normalen Produktionsbetrieb durch eine Antriebseinrichtung in Pfeilrichtung synchron und kontinuierlich angetrieben. Die Antriebseinrichtung umfaßt beispielsweise mehrere Elektromotoren 15, 16, 17, die durch eine nicht gezeigte elektronische Steuereinrichtung auf Gleichlauf gehalten werden.The filling device essentially comprises a stretch blow molding machine 2 with an upstream preform feed 14 , a dishwasher 3 in the form of a rinser, and a filling machine 4 with an integrated closing station 12 . The aforementioned machines are designed as rotary machines and are driven synchronously and continuously in normal production operation by a drive device in the direction of the arrow. The drive device comprises, for example, several electric motors 15 , 16 , 17 , which are kept in synchronism by an electronic control device, not shown.

Die Streckblasmaschine 2 weist ein Heizrad 18 zum Erwärmen der durch die Zuführung 14 einzeln überreichten Vorformlinge 19 und ein konzentrisch darunter angeordnetes Blasrad 20 auf, in dem die auf Verarbeitungstemperatur erwärmten Vorformlinge 19 mittels mechanischer Vorstreckung und pneumatischem Aufblasen in ihre endgültige Form verbracht werden. Die fertigen Flaschen 1 werden durch einen Auslaufstern 9 aus der geöffneten Blasform (nicht gezeigt) entnommen. Der Auslaufstern 9 ist mit federnden Greifzangen versehen (nicht gezeigt), wodurch ein zuverlässiges Entnehmen und Weiterreichen der fertigen Flaschen 1 realisierbar ist. Eine entsprechende Streckblasmaschine ist detailliert in der WO 98/35 815 beschrieben. Darin ist auch gezeigt wie durch eine gesteuerte Relativbewegung der Greifzangen in Umfangsrichtung der Abstand und die Geschwindigkeit der Flaschen verändert werden kann.The stretch blow molding machine 2 has a heating wheel 18 for heating the preforms 19 individually supplied by the feed 14 and a blowing wheel 20 arranged concentrically below, in which the preforms 19 heated to the processing temperature are brought into their final shape by means of mechanical pre-stretching and pneumatic inflation. The finished bottles 1 are removed from the opened blow mold (not shown) by an outlet star 9 . The outlet star 9 is provided with resilient gripping tongs (not shown), as a result of which the finished bottles 1 can be reliably removed and passed on. A corresponding stretch blow molding machine is described in detail in WO 98/35 815. It also shows how the distance and the speed of the bottles can be changed by a controlled relative movement of the gripping tongs in the circumferential direction.

Die Spülmaschine 2 weist einen Einlaufstern 10 und einen Rotor 21 auf, der mit um 180 Grad gesteuert verschwenkbaren Flaschengreifern (nicht gezeigt) und diesen zugeordneten, nach oben gerichteten Spritzdüsen 22 ausgestattet ist. Die durch den Einlaufstern in aufrechter Normalposition - in der sie die Streckblasmaschine 2 verlassen haben - zugeführten Flaschen 1 werden im Bereich des Rotor 21 um 180 Grad hochgeschwenkt, so dass ihre offene Mündung nach unten weist. Anschließend wird durch die ventilgesteuerten Spritzdüsen 22 Wasser in die Flaschen 1 eingespritzt, wodurch Fremdkörper und Verunreinigungen zuverlässig entfernt werden. Eine ensprechende Spülmaschine ist in der EP 0 721 808 A1 detailliert beschrieben. Je nach dem geforderten Reinheits- bzw. Sterilitätsgrad der zu befüllenden Flaschen 1 können diese im Bereich der Spülmaschine 3 mit einem oder mehreren Fluiden, angefangen von reinem Leitungswasser bis hin zu Sterilisationsflüssigkeiten, ggf. mit anschließendem Ausblasen durch Sterilluft usw., behandelt werden.The dishwasher 2 has an inlet star 10 and a rotor 21 which is equipped with bottle grippers (not shown) which can be swiveled in a controlled manner by 180 degrees and which are associated with upwardly directed spray nozzles 22 . The bottles 1 fed through the inlet star in the upright normal position - in which they have left the stretch blow molding machine 2 - are swiveled up in the region of the rotor 21 by 180 degrees, so that their open mouth points downward. Subsequently, water is injected into the bottles 1 through the valve-controlled spray nozzles 22 , as a result of which foreign bodies and contaminants are reliably removed. A corresponding dishwasher is described in detail in EP 0 721 808 A1. Depending on the required degree of purity or sterility of the bottles 1 to be filled, they can be treated in the area of the dishwasher 3 with one or more fluids, from pure tap water to sterilization liquids, possibly with subsequent blowing out by sterile air, etc.

Die Füllmaschine 4 weist einen Einlaufstern 5, der gleichzeitig Auslaufstern der Spülmaschine 3 ist, einen Rotor in Form eines Ringkessels 23, einen Zwischenstern 24, eine integrierte Verschließstation 12 mit einem Drehtisch und einen Auslaufstern 25 auf. Durch den als Transferstern dienenden Einlaufstern 5 werden die in der Spülmaschine 3 gereinigten leeren Flaschen 1 auf kürzestem Weg dem Ringkessel 23 zugeführt, der mit mehreren Füllorganen 26 bestückt ist. Durch diese werden die am Halskragen 1a gehaltenen Flaschen 1 mittels eines üblichen Füllverfahrens, z. B. nach Spülung und Vorspannung mit CO2-Gas, unter Überdruck mit einem CO2-haltigen Getränk befüllt. Eine entsprechende Füllmaschine ist in der EP 0 893 396 A1 detailliert beschrieben. Da während des Transports der frisch geblasenen Flaschen 1 von der Streckblasmaschine 2 über die Spülmaschine 3 zur Füllmaschine 4 ausreichend Zeit für eine Abkühlung und Verfestigung der Flaschen 1 gegeben ist, können diese ohne zusätzliche Maßnahmen, wie z. B. Beaufschlagung mit Außendruck in geschlossenen Kammern, mit jedem beliebigen Füllverfahren, auch mit überatmosphärischem Gegendruck, mit jedem beliebigen Getränk gefüllt werden.The filling machine 4 has an inlet star 5 , which is also an outlet star of the dishwasher 3 , a rotor in the form of an annular bowl 23 , an intermediate star 24 , an integrated closing station 12 with a turntable and an outlet star 25 . Through the inlet star 5 serving as a transfer star, the empty bottles 1 cleaned in the dishwasher 3 are fed in the shortest possible way to the ring bowl 23 , which is equipped with a plurality of filling elements 26 . Through this, the bottles 1 held on the neck collar 1 a by means of a conventional filling process, eg B. after flushing and prestressing with CO 2 gas, filled with a CO 2 -containing drink under excess pressure. A corresponding filling machine is described in detail in EP 0 893 396 A1. Since there is sufficient time for the bottles 1 to cool and solidify during the transport of the freshly blown bottles 1 from the stretch blow molding machine 2 via the dishwasher 3 to the filling machine 4 , these can be taken without additional measures, such as, for. B. Application of external pressure in closed chambers, with any filling method, even with a superatmospheric back pressure, with any drink.

Die befüllten Flaschen 1 werden durch den Zwischenstern 24 auf dem kürzesten Weg zur Verschließstation 12 geführt und dort in der üblichen Weise beispielsweise durch einen Schraubverschluss verschlossen. Die gefüllten und verschlossenen Flaschen 1 werden vom Auslaufstern 25 übernommen und an einen Abförderer 27 in Form einer Scharnierbandkette übergeben, der die Flaschen 1 zu einer nicht gezeigten Verpackungsanlage transportiert.The filled bottles 1 are led through the intermediate star 24 by the shortest route to the closing station 12 and closed there in the usual way, for example by a screw cap. The filled and closed bottles 1 are taken over by the outlet star 25 and transferred to a conveyor 27 in the form of a hinged belt chain, which transports the bottles 1 to a packaging system, not shown.

Die Verschließstation 12 weist zwei identisch aufgebaute Zuführaggregate 13a, 13b für die Verschlusskappen auf, von denen jeweils eines im Einsatz ist. Tritt in dem gerade arbeitenden Zuführaggregat eine Störung auf, die eine weitere Zufuhr von Verschlusskappen unterbricht, so wird dies durch nicht gezeigte Sensoren erfasst und das andere Zuführaggregat wird automatisch zugeschaltet. Auf diese Weise wird zuverlässig verhindert, dass aufgrund von Störungen in der Verschlusskappenzufuhr ein Stillsetzen der Abfüllanlage einschließlich der Streckblasmaschine 2 erforderlich wird. Eine der Hauptursachen für Stillstandszeiten in Abfüllanlagen wird hierdurch zuverlässig eleminiert.The sealing station 12 has two identically constructed feed units 13 a, 13 b for the sealing caps, one of which is in use. If a malfunction occurs in the feed unit that is currently working, which interrupts a further supply of closure caps, this is detected by sensors (not shown) and the other feed unit is automatically switched on. In this way, it is reliably prevented that the filling system, including the stretch blow molding machine 2 , has to be stopped due to malfunctions in the closure cap supply. This reliably eliminates one of the main causes of downtimes in bottling plants.

Zwischen dem erwähnten Auslaufstern 9 der Streckblasmaschine 2 und dem gleichfalls schon erwähnten Einlaufstern 10 der Spülmaschine 3 erfolgt der Transport der frisch geblasenen Flaschen 1 durch insgesamt drei hintereinander geschaltete, gegensinnig rotierende Transportsterne 6, 7, 8. Hierdurch wird - im Gegensatz zu einem Luftförderer - ein teilungsgerechter, d. h. ein mit definierten Flaschenabständen ablaufender, sowie formschlüssiger und daher störungsfreier Transport der Flaschen 1 ermöglicht, wenn im normalen Abfüllbetrieb die Streckblasmaschine 2 und die Spülmaschine 3 exakt synchron angetrieben sind. Hierzu müssen selbstverständlich auch die Transportsterne 6, 7, 8 untereinander und zu den beiden Maschinen exakt synchron laufen. Hierzu können die Transportsterne 6, 7, 8 ganz oder teilweise mit dem Antriebsmotor 15 der Streckblasmaschine 2 oder mit dem Antriebsmotor 16 der Spülmaschine 3 oder mit eigenen Antriebsmotoren in Verbindung stehen. Aufgrund der relativ kurzen Transportstrecke im Bereich der drei Transportsterne 6, 7, 8 ist die Gefahr des Eindringens von Keimen aus der Umgebungsluft relativ gering. Andererseits wird in Verbindung mit dem Auslaufstern 9 und dem Auslaufstern 10 ausreichend Zeit für ein Abkühlen und Verfestigen der Flaschen 1 geschaffen, so dass diese während der Behandlung in der Spülmaschine 3 nicht beschädigt werden können. Between the outlet star 9 of the stretch blow molding machine 2 and the inlet star 10 of the dishwasher 3 , which has also already been mentioned, the freshly blown bottles 1 are transported by a total of three serially rotating, rotating transport stars 6 , 7 , 8 . In contrast to an air conveyor, this enables the bottles 1 to be transported in a divisional manner, that is to say with a defined bottle spacing, as well as with a form-fitting and therefore trouble-free transport, if the stretch blow molding machine 2 and the dishwasher 3 are driven exactly synchronously in normal filling operation. To do this, the transport stars 6 , 7 , 8 must of course also run exactly in sync with one another and with the two machines. For this purpose, the transport stars 6 , 7 , 8 can be connected in whole or in part to the drive motor 15 of the stretch blow molding machine 2 or to the drive motor 16 of the dishwasher 3 or to its own drive motors. Due to the relatively short transport route in the area of the three transport stars 6 , 7 , 8 , the risk of germs entering from the ambient air is relatively low. On the other hand, in connection with the outlet star 9 and the outlet star 10, sufficient time is created for the bottles 1 to cool and solidify, so that they cannot be damaged during the treatment in the dishwasher 3 .

Wenn der Geschwindigkeitsabbau der Flaschen 1 im Auslaufstern 9 der Streckblasmaschine 2 nicht ausreicht, so können auch die Transportsterne 6, 7, 8 ganz oder teilweise mit in Umfangsrichtung gesteuert bewegbaren Taschen oder Greifzangen ausgestattet werden, um den relativ großen Abstand der Flaschen 1 im Blasrad 20 auf den relativ kleinen Abstand der Flaschen 1 in der Spülmaschine 3 zu reduzieren. Auch ist es möglich, die Transportsterne 6, 7, 8 durch andere formschlüssig arbeitende Taschenförderer wie z. B. Förderschnecken zu ersetzen.If the speed reduction of the bottles 1 in the outlet star 9 of the stretch blow molding machine 2 is not sufficient, the transport stars 6 , 7 , 8 can also be equipped, in whole or in part, with pockets or gripping tongs which can be moved in a circumferentially controlled manner by the relatively large distance between the bottles 1 in the blowing wheel 20 to reduce the relatively small distance between the bottles 1 in the dishwasher 3 . It is also possible to transport stars 6 , 7 , 8 by other form-fitting pocket conveyors such. B. to replace screw conveyors.

Es sind die drei Transportsterne 6 bis 8 abwechselnd mit gesteuerten bzw. ungesteuerten Greifzangen 28, 29 versehen, die die Flaschen 1 abwechselnd unter bzw. über dem Halskragen 1a in einer dort vorhandenen Ringnut ergreifen. Diese Situation ist in den Fig. 2 und 3 dargestellt. Um ein Kippen der Flaschen 1 zu vermeiden, werden diese zusätzlich im Rumpfbereich durch stationäre Führungsbögen 30, 31 geführt. In gleicher Weise sind auch die Transportsterne 10, 5, 24 und 25 gestaltet. Statt dessen ist es auch möglich, die Transportsterne lediglich mit halbkreisförmigen Ausnehmungen zu versehen, welche unterhalb des Tragrings 1a angreifen und in denen die Flaschen 1 durch stationäre Führungsbögen gehalten werden.The three transport stars 6 to 8 are alternately provided with controlled or uncontrolled gripping tongs 28 , 29 which grip the bottles 1 alternately under or above the neck collar 1 a in an annular groove provided there. This situation is shown in FIGS. 2 and 3. In order to prevent the bottles 1 from tipping over, they are additionally guided in the trunk area by stationary guide bends 30 , 31 . The transport stars 10 , 5 , 24 and 25 are designed in the same way. Instead, it is also possible to provide the transport stars only with semicircular recesses which engage below the support ring 1 a and in which the bottles 1 are held by stationary guide arches.

Um bei Bedarf frisch geblasene Flaschen 1 vor der Spülmaschine 3 aus der Abfüllanlage aus- bzw. vor der Spülmaschine 3 in die Abfüllanlage einschleusen zu können, ist im Bereich der Transportsterne 6, 7, 8 eine Aus- Einleitvorrichtung 11 vorgesehen. Diese umfaßt einen einreihigen Förderer 32, der sich im Übergabebereich zwischen den Transportsternen 9 und 6 und im Übergabebereich zwischen den Transportsternen 6 und 7 jeweils tangential an den Transportstern 6 anschließt, sowie eine Steuervorrichtung 33 für die steuerbaren Greifzangen 28 des Transportsterns 6, genauer gesagt für deren drehbaren Steuernocken 34.Order to compensate, if necessary freshly blown bottles 1 in front of the washer 3 from the filling machine and to be able to inject in front of the machine 3 in the filling, in the region of the transport star 6, 7, 8, a training feed device 11 is provided. This comprises a single-row conveyor 32 , which connects tangentially to the transport star 6 in the transfer area between the transport stars 9 and 6 and in the transfer area between the transport stars 6 and 7 , and a control device 33 for the controllable gripping tongs 28 of the transport star 6 , more precisely for whose rotatable control cam 34 .

Im Normalbetrieb werden die Greifzangen 28 im Transferbereich zwischen dem Transportstern 9 und dem Transportstern 6 geschlossen und im Transferbereich zwischen dem Transportstern 6 und dem Transportstern 7 wieder geöffnet. Wird die Steuereinrichtung 33 auf Aus- bzw. Einleitbetrieb umgeschaltet, so werden die steuerbaren Greifzangen 28 des Transportsterns 6 durchgehend geöffnet gehalten. Dadurch laufen die vom Transportstern 9 kommenden Flaschen 1 weiter in den Förderer 32 bzw. können von diesem ungehindert durch die geöffneten Greifzangen 29 des Transportsterns 6 in den Transportstern 7 einlaufen.In normal operation, the grippers 28 are closed at the transfer area between the star conveyor 9 and the star conveyor 6, and re-opened in the transfer area between the star conveyor 6 and the transport star. 7 If the controller 33 is switched on or off Einleitbetrieb, the controllable gripping tongs of the star 6 28 held open continuously. As a result, the bottles 1 coming from the transport star 9 run further into the conveyor 32 or can enter the transport star 7 unhindered by the open gripping tongs 29 of the transport star 6 .

Claims (11)

1. Abfüllvorrichtung für Flaschen (1) oder dergleichen, mit einer Blasmaschine (2) zum Herstellen der Flaschen aus thermoplastischem Material, einer Spülmaschine (3) zum Reinigen der fertig geblasenen Flaschen und einer Füllmaschine (4) zum Befüllen der gereinigten Flaschen, wobei die Flaschen durch mindestens ein formschlüssiges Transportelement (5) teilungsgerecht zwischen der Spülmaschine und der Füllmaschine, die synchron antreibbar sind, überführt werden, dadurch gekennzeichnet, daß die Blasmaschine (2) synchron zur Spülmaschine (3) antreibbar ist und die fertig geblasenen Flaschen (1) durch mindestens ein formschlüssiges Transportorgan (6, 7, 8) teilungsgerecht zwischen der Blasmaschine (2) und der Spülmaschine (3) überführt werden.1. Filling device for bottles ( 1 ) or the like, with a blowing machine ( 2 ) for producing the bottles from thermoplastic material, a dishwasher ( 3 ) for cleaning the finished blown bottles and a filling machine ( 4 ) for filling the cleaned bottles, the Bottles are transferred by at least one form-fitting transport element ( 5 ) according to division between the dishwasher and the filling machine, which can be driven synchronously, characterized in that the blowing machine ( 2 ) can be driven synchronously with the dishwasher ( 3 ) and the finished-blown bottles ( 1 ) by at least one form-fit transport member ( 6 , 7 , 8 ) to be transferred between the blowing machine ( 2 ) and the dishwasher ( 3 ) according to the division. 2. Abfüllvorrichtung nach Anspruch 2, dadurch gekennzeichnet, daß das Transportorgan (6, 7, 8) als Transportstern ausgebildet ist.2. Filling device according to claim 2, characterized in that the transport member ( 6 , 7 , 8 ) is designed as a transport star. 3. Abfüllvorrichtung nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß das Transportorgan (6, 7, 8) im Kopfbereich der fertig geblasenen Flaschen (1) angreift, vorzugsweise unter oder über einem am Kopfbereich ausgebildeten Tragring (1a) oder Halskragen. 3. Filling device according to claim 1 or 2, characterized in that the transport member ( 6 , 7 , 8 ) in the head region of the finished blown bottles ( 1 ) engages, preferably under or above a support ring formed on the head region ( 1 a) or neck collar. 4. Abfüllvorrichtung nach einem der Ansprüche 1 bis 3, dadurch gekennzeichent, dass die Blasmaschine (2), die Spülmaschine (3) und die Füllmaschine (4) als Rundläufer ausgebildet sind.4. Filling device according to one of claims 1 to 3, characterized in that the blowing machine ( 2 ), the dishwasher ( 3 ) and the filling machine ( 4 ) are designed as rotary machines. 5. Abfüllvorrichtung nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass die Transportorgane (6, 7, 8) mit gefederten und/oder steuerbaren Greifzangen (28, 29) für die Flaschen (1) ausgestattet sind.5. Filling device according to one of claims 1 to 4, characterized in that the transport members ( 6 , 7 , 8 ) are equipped with spring-loaded and / or controllable gripping tongs ( 28 , 29 ) for the bottles ( 1 ). 6. Abfüllvorrichtung nach Anspruch 4 oder 5, dadurch gekennzeichnet, dass zwischen dem Auslaufstern (9) der Blasmaschine (2) und dem Einlaufstern (10) der Spülmaschine (3) mehrere, vorzugsweise drei gegenläufig antreibbare Transportsterne (6, 7, 8) vorgesehen sind.6. Filling device according to claim 4 or 5, characterized in that between the outlet star ( 9 ) of the blowing machine ( 2 ) and the inlet star ( 10 ) of the dishwasher ( 3 ) several, preferably three oppositely driven transport stars ( 6 , 7 , 8 ) are provided are. 7. Abfüllvorrichtung nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, dass zwischen Spülmaschine (3) und Füllmaschine (4) ein einziger Transferstern (5) vorgesehen ist.7. Filling device according to one of claims 1 to 6, characterized in that a single transfer star ( 5 ) is provided between the dishwasher ( 3 ) and filling machine ( 4 ). 8. Abfüllvorrichtung nach einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, dass im Bereich der Transportorgane zwischen Blasmaschine (2) und Spülmaschine (3) eine Aus- und Einleitvorrichtung (11) für die fertig geblasenen Flaschen (1) vorgesehen ist.8. Filling device according to one of claims 1 to 7, characterized in that a discharge and discharge device ( 11 ) for the finished blown bottles ( 1 ) is provided in the region of the transport members between the blowing machine ( 2 ) and the dishwasher ( 3 ). 9. Abfüllvorrichtung nach einem der Ansprüche 1 bis 8, dadurch gekennzeichnet, dass die Füllmaschine (4) eine Verschließstation (12) aufweist.9. Filling device according to one of claims 1 to 8, characterized in that the filling machine ( 4 ) has a closing station ( 12 ). 10. Abfüllvorrichtung nach Anspruch 9, dadurch gekennzeichnet, dass die Verschließstation (2) zwei wahlweise in Betrieb nehmbare Zuführaggregate (13a, 13b) für die Verschlusskappen aufweist.10. Filling device according to claim 9, characterized in that the closing station ( 2 ) has two optionally operable feed units ( 13 a, 13 b) for the caps. 11. Abfüllvorrichtung nach einem der Ansprüche 1 bis 10, dadurch gekennzeichnet, dass die Flaschen (1) in der Spülmaschine (3) um 180 Grad gewendet und durch im wesentlichen senkrecht nach oben gerichtete Düsen 22 mit mindestens einem Reinigungsfluid beaufschlagt werden.11. Filling device according to one of claims 1 to 10, characterized in that the bottles ( 1 ) in the dishwasher ( 3 ) are turned through 180 degrees and are supplied with at least one cleaning fluid by means of nozzles 22 directed essentially vertically upwards.
DE19928325A 1999-06-21 1999-06-21 Bottle filling plant for poly(ethylene terephthalate) bottles comprises blow moulding device, bottle washing machine and filling machine, bottles being transferred to washing machine after moulding by series of conveyors Withdrawn DE19928325A1 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
DE19928325A DE19928325A1 (en) 1999-06-21 1999-06-21 Bottle filling plant for poly(ethylene terephthalate) bottles comprises blow moulding device, bottle washing machine and filling machine, bottles being transferred to washing machine after moulding by series of conveyors
CN00802454A CN1335818A (en) 1999-06-21 2000-06-21 Filling device for bottles
RU2002101126/13A RU2002101126A (en) 1999-06-21 2000-06-21 BOTTLE FILLER
PCT/EP2000/005744 WO2000078664A1 (en) 1999-06-21 2000-06-21 Filling device for bottles
EP00947860A EP1187788A1 (en) 1999-06-21 2000-06-21 Filling device for bottles
BR0011842-7A BR0011842A (en) 1999-06-21 2000-06-21 Bottle filling device
JP2001504839A JP2003502238A (en) 1999-06-21 2000-06-21 Bottle container filling equipment

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DE19928325A DE19928325A1 (en) 1999-06-21 1999-06-21 Bottle filling plant for poly(ethylene terephthalate) bottles comprises blow moulding device, bottle washing machine and filling machine, bottles being transferred to washing machine after moulding by series of conveyors

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EP (1) EP1187788A1 (en)
JP (1) JP2003502238A (en)
CN (1) CN1335818A (en)
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WO (1) WO2000078664A1 (en)

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RU2002101126A (en) 2003-07-20
CN1335818A (en) 2002-02-13
JP2003502238A (en) 2003-01-21

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