DE10342982B3 - Assembly for mixing cooked potato substance with potato powder, to form potato granules, has mixer shafts within mixing chamber rotating in opposite directions - Google Patents
Assembly for mixing cooked potato substance with potato powder, to form potato granules, has mixer shafts within mixing chamber rotating in opposite directions Download PDFInfo
- Publication number
- DE10342982B3 DE10342982B3 DE10342982A DE10342982A DE10342982B3 DE 10342982 B3 DE10342982 B3 DE 10342982B3 DE 10342982 A DE10342982 A DE 10342982A DE 10342982 A DE10342982 A DE 10342982A DE 10342982 B3 DE10342982 B3 DE 10342982B3
- Authority
- DE
- Germany
- Prior art keywords
- mixing
- potato
- mixer
- mixing chamber
- mixer shafts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/10—Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops
- A23L19/12—Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops of potatoes
- A23L19/15—Unshaped dry products, e.g. powders, flakes, granules or agglomerates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/051—Stirrers characterised by their elements, materials or mechanical properties
- B01F27/054—Deformable stirrers, e.g. deformed by a centrifugal force applied during operation
- B01F27/0541—Deformable stirrers, e.g. deformed by a centrifugal force applied during operation with mechanical means to alter the position of the stirring elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/07—Stirrers characterised by their mounting on the shaft
- B01F27/071—Fixing of the stirrer to the shaft
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/60—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
- B01F27/70—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
- B01F27/701—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms comprising two or more shafts, e.g. in consecutive mixing chambers
- B01F27/702—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms comprising two or more shafts, e.g. in consecutive mixing chambers with intermeshing paddles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2215/00—Auxiliary or complementary information in relation with mixing
- B01F2215/04—Technical information in relation with mixing
- B01F2215/0413—Numerical information
- B01F2215/0436—Operational information
- B01F2215/0477—Numerical time values
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/112—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
- B01F27/1124—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades rake-shaped or grid-shaped
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Preparation Of Fruits And Vegetables (AREA)
Abstract
Description
Die vorliegende Erfindung betrifft ein Verfahren gemäß dem Oberbegriff von Anspruch 1 sowie eine Vorrichtung gemäß dem Oberbegriff von Anspruch 20.The The present invention relates to a method according to the preamble of claim 1 and a device according to the preamble of claim 20.
Bei bekannten Verfahren zur Durchmischung von gekochter Kartoffelsubstanz mit bereits getrocknetem Kartoffelpulver zur Erzeugung von Kartoffelgranulat erfolgt das Mischen entweder mit nur einer einzigen Mischerwellen mit aufgesetzten, starren Mischwerkzeugen, wie z. B. Schaufeln, Paddeln oder Pflugscharen, oder mittels zweier übereinander angeordneter Mischerwellen, die gleichsinnig umlaufen und deren Mischwerkzeuge aneinander vorbeilaufen und nicht verstellbar sind.at known method for mixing boiled potato substance with already dried potato powder for the production of potato granules mixing is done with either a single mixer shaft with attached, rigid mixing tools, such. Eg shovels, Paddling or plowshares, or by means of two superimposed mixer shafts, which rotate in the same direction and whose mixing tools pass each other and are not adjustable.
Die Durchmischung des Mischgutes muß möglichst produktschonend geschehen, da es bei der Herstellung von Kartoffelgranulat darum geht, möglichst ohne Zerstörung der biologischen Kartoffelzelle diese zu isolieren und zu dehydrieren. Die bekannten Verfahren erfüllen diese Anforderung nicht oder nur unzureichend. Es entstehen nämlich dabei Agglomerate durch die Relativbewegung zwischen den Mischwerkzeugen und der Mischerwandung. Dabei werden Agglomerationskeime, die entweder aus ungekochten Kartoffelstückchen oder aus durch freie Stärke verklebten Kartoffeleinzelzellen bestehen, durch die Relativbewegung zwischen Mischwerkzeugen und Mischerwandung aufgerollt. Dadurch lagern sich noch nicht agglomerierte Kartoffelzellen an, was zur Vergrößerung dieser Agglomerate führt.The Mixing of the mix must be as possible gentle on the product as it is in the production of potato granules it's about, if possible without destruction the biological potato cell to isolate and dehydrate these. Meet the known methods this requirement is not or only inadequate. This is because agglomerates are formed by the relative movement between the mixing tools and the mixer wall. there are agglomeration germs, either from uncooked potato pieces or out by free strength glued potato single cells exist, by the relative movement rolled up between mixing tools and mixer wall. Thereby do not agglomerate on yet agglomerated potato cells, resulting in Enlargement of this Agglomerates leads.
Die freie Stärke entsteht dabei durch nicht beabsichtigte Zerstörung der Zellmembran der Kartoffelzelle.The free strength arises from unintentional destruction of the cell membrane of the potato cell.
Die DE-OS 1 692 577 offenbart ein Verfahren zur Herstellung eines kartoffelgranulatähnlichen Produkts aus getrockneten Kartoffelflocken, insbesondere eines Instant-Kartoffelbrei-Pulvers, bei dem trockene Kartoffelflocken befeuchtet, mechanisch zerkleinert und wieder getrocknet werden, wobei die Kartoffelflocken vor dem Trocknen mit getrocknetem Kartoffelgranulat, insbesondere im Gewichtsverhältnis 3:1 vermischt werden. Die An und Funktion eines Mischers zur Durchführung der Vermischung werden darin nicht näher beschrieben.The DE-OS 1 692 577 discloses a process for producing a potato granule-like Product of dried potato flakes, in particular instant mashed potato powder, moistened with the dry potato flakes, mechanically crushed and dried again, with the potato flakes before the Drying with dried potato granules, in particular in a weight ratio of 3: 1 be mixed. The purpose and function of a mixer for performing the Mixing will not get closer described.
Die DE-AS 1 262 115 betrifft ein Verfahren und eine Vorrichtung zur Herstellung eines getrockneten Kartoffelgranulats. Die bekannte Vorrichtung weist eine Unterlage für den Kartoffelbrei und eine oder mehrere Wellen auf, die mit einer oder mehreren Rührschaufeln versehen sind, wobei die Rührschaufeln in Bezug auf die Drehrichtung der Welle nach rückwärts abgewickelt sind, um bei Drehung der Welle mäßige Druck- und Scherkräfte auszuüben, und wobei die Welle mit einem oder mehreren federnden Kratzern ausgestattet ist, um bei Betrieb eine gleitende Berührung des Kratzers mit der Unterlage zu erzeugen. Die Rührschaufeln sind starr, kämmen nicht miteinander, sind nicht verstellbar und haben scharfe Kanten, die zu einer stärkeren Zerstörung der Kartoffelzellen führen. Wenn mehrere Wellen zum Einsatz kommen, liegen sie nebeneinander und drehen sie gleichsinnig. Da die Rührschaufeln nicht miteinander kämmen, haben sie keine nennenswerte Knetwirkung.The DE-AS 1 262 115 relates to a method and a device for Production of dried potato granules. The well-known Device has a base for the mashed potatoes and one or several waves, with one or more stirring blades are provided, wherein the stirring blades in relation to the direction of rotation of the shaft are wound backwards to at Rotation of the shaft moderate pressure and shear forces to exercise, and the shaft being equipped with one or more resilient scratches is to operate a sliding contact of the scratches with the To create a base. The stirring blades are rigid, comb not with each other, are not adjustable and have sharp edges, to a stronger one destruction lead the potato cells. If several waves are used, they lie next to each other and turn in the same direction. Because the stirring blades are not together comb, they have no appreciable kneading effect.
Die US-2,959,487 betrifft die Erzeugung von dehydrierten Kartoffeln. Bei dem bekannten Verfahren werden die Kartoffeln nach dem Schälen zerkleinert und nach dem Kochen zerdrückt (gemust). Das führt zwangsläufig zu einer stärkeren Zerstörung von Kartoffelzellen und zu mehr freigesetzter freier Stärke mit den für die Herstellung von Kartoffelgranulat nachteiligen Folgen.The US-2,959,487 relates to the production of dehydrated potatoes. In the known method, the potatoes are comminuted after peeling and crushed after cooking (Gemust). Leading inevitably to a stronger one destruction from potato cells and to more free starch released the for the production of potato granules adverse consequences.
Weiterhin wird bei dem bekannten Verfahren die gekochte und gemuste Kartoffelmasse auf Trommeltrocknern vorgetrocknet.Farther In the known method, the cooked and mashed potato mass is used pre-dried on drum driers.
Darüber hinaus wird anschließend die Kartoffelmasse einer Gefriervorrichtung zugeführt, um sie dann in gefrorenem oder stark gekühltem Zustand abermals über zwei Trommeltrockner mit optional nachgeschaltetem Mischer zu schicken. Eine derartige Vorgehensweise mit Vortrocknung und bis zum Gefrieren reichender Abkühlung ist sehr energieaufwendig und anlagenintensiv.Furthermore will follow the potato mass is fed to a freezer to them then in frozen or strongly cooled state again over two Drum dryer with optional downstream mixer to send. Such a procedure with pre-drying and freezing sufficient cooling is very energy-consuming and plant-intensive.
Der Erfindung liegt somit die Aufgabe zugrunde, für eine bessere produktschonende Durchmischung von gekochter Kartoffelsubstanz mit getrocknetem Kartoffelpulver zu sorgen.Of the Invention is therefore the object of a better product-friendly Mixing of cooked potato substance with dried potato powder to care.
Erfindungsgemäß wird diese Aufgabe bei dem gattungsgemäßen Verfahren dadurch gelöst, daß die zu mischende Kartoffelsubstanz und das Kartoffelpulver in der Mischkammer der Einwirkung mindestens zweier parallel zueinander angeordneter, gegensinnig drehender Mischerwellen ausgesetzt werden.According to the invention this Task in the generic method solved by the fact that mixing potato substance and the potato powder in the mixing chamber the action of at least two mutually parallel, in opposite directions rotating mixer shafts are exposed.
Weiterhin wird diese Aufgabe bei der gattungsgemäßen Vorrichtung gelöst durch mindestens ein Paar Mischerwellen, die in der Mischkammer parallel zueinander angeordnet und gegensinnig drehbar gestaltet sind.Farther This object is achieved in the generic device by at least a pair of mixer shafts running parallel in the mixing chamber arranged to each other and are designed to rotate in opposite directions.
Die Unteransprüche betreffen vorteilhafte Weiterentwicklungen jeweils des Verfahrens und der Vorrichtung.The dependent claims relate to advantageous developments of each of the method and the Contraption.
Der Erfindung liegt die überraschende Erkenntnis zugrunde, daß durch die gegensinnig drehenden bzw. drehbaren Mischerwellen eine Agglomeration, beispielsweise kontinuierliche Kugelbildung, verhindert wird, indem das Mischgut beim Wechsel von einer in die andere Mischkammerhälfte seine Drehrichtung umkehren muß.Of the Invention is the surprising Understanding that through the oppositely rotating or rotating mixer shafts an agglomeration, For example, continuous balling is prevented by the mix when changing from one to the other half of the mixing chamber its Must reverse the direction of rotation.
Weitere Merkmale und Vorteile der Erfindung ergeben sich aus den Ansprüchen und aus der nachstehenden Beschreibung, in der ein Ausführungsbeispiel anhand der schematischen Zeichnungen im einzelnen erläutert ist. Dabei zeigt:Further Features and advantages of the invention will be apparent from the claims and from the description below, in which an embodiment is explained in detail with reference to the schematic drawings. Showing:
Wie
sich aus den
Die
Mischwerkzeuge
Am
Ende der Mischkammer
Über den
Mischgutauslauf
Die Agglomeration des Mischgutes wird bei dem Ausführungsbeispiel durch verschiedene Einzelmaßnahmen verhindert bzw. zumindest reduziert.The Agglomeration of the mix is in the embodiment by various individual measures prevents or at least reduces.
Die
jeweils paarweise neben- und übereinander
liegenden Mischerwellen
Unterstützt wird die Deagglomeration zusätzlich durch die miteinander kämmend in Eingriff tretenden Mischwerkzeuge, die dem Mischvorgang eine knetende Komponente hinzufügen und bereits gebildete Agglomerate wieder zerlegen.Supported the deagglomeration in addition combing through each other engaged mixing tools that the mixing process a Add kneading component and disassemble already formed agglomerates.
Durch
die Ausführung
der Mischwerkzeuge
Durch
die spiralförmig
angeordneten Mischwerkzeuge, die um ihre Längsachse verstellt werden können, erhält das Mischgut
eine gerichtete Bewegung in Längsrichtung
der Mischerwellen
Mittels
des höhenverstellbaren
Wehres
Mittels
der Brüdenabsaughaube
Schließlich wird
das gut durchmischte Kartoffelgranulat mittels des nachgeschalteten
Wirbelschicht-Vibrations-Kühlers
Die in der vorstehenden Beschreibung sowie in den Ansprüchen offenbarten Merkmale der Erfindung können sowohl einzeln als auch in beliebiger Kombination für die Verwirklichung der Erfindung in ihren verschiedenen Ausführungsformen wesentlich sein.The in the above description and in the claims Features of the invention can both individually and in any combination for the realization be essential to the invention in its various embodiments.
- 11
- Wandungwall
- 22
- Wehrweir
- 33
- BrüdenabsaughaubeBrüdenabsaughaube
- 44
- Mischerwellemixer shaft
- 55
- MischwerkzeugeMixing tools
- 66
- MischgutzulaufMischgutzulauf
- 77
- MischergutablaufMischergutablauf
- 88th
- Saugstutzensuction
- 99
- Auslaufoutlet
- 1010
- StutzenSupport
- 1111
- eingeblasene Luftblown air
- 1212
- Bodenground
- 1717
- KühlereinlaufCooler inlet
- 100100
- Mischergehäusemixer housing
- 102102
- Mischkammermixing chamber
- 104104
- Gewindebolzenthreaded bolt
- 106106
- Gewindemuffethreaded socket
- 108108
- Kontermutterlocknut
- 110110
- Wirbelschicht-Vibrations-KühlerFluidized-vibration cooler
Claims (51)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10342982A DE10342982B3 (en) | 2003-09-17 | 2003-09-17 | Assembly for mixing cooked potato substance with potato powder, to form potato granules, has mixer shafts within mixing chamber rotating in opposite directions |
PCT/DE2004/001989 WO2005027654A1 (en) | 2003-09-17 | 2004-09-07 | Method and device for, preferably, continuously intermixing a boiled potato substance with dried potato powder |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10342982A DE10342982B3 (en) | 2003-09-17 | 2003-09-17 | Assembly for mixing cooked potato substance with potato powder, to form potato granules, has mixer shafts within mixing chamber rotating in opposite directions |
Publications (1)
Publication Number | Publication Date |
---|---|
DE10342982B3 true DE10342982B3 (en) | 2005-02-10 |
Family
ID=34042277
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE10342982A Expired - Fee Related DE10342982B3 (en) | 2003-09-17 | 2003-09-17 | Assembly for mixing cooked potato substance with potato powder, to form potato granules, has mixer shafts within mixing chamber rotating in opposite directions |
Country Status (2)
Country | Link |
---|---|
DE (1) | DE10342982B3 (en) |
WO (1) | WO2005027654A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2796189A1 (en) * | 2013-04-26 | 2014-10-29 | Buss-SMS-Canzler GmbH | Two-shaft reactor/mixer and system that consists of an end plate for a reactor/mixer and a discharge screws connection block |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103657507B (en) * | 2013-12-17 | 2015-07-29 | 朱德仲 | A kind of particulate powder stirs block |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2959487A (en) * | 1959-02-03 | 1960-11-08 | George K Notter | Production of dehydrated potatoes |
DE1262115B (en) * | 1960-03-16 | 1968-02-29 | Reckitt Colman Chiswick Overse | Method and device for the production of dried potato granules |
DE1692577A1 (en) * | 1966-04-14 | 1971-08-05 | American Potato Co | Process for the preparation of an instant mashed potato powder |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3543745A1 (en) * | 1985-12-11 | 1987-06-19 | Bhs Bayerische Berg | DOUBLE SHAFT MIXER FOR CONTINUOUS AND DISCONTINUOUS OPERATION |
DE3721533C1 (en) * | 1987-06-30 | 1988-10-06 | Lothar Dipl-Ing Teske | Device for conveying and mixing a bulk material, for example |
JPH03186335A (en) * | 1989-12-15 | 1991-08-14 | Tousoku Seimitsu Kogyo Kk | Biaxial kneader |
US5197358A (en) * | 1992-09-11 | 1993-03-30 | Hsu C C Frank | Socket wrench |
US5536525A (en) * | 1995-10-31 | 1996-07-16 | Conagra, Inc. | Method for preparing and packaging a frozen instant mashed potato product |
CA2261193C (en) * | 1996-07-01 | 2005-01-11 | The Procter & Gamble Company | Dehydrated potato flakes |
US5791779A (en) * | 1996-07-09 | 1998-08-11 | Sandmold Systems, Inc. | Mixing assembly for continuous mixer |
JP3968391B2 (en) * | 2001-10-24 | 2007-08-29 | 光洋機械産業株式会社 | 2 axis mixer for kneading viscous fluid |
FR2836335B1 (en) * | 2002-02-27 | 2004-12-03 | Intersnack Knabber Geback Gmbh | STARCH-BASED DEHYDRATED FLAKES COMPRISING 0.05% GLYCOLIPIDE (S) |
-
2003
- 2003-09-17 DE DE10342982A patent/DE10342982B3/en not_active Expired - Fee Related
-
2004
- 2004-09-07 WO PCT/DE2004/001989 patent/WO2005027654A1/en active Application Filing
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2959487A (en) * | 1959-02-03 | 1960-11-08 | George K Notter | Production of dehydrated potatoes |
DE1262115B (en) * | 1960-03-16 | 1968-02-29 | Reckitt Colman Chiswick Overse | Method and device for the production of dried potato granules |
DE1692577A1 (en) * | 1966-04-14 | 1971-08-05 | American Potato Co | Process for the preparation of an instant mashed potato powder |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2796189A1 (en) * | 2013-04-26 | 2014-10-29 | Buss-SMS-Canzler GmbH | Two-shaft reactor/mixer and system that consists of an end plate for a reactor/mixer and a discharge screws connection block |
US9839863B2 (en) | 2013-04-26 | 2017-12-12 | Buss-Sms-Canzler Gmbh | Double shaft reactor/mixer and system including an end cap for a reactor/mixer and a discharge screw connector block |
US10525378B2 (en) | 2013-04-26 | 2020-01-07 | Buss-Sms-Canzler Gmbh | Double shaft reactor/mixer and system including an end cap for a reactor/mixer and a discharge screw connector block |
Also Published As
Publication number | Publication date |
---|---|
WO2005027654A1 (en) | 2005-03-31 |
WO2005027654A8 (en) | 2006-07-06 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
8100 | Publication of the examined application without publication of unexamined application | ||
8364 | No opposition during term of opposition | ||
8339 | Ceased/non-payment of the annual fee |