DE102010013150A1 - Vorrichtung zur thermischen Isolierung mindestens einer Fahrzeugbatterie - Google Patents

Vorrichtung zur thermischen Isolierung mindestens einer Fahrzeugbatterie Download PDF

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DE102010013150A1
DE102010013150A1 DE201010013150 DE102010013150A DE102010013150A1 DE 102010013150 A1 DE102010013150 A1 DE 102010013150A1 DE 201010013150 DE201010013150 DE 201010013150 DE 102010013150 A DE102010013150 A DE 102010013150A DE 102010013150 A1 DE102010013150 A1 DE 102010013150A1
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Luis Herrera
Alexander Matz
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    • H01M50/233—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions
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    • H01M50/233—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions
    • H01M50/24—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions adapted for protecting batteries from their environment, e.g. from corrosion
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Abstract

Die Erfindung betrifft eine Vorrichtung zur thermischen Isolierung mindestens einer Fahrzeugbatterie, wobei die Vorrichtung (1) mindestens ein erstes Gehäuse (2) zur Aufnahme der mindestens einen Fahrzeugbatterie (7) umfasst, wobei das erste Gehäuse (2) mindestens ein Bodenteil (3), mindestens ein Seitenteil (5) und mindestens eine Oberteil (4) umfasst, wobei mindestens auf dem Bodenteil (3) mindestens ein Abstandshalter (6) angeordnet ist, wobei die mindestens eine Fahrzeugbatterie (7) mittels des mindestens einen Abstandshalters (6) beabstandet von einer Innenfläche (9) des Bodenteils (3) und von einer Innenfläche (9) des mindestens einen Seitenteils (5) und von einer Innenfläche (9) des mindestens einen Oberteils (4) anordenbar ist.

Description

  • Die Erfindung betrifft eine Vorrichtung zur thermischen Isolierung mindestens einer Fahrzeugbatterie.
  • Im modernen Kraftfahrzeugbau, insbesondere auch bei Elektro- oder Hybridfahrzeugen, ist es im Allgemeinen erforderlich, die im Fahrzeug angeordneten Batterien Gegen kalte und warme Umgebungen thermisch zu schützen, um eine Lebensdauer und Kapazität der Batterien zu erhalten. Dies ist insbesondere dann notwendig, wenn die Batterie im Motorraum des Kraftfahrzeuges untergebracht ist und/oder das Fahrzeug in Umgebungen mit einer hohen Außentemperatur gefahren wird. Im Fahrzeug angeordnete Batterien umfassen hierbei Startakkumulatoren bzw. Startbatterien, Traktionsakkumulatoren bzw. Traktionsbatterien sowie alle weiteren Batterien und Akkumulatoren. Die Batterien können hierbei z. B. als Blei-Säure-Batterien oder Lithium-Ionen-Batterien ausgeführt sein.
  • Aus der DE 40 18 347 A1 ist es bekannt, die Batterie in einem Gehäuse anzuordnen, wobei das Gehäuse mit einer im Frontbereich des Fahrzeuges angeordneten Lufteinlassöffnung sowie mit einer Luftauslassöffnung in Verbindung steht. Die Lufteinlassöffnung ist in einer Wandung einer Luftleiteinrichtung ausgebildet, an welche sich ein mit einem Lüfter ausgestatteter Kühler für den Motor des Kraftfahrzeuges anschließt. Zur thermischen Isolierung, d. h. zur Kühlung nur der Batterie, ist somit ein aufwändiges Luftleitsystem erforderlich, welches die Herstellungskosten und den fertigungstechnischen Aufwand des Kraftfahrzeuges erhöht.
  • Aus der DE 32 32 487 A1 ist eine Schutzeinrichtung für Fahrzeugbatterien bekannt. Diese besteht aus einem mit einer Abdeckung versehenen Gehäuse, wobei das Gehäuse und die Abdeckung wärmeisolierend ausgebildet sind. Weiter weist die Abdeckung Ausnehmungen für die Durchführung von Kabeln und Entlüftungsöffnungen auf. Die Druckschrift offenbart, dass eine Fahrzeugbatterie auf einer Innenfläche des Gehäuses aufliegt.
  • Die DE 197 52 755 C2 zeigt eine Wärmeschutzabdeckung von Bleiakkumulatoren in Motorräumen von Kraftfahrzeugen, gebildet durch ein dem Umfang des Bleiakkumulators angepasstes kastenartiges Gebilde aus hoch dichtem EEP. Vorder-, Rück- und Seitenwände sind einstückig miteinander verbunden und mit von oben nach unten verlaufenden Sicken versehen. Die Druckschrift offenbart, dass sich Wände des kastenartigen Gebildes fest an Wände der Batterie anlegen.
  • Eine Einrichtung zur thermischen Isolierung der Batterie und in deren Bereich angeordnete elektrische Steuereinheiten gegenüber dem Motor im Motorraum eines Kraftfahrzeuges wird in der DE 100 07 224 C2 offenbart. Hierbei ist die Batterie auf einem am Fahrzeugrahmen befestigten Batterieträger fixiert ist. Die Einrichtung weist einen Hitzeschutzbereich mit einer vom Batterieträger aufgerichteten, die Batterie und gegebenenfalls die in deren Bereich angeordneten elektrischen Steuereinheiten umgebenden Hitzeschutzwand auf. Diese isoliert einen bestimmten Bereich gegenüber der Motorraumtemperatur thermisch. Weiter weist die Einrichtung eine untere Hitzeschutzwand auf, die Anschlussbereiche von in den Hitzeschutzbereich führenden Kabelsätzen gegenüber dem übrigen Motorraum umgibt und isoliert.
  • Die DE 24 60 177 A1 zeigt eine Batterie, wobei Batteriepole am Boden eines Batteriegehäuses angeordnet sind und bei der Befestigung der Batterie in engem Kontakt mit entsprechenden, an der Auflagefläche des Fahrzeugsrahmens angeordneten Bordnetzanschlüssen kommen.
  • Es stellt sich das technische Problem, eine Vorrichtung zur verbesserten thermischen Isolation einer im Fahrzeug angeordneten Batterie zu schaffen, die insbesondere eine thermische Isolation von im Motorraum angeordneten Batterien bei einem Betrieb des Fahrzeugs, während einer Standphase nach einem Betrieb des Fahrzeugs oder während einer Leerlaufphase bei hohen Umgebungstemperaturen ermöglicht.
  • Vorgeschlagen wird eine Vorrichtung zur thermischen Isolierung mindestens einer Fahrzeugbatterie. Der Begriff Fahrzeugbatterie bezeichnet hierbei im Folgenden eine im Fahrzeug angeordnete Batterie oder Akkumulator, z. B. eine Traktionsbatterie. Die Vorrichtung umfasst mindestens ein erstes Gehäuse. Das erste Gehäuse dient hierbei der Aufnahme mindestens einer Fahrzeugbatterie. Das Gehäuse weist mindestens ein Bodenteil, ein Oberteil und mindestens ein Seitenteil auf. Hierbei kann eine äußere Form des Gehäuses an eine Anordnung des Gehäuses im Fahrzeug und/oder eine äußere Form der Batterie angepasst werden. Somit kann eine äußere Form des Gehäuses beliebig gewählt werden. Vorzugsweise ist das Gehäuse kastenförmig ausgebildet, wobei das Gehäuse vier Seitenteile aufweist. Das Bodenteil, das Oberteil und die Seitenteile schließen einen Innenraum ein, in welchen die Fahrzeugbatterie eingesetzt werden kann. Hierzu kann beispielsweise das Oberteil und/oder das Bodenteil und/oder mindestens ein Seitenteil lösbar, abnehmbar oder zu öffnen sein.
  • Das Bodenteil, das Oberteil und die Seitenteile sind hierbei vorzugsweise aus einem thermisch isolierenden, also thermisch nicht oder nur gering leitfähigen, Material ausgeführt.
  • Ist das erste Gehäuse vollständig geschlossen, so ist der Innenraum dicht gegenüber einem Außenraum abgeschlossen. Hierbei bedeutet dicht, dass ein Innenraum dicht gegenüber einem Eindringen von Gasen, z. B. Luft, und Flüssigkeiten, z. B. Wasser, ist (gasdicht, feuchtigkeitsdicht). Hierzu kann die Vorrichtung mindestens ein Dichtelement umfassen, wobei mittels des Dichtelements der Innenraum wie gas- und luftdicht abgedichtet wird.
  • Weiter ist zu beachten, dass das Bodenteil, das Oberteil und/oder das Seitenteil mindestens eine Ausnehmung aufweisen können, die zur Einführung von Kontaktelementen, z. B. Kabeln, oder Entlüftungselementen, z. B. Entlüftungsrohren, dienen. Hierbei können Dichtelemente derart angeordnet sein, dass der Innenraum auch bei eingeführten Kontakt- oder Entlüftungselementen gas- und feuchtigkeitsdicht ist.
  • Erfindungsgemäß ist auf dem Bodenteil mindestens ein Abstandshalter angeordnet. Mittels des mindestens einen Abstandshalters kann die Fahrzeugbatterie beabstandet von einer Innenfläche der Bodenfläche im Innenraum des ersten Gehäuses angeordnet werden. Hierbei weist eine Kontaktfläche zwischen Abstandshalter und Fahrzeugbatterie eine erste vorbestimmte Fläche und eine Kontaktfläche zwischen Abstandshalter und Bodenteil eine zweite vorbestimmte Fläche auf. Die erste und zweite vorbestimmte Kontaktfläche sind vorzugsweise derart ausgebildet, dass sie eine möglichst geringe Fläche ausbilden, jedoch ein Tragen der Fahrzeugbatterie ermöglichen.
  • Der mindestens eine Abstandshalter kann hierbei verschiedenartig ausgebildet sein. Vorstellbar ist zum Beispiel, dass der mindestens eine Abstandshalter in Form eines Steges, eine Fußes oder eines Ringes ausgebildet ist.
  • Hierbei erfolgt eine Anordnung von Bodenteil, Oberteil und Seitenteilen derart, dass eine in den Innenraum eingesetzte Fahrzeugbatterie zusätzlich von einer Innenfläche des mindestens einen Seitenteils und von einer Innenfläche des mindestens einen Oberteils beabstandet gelagert ist. Somit ist die Fahrzeugbatterie beabstandet zu allen Innenflächen der Wände des Gehäuses angeordnet. Hierzu können weitere Abstandshalter beispielsweise auf dem Oberteil und/oder den Seitenteilen angeordnet sein.
  • Zwischen Innenflächen des ersten Gehäuses und Außenseiten der Fahrzeugbatterie kann sich hierbei ein thermisch isolierendes Luftpolster ergeben.
  • Die Abstandshalter sind hierbei vorzugsweise aus einem thermisch isolierenden, also thermisch nicht oder nur gering leitfähigen, Material ausgeführt.
  • In vorteilhafter Weise ergibt sich durch die vorgeschlagene Vorrichtung eine thermische Isolierung, also ein passiver Wärmeschutz, einer in dem Innenraum angeordneten Fahrzeugbatterie in dreifacher Hinsicht:
    • 1. Thermische Isolierung gegen eine Wärmestrahlung des ersten Gehäuses in den Innenraum durch die Ausführung des Bodenteils, des Oberteils und der Seitenteile aus thermisch isolierendem Material und insbesondere einer nachfolgend erläuterten Ausführung der Innenflächen des Bodenteils, des Oberteils und der Seitenteile aus einem Material oder einer Beschichtung mit einem niedrigen Emissionsgrad (z. B. metallisch oder spiegelnd).
    • 2. thermische Isolierung gegen eine Wärmekonvektion durch eine gas- und feuchtigkeitsdichte Abdichtung des Innenraums und
    • 3. thermische Isolierung gegen eine Wärmeleitung durch eine Reduktion einer Kontaktfläche zwischen Fahrzeugbatterie und dem ersten Gehäuse.
  • Durch diese dreifache Isolierung ergibt sich in vorteilhafter Weise eine verbesserte thermische Entkopplung von z. B. einem Motorraum und/oder einer Umgebung und der Fahrzeugbatterie. Hierdurch kann eine Fahrzeugbatterie in vorteilhafter Weise auch in einem Motorraum und/oder bei hohen Umgebungstemperaturen genutzt werden.
  • In einer bevorzugten Ausführungsform ist eine Innenfläche des Bodenteils und/oder eine Innenfläche des mindestens einen Seitenteils und/oder eine Innenfläche des mindestens einen Oberteils aus einem Material mit einem vorbestimmten kleinen bzw. niedrigen Emissionsgrad oder Emissionskoeffizienten gebildet. Der Emissionsgrad oder Emissionskoeffizient bezieht sich hier auf die Wärmeübertragung durch Strahlung. Je größer der Emmisionskoeffizient desto größer die Wärmeübertragung durch Strahlung. Der vorbestimmte Emissionsgrad ist hierbei niedrig, vorzugsweise O oder im Bereich 0–0,5.
  • Beispielsweise kann eine Innenfläche alukaschiert oder verspiegelt ausgeführt werden. Alukaschiert kann hierbei bedeuten, dass eine Oberfläche der Innenfläche mit Aluminium beschichtet ist oder aus Aluminium ausgebildet ist. Auch kann die Oberfläche der Innenfläche aus einem polierten Metall, beispielsweise aus poliertem Edelstahl oder poliertem Aluminium, ausgeführt sein. Ein Material mit einem kleinen Emissionsgrad kann hierbei z. B. auf einem Trägermaterial, z. B. Pappe oder dünnem Kunststoff, angeordnet werden. Z. B. kann die Oberfläche der Innenfläche als eine dünne Polyester-Folie (PET), die mit einer dünnen Aluminium-Schicht beschichtet ist (Rettungsfolie), ausgeführt sein. Auch kann eine Innenfläche aus einem mehrschichtigen Material (Multilayer-Material), z. B. nach dem Konzept von Strahlungsschirmen, ausgeführt sein. So kann das Material einer Innenfläche oder einer Oberfläche dieser Innenfläche z. B. aus mehreren Schichtender oben angeführten Ausführungsbeispiele bestehen, beispielsweise aus mehreren Schichten (polierten) Aluminiums. Zwischen diesen Schichten befindet sich ein Trennmaterial oder Gitter oder eine Wabenstruktur. Hierdurch ergibt sich in vorteilhafter Weise eine weitere Minimierung der Erwärmung des Innenraums durch Wärmestrahlung des ersten Gehäuses in den Innenraum.
  • Weiter vorzugsweise wird eine Außenfläche des Bodenteils und/oder eine Außenfläche des mindestens einen Seitenteils und/oder eine Außenfläche des mindestens einen Oberteils aus einem Material mit einem vorbestimmten hohen Emissionsgrad gebildet. Der vorbestimmte Emissionsgrad ist hierbei hoch, vorzugsweise im Bereich 0,1–1,0, weiter vorzugsweise im Bereich von 0,9–1,0. Dies kann z. B. durch eine Lackierung mit schwarzem oder matt-schwarzem Lack oder durch eine schwarze Eloxierung erfolgen. Auch können Kunststoffe verwendet werden, die in der Regel einen hohen Emissionsgrad aufweisen. Auch können die Außenflächen an ein Design z. B. des Motorraums angepasst werden. Hierdurch ergibt sich in vorteilhafter Weise, dass eine Wärmestrahlung des ersten Gehäuses vorzugsweise in einen Außenbereich und nicht in den Innenraum erfolgt.
  • In einer weiteren Ausführungsform umfasst die Vorrichtung mindestens ein weiteres Gehäuse. Das weitere Gehäuse ist hierbei derart ausgebildet, dass das erste Gehäuse in einem Innenraum des weiteren Gehäuses angeordnet werden kann. Hierbei wird ein Konzept der Mehrfachverschalung, welches z. B. auch bei der Anordnung von Strahlungsschutzschirmen bekannt ist, angewendet. Hierbei umfasst das weitere Gehäuse das erste Gehäuse, ein drittes Gehäuse das weitere Gehäuse usw. Z. B. kann das weitere Gehäuse ebenfalls mindestens ein Bodenteil, mindestens ein Seitenteil und mindestens eine Oberteil umfassen. Vorzugsweise ist auch das weitere Gehäuse kastenförmig ausgebildet und umfasst 4 Seitenteile. Selbstverständlich sind auch andere, z. B. an eine Anordnung des weiteren Gehäuses im Fahrzeug und/oder an das erste Gehäuse angepasste, äußere Formen vorstellbar.
  • Auch das weitere Gehäuse kann aus thermisch isolierendem Material ausgebildet sein. Analog zum ersten Gehäuse können auch Innenflächen des weiteren Gehäuses aus einem Material mit einem vorbestimmten kleinen bzw. niedrigen Emissionsgrad und/oder Außenflächen des weiteren Gehäuses aus einem Material mit einem vorbestimmten hohen Emissionsgrad ausgebildet sein.
  • In einer bevorzugten Ausführungsform weist auch ein Bodenteil des weiteren Gehäuses mindestens einen Abstandshalter auf. Hierbei kann das erste Gehäuse mittels des mindestens einen Abstandshalters beabstandet von einer Innenfläche des Bodenteils des weiteren Gehäuses angeordnet werden, wenn das erste Gehäuse in einen Innenraum des weiteren Gehäuses eingesetzt ist. Hierbei erfolgt eine Anordnung von Bodenteil, Oberteil und Seitenteilen des weiteren Gehäuses derart, dass ein in den Innenraum des weiteren Gehäuses eingesetztes erstes Gehäuse zusätzlich von Innenflächen des weiteren Gehäuses beabstandet angeordnet ist. Hierzu können weitere Abstandshalter beispielsweise auf dem Oberteil und/oder den Seitenteilen des weiteren Gehäuses angeordnet sein.
  • Zwischen Innenflächen des weiteren Gehäuses und den Außenflächen des ersten Gehäuses kann sich hierbei ein thermisch isolierendes Luftpolster ergeben. Die Abstandshalter sind hierbei ebenfalls vorzugsweise aus einem thermisch isolierenden, also thermisch nicht oder nur gering leitfähigen, Material ausgeführt.
  • Selbstverständlich kann auch das weitere Gehäuse gas- und feuchtigkeitsdicht ausgeführt sein. Weiter können das Bodenteil, das Oberteil und/oder das Seitenteil des weiteren Gehäuses mindestens eine Ausnehmung aufweisen, die zur Einführung von Kontaktelementen, z. B. Kabeln, oder Entlüftungselementen, z. B. Entlüftungsrohren, dienen. Hierbei können Dichtelemente derart angeordnet sein, dass der Innenraum des weiteren Gehäuses auch bei eingeführten Kontakt- oder Entlüftungselementen gas- und feuchtigkeitsdicht ist.
  • Hierdurch ergibt sich in vorteilhafter Weise eine Mehrfachschalung der Fahrzeugbatterie, wodurch eine thermische Isolierung gegenüber z. B. einem Motorraum und/oder einer Umgebung weiter verbessert wird.
  • In einer weiteren Ausführungsform ist in mindestens einen Zwischenraum zwischen einer Außenfläche des ersten Gehäuses und einer Innenfläche des weiteren Gehäuses ein Material zur thermischen Isolierung oder ein Phasenwechselmaterial angeordnet.
  • Vorzugsweise liegt eine Temperatur eines Phasenwechsels des Phasenwechselmaterials unter einer Grenztemperatur der Fahrzeugbatterie. Die Grenztemperatur kann hierbei beispielsweise in einem Intervall von 45°C bis 65°C liegen. Von außen in die Vorrichtung eingetragene Wärmeenergie wird während des Phasenwechsels im Phasenwechselmaterial gespeichert. Hierdurch wird eine Wärmeübertragung an die Fahrzeugbatterie insbesondere in Abhängigkeit einer Menge von Phasenwechselmaterial und einer Zeitdauer eines Phasenwechsels reduziert.
  • Ist ein Phasenwechselmaterial im Zwischenraum zwischen einer Außenfläche des ersten Gehäuses und einer Innenfläche des weiteren Gehäuses angeordnet, so kann auch eine Innenfläche des ersten Gehäuses aus einem Material mit einem vorbestimmten hohen Emissionsgrad gebildet sein.
  • In einer bevorzugten Ausführungsform weist das mindestens eine Bodenteil und/oder die mindestens eine Seitenwand und/oder das mindestens eine Oberteil des ersten Gehäuses mindestens eine Öffnung auf. In die Öffnung ist mindestens ein Element zur Herstellung eines elektrischen Kontakts zwischen mindestens einem Pol der Fahrzeugbatterie und einem externen Anschluss einführbar oder einsteckbar. Hierbei weist das Element zur Herstellung eines elektrischen Kontakts mindestens einen elektrisch kontaktierbaren Polkontakt auf, der außerhalb des ersten Gehäuses angeordnet ist, falls das Element zur Herstellung eines elektrischen Kontakts in die Öffnung eingesteckt ist.
  • Hierdurch können also Pole der Fahrzeugbatterie in einen Bereich außerhalb des ersten Gehäuses verlegt werden.
  • Vorzugsweise ist das Element zur Herstellung eines elektrischen Kontakts formschlüssig in die Öffnung einführbar.
  • Das Element zur Herstellung eines elektrischen Kontakts kann hierbei z. B. ein Kontaktstecker, oder ein elektrisch leitfähiges Kabel sein. So kann z. B. ein Pol der Fahrzeugbatterie mittels eines elektrischen Verbindungselements, beispielsweise eines Kabels, mit dem Kontaktstecker elektrisch verbunden werden. Hierbei ist das elektrische Verbindungselement im Innenraum des ersten Gehäuses angeordnet. Der Kontaktstecker ist dann über den Polkontakt von außerhalb des ersten Gehäuses kontaktierbar. Vorstellbar ist auch, dass das Element zur Herstellung eines elektrischen Kontakts eine Kombination aus einem Kabelführungselement und einem elektrisch leitfähigen Kabel ist. Hierdurch ergibt sich in vorteilhafter Weise, dass elektrische Energie aus der Fahrzeugbatterie z. B. in ein Bordnetz oder ein Traktionsnetz übertragen werden kann.
  • In einer weiteren Ausführungsform ist das Element zur Herstellung eines elektrischen Kontakts formschlüssig in die Öffnung einführbar. Hierdurch ergibt sich in vorteilhafter Weise, dass ein Wärmeeintrag durch die Öffnung minimiert wird.
  • In einer weiteren Ausführungsform ist der mindestens eine Abstandshalter zumindest teilweise als Element zur Herstellung eines elektrischen Kontakts ausgebildet. Hierzu ist die die Öffnung vorzugsweise in dem Bodenteil des ersten Gehäuses angeordnet. Beispielsweise kann der Abstandshalter ein Kabelführungselement, z. B. einen Kabelführungskanal, aufweisen. Auch kann der Abstandshalter zumindest teilweise als Kontaktstecker mit einem Polkontakt ausgebildet sein, wobei der Polkontakt außerhalb des ersten Gehäuses angeordnet ist. Auch kann ein solcher der Abstandshalter formschlüssig in die Öffnung einsetzbar sein. Hierdurch ergibt sich in vorteilhafter Weise eine Minimierung der Wärmeleitung zwischen Fahrzeugbatterie und einem Bereich außerhalb des ersten Gehäuses.
  • Selbstverständlich können auch weitere Gehäuse ähnliche Öffnungen für Elemente zur Herstellung eines elektrischen Kontakts aufweisen.
  • In einer weiteren Ausführungsform umfasst die Vorrichtung ein Trägermaterial und ein auf dem Trägermaterial angeordnetes Material mit kleinem Emissionkoeffizienten. Vorzugsweise ist das Trägermaterial und das auf dem Trägermaterial angeordnete Material mit kleinem Emissionskoeffizienten im Innenraum des ersten Gehäuses am Bodenteil, am Oberteil und an den Seitenteilen angeordnet.
  • Auch kann das Trägermaterial und das auf dem Trägermaterial angeordnete Material mit kleinem Emissionkoeffizienten das erste Gehäuse ausbilden, wobei das erste Gehäuse dann von einem oder mehreren weiteren Gehäusen umfasst oder eingeschalt sein kann. Weiter kann die Vorrichtung ein Strahlungsschutzschirm umfassen, wobei der Strahlungsschutzschirm aus mehreren Schichten eines Materials mit kleinem Emissionskoefffizienten besteht und zwischen den Schichten ein Kunststoff- oder Pappegitter oder eine wabenförmige Struktur angeordnet ist. Vorzugsweise ist das Strahlungsschutzschirm im Innenraum des ersten Gehäuses am Bodenteil, am Oberteil und an den Seitenteilen angeordnet. Hierbei dienen das Kunststoff- oder Pappegitter oder die wabenförmige Struktur als Trägerstruktur.
  • Auch kann der Strahlungsschutzschirm das erste Gehäuse ausbilden, wobei das erste Gehäuse dann von einem oder mehreren weiteren Gehäusen umfasst oder eingeschalt sein kann.
  • Die Erfindung wird anhand von fünf Ausführungsbeispielen näher erläutert. Die Figuren zeigen:
  • 1 eine schematische Seitenansicht einer Vorrichtung zur thermischen Isolierung,
  • 2 eine schematische Seitenansicht einer Vorrichtung zur thermischen Isolierung mit Mehrfachschalung,
  • 3 eine schematische Seitenansicht einer Vorrichtung zur thermischen Isolierung mit einem Phasenwechselmaterial,
  • 4 eine schematische Seitenansicht einer weiteren Vorrichtung zur thermischen Isolierung mit einer beschichteten Trägerschicht,
  • 5 eine schematische Seitenansicht einer weiteren Vorrichtung zur thermischen Isolierung mit einer Mehrfachschicht und
  • 6 eine schematische Seitenansicht einer Vorrichtung zur thermischen Isolierung mit nach außen verlegten Batteriepolen.
  • Im Folgenden bezeichnen gleiche Bezugszeichen Elemente mit gleichen oder ähnlichen technischen Eigenschaften.
  • 1 zeigt eine schematische Seitenansicht einer Vorrichtung 1 zur thermischen Isolierung und einen Detailausschnitt. Die Vorrichtung umfasst ein erstes Gehäuse 2 mit einem Bodenteil 3, einem Oberteil 4 und zwei Seitenteilen 5. Zwei weitere Seitenteile sind hierbei nicht in 1 dargestellt. Das Bodenteil 3 weist hierbei vier Abstandshalter 6 auf, von denen in 1 nur zwei dargestellt sind. Auf den Abstandshaltern 6 ist eine Fahrzeugbatterie 7 in einem Innenraum 8 des Gehäuses 2 gelagert. Durch die Abstandshalter 6 ist die Fahrzeugbatterie 7 beabstandet von einer Innenfläche 9 des Bodenteils 3 angeordnet. Für ein einfaches Verständnis sind nachfolgend alle Innenflächen 9 des Gehäuses 2, also die Innenflächen 9 des Bodenteils 3, des Oberteils 4 und der Seitenteile 5, mit dem gleichen Bezugszeichen versehen. Auch alle Außenflächen 10 des Gehäuses sind mit dem gleichen Bezugszeichen versehen.
  • Auch ist die Fahrzeugbatterie 7 beabstandet von allen weiteren Innenflächen 9 angeordnet. Zwischen der Fahrzeugbatterie 7 und den Innenflächen 9 des ersten Gehäuses 2 ist somit ein Luftpolster vorhanden. Insbesondere ist auch zwischen der Fahrzeugbatterie 7 und der Innenfläche 9 des Bodenteils 3 ein Luftpolster vorhanden.
  • Ein Aufbau des ersten Gehäuses 2 wird exemplarisch im Detailausschnitt für ein Seitenteil 5 dargestellt. Das Seitenteil 5 weist hierbei eine alukaschierte Innenfläche 9 und eine schwarz lackierte Außenfläche 10 auf. Zwischen Innenfläche 9 und Außenfläche 10 besteht das Seitenteil 5 aus thermisch isolierendem Material 11.
  • Der Einfachheit halber sind in 1 kein Anschlusselemente, z. B. Kabel, für die Fahrzeugbatterie 7 und deren Führung in das erste Gehäuse 2 dargestellt. Hierzu kann jedoch vorzugsweise das Oberteil 4, aber auch das Bodenteil 3 oder die Seitenteile 5 nicht dargestellte Ausnehmungen aufweisen, durch welche Anschlusselemente aus dem Innenraum 8 aus dem ersten Gehäuse 2 herausführbar sind.
  • 2 zeigt eine schematische Seitenansicht einer Vorrichtung 1 zur thermischen Isolierung mit einer Doppelverschalung und einen Detailausschnitt. Die Vorrichtung 1 umfasst ein erstes Gehäuse 2 und ein weiteres Gehäuse 12 mit einem Bodenteil 13, einem Oberteil 14 und zwei Seitenteilen 15. Das Bodenteil 13 des weiteren Gehäuses 12 weist hierbei zwei Abstandshalter 16 auf. Auf den Abstandshaltern 16 ist das erste Gehäuse 2 in einem Innenraum 18 des weiteren Gehäuses 12 gelagert. Selbstverständlich ist auch eine Mehrfachverschalung mit noch weiteren Gehäusen denkbar.
  • Durch die Abstandshalter 16 ist das erste Gehäuse 2 beabstandet von einer Innenfläche 19 des Bodenteils 13 angeordnet. Für ein einfaches Verständnis sind nachfolgend alle Innenflächen 19 des weiteren Gehäuses 12, also die Innenflächen 19 des Bodenteils 13, des Oberteils 14 und der Seitenteile 15, mit dem gleichen Bezugszeichen versehen. Auch alle Außenflächen 20 des weiteren Gehäuses 12 sind mit dem gleichen Bezugszeichen versehen.
  • Auch ist das erste Gehäuse 2 beabstandet von allen weiteren Innenflächen 19 angeordnet. Zwischen dem ersten Gehäuse 2 und den Innenflächen 19 des weiteren Gehäuses 12 ist somit ein Luftpolster vorhanden.
  • Ein Aufbau des weiteren Gehäuses 12 wird exemplarisch im Detailsausschnitt für ein Seitenteil 15 dargestellt. Das Seitenteil 15 des weiteren Gehäuses 12 weist hierbei eine alukaschierte Innenfläche 19 und eine schwarz lackierte Außenfläche 20 auf. Zwischen Innenfläche 19 und Außenfläche 20 besteht das Seitenteil 15 aus thermisch isolierendem Material 21. In 2 ist dargestellt, dass die Innenflächen 9 und die Außenflächen 10 des ersten Gehäuses 2 jeweils alukaschiert ausgeführt sind.
  • In 3 ist eine schematische Seitenansicht einer Vorrichtung 1 zur thermischen Isolierung mit einem Phasenwechselmaterial 22 dargestellt. Zwischen einem ersten Gehäuse 2 und Innenflächen 19 eines weiteren Gehäuses 12 ist das Phasenwechselmaterial 22 angeordnet. Der Detailausschnitt zeigt hierbei, dass eine Innenfläche 9 des ersten Gehäuses 2 alukaschiert und eine Außenfläche 20 des weiteren Gehäuses 12 schwarz lackiert ausgeführt ist.
  • 4 zeigt eine schematische Seitenansicht einer weiteren Vorrichtung 1 zur thermischen Isolierung mit einer beschichteten Trägerschicht und einen Detailausschnitt. Hierbei ist dargestellt, dass eine Außenfläche 10 eines ersten Gehäuses 2 schwarz lackiert ausgebildet ist. Weiter ist im Innenraum 8 des ersten Gehäuses am Bodenteil 3, am Oberteil 4 und an den Seitenteilen 5 ein Trägermaterial angeordnet, welches als schwarz gepunktete Linie dargestellt ist. Das Trägermaterial ist z. B. aus Kunststoff oder Pappe ausgebildet. Auf dem Trägermaterial ist ein poliertes Aluminium oder ein Material mit kleinem Emissionsgrad angeordnet, welches eine Innenfläche 9 des Gehäuses 2 ausbildet. Hierbei umfasst die Vorrichtung 1 also nur ein Gehäuse.
  • Auch ist vorstellbar, das das Trägermaterial und das auf dem Trägermaterial angeordnete Material mit kleinem Emissionskoeffizient das erste Gehäusen ausbilden, wobei das erste Gehäuse 2 von einem weiteren Gehäuse 12 umfasst wird.
  • In 5 ist eine schematische Seitenansicht einer weiteren Vorrichtung zur thermischen Isolierung mit einer Mehrfachschicht und ein Detailausschnitt dargestellt. Hierbei ist dargestellt, dass das Gehäuse 2 aus einem Außengehäuse aus Kunststoff und aus einem mehrschichtigen Strahlungsschutzschirm besteht. Der Strahlungsschutzschirm ist im Innenraum 8 des ersten Gehäuses am Bodenteil 3, am Oberteil 4 und an den Seitenteilen 5 angeordnet. Der Strahlungsschutzschirm besteht aus mehreren Schichten 27, wobei die Schichten aus einem Material mit kleinem Emissionskoeffizient, z. B. Aluminium, bestehen. Zwischen diesen Schichten 27 befinden sich Kunststoff- oder Pappegitter oder eine wabenförmige Struktur. In der zu der Fahrzeugbatterie 7 am nächsten liegenden Schicht 27 bildet dieses Material eine Innenfläche 9 des Gehäuses 2 aus.
  • In 6 ist eine schematische Seitenansicht einer Vorrichtung 1 zur thermischen Isolierung mit nach außen verlegten Polkontakten 23 dargestellt. Hierbei ist dargestellt, dass die in einem Innenraum 8 eines ersten Gehäuses 2 eingesetzte Fahrzeugbatterie 7 zwei Pole 24 aufweist. Die Pole 24 der Fahrzeugbatterie 7 stehen hierbei in Richtung eines Oberteils 4 des ersten Gehäuses 2 aus der Fahrzeugbatterie 7 hervor. Durch Öffnungen 25 im Bodenteil 3 des ersten Gehäuses 2 sind Abstandshalter 6 eingesetzt, die auch als elektrische Kontaktelemente ausgebildet sind. Die Abstandshalter 6 weisen hierbei Polkontakte 23 auf, die außerhalb des Innenraums 8 angeordnet sind. Die Abstandshalter 6 sind hierbei formschlüssig in die Öffnungen 25 eingesetzt. In 6 ist dargestellt, dass die Pole 24 jeweils über einen elektrischen Leiter 26 mit dem als elektrisches Kontaktelement ausgebildeten Abstandshalter 6 verbunden sind, wobei die elektrischen Leiter 26 die Abstandshaltern 6 innerhalb des Innenraums 8 elektrisch kontaktieren.
  • Bezugszeichenliste
    • 1
    Vorrichtung
    2
    Erstes Gehäuse
    3
    Bodenteil
    4
    Oberteil
    5
    Seitenteil
    6
    Abstandshalter
    7
    Fahrzeugbatterie
    8
    Innenraum
    9
    Innenfläche
    10
    Außenfläche
    11
    thermisch isolierendes Material
    12
    weiteres Gehäuse
    13
    Bodenteil
    14
    Oberteil
    15
    Seitenteil
    16
    Abstandshalter
    18
    Innenraum
    19
    Innenfläche
    20
    Außenfläche
    21
    thermisch isolierendes Material
    22
    Phasenwechselmaterial
    23
    Polkontakte
    24
    Pol
    25
    Öffnungen
    26
    elektrischer Leiter
    27
    Schicht
  • ZITATE ENTHALTEN IN DER BESCHREIBUNG
  • Diese Liste der vom Anmelder aufgeführten Dokumente wurde automatisiert erzeugt und ist ausschließlich zur besseren Information des Lesers aufgenommen. Die Liste ist nicht Bestandteil der deutschen Patent- bzw. Gebrauchsmusteranmeldung. Das DPMA übernimmt keinerlei Haftung für etwaige Fehler oder Auslassungen.
  • Zitierte Patentliteratur
    • DE 4018347 A1 [0003]
    • DE 3232487 A1 [0004]
    • DE 19752755 C2 [0005]
    • DE 10007224 C2 [0006]
    • DE 2460177 A1 [0007]

Claims (10)

  1. Vorrichtung zur thermischen Isolierung mindestens einer Fahrzeugbatterie, wobei die Vorrichtung (1) mindestens ein erstes Gehäuse (2) zur Aufnahme der mindestens einen Fahrzeugbatterie (7) umfasst, wobei das erste Gehäuse (2) mindestens ein Bodenteil (3), mindestens ein Seitenteil (5) und mindestens eine Oberteil (4) umfasst, dadurch gekennzeichnet, dass mindestens auf dem Bodenteil (3) mindestens ein Abstandshalter (6) angeordnet ist, wobei die mindestens eine Fahrzeugbatterie (7) mittels des mindestens einen Abstandshalters (6) beabstandet von einer Innenfläche (9) des Bodenteils (3) und von einer Innenfläche (9) des mindestens einen Seitenteils (5) und von einer Innenfläche (9) des mindestens einen Oberteils (4) anordenbar ist.
  2. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass eine Innenfläche (9) des Bodenteils (3) und/oder eine Innenfläche (9) des mindestens einen Seitenteils (5) und/oder eine Innenfläche (9) des mindestens einen Oberteils (4) aus einem Material mit einem vorbestimmten kleinen Emissionsgrad ausgebildet ist.
  3. Vorrichtung nach einem der Ansprüche 1 oder 2, dadurch gekennzeichnet, dass das erste Gehäuse (2) einen Innenraum (8) des ersten Gehäuses (2) dicht gegenüber einem Außenraum abschließt.
  4. Vorrichtung nach einem der vorangegangenen Ansprüche, dadurch gekennzeichnet, dass die Vorrichtung (1) mindestens ein weiteres Gehäuse (12) umfasst, wobei das weitere Gehäuse (12) mindestens ein Bodenteil (13), mindestens ein Seitenteil (15) und mindestens ein Oberteil (14) umfasst, wobei das erste Gehäuse (2) in dem weiteren Gehäuse (12) anordenbar ist.
  5. Vorrichtung nach Anspruch 4, dadurch gekennzeichnet, dass mindestens auf dem Bodenteil (13) des weiteren Gehäuses (12) mindestens ein Abstandshalter (16) angeordnet ist, wobei das erste Gehäuse (2) mittels des mindestens einen Abstandshalters (16) beabstandet von einer Innenfläche (19) des Bodenteils (13) des weiteren Gehäuses (12) und von einer Innenfläche (19) des mindestens einen Seitenteils (15) des weiteren Gehäuses (12) und von einer Innenfläche (19) des mindestens einen Oberteils (14) des weiteren Gehäuses (12) anordenbar ist.
  6. Vorrichtung nach einem der Ansprüche 4 oder 5, dadurch gekennzeichnet, dass in mindestens einen Zwischenraum (18) zwischen einer Außenfläche (10) des ersten Gehäuses (2) und einer Innenfläche (19) des weiteren Gehäuses (12) ein Isoliermaterial oder ein Phasenwechselmaterial (22) angeordnet ist.
  7. Vorrichtung nach einem der vorangegangenen Ansprüche, dadurch gekennzeichnet, dass das mindestens eine Bodenteil (3) und/oder das mindestens eine Seitenteil (5) und/oder das mindestens eine Oberteil (4) des ersten Gehäuses (2) mindestens eine Öffnung (25) aufweist, wobei in die Öffnung (25) ein Element zur Herstellung eines elektrischen Kontakts zwischen mindestens einem Pol (24) der Fahrzeugbatterie (7) und einem externen Anschluss einführbar ist, wobei das Element zur Herstellung eines elektrischen Kontakts mindestens einen elektrisch kontaktierbaren Polkontakt (23) aufweist, wobei der Polkontakt (23) außerhalb des ersten Gehäuses (2) anordenbar ist.
  8. Vorrichtung nach Anspruch 7, dadurch gekennzeichnet, dass das Element zur Herstellung eines elektrischen Kontakts formschlüssig in die Öffnung (25) einführbar ist.
  9. Vorrichtung nach einem der Ansprüche 7 oder 8, dadurch gekennzeichnet, dass der mindestens eine Abstandshalter (6) zumindest teilweise als Element zur Herstellung eines elektrischen Kontakts ausgebildet ist.
  10. Vorrichtung nach einem der vorangegangenen Ansprüche, dadurch gekennzeichnet, dass die Vorrichtung (1) ein Trägermaterial und ein auf dem Trägermaterial angeordnetes Material mit kleinem Emissionkoeffizienten und/oder ein Strahlungsschutzschirm umfasst, wobei der Strahlungsschutzschirm aus mehreren Schichten (27) eines Materials mit kleinem Emissionskoefffizienten besteht und zwischen den Schichten (27) ein Kunststoff- oder Pappegitter oder eine wabenförmige Struktur angeordnet ist.
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