CN2285536Y - Complete round stator surround winding machine - Google Patents
Complete round stator surround winding machine Download PDFInfo
- Publication number
- CN2285536Y CN2285536Y CN 97200836 CN97200836U CN2285536Y CN 2285536 Y CN2285536 Y CN 2285536Y CN 97200836 CN97200836 CN 97200836 CN 97200836 U CN97200836 U CN 97200836U CN 2285536 Y CN2285536 Y CN 2285536Y
- Authority
- CN
- China
- Prior art keywords
- wire
- swing
- equi
- winding
- gear ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Manufacture Of Motors, Generators (AREA)
Abstract
The utility model discloses a motor stator complete round surround winding machine. The utility model is characterized in that a wire work winding mechanism is composed of a wire winding disk, a gear ring, a wire leading pipe, a transmission assembly and a wire winding motor. The wire winding disk is positioned on the gear ring, and an opening which corresponds to the clamping action of a stator ring and a wedge block which corresponds to the opening are arranged at one side of the wire winding disk. A swing wire-arranging mechanism comprises an automatic wire-arranging device and a manual wire-arranging device, wherein, the automatic wire-arranging device is composed of a work support, a swing equal-dividing disk, a transmission assembly and a wire-arranging motor; the manual wire-arranging device is composed of a swing handle, a manual limiting disk, the swing equal-dividing disk, the work support, etc. high production efficiency and good production quality can be realized when the utility model is used for winding a motor stator. When the utility model is used for manufacturing a motor, the utility model has the advantages of simple manufacturing process, low cost, small temperature rise and high efficiency.
Description
The utility model relates to a kind of motor stator core Winder, and particularly the full circle of Circular Winding electric machine iron core is around coil winding machine.
Existing motor stator core coil winding machine is to be made of control device, semicircular ring Winder.The method for winding of two semicircle stator cores is semicircle coilings of a semicircle, then two semicircle stator cores that wind coil is combined into the full circle stator winding.The two semicircle faying face cleannes and the full circle degree of this full circle stator winding of being abandoned by two semicircle stator cores can't guarantee, thereby loss is big, effect is low, temperature rise, and the manufacturing process complexity, and production efficiency is low, the cost height.
The purpose of this utility model provides a kind of new motor stator core Winder, particularly the full circle track ring is around coil winding machine, this function is coiling continuously on full circle stator core ring, and winding displacement is even, thereby overcomes the existing weak point of above-mentioned semicircle coil winding machine.
The purpose of this utility model realizes by following proposal: it by the winding mechanism of reaching the standard grade, wave wire-arranging mechanism, counting device, electric control gear and support and form.The described winding mechanism of reaching the standard grade is made of wire spool, fairlead, transmission component and coiling electric motor.Wire spool is placed on the gear ring, snap in the opening that adapts in wire spool and the setting of gear ring homonymy and stator core ring, the contract piece that matches with opening can be closed opening and form full circle, and gear ring links to each other with coiling electric motor by transmission component, and fairlead is fixed on the gear ring; Waving wire-arranging mechanism is made of work support, swing equi-index plate, transmission component, swing handle, winding displacement motor.Work support is fixed on the swing equi-index plate, and swing equi-index plate links to each other with the winding displacement motor by transmission component, or joins by jack on its side and swing handle; Counting device is made up of sensing dish, optical pickocff and electronic counter.When coiling, earlier the full circle stator core is snapped in wire spool and the gear ring by opening, shut the contract piece, be supported on the work support, starting coiling electric motor then just changes, and behind the lead consumption of sufficient defined, closes coiling electric motor until wire spool, again lead one end is passed fairlead and be fixed on and do outlet on the stator core, then start the coiling electric motor counter-rotating.Winding motors drives gear ring by transmission component and rotates, fairlead is promptly around the stator core slot rotation, simultaneously the winding displacement motor rotates, and drives the swing equi-index plate swing by transmission component, or the jack that swing handle inserts the swing equi-index plate side is carried out manual operations swing.Lead in the stator core slot progressively increases in an orderly manner by flute profile swing, till the digital display of counting device demonstrates the number of turns in the groove and reached the number of turns of regulation.Motor quits work when the number of turns in the groove reaches quota, stirs swing equi-index plate then and advances next groove of level, go round and begin again, until stator core slot all around intact.
The utility model is owing to be the full circle coiling, and take to wave winding displacement, winding displacement is even, thereby good product quality, the production efficiency height, avoided because of deviation from circular from and unclean leakage field that causes and thermal losses, and adopt the full circle stator to produce motor, but simplified manufacturing technique is saved motor manufacturing cost 5～8%, the electric machine temperature rise that is produced is low, noise is little, and efficient can improve 10～15%.
Description of drawings:
Fig. 1 is that motor full circle track ring is around the coil winding machine front view
Fig. 2 is that motor full circle track ring is around the coil winding machine vertical view
Below in conjunction with embodiment and accompanying drawing the utility model is further described:
As shown in the figure, the full circle track ring around coil winding machine by the winding mechanism of reaching the standard grade, wave wire-arranging mechanism, counting device, electric control gear and support etc. and form.The winding mechanism of reaching the standard grade is made of wire spool 8, gear ring 6, travelling gear 5, change pulley 3, belt pulley 2, coiling electric motor 1, fairlead 10 etc.Wire spool 8 is placed on the gear ring 6, be provided with identical opening 29,30 at wire spool 8 and gear ring 6 homonymies, its size adapts with snapping in of stator core ring, and contract piece 7,9 matches with opening 29,30, closes opening 29,30 with contract piece 7,9 and just in time forms full circle.Opening 29,30 is provided with concaveconvex structure with the corresponding both sides of contract piece 7,9, is convenient to close.Supporting strut 4 is set below gear ring 6, and the steel ball of pillar 4 upper ends places in the interior big outer little circumferential groove that is provided with on the gear ring bottom surface.Gear ring 6 is meshed with travelling gear 5, and travelling gear 5 links to each other with coiling electric motor 1 by belt pulley 2, change pulley 3, and fairlead 10 is fixed on the gear ring 6.Waving wire-arranging mechanism is made of work support 18, swing equi-index plate 22, manual position-arresting disk 21, holder 20, power transmission shaft 19, slide 14, crank rocker 15, adjustment disk 12, swing handle 25 etc.Work support 18 is fixed on the swing equi-index plate 22, and swing equi-index plate 22 places on the manual position-arresting disk 21, by screw on holder 20.Power transmission shaft 19 passes the centre bore of swing equi-index plate 22, manual position-arresting disk 21, holder 20, and the lower end links to each other with crank rocker 15.Crank rocker 15 is made of with being linked by 2 sections or 3 sections hinged drive links that form 16 of rod member swing arm 17, and the centre is provided with fixing slide carriage 14, and joins by adjustment disk 12 and winding displacement motor 11.The circumference at radius unequal place is provided with and regulates pin-and-hole 13 on the card of adjustment disk 12, in order to regulate amplitude of fluctuation.Power transmission shaft 19 upper ends are provided with crown of roll, and crown of roll is provided with the keyhole that matches with automatic bolt 23, depresses automatic bolt 23 and can carry out automatic winding displacement.Swing handle 25 is supported on the manual position-arresting disk 21 by fixed block, joins and breaks away from by being arranged on jack on swing equi-index plate 22 sides and swing equi-index plate 22.Counting device is made up of sensing dish 26, optical pickocff 27, electronic counter 28.Sensing dish 26 and travelling gear 5 engagements, and be provided with open-work, in order to sensing revolution information, pass to electronic counter 28 by optical pickocff 27.
During coiling, full circle stator core ring is snapped in wire spool 8 and the gear ring 6 by opening 29,30, shut contract piece 7,9, be supported on then on the work support 18, starting coiling electric motor 1 is just changeing, and drives gear ring 6 and wire spool 8 rotations by belt pulley 2, change pulley 3, travelling gear 5.When after foot regulation number of conductors, motor 1 cuts out, then lead one end is passed fairlead 10 and be fixed on and do outlet on the stator core, start coiling electric motor 1 counter-rotating again, fairlead 10 is promptly around the stator core slot rotation, winding displacement motor 11 is worked simultaneously, by adjustment disk 12, crank rocking beam 15, power transmission shaft 19, drive swing equi-index plate 22 swings, the lead in the stator core slot is increased in good orderly.When adopting manual winding displacement, mention automatic bolt 23, the jack that swing handle 25 is inserted on swing equi-index plate 22 sides can carry out winding displacement hand-manipulated.
Claims (3)
- A full circle track ring around coil winding machine by the winding mechanism of reaching the standard grade, wave wire-arranging mechanism, counting device, electric control gear and support etc. and form, its technical characterictic is:(a) the described winding mechanism of reaching the standard grade is by wire spool (8), gear ring (6), travelling gear (5), change pulley (3), belt pulley (2), coiling electric motor formations such as (1), wire spool (8) is placed on the gear ring (6), be provided with the stator core ring at wire spool (8) and gear ring (6) homonymy and snap in the opening (29 that adapts, 30), with opening (29,30) match and merge the contract piece (7 to form full circle, 9), fairlead (10) is fixed on the gear ring (6), the travelling gear (5) of gear ring (6) by being engaged with, change pulley (3) and belt pulley (2) link to each other with coiling electric motor (1);(b) the described wire-arranging mechanism that waves is by work support (18), swing equi-index plate (22), power transmission shaft (19), crank rocking beam (15), adjustment disk (12), winding displacement motor formations such as (11), work support (18) is fixed on the swing equi-index plate (22), power transmission shaft (19) is depressed or is mentioned with swing equi-index plate (22) by the automatic bolt (23) on its upper end crown of roll and is connected or breaks away from, and the lower end links to each other with winding displacement motor (11) by crank rocking beam (15), adjustment disk (12);(c) wire-arranging mechanism also comprises a manual bus cable device that is made of swing handle (25), manual position-arresting disk (21), swing equi-index plate (22), work support (18), swing handle (25) is fixed on the manual position-arresting disk (21), realizes being connected or breaking away from swing equi-index plate (22) by the jack that inserts or withdraw from the swing equi-index plate side.
- 2. coil winding machine according to claim 1, its technical characterictic is: crank rocking beam (15) is connected and composed by 2～3 sections hinged drive links that form of rod member (16) and swing arm (17).
- 3. coil winding machine according to claim 1 and 2 is characterized in that: the circumference at different radii place is provided with and regulates pin-and-hole (13) on the card of adjustment disk (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 97200836 CN2285536Y (en) | 1997-01-24 | 1997-01-24 | Complete round stator surround winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 97200836 CN2285536Y (en) | 1997-01-24 | 1997-01-24 | Complete round stator surround winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2285536Y true CN2285536Y (en) | 1998-07-01 |
Family
ID=33922403
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 97200836 Expired - Fee Related CN2285536Y (en) | 1997-01-24 | 1997-01-24 | Complete round stator surround winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2285536Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101873038A (en) * | 2009-04-24 | 2010-10-27 | 日特机械工程株式会社 | Coiling wire feeder and method for manufacturing continuous coil |
| CN110492705A (en) * | 2019-08-22 | 2019-11-22 | 常州工学院 | A kind of winding mechanism based on sheave and right-angled intersection mobile platform |
-
1997
- 1997-01-24 CN CN 97200836 patent/CN2285536Y/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101873038A (en) * | 2009-04-24 | 2010-10-27 | 日特机械工程株式会社 | Coiling wire feeder and method for manufacturing continuous coil |
| CN101873038B (en) * | 2009-04-24 | 2012-12-12 | 日特机械工程株式会社 | Coiling wire feeder and method for manufacturing continuous coil |
| CN110492705A (en) * | 2019-08-22 | 2019-11-22 | 常州工学院 | A kind of winding mechanism based on sheave and right-angled intersection mobile platform |
| CN110492705B (en) * | 2019-08-22 | 2021-06-22 | 常州工学院 | Winding mechanism based on grooved wheel and cross mobile platform |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |