CN220830792U

CN220830792U - Water and fertilizer integrated processing spraying device

Info

Publication number: CN220830792U
Application number: CN202320675749.0U
Authority: CN
Inventors: 邹帅; 黄何; 窦明远; 杨靖; 冯清; 李振鹏; 滕家皇; 曾令威; 颜东梅; 李军; 杨茂立; 游春成; 麦子维; 黄福川
Original assignee: Guangxi University
Current assignee: Guangxi University
Priority date: 2023-03-30
Filing date: 2023-03-30
Publication date: 2024-04-26
Anticipated expiration: 2033-03-30

Abstract

The application provides a water and fertilizer integrated processing spraying device, which comprises: a spray device assembly, the spray device assembly comprising: locomotive, frame, liquid manure storage jar, adsorption pipeline, vacuum pump, centrifugal pump and spray gun, locomotive links to each other with the frame, and locomotive links to each other with vacuum pump and centrifugal pump, and spray equipment subassembly sets up on the frame, and adsorption pipeline's first end links to each other with liquid manure storage jar, and vacuum pump passes through the pipeline with liquid manure storage jar and links to each other, and the spray gun links to each other with liquid manure storage jar, and the centrifugal pump setting is on the pipeline between spray gun and liquid manure storage jar. The technical scheme of the application effectively solves the problem that livestock and poultry raising wastes pollute the environment in the prior art.

Description

Water and fertilizer integrated processing spraying device

Technical Field

The application relates to the technical field of waste fertilizer spray irrigation, in particular to a water and fertilizer integrated processing spray device.

Background

With the rapid development of economy, the living standard of masses is increasingly improved, and the demands of people on animal proteins such as pigs, cows, sheep, chickens, ducks and the like are continuously increased. The meat food with the livestock and poultry products as the main food is taken as daily consumer goods on dining tables of people, promotes the development of livestock and poultry breeding industry to be more and more different, and simultaneously promotes the construction of standardized and large-scale livestock and poultry farms. On the other hand, the ecological environment pollution problem caused by the large-scale rapid expansion of the livestock and poultry raising industry is also increasing. The main reason is that a great amount of waste is generated in the livestock and poultry breeding process, and the surrounding ecological environment is greatly influenced. The main points are as follows:

Firstly, the livestock and poultry breeding waste contains a large amount of pathogenic microorganisms and parasitic ova, and is also a main medium for breeding mosquitoes and flies. With the continuous increase of the number of livestock and poultry, pathogenic microorganisms and parasitic ova in the environment can be greatly propagated and spread, so that people and livestock contacted with the microorganisms and parasitic ova are infected. Once the pestilence of livestock and poultry is exploded and is not effectively controlled in time, the epidemic situation spread in a large area is easily caused.

Secondly, livestock farms generally adopt a large amount of water to clean the farms, so that water resources are wasted, and a large amount of pollutants are carried in the generated sewage. The related data show that the concentration of NH3-N (ammonia nitrogen content index) in the sewage discharged by livestock and poultry farms can reach 4000mg/L, which is more than 100 times of the sewage discharge standard of enterprises. When sewage is discharged into natural environment, not only can the deterioration of surrounding water quality be accelerated, but also water eutrophication can be caused, nitrogen and phosphorus in the water quality can be increased, and the local aquaculture development and water ecology are seriously threatened.

In order to solve the problem that livestock and poultry raising waste pollutes the environment, the livestock and poultry raising waste is processed into water fertilizer, but the water fertilizer needs to be manually poured into farmlands, and the operation method is not uniform and has low pouring efficiency.

Disclosure of utility model

The application provides a water and fertilizer integrated processing spraying device, which aims to solve the problems of uneven irrigation and lower irrigation efficiency in the prior art when water and fertilizer processed by livestock and poultry cultivation wastes irrigate farmlands.

In order to solve the problems, the application provides a water and fertilizer integrated processing spraying device, which comprises: a spray device assembly, the spray device assembly comprising: locomotive, frame, liquid manure storage jar, adsorption pipeline, vacuum pump, centrifugal pump and spray gun, locomotive links to each other with the frame, and locomotive links to each other with vacuum pump and centrifugal pump, and spray equipment subassembly sets up on the frame, and adsorption pipeline's first end links to each other with liquid manure storage jar, and vacuum pump passes through vacuum pipeline with liquid manure storage jar and links to each other, and the spray gun links to each other with liquid manure storage jar, and the centrifugal pump setting is on spray pipeline between spray gun and liquid manure storage jar.

Further, the spray device assembly further comprises a steam-water separator arranged on the vacuum pipeline between the vacuum pump and the water-fertilizer storage tank.

Further, the spraying device assembly further comprises an oil-gas separator, and the oil-gas separator is arranged at an outlet of the vacuum pump.

Further, the upper part of the water and fertilizer storage tank is provided with an air hole, and the vacuum pump is connected with the air hole.

Further, the bottom of the liquid manure storage tank is provided with a liquid outlet, and the centrifugal pump is connected with the liquid outlet through a spraying pipeline.

Further, the spraying equipment assembly further comprises a first coupling and a first clutch, and the locomotive is connected with the vacuum pump through the first coupling and the first clutch.

Further, the spraying device assembly further comprises a second coupling and a second clutch, and the locomotive is connected with the centrifugal pump through the second coupling and the second clutch.

Further, the integrated processing sprinkler of liquid manure still includes liquid manure reaction equipment, and the second end of absorption pipeline links to each other with liquid manure reaction equipment, and liquid manure reaction equipment includes: the reactor comprises a reactor body and a fluid circulation channel, wherein the reactor body comprises a charging opening, a gas adding opening, a gas exhaust opening and a discharge opening, the charging opening and the gas exhaust opening are positioned at the upper part of the reactor body, the gas adding opening and the gas exhaust opening are both positioned at the lower part of the reactor body, and the fluid circulation channel is arranged in the reactor body.

Further, the reactor body includes a plurality of fluid cartridges, an upper port of the fluid cartridges having a predetermined distance from an upper inner wall of the reactor body, and a lower port of the fluid cartridges having a predetermined distance from a lower inner wall of the reactor body.

Further, the inner wall of the fluid barrel has a constriction and a plurality of collars spaced apart along the axis of the fluid barrel.

Compared with the prior art, the technical scheme provided by the application has the following advantages:

According to the technical scheme, livestock and poultry waste, livestock and poultry cleaning liquid and other waste are processed into water and fertilizer required by plants, and then the water and fertilizer is sprayed to farmlands through a spraying equipment assembly. The device is sprayed to enable the water and fertilizer irrigation farmland to be uniform and high in efficiency. Moreover, the livestock and poultry waste is processed into the water fertilizer, so that the reutilization of the waste can be realized, the environment pollution caused by the waste is avoided, and the nutrient substances required by the growth of plants such as sugarcane can be obtained. The processing method of the application reduces the pollution to the environment and creates value. The technical scheme of the application effectively solves the problems of uneven irrigation and lower irrigation efficiency in the prior art when water and fertilizer processed by livestock and poultry raising wastes irrigate farmlands.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the utility model and together with the description, serve to explain the principles of the utility model.

In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, and it will be obvious to a person skilled in the art that other drawings can be obtained from these drawings without inventive effort.

Fig. 1 is a schematic diagram showing the overall structure of a spraying device assembly of a water and fertilizer integrated processing spraying device according to an embodiment of the present application;

FIG. 2 shows a schematic flow diagram of the spray device assembly of FIG. 1;

FIG. 3 shows a schematic structural view of a water-fertilizer reaction apparatus of the water-fertilizer integrated processing sprinkler of FIG. 1;

FIG. 4 shows an internal structure of the water and fertilizer reaction apparatus of FIG. 3;

Fig. 5 shows a schematic flow chart of a water and fertilizer processing method of the water and fertilizer integrated processing spraying device.

Wherein the above figures include the following reference numerals:

1. A reactor body; 2. a reactor cover; 3. a feed inlet; 4. an exhaust port; 5. a liquid baffle; 6. a probe sleeve; 7. a jacket; 8. a bracket; 9. a guide cylinder group; 10. a discharge port; 11. a gas distributor; 12. a deflector; 13. flowing out of the sieve holes; 14. a necking structure, 15 and a convex ring; 100. agricultural tractor heads; 110. a transmission shaft; 120. a movable base; 130. a gear box; 140. a first coupling; 150. a first clutch; 160. a vacuum pump; 170. a first pipe; 180. a second pipe; 190. a vacuum suppressor; 200. a negative pressure vacuum tank; 210. a third conduit; 220. air holes; 230. a manhole; 240. a liquid outlet; 250. a liquid outlet pipe; 260. a centrifugal pump; 270. a second clutch; 280. a second coupling; 290. a voltage regulator; 300. agricultural irrigation worm and gear spray gun; 310. a steam-water separator; 320. an oil-gas separator; 330. a first valve; 340. a second valve; 350. a third valve; 360. a fourth valve; 370. a fifth valve; 380. and a sixth valve.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments of the present application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.

As shown in fig. 1 to 5, the water and fertilizer integrated spray irrigation method of the embodiment includes the following steps: s10, processing livestock and poultry farm collected livestock and poultry breeding waste into water and fertilizer through a digestion method. S20, adsorbing the water and fertilizer in the step S10 through a spraying device. S30, spraying water and fertilizer to farmlands through a spraying device.

By applying the technical scheme of the embodiment, livestock and poultry waste, livestock and poultry cleaning liquid and other waste are processed into water fertilizer required by plants, and then the water fertilizer is sprayed to farmlands through spraying equipment. Therefore, the reutilization of the waste can be realized, the environment pollution caused by the waste is avoided, and the nutrient substances required by the growth of plants such as sugarcane can be obtained. The processing method of the application reduces the pollution to the environment and creates value. The technical scheme of the embodiment effectively solves the problem that livestock and poultry raising waste pollutes the environment in the prior art.

Step S10 includes the steps of: s11, collecting livestock and poultry breeding waste from a livestock and poultry farm and putting the livestock and poultry breeding waste into a reactor. S12, carrying out passivation treatment on heavy metals in the waste. S13, removing pathogenic microorganisms and parasitic ova by utilizing ultraviolet rays and ozone. S14, adding the composite microbial inoculum according to the mass ratio of the waste to the composite microbial inoculum of 1:1000-1:5000. S15, the mixed solution pretreated in the step S14 is digested in a reactor under the control of temperature and pressure for 2 to 5 days.

By applying the technical scheme of the embodiment, the wastes of livestock and poultry and the wastes such as livestock and poultry cleaning liquid are processed into nutrient substances required by sugarcane through a series of operations such as removing heavy metals, sterilizing and digesting, so that the reutilization of the wastes can be realized, the environment pollution caused by the wastes is avoided, and the nutrient substances required by the growth of plants such as sugarcane can be obtained. Namely, the processing method of the embodiment reduces the pollution to the environment and creates value. The technical scheme of the embodiment effectively solves the problem that livestock and poultry raising waste pollutes the environment in the prior art.

By detecting heavy metals in livestock and poultry waste, the heavy metals include organic arsenic, copper and the like.

As shown in fig. 1, in the technical solution of the present embodiment, in step S10, the method includes establishing a data transformation matrix, and establishing a comprehensive evaluation model based on the data transformation for screening. The efficiency can be greatly improved through theoretical screening, the experiment time is reduced, and the cost is saved.

In the embodiment, livestock and poultry cultivation wastes collected from livestock and poultry farms are taken as main raw materials, and are digested and degraded to produce the organic water-soluble fertilizer suitable for sugarcane planting and water-fertilizer integration, and the optimal control scheme of factors such as reaction temperature, pressure, dissolved oxygen concentration and the like in the production process is determined based on a uniform test method. As a test method suitable for multi-factor control and high in precision requirement, the uniform test method can reduce complex and complicated test times to the greatest extent. The water and fertilizer are described in detail by taking the application to sugarcane farmlands as an example.

The production scheme is designed:

Summarizing the prior production experience, the reaction temperature of raw materials such as livestock and poultry raising wastes should be kept at 30-45 ℃; for the airlift reactor, in order to prevent the foreign bacteria pollution caused by the entry of external air, the system pressure should be kept slightly higher than the external atmospheric pressure, and 0.1-0.15MPa is desirable; for bacteria and yeast microorganisms, the sufficient oxygen content in the reaction liquid is ensured, and the concentration of dissolved oxygen is 5-10%.

Reasonable intervals of various indexes of the water-soluble fertilizer at the end of production are shown in the following table:

according to the information, an experimental scheme meeting the production process requirement is designed by combining a uniform design method and a uniform design use table as shown in the following table 1:

table 1: design of experimental scheme for production process

The same reaction raw materials are placed in a reactor and are respectively reacted for 5 days according to the experimental scheme, so that various indexes of the organic water-soluble fertilizer are obtained as shown in the following table 2:

table 2: experimental plan results of production process

Establishing a data transformation matrix:

And comprehensively evaluating the production scheme, and firstly, establishing an evaluation object set and an evaluation index value. The evaluation target set evaluates the index value by the production scheme system ：F＝(F₁,F₂,F₃,F₄,F₅,F₆,F₇,F₈,F₉,F₁₀),: g= (the amount by which each index exceeds a reasonable interval). On the basis, an evaluation matrix X= (X _ij) 10 multiplied by 6 sample values are established, and each column of the matrix X is taken as an evaluation index, and 6 items are totally taken; each behavior is different in production scheme and has 10 schemes in terms of evaluation values of evaluation indexes. x _ij represents the evaluation value of the ith scheme with respect to the jth evaluation index. In the production experiment, the following sample values can be obtained for the percentage of the absolute value measured by each index exceeding the reasonable interval:

comprehensive evaluation model based on data transformation:

according to the data evaluation model, setting an original matrix as X:

(1) Establishing a weight vector by using a coefficient of variation method:

s _i and/> Standard deviation and mean of the j index respectively.

ω_i＝(0.2315，0.2064，0.1529，0.0982，0.1973，0.1136)

(2) An ideal scheme is established:

wherein, j＝1，2，...，6。

(3) Establishing a relative deviation fuzzy matrix R:

wherein, The MATLAB software was used to obtain:

(4) Establishing a comprehensive evaluation model:

The evaluation criteria are: if D _i＞D_j, the index of the ith scheme is better than the index of the jth scheme.

The method comprises the following steps of:

D₁＝0.6220,D₂＝0.6009,D₃＝0.8545,D₄＝0.6479,D₅＝0.5052，

D₆＝0.5049,D₇＝0.7714,D₈＝0.7429,D₉＝0.7985,D₁₀＝0.6032。

The ranking of the various schemes according to the evaluation criteria can be known as follows:

F₃→F₉→F₇→F₈→F₄→F₁→F₁₀→F₂→F₅→F₆

1. Specific MATLAB running program:

% input raw sample data

> M=mean (X); % calculation of mean value of each index

m＝(0.0360，0.1000，0.0460，0.1330，0.2300，0.1220)

> S=std (X); % calculation of standard deviation of each index

s＝(0.0513，0.1269，0.0433，0.0803，0.2791，0.0852)

> V=s./abs (m); % calculation of coefficient of variation for each index

v＝(1.4236，1.2693，0.9404，0.6036，1.2134，0.6985)

W=v/sum (v); % calculation of the weights of the respective indicators

w＝(0.2315，0.2064，0.1529，0.0982，0.1973，0.1136)

R=abs (X-ones (10, 1) max (X))/[ ones (10, 1) range (X) ]; % calculation of the relative deviation matrix

> D=r_w'; % calculation of comprehensive evaluation value

D＝(0.6220，0.6009，0.8545，0.6479，0.5052，0.5049，0.7714，0.7429，0.7985，0.6032)

> F1, t1] =sort (D); % comprehensive evaluation value ranking

F1＝(0.5049，0.5052，0.6009，0.6032，0.6220，0.6479，0.7429，0.7714，0.7985，0.8545)

t1＝(6，5，2，10，1，4，8，7，9，3)

2. Analysis of results:

for further researching the scientific rationality of the production scheme 3 obtained by the data transformation comprehensive evaluation model, simple analysis and discussion are made for the rationality of weight distribution affecting evaluation and the accuracy of experimental results under corresponding weights:

(1) Rationality analysis:

In order to achieve the aim of innocent treatment of livestock and poultry raising waste, the livestock and poultry raising waste collected from livestock and poultry farms is taken as a main raw material to be digested and degraded to produce the organic water-soluble fertilizer suitable for the integration of sugarcane planting and water-fertilizer. The control of the component content of the raw material and related factors in the production process has important influence on the production result, and is mainly represented by indexes such as pH value, ammonia nitrogen content, organic matter content, phosphorus content, sulfur content, COD and the like. The result of the production scheme 3 shows that the pH value, the organic matter content, the sulfur content and the COD in the six indexes are all in a reasonable interval, and the ammonia nitrogen content and the phosphorus content slightly exceed the reasonable interval, but can be regulated by changing the nitrogen content and the phosphorus content of the production raw materials. In combination, the various index conditions of the production scheme 3 are better than those of other production schemes. Therefore, the production result determined by combining the test and the data transformation comprehensive evaluation model has various index weights of omega _j = (0.2315,0.2064,0.1529,0.0982,0.1973,0.1136) which is scientific and reasonable.

(2) Accuracy analysis:

The production schemes with the priority ranking of ：F₃→F₉→F₇→F₈→F₄→F₁→F₁₀→F₂→F₅→F₆. and the maximum indexes in the reasonable interval can be simultaneously satisfied for the six indexes based on the data transformation comprehensive evaluation model, namely scheme 3 and scheme 8, which are all the production schemes with the maximum indexes in the reasonable interval. However, for scheme 8, the sulfur content is too high, exceeding 70% of the upper limit, belonging to a serious superscalar; while the ammonia nitrogen content and the phosphorus content of the scheme 3 exceeding the index range are slightly higher or slightly lower than a reasonable interval, the excess is only 10% and 22%. Thus, in a combined sense, the various indicators of production scheme 3 are indeed the most reasonable of all production schemes. Therefore, the production scheme obtained based on the data transformation comprehensive evaluation model is scientific and reasonable, and the result is relatively accurate.

From the above results, it can be seen that: the production scheme 3 selected by adopting the comprehensive evaluation model of uniform design and data transformation is ideal as the production scheme for producing the organic water-soluble fertilizer suitable for the integration of the water and fertilizer for sugarcane planting. The temperature, pressure and dissolved oxygen concentration during the production process are shown in the following table:

Temperature (temperature)	Pressure of	Dissolved oxygen concentration
			35.2	0.16	6.9

As shown in fig. 3 to 5, in the technical solution of the present embodiment, in step S15, pulse air supply is adopted. The pulse type air supply is adopted, so that the contact effect of the liquid and the gas is better, and the liquidity of the liquid is better. In the present embodiment, the pulse gas supply is performed for 1 second every 1 second to 2 seconds.

As shown in fig. 5, in the technical solution of the present embodiment, in step S15, the temperature in the reactor is monitored in real time, so as to ensure that the temperature in the reactor increases stepwise. According to the characteristics of the livestock and poultry waste, the temperature rises stepwise, so that the reaction effect in the livestock and poultry waste is better, the reaction time can be saved.

As shown in fig. 5, in the technical solution of the present embodiment, the temperature step-up process may be divided into two stages: the first stage: the reaction was started until the next day, and the temperature was raised from normal temperature to 30 ℃. And a second stage: the temperature was raised from 30 ℃ to 45 ℃ and maintained from day two to day five. The temperature of the first stage can enable microorganisms to be rapidly propagated, and the temperature of the second stage has a good microorganism fermentation effect.

In the technical scheme of the embodiment, the composite microbial inoculum comprises at least one of active lactobacillus, lactobacillus acidophilus, lactobacillus plantarum, lactobacillus bulgaricus, lactobacillus delbrueckii, saccharomycetes, bacillus subtilis, bacillus polymyxa, bacillus brevis and bacillus anthracis. The activated composite microbial inoculum is prepared by adopting different composite microbial inoculum formulation technologies according to different material characteristics.

As can be seen from the above, the present embodiment includes the following steps: s11, collecting livestock and poultry breeding waste from a livestock and poultry farm and putting the livestock and poultry breeding waste into a reactor; s12, carrying out passivation treatment on heavy metals in the waste; s13, removing pathogenic microorganisms and parasitic ova by utilizing ultraviolet rays and ozone; s14, adding the composite microbial inoculum according to the mass ratio of the waste to the composite microbial inoculum of 1:1000-1:5000; and S15, digesting the mixed solution pretreated in the step S14 in a reactor for 2 to 5 days under the control of temperature and pressure. In the embodiment, livestock and poultry cultivation waste collected from livestock and poultry farms is taken as a main raw material, and is digested and degraded to produce the organic water-soluble fertilizer suitable for sugarcane planting and water-fertilizer integration. The proportion of the water-soluble fertilizer nutrient elements meets the requirements of the sugarcane on the fertilizer in different growth periods, and the water-fertilizer integrated fertigation can be implemented on the sugarcane.

The following is a description of data from three sets of experiments:

Experiment 1:

the integrated processing method of the sugarcane water and fertilizer comprises the following steps:

Step 11: collecting livestock and poultry breeding waste from a livestock and poultry farm and putting the livestock and poultry breeding waste into a reactor;

step 12: passivating and pre-treating residual organic arsenic, copper and other heavy metal ions in the waste by adopting a related method;

step 13: removing pathogenic microorganisms and parasitic ova by using ultraviolet rays and ozone;

Step 14: according to the material characteristics, a reasonable composite microbial agent formula technology is adopted to prepare an activated composite microbial agent, and the mass ratio is 1:1000 kg;

Step 15: and (3) digesting the pretreated raw material in a liquid state in a bioreactor for 3d under the control of temperature and pressure. The pulse type air supply is adopted in the period, and the air is supplied for 1s every 1s. In the case of a 100L reactor, the amount of gas supplied was 2.0L each time, and the total amount of gas supplied was 60L/min. The temperature in the reactor was monitored in real time to ensure a stepwise rise. The rising process can be divided into two stages:

stage 1: starting the reaction until 1.5 days, and increasing the temperature from normal temperature to 30 ℃;

Stage 2: day 1.5 to day 3, the temperature was raised from 30 ℃ to 35.2 ℃ and maintained.

Monitoring the pressure in the reactor in real time, and regulating a pressure control valve through an automatic control system to keep the internal pressure of the reactor constant at 0.16MPa; the dissolved oxygen concentration in the reactor was monitored in real time and the value was controlled to 6.9% by adjusting the amount of supplied gas and the oxygen content of the supplied gas.

Experiment 2:

Step 14: according to the material characteristics, a reasonable composite microbial agent formula technology is adopted to prepare an activated composite microbial agent, and the mass ratio is 1:3000 kg;

Step 15: and (3) digesting the pretreated raw material in a liquid state in a bioreactor for 4d under the control of temperature and pressure. The pulse type air supply is adopted in the period, and the air supply is carried out for 1s every 1.5 s. In the case of a 100L reactor, the amount of gas supplied was 2.5L each time, and the total amount of gas supplied was 60L/min. The temperature in the reactor was monitored in real time to ensure a stepwise rise. The rising process can be divided into two stages:

stage 1: starting the reaction until the 2 nd day, and increasing the temperature from normal temperature to 30 ℃;

Stage 2: on days 2 to 4, the temperature was raised from 30 ℃ to 35.2 ℃ and maintained.

Experiment 3:

Step 14: according to the material characteristics, a reasonable composite microbial agent formula technology is adopted to prepare an activated composite microbial agent, and the mass ratio is 1:5000 kg;

Step 15: and (3) digesting the pretreated raw material in a liquid state in a bioreactor for 5 days under the control of temperature and pressure. The pulse type air supply is adopted in the period, and the air supply is carried out for 1s every 2 s. In the case of a 100L reactor, the amount of gas supplied per time was 3.0L and the total amount of gas supplied was 60L/min. The temperature in the reactor was monitored in real time to ensure a stepwise rise. The rising process can be divided into two stages:

stage 1: starting the reaction until the 2.5 th day, and increasing the temperature from normal temperature to 30 ℃;

Stage 2: from day 2.5 to day 5, the temperature was raised from 30 ℃ to 35.2 ℃ and maintained.

And (3) carrying out related index detection on the organic water-soluble fertilizer which is obtained in the experiment 1-3 and is suitable for the integration of the water and the fertilizer for sugarcane planting, wherein the result is shown in the following table:

As can be seen from the table, the process technology and the equipment for integrating the water and the fertilizer for sugarcane planting disclosed by the utility model have the advantages that all indexes of the produced organic water-soluble fertilizer reach the specifications of standards such as NY/T3831-2021 common requirement of organic water-soluble fertilizer, NY 1110-2010 limit requirement of water-soluble fertilizer mercury, arsenic, cadmium, lead and chromium, NY 1107-2010 macroelement water-soluble fertilizer and the like. Each typical physicochemical index specified in the relevant standard is as follows:

The application also provides a water and fertilizer integrated processing spraying device, which is used for the water and fertilizer integrated spray irrigation method, and comprises a spraying equipment component, wherein the spraying equipment component comprises: locomotive (locomotive is agricultural equipment, for example agricultural tractor head) links to each other with the frame, and the first end of adsorption pipeline links to each other with the liquid manure storage jar, and the vacuum pump passes through the pipeline with the liquid manure storage jar and links to each other, and the spray gun links to each other with the liquid manure storage jar, and the centrifugal pump sets up on the pipeline between spray gun and liquid manure storage jar.

Livestock and poultry, livestock and poultry wastes, livestock and poultry cleaning liquid and other wastes are processed into water and fertilizer required by plants, and then the water and fertilizer is sprayed to farmlands through a water and fertilizer integrated processing spraying device. The device is sprayed to enable the water and fertilizer irrigation farmland to be uniform and high in efficiency. Moreover, the livestock and poultry waste is processed into the water fertilizer, so that the reutilization of the waste can be realized, the environment pollution caused by the waste is avoided, and the nutrient substances required by the growth of plants such as sugarcane can be obtained. Namely, the processing method of the embodiment reduces the pollution to the environment and creates value. The technical scheme of the embodiment effectively solves the problems of uneven irrigation and lower irrigation efficiency in the prior art when water and fertilizer are used for irrigating farmlands by processing livestock and poultry cultivation wastes.

The integrated processing sprinkler of liquid manure still includes liquid manure reaction equipment, and the second end of absorption pipeline links to each other with liquid manure reaction equipment, and liquid manure reaction equipment includes: a reactor. The reactor comprises a reactor body and a fluid circulation channel, wherein the reactor body comprises a charging opening, a gas adding opening, a gas exhaust opening and a discharge opening, the charging opening and the gas exhaust opening are positioned at the upper part of the reactor body, the gas adding opening and the gas exhaust opening are both positioned at the lower part of the reactor body, and the fluid circulation channel is arranged in the reactor body.

As shown in fig. 3 and 4, the fluid reactor body (reactor body) includes a plurality of fluid cartridges, an upper port of which has a predetermined distance from an upper inner wall of the reactor body, and a lower port of which has a predetermined distance from a lower inner wall of the reactor body. The inner wall of the fluid barrel has a constriction 14 and a plurality of collars 15 spaced along the axis of the fluid barrel. These designs allow for better fluid and gas contact.

The water and fertilizer integrated movable negative pressure spray irrigation platform (spray equipment assembly) comprises a transmission shaft 110 of an agricultural tractor head 100, a movable base 120, a gear box 130, a first coupler 140, a first clutch 150, a vacuum pump 160, a first pipeline 170, a second pipeline 180, a vacuum suppressor 190, a negative pressure vacuum tank 200 (water and fertilizer storage tank), a third pipeline 210, an air hole 220, a manhole 230, a liquid outlet 240, a liquid outlet pipe 250, a centrifugal pump 260, a second clutch 270, a second coupler 280, a pressure regulator 290, an agricultural irrigation turbine worm spray gun 300 (spray gun), a steam-water separator 310, an oil-gas separator 320, a plurality of valves (a first valve 330, a second valve 340, a third valve 350, a fourth valve 360, a fifth valve 370 and a sixth valve 380). The spraying device mainly comprises a water and fertilizer spraying system and a water and fertilizer sucking system, and the agricultural tractor head 100 provides power for the water and fertilizer spraying system and the water and fertilizer negative pressure sucking system.

The water and fertilizer spray irrigation system consists of a second coupling 280, a second clutch 270, a centrifugal pump 260, a pressure regulator 290, an agricultural irrigation turbine worm spray gun 300, a liquid outlet pipe 250 and a sixth valve 380. The transmission shaft 110 is connected with the gear box 130, power is transmitted to two output ends of the gear box through gear transmission, the first clutch 150 is shifted to a full-engagement state, the second clutch 270 is shifted to a full-disengagement state, the vacuum pump 160 is started through the first coupling 140, the third valve 350 and the sixth valve 380 are closed, the first valve 330 is opened, and the fifth valve 370, the second valve 340 and the fourth valve 360 are opened. The negative pressure is formed in the negative pressure vacuum tank 200 through the vacuum pump 160, so that the water fertilizer in the water fertilizer pool is sucked into the negative pressure vacuum tank 200 through the drain outlet/liquid inlet. The arrangement of the first coupling and the second coupling allows the agricultural tractor head 100 to be coupled to a plurality of equipment requiring power.

The water and fertilizer negative pressure suction system is composed of a first coupling 140, a first clutch 150, a vacuum pump 160, a first pipeline 170, a steam-water separator 310 and a first valve 330. The transmission shaft 110 is connected with the gear box 130, power is transmitted to two output ends of the gear box through gear transmission, the first clutch 150 is shifted to a fully-separated state, the second clutch 270 is shifted to a fully-separated state, the first valve 330, the third valve 350 and the sixth valve 380 are opened, and the second valve 340, the fourth valve 360 and the fifth valve 370 are closed. The centrifugal pump 260 is started through the second coupling 280, the centrifugal pump 260 conveys the water and fertilizer in the negative pressure vacuum tank 200 to the agricultural irrigation turbine worm spray gun 300 through the liquid outlet 240 and the liquid outlet pipe 250, and the pressure regulator 290 is used for adjusting the pressure of the spray gun.

Wherein, manhole 230 is used for the inspection maintenance of negative pressure vacuum tank, drain/inlet is used for the blowdown of negative pressure vacuum tank or supply liquid manure, vacuum suppressor 190 is used for preventing the jar body of negative pressure vacuum tank 200 from damaging by the evacuation in-process, vapour-water separator 310 is used for separating water from gas, and gas then reaches the induction port of vacuum pump. The gas is mixed with the lubricating oil in the pump in the vacuum pump, and then discharged from the exhaust port of the vacuum pump, the oil-gas mixture is separated by the oil-gas separator 320, the separated lubricating oil flows back to the oil tank, and the separated gas is discharged to the atmosphere.

In addition, the wave board is needed to be added in the negative pressure vacuum tank, which is an important part in the design of the tank truck, the viscosity of the water and fertilizer medium transported by the tank truck is smaller, and when the filling amount is between 20% and 80%, the wave board is needed to be added in the tank. The function of the device is to reduce fluctuation and impact of liquid in the tank body and improve the running stability of the vehicle.

As shown in fig. 3 to 4, a reactor body 1, a reactor cover 2, a liquid baffle plate 5, a guide cylinder group 9, and a gas distributor 11. The outside of the reactor body 1 is wrapped by a jacket 7, and the internal medium can be adjusted according to the requirement to keep the temperature or refrigerate the reactor. The jacket 7 is provided with a bracket 8. The side wall of the reactor body 1 is provided with a probe sleeve 6 which can be used for placing probes of each parameter detector, and the probes are connected to external parameter monitoring equipment to realize real-time monitoring of relevant parameters inside the reactor. The periphery of the bottom of the reactor body 1 is provided with a discharge port 10 which is connected with a gas distributor 11. The reactor cover 2 is provided with a feed inlet 3 and an exhaust outlet 4, and a liquid baffle 5 is arranged between the reactor cover and the liquid level, so that the reaction raw materials can be prevented from being sprayed out along with the gas. In order to enable the reaction raw materials sprayed onto the liquid baffle plate 5 to quickly fall back into the reactor to participate in the reaction, the downward side of the liquid baffle plate is provided with a convex-concave surface, in particular a zigzag structure. The guide cylinder group 9 consists of five guide cylinders, and a guide plate 12 is arranged outside each guide cylinder. The four guide cylinders on the outer ring are provided with annular guide plates, and the central guide cylinder adopts a form of alternately distributing diamond guide plates and the annular guide plates. The guide plates 12 can be matched with annular guide plates on the inner wall of the reactor main body 1 to lead the reaction raw materials to baffle downwards between the guide plates 12, prolong the time for dissolving oxygen in the reaction raw materials, strengthen the gas exchange between strain cells and the reaction raw materials, fully mix different components in the reaction raw materials and strengthen the gas-liquid mass transfer. The guide cylinder group 9 adopts a combination mode of matching five guide cylinders to influence the flow direction of reaction raw materials, so that the flow field in the reactor can be changed to obtain vortex flow to strengthen mass transfer while the reaction raw materials are prevented from directly rising from the middle to the top. So that some solid matters in the initial stage of the reaction move together with the reaction raw materials and are decomposed, and the solid matters are prevented from accumulating under the guide plates 12 in the middle of the guide cylinder group 9. Each guide plate 12 is distributed with sieve holes 13 with different sizes, the cross section of each sieve hole 13 is in a ladder shape, and the upper part is wide and the lower part is narrow, so that the cross section area is continuously reduced when the reaction raw material flows through each sieve hole 13, the pressure is continuously increased, and the reaction raw material flows out of each sieve hole 13 and escapes due to the sudden increase of the cross section area and the pressure drop, so that the flow field effect is increased. The middle part of the guide cylinder is provided with the necking structure 14, and the gas phase and the liquid phase flow into the front half part of the necking structure 14 under high pressure, pass through the narrow throat and then escape from the rear half part, so that the flow velocity of the gas phase and the liquid phase is obviously improved, and the gas phase and the liquid phase are promoted to be fully mixed. Convex rings 15 are oppositely arranged at intervals in the guide cylinder to serve as compression surfaces, so that the pressure distribution near the area can be increased, the nearby reaction raw materials can quickly overflow to the upper side, and the circulation of the reaction raw materials is enhanced. The gas distributor 11 adopts a disc-type gas distributor 11, five round holes are formed in the upper surface of the disc-type gas distributor 11, the five round holes correspond to the five guide cylinders respectively, and only small holes are formed in the round holes, so that the ascending section and the descending section in the reactor can be clearly distinguished without disorder. The gas distributor 11 may be connected to an air pump for supplying the reactor. A pressure control system can be arranged between the gas distributor 11 and the air pump, and the pressure in the reactor is kept constant by adjusting a pressure control valve through an automatic control system while monitoring the pressure in the reactor in real time. The reactor comprises a reactor body 1 and a reactor cover 2.

In the production process, a necking structure is additionally arranged in the middle of the guide cylinder in order to accelerate the air flow in the fluid cylinder so as to be better mixed with the reaction raw materials. The specific parameters of the necking structure are determined as follows:

1. calculating the area ratio:

the flow of the air flow in the fluid cylinder is isentropic, the speed of sound is reached at the throat, and the Mach number accelerated to at the outlet of the fluid cylinder is Ma _e. The area ratio of the outlet section to the throat section of the fluid cartridge is then:

Wherein A _e is the outlet cross-sectional area; a _t is throat area; gamma is the adiabatic index.

The gas introduced during production is sterile air, y=1.4, then:

thus, the area ratio of the outlet section of the device to the throat section can be obtained.

2. Checking working conditions:

The application does not need to accelerate the air flow to supersonic velocity, and the air flow always flows at subsonic velocity in the device, which belongs to working conditions Wherein/>P _b is the downstream back pressure of the device and p ₀ is the total upstream pressure of the device, i.e., the upstream-downstream pressure ratio within the fluid cartridge. /(I)For the third characteristic pressure ratio, the third characteristic pressure ratio can be obtained by checking a complete gas isentropic flow function table by a given area ratio or by calculating the third characteristic pressure ratio by the following mode:

Substituting y=1.4, then:

Substituting the area ratio into the above equation, and solving the equation can obtain Mach number Ma _t. The characteristic pressure p ₃ of the corresponding device can be obtained from the Mach number, and then the characteristic pressure p ₃ can be obtained from a pneumatic function formula:

Because the utility model is influenced by the pressure control system in the production process, the internal pressure of the reactor is always kept between 0.1 and 0.15MPa, namely: downstream backpressure p _b = 0.1-0.15 MPa. Let the total upstream pressure of the device be p ₀, then:

If the pressure ratio of the device obtained by the area ratio is proved to meet the above formula, the device meets the requirements.

Taking a 100L reaction apparatus as an example:

The application needs to continuously adjust the fermentation liquor from the upper part of the reactor in the fermentation process, so as to facilitate the feeding of operators, thereby adopting lower height-diameter ratio. And because a plurality of convex rings are oppositely arranged at intervals in the guide cylinder, and the middle part is provided with a necking structure, energy loss is generated when the gas phase and the liquid phase flow through the places. An excessively high aspect ratio will greatly reduce the velocity of the gas-liquid two phases at the end of the rising section, thus setting the aspect ratio of the reactor to 5.

The application adopts pulse type air supply, the gas-liquid two phases rise rapidly in the rising section and fall slowly between the guide plates in the falling section. Therefore, the flow rate of the gas-liquid two-phase in the ascending section is increased, and the flow rate in the descending section is reduced, so that the gas-liquid mass transfer effect can be better enhanced. Smaller guide cylinder diameters and lower ascending and descending area ratios are then used.

Since the reactor height to diameter ratio is 5, the reactor internal cross-sectional area should be 0.1075m ² and the height 0.925m. To achieve the above object, the rising section area/falling section area=0.6. The total cross-sectional area of the guide cylinder group is thus 0.04m ² and the cross-sectional area of the downleg is 0.0675m ². Thus, the radius of the individual guide cylinder should be 0.05m. Namely: the outlet cross-sectional area A _e of the necking structure is known to be about 0.008m ² with a downstream back pressure of the device of 0.1 to 0.15MPa. The gas flow is accelerated to Mach 0.8 at the lowest and Mach 0.9 at the highest in the necking structure, and the total pressure at the inlet of the device is 0.1MPa. Then:

When the airflow is accelerated to mach 0.8 in the fluid cartridge, there are:

The available device throat area A _t should be a minimum of 0.0077m ².

The third characteristic pressure ratio of the device is as follows:

Through the checking and calculation, the method has the advantages of high accuracy, It can be seen that the airflow flowing condition in the device meets the working condition/>

When the airflow is accelerated to mach 0.9 within the device, there are:

The available device throat area A _t should be at most 0.0079m ².

The third characteristic pressure ratio of the device is as follows:

As mentioned above, the necking structure provided by the present utility model has a throat area ranging from 0.0077 to 0.0079m ².

It should be noted that in this document, relational terms such as "first" and "second" and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.

The foregoing is only a specific embodiment of the utility model to enable those skilled in the art to understand or practice the utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Thus, the present utility model is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. Water and fertilizer integrated processing sprinkler, characterized by, include:

A spray device assembly, the spray device assembly comprising: locomotive, frame, liquid manure storage jar, adsorption pipeline, vacuum pump, centrifugal pump and spray gun, the locomotive with the frame links to each other, the locomotive with the vacuum pump with the centrifugal pump links to each other, spray equipment subassembly sets up on the frame, adsorption pipeline's first end with liquid manure storage jar links to each other, the vacuum pump with liquid manure storage jar passes through vacuum pipeline and links to each other, the spray gun with liquid manure storage jar links to each other, the centrifugal pump sets up the spray pipeline between the spray gun with the liquid manure storage jar.

2. The water and fertilizer integrated process sprinkler of claim 1, wherein the sprinkler assembly further comprises a steam-water separator disposed on a vacuum conduit between the vacuum pump and the water and fertilizer storage tank.

3. The water and fertilizer integrated processing sprinkler of claim 1, wherein the sprinkler assembly further comprises an oil-gas separator disposed at an outlet of the vacuum pump.

4. The water and fertilizer integrated processing spraying device according to claim 1, wherein an air hole is formed in the upper portion of the water and fertilizer storage tank, and the vacuum pump is connected with the air hole.

5. The water and fertilizer integrated processing spraying device according to claim 1, wherein a liquid outlet is formed in the bottom of the water and fertilizer storage tank, and the centrifugal pump is connected with the liquid outlet through the spraying pipeline.

6. The water and fertilizer integrated process sprinkler of claim 1, wherein the sprinkler assembly further comprises a first coupling and a first clutch, the locomotive being connected to the vacuum pump via the first coupling and the first clutch.

7. The water and fertilizer integrated process sprinkler of claim 1, wherein the sprinkler assembly further comprises a second coupling and a second clutch, the locomotive being coupled to the centrifugal pump via the second coupling and the second clutch.

8. The water and fertilizer integrated processing sprinkler of claim 1, further comprising a water and fertilizer reaction device, the second end of the adsorption conduit being connected to the water and fertilizer reaction device, the water and fertilizer reaction device comprising:

The reactor comprises a reactor body and a fluid circulation channel, wherein the reactor body comprises a charging port, a gas adding port, a gas exhaust port and a discharge port, the charging port and the gas exhaust port are positioned on the upper part of the reactor body, the gas adding port and the discharge port are both positioned on the lower part of the reactor body, and the fluid circulation channel is arranged in the reactor body.

9. The integrated water and fertilizer processing sprinkler of claim 8, wherein the reactor body includes a plurality of fluid cartridges, an upper port of the fluid cartridges being a predetermined distance from an upper inner wall of the reactor body, a lower port of the fluid cartridges being a predetermined distance from a lower inner wall of the reactor body.

10. The integrated liquid and fertilizer spray device of claim 9, wherein the fluid barrel inner wall has a constriction and a plurality of collars, the constriction and the plurality of collars being spaced apart along the axis of the fluid barrel.