CN219476642U - LED stacks material processing apparatus - Google Patents
LED stacks material processing apparatus Download PDFInfo
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- CN219476642U CN219476642U CN202223422329.6U CN202223422329U CN219476642U CN 219476642 U CN219476642 U CN 219476642U CN 202223422329 U CN202223422329 U CN 202223422329U CN 219476642 U CN219476642 U CN 219476642U
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- assembly
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- feeding
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model discloses an LED material stacking processing device which comprises a conveying component, a feeding component, a height measuring component, a sucking component and a master control system, wherein the feeding component, the height measuring component and the sucking component are sequentially arranged on the conveying component along a first direction; the height measurement assembly comprises an automatic height measurer, a height sensor, a fixing frame and a height measurement station; the suction assembly comprises a support frame, a suction device and a waiting station, wherein the support frame comprises a horizontal rail and a vertical rail which drive the suction device to move in a first direction and a second direction respectively, the suction device comprises a telescopic rod arranged on the vertical rail in a sliding manner and a suction nozzle arranged on the telescopic rod, and the waiting station is arranged below the suction nozzle. The LED material stacking processing device has the advantages of high production efficiency and no damage to materials and equipment.
Description
Technical Field
The utility model relates to the technical field of stacking treatment, in particular to an LED stacking treatment device.
Background
In the existing SMD LED packaging process, in order to improve production efficiency, a plurality of substrates (LED holders) are generally placed in a mold (LED magazine) for processing and material transferring.
When LED equipment is processed in a feeding mode, a substrate in a die is fed into a feeding track from top to bottom through a feeding push rod, but in the actual production operation process, because substrate materials are thin and the adsorptivity among the substrate materials is strong, the feeding push rod is easy to feed a plurality of substrates into the feeding track, the feeding track cannot identify overlapped substrate materials and separate the overlapped substrate materials, the situation that material clamping is stopped at a processing end frequently occurs, and the LED equipment is low in production efficiency and has the problem of damaging the materials and the equipment.
Therefore, the LED stacking processing device is provided for overcoming the defects of the prior art.
Disclosure of Invention
The utility model provides an LED material stacking treatment device, which aims to solve the problems of lower production efficiency and damage to materials and equipment.
The utility model adopts the following technical scheme:
the LED stacking processing device comprises a conveying assembly, a feeding assembly, a height measuring assembly, a sucking assembly and a master control system, wherein the feeding assembly, the height measuring assembly and the sucking assembly are sequentially arranged on the conveying assembly along a first direction, and the master control system controls the conveying assembly to convey a substrate pushed out of the feeding assembly to the height measuring assembly for judgment, and then the substrate is sucked at the sucking assembly;
a transport assembly including a transport rail for transporting the substrate;
the feeding assembly comprises a feeding push rod and a feeding platform, wherein the feeding platform comprises an LED material box for placing a substrate, and the feeding push rod pushes the substrate from the LED material box to a conveying track along a first direction;
the height measurement assembly comprises an automatic height measurer, a height sensor, a fixing frame and a height measurement station, wherein the automatic height measurer and the height sensor are arranged on the fixing frame, and the height measurement station is arranged below the automatic height measurer;
the suction assembly comprises a support frame, a suction device and a waiting station, wherein the support frame comprises a horizontal track and a vertical track which drive the suction device to move in a first direction and a second direction respectively, the suction device comprises a telescopic rod arranged on the vertical track in a sliding manner and a suction nozzle arranged on the telescopic rod, and the waiting station is arranged below the suction nozzle.
Further as an improvement of the technical scheme of the utility model, the feeding push rod further comprises a push rod body and a first driving mechanism connected with the master control system, wherein the push rod body and the conveying track are in the same horizontal plane, and the first driving mechanism is used for driving the push rod body to reciprocate along a first direction.
The feeding platform further comprises a supporting platform and a second driving mechanism connected with the master control system, wherein the second driving mechanism is used for driving the supporting platform to do stepping motion along a second direction perpendicular to the first direction.
Further as an improvement of the technical scheme of the utility model, the conveying track comprises a plurality of rollers for conveying the substrate and a third driving mechanism connected with the master control system, and the third driving mechanism is used for driving the rollers to perform variable speed motion along a first direction.
Further as an improvement of the technical scheme of the utility model, the conveying track further comprises parallel guide rails arranged at two ends of the rollers, a plurality of the rollers are arranged below the parallel guide rails at equal intervals, and the axial directions of the rollers are perpendicular to the parallel guide rails.
Further as an improvement of the technical scheme of the utility model, the height sensor and the automatic altimeter are both connected with the master control system, and the automatic altimeter converts the measured height of the substrate on the height measuring station into an electric signal through the height sensor and transmits the electric signal to the master control system.
Further as an improvement of the technical scheme of the utility model, the supporting frame comprises a fixed plate and a movable rod, one end of the horizontal rail is embedded on the fixed plate, one end of the horizontal rail, which is away from the fixed plate, is embedded in the movable rod, one end of the vertical rail is embedded on the movable rod, and one end of the vertical rail, which is away from the movable rod, is embedded in the telescopic rod.
Further as an improvement of the technical scheme of the utility model, the suction assembly further comprises a fourth driving mechanism connected with the general control system, and the fourth driving mechanism drives the movable rod and the suction device to move along a horizontal track and a vertical track respectively.
Further as an improvement of the technical scheme of the utility model, the suction assembly further comprises an image system for scanning the substrate on the waiting station, the image system is fixedly arranged on the movable rod, and the image system is electrically connected with the master control system.
Further as an improvement of the technical scheme of the utility model, the supporting frame further comprises a supporting rod fixedly connected with the fixed plate, and one end of the supporting rod, which is far away from the fixed plate, is fixedly connected with one side of the conveying track.
Compared with the prior art, the utility model has the beneficial effects that:
according to the LED stacking processing device provided by the utility model, the feeding component, the height measuring component and the suction component are sequentially arranged on the conveying component along the first direction, the control system controls the conveying component to convey the substrate pushed out from the feeding component to the height measuring component to suck the substrate at the suction component after judging, the substrate is pushed to the conveying track from the LED material box along the first direction through the feeding push rod during operation, if stacking is carried out on the substrate when the substrate passes through the height measuring station, the substrate is transmitted to the control system through the height sensor after the automatic height measuring instrument detects the height early warning of the substrate, the control system controls the conveying track to decelerate and advance, when the conveying track stops operating, the substrate just stops on the waiting station, at the moment, the control system controls the suction nozzle on the suction device to move downwards along the vertical track, after the uppermost substrate is sucked up, the suction device is controlled to move downwards along the first direction to a proper position along the vertical track, the substrate is placed on the conveying track, a round of operation is completed, if the substrate is repeatedly detected on the height measuring station below the automatic height measuring instrument, the suction device is automatically found under the waiting station, and the waiting station is not needed to be manually identified, and the manual damage is avoided. The LED stacking treatment device has the characteristics of high production efficiency and no damage to materials and equipment.
Drawings
The technology of the present utility model will be described in further detail below with reference to the attached drawings and detailed description:
FIG. 1 is a schematic perspective view of an LED stack processing apparatus;
FIG. 2 is a top view of an LED stack processing apparatus;
FIG. 3 is a schematic structural view of a height measurement assembly of an LED stack treatment device;
fig. 4 is a schematic structural view of a suction assembly of the LED stack processing apparatus.
Reference numerals:
1. a transport assembly; 11. a conveying rail; 111. a roller; 112. parallel guide rails;
2. a feeding assembly; 21. a feeding push rod; 211. a push rod body; 22. a feeding platform; 221. an LED magazine; 222. a support platform;
3. a height measurement assembly; 31. an automatic altimeter; 32. a height sensor; 33. a fixing frame; 34. a height measuring station;
4. a suction assembly; 41. a support frame; 411. a horizontal rail; 412. a vertical rail; 413. a fixing plate; 414. a movable rod; 415. a support rod; 42. suction means; 421. a telescopic rod; 422. a suction nozzle; 43. waiting for a station; 44. an imaging system; 5. a substrate.
Detailed Description
The conception, specific structure, and technical effects produced by the present utility model will be clearly and completely described below with reference to the embodiments and the drawings to fully understand the objects, aspects, and effects of the present utility model. It should be noted that, in the case of no conflict, the embodiments and features in the embodiments may be combined with each other. The same reference numbers will be used throughout the drawings to refer to the same or like parts.
It should be noted that, unless otherwise specified, when a feature is referred to as being "fixed" or "connected" to another feature, it may be directly or indirectly fixed or connected to the other feature. Further, the descriptions of the upper, lower, left, right, etc. used in the present utility model are merely with respect to the mutual positional relationship of the constituent elements of the present utility model in the drawings.
An LED stacked material processing device, referring to fig. 1 to 4, comprises a conveying component 1, a feeding component 2, a height measuring component 3, a suction component 4 and a general control system;
the feeding assembly 2, the height measuring assembly 3 and the sucking assembly 4 are sequentially arranged on the conveying assembly 1 along a first direction, and the general control system controls the conveying assembly 1 to convey the substrate 5 pushed out from the feeding assembly 2 to the height measuring assembly 3, and then sucks the substrate 5 at the sucking assembly 4 after judgment; a conveying assembly 1 including a conveying rail 11 for conveying the substrate 5; the feeding assembly 2 comprises a feeding push rod 21 and a feeding platform 22, wherein the feeding platform 22 comprises an LED material box 221 for placing the substrate 5, and the feeding push rod 21 pushes the substrate 5 from the LED material box 221 to the conveying track 11 along a first direction; the height measurement assembly 3 comprises an automatic height measurement instrument 31, a height sensor 32, a fixing frame 33 and a height measurement station 34, wherein the automatic height measurement instrument 31 and the height sensor 32 are arranged on the fixing frame 33, and the height measurement station 34 is arranged below the automatic height measurement instrument 31; the suction assembly 4 comprises a support frame 41, a suction device 42 and a waiting station 43, wherein the support frame 41 comprises a horizontal rail 411 and a vertical rail 412 which drive the suction device 42 to move in a first direction and a second direction respectively, the suction device 42 comprises a telescopic rod 421 arranged on the vertical rail 412 in a sliding manner and a suction nozzle 422 arranged on the telescopic rod 421, and the waiting station 43 is arranged below the suction nozzle 422; the conveyance direction of the substrate 5 is a first direction, and the first direction is perpendicular to the second direction.
The feeding assembly 2, the height measuring assembly 3 and the sucking assembly 4 are sequentially installed on the conveying assembly 1 along a first direction, the total control system controls the conveying assembly 1 to convey the substrate 5 pushed out of the feeding assembly 2 to the height measuring assembly 3, then the substrate 5 is sucked at the sucking assembly 4, during operation, the substrate 5 is pushed to the conveying rail 11 from the LED material box 221 along the first direction through the feeding push rod 21, when the substrate 5 passes through the height measuring station 34, if stacking is carried out, after the automatic height measuring instrument 31 detects the height early warning of the substrate 5, the height early warning is transmitted to the total control system through the height sensor 32, the total control system controls the conveying rail 11 to be decelerated and advanced, when the conveying rail 11 stops operating, the substrate 5 just stops at the waiting station 43, at this time, the control system controls the suction nozzle 422 on the suction device 42 to move downwards along the vertical rail 412, after the uppermost substrate 5 is sucked up, the suction device 42 is controlled to move downwards to a proper position along the first direction along the vertical rail 412, the height measuring rail 11 is placed on the conveying rail 11, the substrate 5 is automatically stopped at the waiting station 11, the automatic height measuring instrument is completed, the repeated work of the substrate 5 is stopped at the waiting station 31, the waiting station is not required to be repeatedly found, the manual work is stopped at the waiting station is stopped, and the waiting station is no longer required to be damaged, and the manual work is detected, and the damage is avoided, and the substrate is processed at the station 31, and is no longer required to be repeatedly damaged, and the waiting station is processed, and the processing equipment is caused. The LED stacking treatment device has the characteristics of high production efficiency and no damage to materials and equipment.
In one embodiment, the feeding push rod 21 further includes a push rod body 211 and a first driving mechanism connected to the master control system, where the push rod body 211 is in the same horizontal plane with the conveying track 11, and the first driving mechanism is used to drive the push rod body 211 to make a reciprocating motion along the first direction; the feeding platform 22 further comprises a supporting platform 222 and a second driving mechanism connected with the master control system, wherein the second driving mechanism is used for driving the supporting platform 222 to perform stepping motion along a second direction perpendicular to the first direction; the loading platform 22 is further provided with a position sensor for monitoring whether the loading platform 22 has a sheet workpiece, the operation rhythm of the first driving mechanism is the same as that of the second driving mechanism, when the substrate 5 needs to be conveyed, the first driving mechanism drives the push rod body 211 to push the substrate 5 in the LED material box 221 to the conveying track 11, and at the moment, the second driving mechanism drives the supporting platform 222 to ascend a step.
In one embodiment, the conveying track 11 includes a plurality of rollers 111 for conveying the substrate 5 and a third driving mechanism connected to the master control system, and the third driving mechanism is used for driving the rollers 111 to perform variable speed motion along the first direction; the conveying track 11 further comprises parallel guide rails 112 arranged at two ends of the rollers 111, a plurality of rollers 111 are arranged below the parallel guide rails 112 at equal intervals, and the rollers 111 are axially and vertically arranged with the parallel guide rails 112; the two parallel guide rails 112 are equally spaced from the base plate 5 to avoid the base plate 5 from tilting during transportation; the spacing between the rollers 111 is smaller than the width of the substrate 5, preventing the substrate 5 from falling off between the rollers 111.
In one embodiment, the height sensor 32 and the automatic height gauge 31 are both connected with a master control system, and the automatic height gauge 31 converts the measured height of the substrate 5 on the height measuring station 34 into an electric signal through the height sensor 32 and transmits the electric signal to the master control system; when the height sensor 32 senses the height early warning of the substrate 5 on the height measuring station 34, an electric signal is generated and transmitted to the master control system, the master control system controls the operation rhythms of the first driving mechanism and the third driving mechanism, when the height early warning is generated, the first driving mechanism controls the push rod cup body to stop moving, and the third driving mechanism is also in a power-off state to drive the roller 111 on the conveying substrate 5 to perform deceleration movement until the substrate 5 is conveyed to the waiting station 43 and then stops.
In one embodiment, the support 41 includes a fixed plate 413 and a movable rod 414, one end of the horizontal rail 411 is embedded on the fixed plate 413, one end of the horizontal rail 411, which is away from the fixed plate 413, is embedded in the movable rod 414, one end of the vertical rail is embedded on the movable rod, and one end of the vertical rail, which is away from the movable rod, is embedded in the telescopic rod 421; the movable rod is provided with a guide chute matched with the horizontal track 411, and a spring is also arranged at the telescopic rod 421, so that the spring can play a role in buffering when the suction nozzle 422 sucks the substrate 5, and the substrate 5 at the lower layer is prevented from being excessively extruded to cause the substrate 5 to be damaged; the suction device 42 is a vacuum suction device 42, when the suction nozzle 422 contacts the substrate 5, the suction device 42 controls and pumps out air in the suction nozzle 422 to form a vacuum environment, the substrate 5 is sucked up, and when the substrate 5 needs to be placed on the roller 111, the suction device 42 controls and fills air into the suction nozzle 422, so that the substrate 5 is propped out from the suction nozzle 422; the suction assembly 4 further comprises a fourth driving mechanism connected with the master control system, and the fourth driving mechanism drives the movable rod and the suction device 42 to move along the horizontal track 411 and the vertical track 412 respectively; the suction assembly 4 further comprises an image system 44 for scanning the substrate 5 on the waiting station 43, the image system 44 is fixedly arranged on the movable rod 414, and the image system 44 is electrically connected with the master control system; the image system 44 is a small-sized camera, and transmits the photographed picture of the substrate 5 to the master control system in real time, so that the displacement of the suction device 42 when sucking the substrate 5 is prevented, the image system 44 can also provide the position of the substrate 5 on the conveying track 11 for the master control system, and when the substrate 5 is placed by the suction device 42, the substrate 5 and the substrate 5 are prevented from being stacked together.
In one embodiment, the support 41 further includes a support rod 415 fixedly connected to the fixing plate 413, and an end of the support rod 415 remote from the fixing plate 413 is fixedly connected to one side of the conveying track 11.
Other contents of the LED stack processing apparatus of the present utility model refer to the prior art, and are not described herein.
The above is only a preferred embodiment of the present utility model, and is not limited in any way, so any modification, equivalent variation and modification made to the above embodiment according to the technical substance of the present utility model still fall within the scope of the technical solution of the present utility model.
Claims (10)
1. The LED stacking processing device is characterized by comprising a conveying assembly, a feeding assembly, a height measuring assembly, a sucking assembly and a master control system, wherein the feeding assembly, the height measuring assembly and the sucking assembly are sequentially arranged on the conveying assembly along a first direction, and the master control system controls the conveying assembly to convey a substrate pushed out of the feeding assembly to the height measuring assembly for judgment, and then suck the substrate at the sucking assembly;
a transport assembly including a transport rail for transporting the substrate;
the feeding assembly comprises a feeding push rod and a feeding platform, wherein the feeding platform comprises an LED material box for placing a substrate, and the feeding push rod pushes the substrate from the LED material box to a conveying track along a first direction;
the height measurement assembly comprises an automatic height measurer, a height sensor, a fixing frame and a height measurement station, wherein the automatic height measurer and the height sensor are arranged on the fixing frame, and the height measurement station is arranged below the automatic height measurer;
the suction assembly comprises a support frame, a suction device and a waiting station, wherein the support frame comprises a horizontal track and a vertical track which drive the suction device to move in a first direction and a second direction respectively, the suction device comprises a telescopic rod arranged on the vertical track in a sliding manner and a suction nozzle arranged on the telescopic rod, and the waiting station is arranged below the suction nozzle.
2. The LED stack processing device of claim 1, wherein: the feeding push rod further comprises a push rod body and a first driving mechanism connected with the master control system, wherein the push rod body and the conveying track are in the same horizontal plane, and the first driving mechanism is used for driving the push rod body to reciprocate along a first direction.
3. The LED stack processing device of claim 1, wherein: the feeding platform further comprises a supporting platform and a second driving mechanism connected with the master control system, and the second driving mechanism is used for driving the supporting platform to do stepping motion along a second direction perpendicular to the first direction.
4. The LED stack processing device of claim 1, wherein: the conveying track comprises a plurality of rollers for conveying the substrate and a third driving mechanism connected with the master control system, and the third driving mechanism is used for driving the rollers to perform variable speed motion along a first direction.
5. The LED stack processing device of claim 4, wherein: the conveying track further comprises parallel guide rails arranged at two ends of the rollers, a plurality of rollers are arranged below the parallel guide rails at equal intervals, and the rollers are axially and vertically arranged with the parallel guide rails.
6. The LED stack processing device of claim 1, wherein: the height sensor and the automatic altimeter are connected with the master control system, and the automatic altimeter converts the measured height of the substrate on the height measuring station into an electric signal through the height sensor and transmits the electric signal to the master control system.
7. The LED stack processing device of claim 1, wherein: the support frame still includes fixed plate and movable rod, horizontal track one end gomphosis sets up on the fixed plate, the horizontal track deviates from the one end embedding of fixed plate in the movable rod, vertical track one end gomphosis sets up on the movable rod, the vertical track deviates from the one end embedding of movable rod in the telescopic link.
8. The LED stack processing device of claim 7, wherein: the suction assembly further comprises a fourth driving mechanism connected with the master control system, and the fourth driving mechanism drives the movable rod and the suction device to move along the horizontal track and the vertical track respectively.
9. The LED stack processing device of claim 7, wherein: the suction assembly further comprises an image system for scanning the substrate on the waiting station, the image system is fixedly arranged on the movable rod, and the image system is electrically connected with the master control system.
10. The LED stack processing device of claim 7, wherein: the support frame still include with fixed plate fixed connection's bracing piece, the bracing piece keep away from the one end of fixed plate with delivery track one side fixed connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223422329.6U CN219476642U (en) | 2022-12-19 | 2022-12-19 | LED stacks material processing apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223422329.6U CN219476642U (en) | 2022-12-19 | 2022-12-19 | LED stacks material processing apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219476642U true CN219476642U (en) | 2023-08-04 |
Family
ID=87437347
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223422329.6U Active CN219476642U (en) | 2022-12-19 | 2022-12-19 | LED stacks material processing apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219476642U (en) |
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2022
- 2022-12-19 CN CN202223422329.6U patent/CN219476642U/en active Active
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