CN218369836U - Product sorting and ex-warehouse system - Google Patents
Product sorting and ex-warehouse system Download PDFInfo
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- CN218369836U CN218369836U CN202222774198.1U CN202222774198U CN218369836U CN 218369836 U CN218369836 U CN 218369836U CN 202222774198 U CN202222774198 U CN 202222774198U CN 218369836 U CN218369836 U CN 218369836U
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Abstract
The present application relates to a product sorting out-of-warehouse system. The system comprises: a product storage area, at least one packaging material storage area, a finished product storage area, a product conveying line, at least one packaging material conveying line and a finished product conveying line; the product conveying line, the at least one packaging material conveying line and the finished product conveying line are arranged in the vertical direction; a product storage area for storing products; the product conveying line is used for conveying the products from the product storage area to the packing station; at least one packaging material transport line for transporting at least one packaging material from at least one packaging material storage area to a baling station; and the finished product conveying line is used for conveying finished products obtained by packaging the products and at least one packaging material from the packaging station to the finished product storage area. By adopting the system, the product sorting error rate can be reduced.
Description
Technical Field
The application relates to the technical field of automatic packaging production, in particular to a product sorting and ex-warehouse system.
Background
With the rapid development of social economy, the production capacity of a production system is gradually increased, and various products in production are mostly selected and packaged manually in the conveying or finishing process.
Generally, when packing a product, a packing person needs to pick materials related to the product, however, due to improper operation of the packing person, the picked materials may be inconsistent with the product, and the error rate of picking and packing is high.
SUMMERY OF THE UTILITY MODEL
In view of the above, it is necessary to provide a product sorting and warehousing system capable of reducing the product sorting and packaging error rate.
In a first aspect, the present application provides a product picking off-warehouse system, the system comprising: a product storage area, at least one packaging material storage area, a finished product storage area, a product conveying line, at least one packaging material conveying line and a finished product conveying line; the product conveying line, the at least one packaging material conveying line and the finished product conveying line are arranged in the vertical direction;
the product storage area is used for storing products;
the product conveying line is used for conveying the products from the product storage area to a packing station;
said at least one packaging material transport line for transporting at least one packaging material from said at least one packaging material storage area to said baling station;
the finished product conveying line is used for conveying finished products obtained by packaging the products and the at least one packaging material from the packaging station to the finished product storage area.
In one embodiment, the method further comprises the following steps:
a device control terminal;
and the conveying line control terminal is in communication connection with the equipment control terminal and is used for controlling the conveying line control terminal, and the conveying line control terminal is used for controlling the product conveying line, the at least one packaging material conveying line and the finished product conveying line.
In one embodiment, the method further comprises the following steps:
a foreign material warehousing conveying line;
the equipment control terminal is also used for controlling the foreign material warehousing conveying line to convey the products obtained in the workshop to the product storage area.
In one embodiment, the method further comprises the following steps:
and the selecting and packaging billboard is in communication connection with the equipment control terminal and is used for displaying task information corresponding to the product.
In one embodiment, the at least one transport line for packaging material comprises an outer packaging transport line and an inner packaging transport line, the at least one packaging material comprises a gift box and a carton,
the outer package conveying line is used for conveying the cartons to the packing station;
the inner package conveying line is used for conveying the gift boxes to the packing station.
In one embodiment, the at least one packing material storage area is a carton semi-finished product area, the first end of the outer packing conveying line is provided with the carton semi-finished product area and an automatic paper folding machine, and the automatic paper folding machine is used for folding the carton semi-finished products placed on the carton semi-finished product area to obtain the cartons.
In one embodiment, the second end of the overwrap transfer line is provided with a carton exception exit area for storing the cartons that are transferred to the baling station by the overwrap transfer line without being utilized.
In one embodiment, the at least one packaging material storage area is a gift box automatic sorting and loading area, the first end of the inner packaging conveying line is provided with the gift box automatic sorting and loading area, and the gift box automatic sorting and loading area is used for placing the gift box.
In one embodiment, the first end of the inner package conveying line is provided with a double-station mechanical arm, and the double-station mechanical arm is used for placing the gift boxes in the gift box automatic sorting and feeding area on the inner package conveying line.
In one embodiment, the second end of the inner package conveying line is provided with a box abnormal exit area for storing the box which is conveyed to the packing station through the inner package conveying line without being utilized.
The above-mentioned product is picked out of warehouse system, the said system includes: a product storage area, at least one packaging material storage area, a finished product storage area, a product conveying line, at least one packaging material conveying line and a finished product conveying line; the product conveying line, the at least one packaging material conveying line and the finished product conveying line are arranged in the vertical direction; a product storage area for storing products; the product conveying line is used for conveying the products from the product storage area to the packing station; at least one packaging material transport line for transporting at least one packaging material from the at least one packaging material storage area to the baling station; and the finished product conveying line is used for conveying finished products obtained by packaging the products and the packaging materials from the packaging station to the finished product storage area. Therefore, the packing personnel can obtain the products and the packing materials on the packing station, and the packing personnel does not need to sort the materials related to the products one by one at different positions, so that the product sorting error rate of the packing personnel can be reduced; moreover, because the finished product conveying line, the at least one packaging material conveying line and the finished product conveying line are arranged in the vertical direction, the space area of the packaging workshop can be saved by adopting the mode of arranging the conveying lines in the vertical space, and the cost of the packaging workshop is reduced.
Drawings
FIG. 1 is a schematic diagram of a product picking and ex-warehouse system in one embodiment;
FIG. 2 is a schematic side view of a product picking system in one embodiment;
FIG. 3 is a schematic illustration of an overwrap transfer line in one embodiment;
FIG. 4 is a schematic illustration of an embodiment of an inner packaging conveyor line;
FIG. 5 is a schematic illustration of a product delivery line in one embodiment;
FIG. 6 is a schematic illustration of a product conveyor line in one embodiment;
FIG. 7 is a schematic diagram of a product picking off-warehouse system in one embodiment;
FIG. 8 is a schematic flow chart diagram illustrating a method for picking products out of a warehouse in one embodiment;
FIG. 9 is a diagram of a computer device in one embodiment.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more apparent, the present application is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.
As shown in fig. 1, a product sorting out-of-warehouse system is provided, which includes a product storage area 102, at least one packaging material storage area 104, a finished product storage area 106, a product conveying line 108, at least one packaging material conveying line 110, and a finished product conveying line 112, wherein the product conveying line 108, the at least one packaging material conveying line 110, and the finished product conveying line 112 are arranged in a vertical direction at a packing station 114.
Wherein, the product storage area is used for storing products; the product conveying line is used for conveying products from the product storage area to the packing station; at least one packaging material transport line for transporting at least one packaging material from at least one packaging material storage area to a baling station; a finished product conveyor line for conveying finished products packed with the products and the at least one packaging material from the packing station to a finished product storage area.
It should be noted that when the product conveying lines, the at least one packaging material conveying line and the finished product conveying line are arranged in the vertical direction, the height between the uppermost conveying line and the ground is a preset height, for example, the preset height may be 1.5 m or other values, so that the packing person can conveniently pick the required objects from the product conveying lines, the at least one packaging material conveying line and the finished product conveying line at the packing station.
It should be noted that the product that this application shows can be the lathe cutter, also can be for the product that other sizes are little, and like this, the packaging material that the product corresponds also has the characteristics that the size is little to can make the product transfer chain, packaging material transfer chain and the finished product transfer chain that arrange the setting in the vertical direction can conveniently carry the material that corresponds, when avoiding carrying the material that corresponds on the transfer chain, can not influence transport effect and conveying efficiency because of the material that other transfer chains were carried.
It should be understood that fig. 1 is only an example, when the product conveying line, the at least one packaging material conveying line, and the finished product conveying line are arranged in the vertical direction of the packing station, the conveying lines may have a slope, the specific arrangement manner of the conveying lines may be set according to an actual application scenario, and the embodiment is not limited.
In conclusion, the product sorting and ex-warehouse system provided by the application adopts the layout mode of the multilayer conveying lines, automatic conveying of products and packaging materials is achieved, the situation that the sorted materials are inconsistent with the products due to misoperation of packing personnel can be prevented, namely, the packing personnel only work at the fixed packing station, the product packing mode of finding the materials by the existing people is replaced by the product packing mode of finding people for the materials, on one hand, the risk that the products and the packaging materials are not in register can be reduced, the man-machine engineering degree of the packing station is high, the error rate of sorting and packing is reduced, the efficiency of product productivity is improved, on the other hand, the labor intensity of the packing personnel can be reduced, and the efficiency of reducing personnel is improved.
In one embodiment, the product sorting and ex-warehouse system may further include a device control terminal for controlling the conveyor line control terminal, and a conveyor line control terminal communicatively connected to the device control terminal for controlling the product conveyor line, the at least one packaging material conveyor line, and the finished product conveyor line.
It can be understood that the equipment control terminal may be a common desktop all-in-one machine installed with ERP-WMS software, when the equipment control terminal obtains the received product order information, the product order information includes station information, packaging material information and product information, after the equipment control terminal generates a product packaging instruction corresponding to the product order information, the equipment control terminal may issue a product packaging instruction to the conveyor line control terminal through the ERP-WMS software, after the conveyor line control terminal receives the product packaging instruction based on the field switch, the conveyor line control terminal may control at least one packaging material conveyor line to convey at least one packaging material to a packaging station corresponding to the station information, and control the product conveyor line to convey a product from the product storage area to a packaging station corresponding to the station information, and control the finished product conveyor line to convey a finished product obtained by using the product and the at least one packaging material to the finished product storage area.
After the conveying line control terminal controls the product conveying line, the at least one packaging material conveying line and the finished product conveying line based on the product packaging instruction, the control completion signal can be sent to the equipment control terminal through the network base station, and the conveying line control terminal can perform task completion feedback to the equipment control terminal through the control completion signal.
In conclusion, the unified distribution of the products and the packaging materials can be realized through the equipment control terminal and the conveying line control terminal, so that on one hand, the risk of production progress delay caused by non-correct delivery of the products and the packaging materials can be reduced, and on the other hand, the risk of delivery untimely delivery caused by untimely dispensing, wrong dispensing and the like can be reduced; moreover, when the uniform distribution of products and packaging materials is realized, the speed of conveying materials by different conveying lines can be adjusted, so that the materials conveyed by the different conveying lines can quickly and synchronously reach a packaging station to be packaged by packaging personnel, and the production efficiency can be improved.
In one embodiment, the product sorting and ex-warehouse system may further include a sorting and packaging bulletin board communicatively connected to the device control terminal, where the sorting and packaging bulletin board is used to display task information corresponding to the product, for example, the task information includes the number of products and the type of packaging material, so that a packager can sort required items from the product conveying line, the at least one packaging material conveying line, and the finished product conveying line by viewing the task information displayed on the sorting and packaging bulletin board at the packaging station, so as to package the finished product with the product and the at least one packaging material.
In one embodiment, the at least one packaging material conveying line comprises an outer packaging conveying line and an inner packaging conveying line, the at least one packaging material comprises a gift box and a carton, the outer packaging conveying line is used for conveying the carton to the packaging station, the inner packaging conveying line is used for conveying the gift box to the packaging station, therefore, a packaging worker can pack the product and the at least one packaging material at the packaging station to obtain a finished product, the packaging worker does not need to leave the packaging station area to search for the needed material, and therefore the error rate of sorting and packaging can be reduced.
In one embodiment, the product sorting and delivery system may further include a barcode scanning gun, an inflator, and a printer, wherein the barcode scanning gun is used for a packer to scan the product to update the inventory information, the inflator is used for the packer to perform inflation protection on the product in the carton, and the printer is used for printing the finished barcode.
In conjunction with the above, as shown in fig. 2, there is provided a schematic side view of a product sorting and warehousing system, in which a sorting and packing signboard 202, a yard-sweeping gun 204, an inflator 206, and a printer 208 are disposed beside a packing station 114, at least one packing material conveying line includes an inner packing conveying line 210 and an outer packing conveying line 212, and a product conveying line 108, an inner packing conveying line 210, an outer packing conveying line 212, and a finished product conveying line 112 are disposed in a vertical space of the packing station 114.
Specifically, the product sorting and ex-warehouse system can convey the products from the product storage area 102 to the packing station 114 through the product conveying line 108, so that a packing person can pack the products by looking at the task information displayed by the sorting and packing bulletin board 202 at the packing station 114, at least one packing material can further comprise an inflation protective film, the packing person can inflate the inflation protective film by an inflator to realize inflation protection of the products in the carton, further, the packing person can print the finished product bar code by using the printer 208 and paste the finished product bar code on the carton to facilitate checking information of a shipper, and after the packing person prints the finished product bar code, the packing person can place the finished product on the finished product conveying line 112 to convey the finished product to the finished product storage area; wherein the product storage area 102 may be a vertical library storage area.
On the basis of the contents shown in fig. 1 and 2, in one embodiment, at least one packaging material storage area is a carton semi-finished product area, a first end of an outer packaging conveying line is provided with the carton semi-finished product area and an automatic paper folding machine, the automatic paper folding machine is used for folding carton semi-finished products placed on the carton semi-finished product area to obtain cartons, a second end of the outer packaging conveying line is provided with a carton abnormal outlet area, and the carton abnormal outlet area is used for storing the cartons which are conveyed to a packing station through the outer packaging conveying line and are not utilized.
Specifically, as shown in fig. 3, a schematic illustration of an overwrap transfer line 212 is provided, wherein a carton blank area 302 and an automatic stacker 304 are provided at a first end of the overwrap transfer line 212 and a carton exception exit area 306 is provided at a second end of the overwrap transfer line 212 to store cartons that are transferred to the baling station 114 without being utilized.
On the basis of the contents shown in fig. 1 and fig. 2, in one embodiment, at least one packaging material storage area is a gift box automatic sorting and loading area, the first end of the inner packaging conveying line is provided with the gift box automatic sorting and loading area, and the gift box automatic sorting and loading area is used for placing gift boxes; the first end of the inner packaging conveying line is also provided with a double-station manipulator, and the double-station manipulator is used for placing the gift boxes in the automatic gift box sorting and feeding area on the inner packaging conveying line; the second end of inner packing transfer chain is provided with the unusual exit region of gift box, and the unusual exit region of gift box is used for storing the gift box that carries the packing station through the inner packing transfer chain and not utilized.
Specifically, as shown in fig. 4, a schematic diagram of an inner packaging conveying line 210 is provided, wherein a first end of the inner packaging conveying line is provided with a gift box automatic sorting loading area 402 and a double-station mechanical arm 404, a second end of the inner packaging conveying line is provided with a gift box abnormal exit area 406, and the gift box abnormal exit area 406 is used for storing gift boxes which are conveyed to the packing station 114 through the inner packaging conveying line and are not utilized.
In one embodiment, illustrated in fig. 5, a schematic representation of a product delivery line 108 is provided in the area of the baling station 114, based on the disclosure of fig. 1 and 2, where a baling person may pick a desired number of products on the product delivery line 108, which may also be referred to as an out-of-warehouse pick line.
On the basis of the contents shown in fig. 1 and 2, in one embodiment, as shown in fig. 6, a schematic view of a finished product conveying line 112 is provided, wherein one end of the finished product conveying line 112 is provided with a finished product storage area 602, and the finished product storage area 602 is a finished product off-line stacking port; it will be appreciated that one end of the finished product conveyor line 112 may also be provided with a dual station robot for placing finished product handles, obtained by packaging at the packaging station 114 and conveyed through the finished product conveyor line, in the finished product storage area 602.
It is understood that one end of the finished product conveying line 112 may be further provided with a transfer robot, and the transfer robot may transfer the finished products in the finished product storage area 602 to an issuing area to wait for delivery.
Based on the content shown in fig. 1, in one embodiment, the product sorting and ex-warehouse system may further include a foreign material warehousing conveying line, and the equipment control terminal may control the foreign material warehousing conveying line to convey the products obtained in the workshop to the product storage area.
In conjunction with the above, as shown in fig. 7, a schematic diagram of a product sorting and ex-warehouse system is provided, wherein the product sorting and ex-warehouse system includes a finished product conveying line 112, an inner packing conveying line 210, an outer packing conveying line 212, an abnormal exit area 702, a product conveying line 108, a product storage area 102, and a foreign material warehousing conveying line 704; the abnormal exit area 702 includes an abnormal gift box exit area corresponding to the inner packaging conveying line 210 and an abnormal carton exit area corresponding to the outer packaging conveying line 212, the finished product storage area 106 is arranged at one end of the finished product conveying line 112, and the automatic gift box sorting line loading area 402 is arranged at one end of the inner packaging conveying line 210.
In combination with the above, as shown in fig. 8, there is provided a flow chart of a product sorting and ex-warehouse method, and the method is applied to the aforementioned conveyor line control terminal, and specifically includes the following steps:
s802, receiving a product packaging instruction from the equipment control terminal.
And S804, controlling the product conveying line to convey the products from the product storage area to the packing station.
And S806, controlling at least one packaging material conveying line to convey at least one packaging material from the at least one packaging material storage area to the packing station.
And S808, controlling a finished product conveying line to convey a finished product obtained by packaging the product and at least one packaging material from the packaging station to a finished product storage area.
The contents shown in S802-S808 may refer to the foregoing adaptive description, and are not described herein again; it can be understood that after the conveyor line control terminal receives a product packaging instruction from the equipment control, the conveyor line control terminal can synchronously execute S804-S808, so that the product and the packaging material can synchronously reach a packaging station, and the finished product can be timely conveyed to a finished product storage area through a finished product conveyor line after being packaged to obtain a finished product; or, after the conveyor line control terminal receives a product packing instruction from the equipment control, the conveyor line control terminal may asynchronously execute S804 and S806, but a difference value between the time that the conveyor line control terminal controls the product conveyor line and the time that the conveyor line control terminal controls the at least one packaging material conveyor line is less than a preset time, so that even if the products and the packaging materials asynchronously arrive at the packing station, a time interval of arriving at the packing station is not too long, thereby avoiding low product packing efficiency, and it is also required to ensure that the time of the conveyor line, which is started later, in the product conveyor line or the at least one packaging material conveyor line is consistent with the time of controlling the finished product conveyor line, so as to ensure that the finished products can be timely conveyed to the finished product storage area through the finished product conveyor line after the finished products are obtained, thereby improving the finished product conveying efficiency.
In one embodiment, a computer device is provided, the computer device is a device control terminal, and the computer device is installed with ERP-WMS software, and an internal structure diagram of the computer device may be as shown in fig. 9. The computer device includes a processor, a memory, an Input/Output interface (I/O for short), and a communication interface. The processor, the memory and the input/output interface are connected through a system bus, and the communication interface is connected to the system bus through the input/output interface. Wherein the processor of the computer device is configured to provide computing and control capabilities. The memory of the computer device includes a non-volatile storage medium and an internal memory. The non-volatile storage medium stores an operating system, a computer program, and a database. The internal memory provides an environment for the operation of an operating system and computer programs in the non-volatile storage medium. The database of the computer device is used for storing product order information and product packaging instructions. The input/output interface of the computer device is used for exchanging information between the processor and an external device. The communication interface of the computer device is used for connecting and communicating with an external terminal through a network. The computer program when executed by a processor implements a method of sorting products out of a warehouse.
It will be understood by those skilled in the art that all or part of the processes of the methods of the embodiments described above can be implemented by hardware instructions of a computer program, which can be stored in a non-volatile computer-readable storage medium, and when executed, can include the processes of the embodiments of the methods described above. Any reference to memory, databases, or other media used in the embodiments provided herein can include at least one of non-volatile and volatile memory. The nonvolatile Memory may include Read-Only Memory (ROM), magnetic tape, floppy disk, flash Memory, optical Memory, high-density embedded nonvolatile Memory, resistive Random Access Memory (ReRAM), magnetic Random Access Memory (MRAM), ferroelectric Random Access Memory (FRAM), phase Change Memory (PCM), graphene Memory, and the like. Volatile Memory can include Random Access Memory (RAM), external cache Memory, and the like. By way of illustration and not limitation, RAM can take many forms, such as Static Random Access Memory (SRAM) or Dynamic Random Access Memory (DRAM), for example. The databases referred to in various embodiments provided herein may include at least one of relational and non-relational databases. The non-relational database may include, but is not limited to, a block chain based distributed database, and the like. The processors referred to in the embodiments provided herein may be general purpose processors, central processing units, graphics processors, digital signal processors, programmable logic devices, quantum computing based data processing logic devices, etc., without limitation.
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present application, and the description thereof is specific and detailed, but not construed as limiting the scope of the present application. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the concept of the present application, which falls within the scope of protection of the present application. Therefore, the protection scope of the present application shall be subject to the appended claims.
Claims (10)
1. A product picking off-warehouse system, the system comprising: a product storage area, at least one packaging material storage area, a finished product storage area, a product conveying line, at least one packaging material conveying line and a finished product conveying line; the product conveying line, the at least one packaging material conveying line and the finished product conveying line are arranged in the vertical direction;
the product storage area is used for storing products;
the product conveying line is used for conveying the products from the product storage area to a packing station;
said at least one packaging material transport line for transporting at least one packaging material from said at least one packaging material storage area to said baling station;
the finished product conveying line is used for conveying finished products obtained by packaging the products and the at least one packaging material from the packaging station to the finished product storage area.
2. The system of claim 1, further comprising:
a device control terminal;
and the conveying line control terminal is in communication connection with the equipment control terminal and is used for controlling the conveying line control terminal, and the conveying line control terminal is used for controlling the product conveying line, the at least one packaging material conveying line and the finished product conveying line.
3. The system of claim 2, further comprising:
a foreign material warehousing conveying line;
the equipment control terminal is also used for controlling the foreign material warehousing conveying line to convey the products obtained in the workshop to the product storage area.
4. The system of claim 3, further comprising:
and the picking and packaging billboard is in communication connection with the equipment control terminal and is used for displaying task information corresponding to the product.
5. The system of claim 1, wherein the at least one conveyor line of packaging material comprises an outer packaging conveyor line and an inner packaging conveyor line, the at least one packaging material comprises a gift box and a carton,
the outer package conveying line is used for conveying the cartons to the packing station;
the inner package conveying line is used for conveying the gift boxes to the packing station.
6. The system according to claim 5, wherein the at least one packaging material storage area is a carton blank area, the first end of the outer packaging conveyor line is provided with the carton blank area and an automatic stacker for folding the carton blanks placed on the carton blank area to obtain the cartons.
7. The system of claim 6, wherein the second end of the overwrap transfer line is provided with a carton exception exit area for storing the cartons that are transferred to the baling station by the overwrap transfer line without being utilized.
8. The system of claim 5, wherein the at least one packaging material storage area is a gift box automatic sorting loading area, the first end of the inner packaging conveying line is provided with the gift box automatic sorting loading area, and the gift box automatic sorting loading area is used for placing the gift box.
9. The system of claim 8, wherein the first end of the inner package conveyor line is provided with a dual station robot for placing the gift boxes in the gift box automated sorting line loading area on the inner package conveyor line.
10. The system of claim 9, wherein a second end of the inner package transport line is provided with a gift box exception exit area for storing the gift boxes that are transported through the inner package transport line to the baling station without being utilized.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202222774198.1U CN218369836U (en) | 2022-10-21 | 2022-10-21 | Product sorting and ex-warehouse system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202222774198.1U CN218369836U (en) | 2022-10-21 | 2022-10-21 | Product sorting and ex-warehouse system |
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| CN218369836U true CN218369836U (en) | 2023-01-24 |
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