CN218333825U

CN218333825U - Tear insulating pad and pick lead wire equipment

Info

Publication number: CN218333825U
Application number: CN202220600183.0U
Authority: CN
Inventors: 姜磊; 沈欢欢
Original assignee: Suzhou Ur Intelligent Technology Co ltd
Current assignee: Suzhou Ur Intelligent Technology Co ltd
Priority date: 2022-03-19
Filing date: 2022-03-19
Publication date: 2023-01-17
Anticipated expiration: 2032-03-19

Abstract

The utility model discloses a tear insulating pad and choose lead wire equipment, comprising a frame body, conveying mechanism is installed on the inside top of support body, conveying mechanism's both sides and one side are provided with the location mechanism of reforming, servo moving carries the one end at mechanism top to install the industry camera, and the both sides of industry camera all are provided with the light source. The utility model discloses a be provided with and tear the mechanism of choosing, servo moving mechanism drives and tears the mechanism of choosing and remove corresponding position after, can pick up the lead wire on the photovoltaic module through picking up the lead wire mechanism, the effect at clamping jaw mechanism snatchs insulating the pad after, lead wire righting mechanism can take off insulating the pad after that, the unique core mechanical mechanism of this equipment will lead wire pick up the action, lead wire location action, insulating the pad snatchs the action, tear insulating the pad action, lead wire secondary plastic action fuses in a mechanism, can produce simultaneously in three sets of mechanisms of little space overall arrangement simultaneously.

Description

Tear insulating pad and pick lead wire equipment

Technical Field

The utility model relates to a photovoltaic module processing technology field specifically is for tearing insulating pad and picking wire equipment.

Background

Photovoltaic module is a photovoltaic cell combination that can provide independent direct current output, and this photovoltaic module produces the back and need tear the insulating pad on its surface, but present photovoltaic trade customer end does not have this kind of equipment, and this kind of station traditional operation mode is two workers' manual work and tears insulating pad and right the terminal box lead wire, and the longer staff of operating time easily produces fatigue to comparatively waste time is difficult to improve the efficiency of this work.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a tear insulating pad and pick lead wire equipment to the problem that is difficult to carry out improvement machining efficiency who proposes in solving above-mentioned background art.

In order to achieve the above purpose, the utility model provides a following technical scheme: tear insulating pad and choose lead wire equipment, comprising a frame body, conveying mechanism is installed on the inside top of support body, conveying mechanism's both sides and one side are provided with the location and return the mechanism, servo moving mechanism is installed on conveying mechanism's top, one side of servo moving mechanism is provided with automatic discharge mechanism, servo moving mechanism's bottom is provided with tears the mechanism of choosing, tear the mechanism of choosing and include that the lead wire rights the mechanism and set up in servo moving mechanism's bottom, the one end that the lead wire rights the mechanism is provided with clamping jaw mechanism, and clamping jaw mechanism's one end is provided with and chooses lead wire mechanism, the one side of tearing the mechanism of choosing is provided with servo and moves the mechanism of carrying, servo moves the one end that moves the mechanism top and installs the industry camera, and the both sides of industry camera all are provided with the light source.

Preferably, automatic discharge mechanism includes the support, the support sets up in servo moving mechanism's one end, the internally mounted of support has transport mechanism, transport mechanism's both sides all are provided with guard flap, transport mechanism's one end is provided with the receiver.

Preferably, the protective baffle is provided with a plurality of protective baffles which are distributed on two sides of the conveying mechanism at equal intervals.

Preferably, the positioning and correcting mechanism comprises a connecting seat, the connecting seat is arranged at the bottom end of the conveying mechanism, left and right correcting mechanisms are mounted at the top end of the connecting seat, and a front and back correcting mechanism is arranged at one end of each left and right correcting mechanism.

Preferably, the left and right righting mechanisms are arranged in two groups, and the left and right righting mechanisms are symmetrically distributed about a central axis of the conveying mechanism.

Preferably, the light sources are arranged in two groups, and the light sources are symmetrically distributed about a central axis of the industrial camera.

Compared with the prior art, the beneficial effects of the utility model are that: this tear insulating pad and choose lead wire equipment rational in infrastructure, have following advantage:

(1) The device is provided with a tearing and picking mechanism, the tearing and picking mechanism consists of a lead picking mechanism, a clamping jaw mechanism and a lead righting mechanism, after the servo moving mechanism drives the tearing and picking mechanism to move to a corresponding position, a lead on a photovoltaic module can be picked up through the lead picking mechanism, then an insulating pad is grabbed under the action of the clamping jaw mechanism, and then the insulating pad can be taken down through the lead righting mechanism;

(2) The photovoltaic module to be processed is conveyed to a corresponding position by the conveying mechanism through the positioning and correcting mechanism, the position of the photovoltaic module can be adjusted by starting the left and right correcting mechanism and the front and back correcting mechanism, the photovoltaic module is corrected, and the insulation pad is torn accurately in the later period, so that the processing of the equipment is accurate, and the processing accuracy of the equipment is improved;

(3) Through being provided with automatic discharge mechanism, this equipment tears the back off with the insulating pad, transport mechanism can carry out a transport to the insulating pad that tears off, carries the insulating pad to collect in the receiver of transport mechanism one side, has realized that this equipment can be with the automatic discharge of insulating pad and collect appointed receiver, the back is unified to be handled to make the result of use of this equipment better, practicality greatly increased.

Drawings

Fig. 1 is a schematic perspective view of the present invention;

fig. 2 is a schematic view of a three-dimensional structure of the conveying mechanism of the present invention;

fig. 3 is a schematic view of a three-dimensional structure of the servo transfer mechanism of the present invention;

fig. 4 is a schematic view of a three-dimensional structure of the servo moving mechanism of the present invention;

fig. 5 is a schematic view of a three-dimensional structure of the thread take-up and lead mechanism of the present invention;

fig. 6 is a schematic view of the three-dimensional structure of the automatic discharging mechanism of the present invention.

In the figure: 1. a frame body; 2. a conveying mechanism; 3. an automatic discharge mechanism; 301. a storage box; 302. a transfer mechanism; 303. a protective baffle; 304. a support; 4. a servo moving mechanism; 5. an industrial camera; 6. a tearing and picking mechanism; 601. a lead picking mechanism; 602. a jaw mechanism; 603. a lead centralizing mechanism; 7. a positioning and correcting mechanism; 701. a connecting seat; 702. a left-right righting mechanism; 703. a front-back righting mechanism; 8. a servo transfer mechanism; 9. a light source.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts all belong to the protection scope of the present invention.

Referring to fig. 1-6, the present invention provides an embodiment: the device for tearing the insulation pad and picking the lead comprises a frame body 1, wherein a conveying mechanism 2 is installed at the top end inside the frame body 1, positioning and correcting mechanisms 7 are arranged on two sides and one side of the conveying mechanism 2, a servo moving mechanism 4 is installed at the top end of the conveying mechanism 2, an automatic discharging mechanism 3 is arranged on one side of the servo moving mechanism 4, a tearing and picking mechanism 6 is arranged at the bottom end of the servo moving mechanism 4, the tearing and picking mechanism 6 comprises a lead straightening mechanism 603 and is arranged at the bottom end of the servo moving mechanism 4, a clamping jaw mechanism 602 is arranged at one end of the lead straightening mechanism 603, a lead picking mechanism 601 is arranged at one end of the clamping jaw mechanism 602, a servo transfer mechanism 8 is arranged on one side of the tearing and picking mechanism 6, an industrial camera 5 is installed at one end of the top of the servo transfer mechanism 8, light sources 9 are arranged on two sides of the industrial camera 5, the light sources 9 are provided in two groups, the light sources 9 are symmetrically distributed about the central axis of the industrial camera 5, and the light supplementing effect is better;

specifically, as shown in fig. 1 and 5, in use, the lead picking mechanism 601 acts to pick up a lead tightly attached to the surface of the photovoltaic module, the clamping jaw mechanism 602 acts to clamp the insulating pad, after the clamping jaw mechanism 602 triggers an electric signal, the lead picking mechanism 601 rises to tear the insulating pad, finally the whole mechanism is moved to a designated position, the lead straightening mechanism 603 acts to shape and position the lead, so that the work of tearing the insulating pad of the photovoltaic module is completed, and the work efficiency of the process is effectively improved

The automatic discharging mechanism 3 comprises a support 304, the support 304 is arranged at one end of the servo moving mechanism 4, a conveying mechanism 302 is arranged inside the support 304, protective baffles 303 are arranged on two sides of the conveying mechanism 302, and a storage box 301 is arranged at one end of the conveying mechanism 302;

the protective baffles 303 are arranged, the protective baffles 302 are distributed on two sides of the conveying mechanism 302 at equal intervals, and the wind protective baffles 303 distributed at equal intervals form protection on two sides of the conveying mechanism 302, so that the insulating pad is prevented from falling off in the process of conveying the insulating pad, and the protection performance is greatly improved;

specifically, as shown in fig. 1 and fig. 6, when the device is used, the conveying mechanism 302 is opened, the insulating mat torn from the photovoltaic module is placed above the conveying mechanism 302, the conveying mechanism 302 rotating towards one side drives the insulating mat to be conveyed to one side of the conveying mechanism 302 and fall into the storage box 301 to be stored, and the using effect is better.

The positioning and correcting mechanism 7 comprises a connecting seat 701, the connecting seat 701 is arranged at the bottom end of the conveying mechanism 2, left and right correcting mechanisms 702 are respectively arranged at the top ends of the connecting seat 701, and a front and back correcting mechanism 703 is arranged at one end of each left and right correcting mechanism 702;

the left and right righting mechanisms 702 are arranged in two groups, the left and right righting mechanisms 702 are symmetrically distributed about the central axis of the conveying mechanism 2, and the righting effect of the symmetrically distributed left and right righting mechanisms 702 on the photovoltaic component is better;

specifically as shown in fig. 1 and fig. 2, in the process that conveying mechanism 2 photovoltaic module carries out the transport, servo industrial camera 5 who moves 8 tops of carrying out one to photovoltaic module to according to the position of shooing start about return mechanism 702 and around return mechanism 703 carry out one to photovoltaic module's position and adjust, with photovoltaic module alignment, later stage adds man-hour more high-efficient accurate photovoltaic module.

The working principle is as follows: when the device is used, a photovoltaic component is taken and placed at a corresponding position, the conveying mechanism 2 conveys the photovoltaic component one by one, three groups of industrial cameras 5 photograph the photovoltaic component under the supplement of a light source 9 after the photovoltaic component is conveyed to a specified position, the industrial cameras 5 send detection results to a device PLC through TCP/IP data after the photographing is finished, preparation is made for righting a junction box lead wire in the next procedure, then a left-right righting mechanism 702 and a front-back righting mechanism 703 are started according to uploaded data, the position of the photovoltaic component can be adjusted, the photovoltaic component is righted, the three groups of tearing and picking mechanisms 6 are independently operated to the specified position after the righting, a servo transferring mechanism 8 starts abdicating, the tearing and picking mechanism 6 moves downwards, the lead wire mechanism 601 acts to pick the lead wire tightly attached to the surface of the photovoltaic component, then gripper mechanism 602 moves, get the insulating pad clamp, gripper mechanism 602 electrical signal triggers the back, pick lead mechanism 601 and rise and tear the insulating pad action, tear and choose the mechanism 6 body of choosing and move and carry and move to the assigned position after that, lead right mechanism 603 action, carry out the plastic location with the lead wire, accomplish photovoltaic module's the work of tearing the insulating pad, tear and choose mechanism 6 and continue the translation, carry out the lead wire secondary positioning, tear and choose mechanism 6 after that and put the insulating pad that tears down in the top of transport mechanism 302, drive the insulating pad to transport one side of transport mechanism 302 and drop to the inside of receiver 301 and accomodate, servo moving that the mechanism 8 drives industrial camera 5 and returns to the normal position to simultaneously, get into next production cycle, finally accomplish the use work that should tear insulating pad and pick the lead equipment.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. Tear insulating pad and pick lead wire equipment, including support body (1), its characterized in that: conveying mechanism (2) are installed on the inside top of support body (1), the both sides and one side of conveying mechanism (2) are provided with location mechanism (7) of reforming, servo moving mechanism (4) are installed on the top of conveying mechanism (2), one side of servo moving mechanism (4) is provided with automatic discharge mechanism (3), the bottom of servo moving mechanism (4) is provided with tears selects mechanism (6), tear and select mechanism (6) and set up in the bottom of servo moving mechanism (4) including lead wire righting mechanism (603), the one end of lead wire righting mechanism (603) is provided with clamping jaw mechanism (602), and the one end of clamping jaw mechanism (602) is provided with and picks up lead wire mechanism (601), it is provided with servo moving mechanism (8) to tear one side of selecting mechanism (6), servo moving moves the one end at mechanism (8) top and installs industrial camera (5), and the both sides of industrial camera (5) all are provided with light source (9).

2. The insulation pad tearing and threading device according to claim 1, wherein: automatic discharge mechanism (3) include support (304), support (304) set up in the one end of servo moving mechanism (4), the internally mounted of support (304) has transport mechanism (302), the both sides of transport mechanism (302) all are provided with guard flap (303), the one end of transport mechanism (302) is provided with receiver (301).

3. The insulation pad tearing and threading device according to claim 2, wherein: the protective baffle (303) is provided with a plurality of protective baffle (303) are distributed at equal intervals on two sides of the conveying mechanism (302).

4. The insulation pad tearing and threading device according to claim 1, wherein: the positioning and correcting mechanism (7) comprises a connecting seat (701), the connecting seat (701) is arranged at the bottom end of the conveying mechanism (2), left and right correcting mechanisms (702) are installed at the top end of the connecting seat (701), and front and rear correcting mechanisms (703) are arranged at one end of each left and right correcting mechanism (702).

5. The insulation pad tearing and threading device according to claim 4, wherein: the left and right righting mechanisms (702) are arranged in two groups, and the left and right righting mechanisms (702) are symmetrically distributed around the central axis of the conveying mechanism (2).

6. The insulation pad tearing and threading device according to claim 1, wherein: the light sources (9) are arranged in two groups, and the light sources (9) are symmetrically distributed about the central axis of the industrial camera (5).