CN217332199U - Functional film surface defect inspection device - Google Patents
Functional film surface defect inspection device Download PDFInfo
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- CN217332199U CN217332199U CN202221066473.8U CN202221066473U CN217332199U CN 217332199 U CN217332199 U CN 217332199U CN 202221066473 U CN202221066473 U CN 202221066473U CN 217332199 U CN217332199 U CN 217332199U
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- functional film
- unit
- groove
- defect inspection
- surface defect
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Abstract
The utility model discloses a functional film surface defect inspection device, include: a detection table; the optical detection shell is arranged on the detection table; the functional film placing unit is arranged at the top end of the detection table, and the functional film placing unit is covered in the optical detection shell; the illumination unit is arranged at the top in the light detection shell; the image acquisition unit is arranged at the top in the optical detection shell and is positioned above the functional film placing unit; and the human-computer interaction unit is arranged on the surface of the optical detection shell and is connected with the image acquisition unit.
Description
Technical Field
The utility model relates to a functional film production technical field, specifically speaking relates to a functional film surface defect inspection device.
Background
After the functional membrane produced, need artifically carry out the selective examination to functional membrane coil of strip to whether observe the functional membrane surface and have the stain, present functional membrane inspection is that the manual work carries out visual inspection under the lamp shines, detects under light for a long time, and it is inevitable to cause the inspector asthenopia.
SUMMERY OF THE UTILITY MODEL
In order to improve the above problem, the utility model discloses a functional film surface defect inspection device, include:
a detection table;
the optical detection shell is arranged on the detection table;
the functional film placing unit is arranged at the top end of the detection table, and the functional film placing unit is covered in the optical detection shell;
the illumination unit is arranged at the top in the light detection shell;
the image acquisition unit is arranged at the top in the optical detection shell and is positioned above the functional film placing unit;
and the human-computer interaction unit is arranged on the surface of the optical detection shell and is connected with the image acquisition unit.
Preferably, the method further comprises the following steps:
and the supporting legs are arranged at the bottom end of the detection platform.
Preferably, the image acquisition unit is a camera.
Preferably, the human-computer interaction unit is a computer all-in-one machine.
Preferably, the functional film placing unit includes:
the functional membrane placing racks are arranged at the top end of the detection table;
the functional film driving roll is arranged on one group of the functional film placing racks, and the functional film material roll is sleeved on the functional film driving roll;
the functional film driven roller is arranged on the other functional film placing frame. Preferably, the method further comprises the following steps:
the backlight plate is arranged at the top end of the detection platform and positioned between the functional film placing frame and the functional film driving roller, and the image acquisition unit is positioned right above the backlight plate.
Preferably, the illumination unit includes:
the illumination seat is arranged at the top in the optical detection shell;
the LED lamp panel mounting groove is formed in the bottom end of the illumination seat;
the LED lamp panel is arranged in the LED lamp panel mounting groove;
the turntable mounting chamber is positioned in the illumination seat;
the rotary table is arranged in the rotary table mounting chamber through a rotating shaft;
the reciprocating transmission groove is formed in the end, close to the LED lamp panel mounting groove, of the turntable by taking the rotating shaft as the center, and the reciprocating transmission groove is connected end to form a clover shape;
the four transverse moving grooves are circumferentially arranged on the inner wall of the LED lamp panel mounting groove;
the transverse moving block is connected in the transverse moving groove in a sliding manner;
the turnover rod installation chamber is positioned in the illumination seat and is communicated between the turntable installation chamber and the transverse moving groove;
the telescopic turnover rod is connected to the turnover rod installation chamber through an installation rotating shaft, and one end of the telescopic turnover rod is hinged to the transverse moving block;
the sliding block is connected in the reciprocating transmission groove in a limiting and sliding manner, and the other end of the telescopic turnover rod is hinged with the sliding block;
the four shielding plates are axially hinged to the bottom end of the illumination seat by taking the LED lamp panel mounting groove as a center;
one end of the lifting rod is hinged with the shielding plate, and the other end of the lifting rod is connected with the transverse moving block;
the transmission gear ring is arranged on the turntable;
the rotating gear is positioned in the turntable mounting chamber and is meshed with the transmission gear ring;
the driving motor is located in the illumination seat, the output end of the driving motor extends into the turntable installation chamber, and the rotating gear is installed at the output end of the driving motor.
Preferably, the lifting rod is bent at an obtuse angle.
Preferably, the bottom end of the illumination base is provided with a limiting groove, the bottom end of the limiting groove is communicated with the transverse moving groove, and the lifting rod is in limiting sliding connection with the limiting groove.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a functional film placing unit of the present invention;
FIG. 3 is a schematic view of the structure of the illumination unit of the present invention;
fig. 4 is an outline view of the middle rotary table of the present invention.
In the figure: 1. a detection table; 2. a light detection shell; 3. a functional film placing unit; 4. an illumination unit; 5. an image acquisition unit; 6. a human-computer interaction unit; 31. placing a functional membrane rack; 32. a functional film drive roll; 33. a functional film driven roller; 34. a backlight plate; 41. an illumination seat; 42, mounting grooves for LED lamp panels; 43, LED lamp panel; 44. a turntable installation chamber; 45. a turntable; 46. a reciprocating transmission groove; 47. a transverse moving groove; 48. transversely moving the blocks; 49. a turnover rod installation chamber; 40. a telescopic turnover rod; 51. a shutter; 52. lifting a pull rod; 53. a transmission gear ring; 54. a rotating gear; 55. the motor is driven.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are only some embodiments, but not all embodiments, of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Examples
The present invention will be further described with reference to the accompanying drawings.
As shown in fig. 1, the present embodiment provides a functional film surface defect inspection apparatus, including:
a detection table 1;
the optical detection shell 2 is mounted on the detection table 1;
the functional film placing unit 3 is arranged at the top end of the detection table 1, and the functional film placing unit 3 is covered in the optical detection shell 2;
the illumination unit 4 is arranged at the top in the optical detection shell 2;
the image acquisition unit 5 is arranged at the top in the optical detection shell 2, and the image acquisition unit 5 is positioned above the functional film placing unit 3;
and the human-computer interaction unit 6 is arranged on the surface of the optical detection shell 2, and the human-computer interaction unit 6 is connected with the image acquisition unit 5.
The working principle and the beneficial effects of the technical scheme are as follows:
the utility model discloses a functional film surface defect inspection device, functional film coil of material are put and are placed functional film and place unit 3 on, illumination unit 4 shines on the functional film surface in order to provide the light source, and image acquisition unit 4 gathers image information in real time to on uploading to human-computer interaction unit 6, the testing personnel only need can accomplish the surface defect detection of functional film through human-computer interaction unit 6. The utility model provides a pair of function membrane surface defect inspection device, measurement personnel need not to carry out visual inspection under the lamp shines, only need through human-computer interaction unit 6 watch the image information that image acquisition unit 4 gathered can, avoided measurement personnel visual fatigue.
In one embodiment, further comprising:
and the supporting legs are arranged at the bottom end of the detection platform 1.
In one embodiment, the image acquisition unit 5 is a camera.
The working principle of the technical scheme is as follows:
the camera collects the image information of the surface of the functional film in real time and uploads the image information to the human-computer interaction unit 6.
In one embodiment, the human-computer interaction unit 6 is a computer all-in-one machine.
The working principle of the technical scheme is as follows:
the all-in-one computer receives the image information acquired by the image acquisition unit 5 and displays the image information on a screen of the all-in-one computer for observation by detection personnel.
As shown in fig. 2, in one embodiment, the functional film placing unit 3 includes:
the functional membrane placing racks 31 are arranged at the top end of the detection table 1;
the functional film driving roll 32 is arranged on one group of the functional film placing racks 31, and the functional film material roll is sleeved on the functional film driving roll 32;
and the functional film driven rollers 33, and the functional film driven rollers 33 are arranged on the other group of the functional film placing racks 31.
The working principle of the technical scheme is as follows:
the functional film material roll is placed on the functional film driving roll 32, and the functional film driven roll 33 and the functional film driving roll 32 synchronously rotate, so that secondary winding and unwinding of the functional film material roll is completed, and the image acquisition unit 5 is convenient to acquire image information of the functional film.
In one embodiment, further comprising:
the backlight plate 34 is arranged at the top end of the detection platform 1 and is positioned between the functional film placing frame 31 and the functional film driving roller 32, and the image acquisition unit 5 is positioned right above the backlight plate 34.
The beneficial effects of the above technical scheme are:
the back of the functional film is conveniently supplemented with light by the arrangement of the backlight plate 34, and clear functional film images can be conveniently collected by the image collecting unit 5.
As shown in fig. 3, 4, in one embodiment, the illumination unit 4 includes:
the illumination seat 41 is arranged at the top in the optical detection shell 2;
the LED lamp panel mounting groove 42 is formed in the bottom end of the illumination seat 41;
the LED lamp panel 43 is installed in the LED lamp panel installation groove 42;
a turntable installation chamber 44, wherein the turntable installation chamber 44 is positioned in the illumination seat 41;
a turntable 45, wherein the turntable 45 is installed in the turntable installation chamber 44 through a rotating shaft;
the reciprocating transmission groove 46 is formed in the end, close to the LED lamp panel installation groove 42, of the rotary table 45, with the rotary shaft as the center, and the reciprocating transmission groove 46 is connected end to form a clover shape;
the four traverse grooves 47 are circumferentially arranged on the inner wall of the LED lamp panel mounting groove 42;
the traverse block 48, the traverse block 48 is connected in the traverse groove 47 in a sliding way;
the turnover rod installation chamber 49 is positioned in the illumination seat 41, and the turnover rod installation chamber 49 is communicated between the turntable installation chamber 44 and the transverse moving groove 47;
the telescopic turnover rod 40 is connected into the turnover rod installation chamber 49 through an installation rotating shaft, and one end of the telescopic turnover rod 40 is hinged with the transverse moving block 48;
the sliding block is connected in the reciprocating transmission groove 46 in a limiting and sliding manner, and the other end of the telescopic turnover rod 40 is hinged with the sliding block;
the four shielding plates 51 are axially hinged to the bottom end of the illumination seat 41 by taking the LED lamp panel mounting groove 42 as a center;
one end of the lifting rod 52 is hinged with the shielding plate 51, and the other end of the lifting rod 52 is connected with the transverse moving block 48;
a transmission gear ring 53, wherein the transmission gear ring 53 is mounted on the turntable 45;
a rotary gear 54, wherein the rotary gear 54 is positioned in the turntable mounting chamber 44, and the rotary gear 54 is meshed with the transmission gear ring 53;
the driving motor 55 is located in the illumination seat 41, the output end of the driving motor 55 extends into the turntable installation chamber 44, and the rotating gear 54 is installed at the output end of the driving motor 55.
The working principle and the beneficial effects of the technical scheme are as follows:
the driving motor 55 is rotated, and thus the rotating gear 54 mounted to the output end of the driving motor 55 is rotated in the turntable mounting chamber 44, under the coordination of the rotating gear 54 and the transmission gear ring 53, the rotating disc 45 is driven to rotate around the rotating shaft in the rotating disc installation chamber 44, thereby driving the four sliders to synchronously move toward the low-position end and the high-position end of the reciprocating transmission groove 46 in the reciprocating transmission groove 46, when the slide block moves to the low end of the reciprocating transmission groove 46, the telescopic overturning rod 40 connected with the slide block is driven to rotate in the overturning rod installation chamber 49 by taking the installation rotating shaft as the center, the telescopic overturning rod 40 extends, so that the traverse block 48 arranged at the end of the telescopic turnover rod 40 far away from the slide block moves towards the direction close to the LED lamp panel mounting groove 42 in the traverse groove 47, the lifting rod 52 connected with the LED lamp panel mounting groove 42 drives the shielding plate 51 to turn inwards, so that the illumination range of the LED lamp panel 43 is reduced; conversely, when the slider moves to the high end of the reciprocating transmission groove 46, the lifting rod 52 connected to the LED lamp panel mounting groove 42 drives the shielding plate 51 to turn outwards, thereby increasing the illumination range of the LED lamp panel 43.
In one embodiment, the lifting rod 52 is disposed at an obtuse angle.
In one embodiment, the bottom end of the illumination seat 41 is provided with a limiting groove, the bottom end of the limiting groove is communicated with the traverse groove 47, and the lifting rod 52 is connected in the limiting groove in a limiting sliding manner.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. This need not be, nor should it be exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.
Claims (9)
1. A functional film surface defect inspection apparatus, comprising:
a detection table (1);
the optical detection shell (2), the optical detection shell (2) is arranged on the detection table (1);
the functional film placing unit (3), the functional film placing unit (3) is installed at the top end of the detection table (1), and the functional film placing unit (3) is covered in the optical detection shell (2);
the illumination unit (4), the illumination unit (4) is installed at the inner top of the light detection shell (2);
the image acquisition unit (5) is arranged at the top in the optical detection shell (2), and the image acquisition unit (5) is positioned above the functional film placing unit (3);
the human-computer interaction unit (6) is installed on the surface of the optical detection shell (2), and the human-computer interaction unit (6) is connected with the image acquisition unit (5).
2. The functional film surface defect inspection apparatus according to claim 1, further comprising:
the supporting legs are installed at the bottom end of the detection table (1).
3. The functional film surface defect inspection apparatus according to claim 1, wherein the image capturing unit (5) is a camera.
4. The functional film surface defect inspection device according to claim 1, wherein the human-computer interaction unit (6) is a computer all-in-one machine.
5. The functional film surface defect inspection apparatus according to claim 1, wherein the functional film placing unit (3) comprises:
the functional membrane placing racks (31), two groups of the functional membrane placing racks (31) are arranged at the top end of the detection table (1);
the functional film driving roll (32) is installed on one group of the functional film placing racks (31), and the functional film material roll is sleeved on the functional film driving roll (32);
and the functional film driven roller (33) is arranged on the other group of the functional film placing frames (31).
6. The functional film surface defect inspection apparatus according to claim 5, further comprising:
the backlight plate (34) is installed on the top end of the detection table (1) and located between the functional film placing frame (31) and the functional film driving roller (32), and the image acquisition unit (5) is located right above the backlight plate (34).
7. The functional film surface defect inspection apparatus according to claim 1, wherein the illumination unit (4) comprises:
the illumination seat (41), the illumination seat (41) is arranged at the top in the optical detection shell (2);
the LED lamp panel mounting groove (42) is formed in the bottom end of the illumination seat (41);
the LED lamp panel (43), the LED lamp panel (43) is installed in the LED lamp panel installation groove (42);
a carousel mounting chamber (44), the carousel mounting chamber (44) being located within the light stand (41);
a turntable (45), wherein the turntable (45) is installed in the turntable installation chamber (44) through a rotating shaft;
the reciprocating transmission groove (46) is formed in the end, close to the LED lamp panel installation groove (42), of the rotary table (45) by taking the rotary shaft as the center, and the reciprocating transmission groove (46) is connected end to form a clover shape;
the four traverse grooves (47) are circumferentially arranged on the inner wall of the LED lamp panel mounting groove (42);
the transverse moving block (48), the transverse moving block (48) is connected in the transverse moving groove (47) in a sliding mode;
the turnover rod installation chamber (49) is positioned in the illumination seat (41) and communicated between the turntable installation chamber (44) and the transverse moving groove (47);
the telescopic turnover rod (40) is connected into the turnover rod installation chamber (49) through an installation rotating shaft, and one end of the telescopic turnover rod (40) is hinged with the transverse moving block (48);
the sliding block is connected in the reciprocating transmission groove (46) in a limiting and sliding manner, and the other end of the telescopic overturning rod (40) is hinged with the sliding block;
the four shielding plates (51) are axially hinged to the bottom end of the illumination seat (41) by taking the LED lamp panel mounting groove (42) as a center;
one end of the lifting rod (52) is hinged with the shielding plate (51), and the other end of the lifting rod (52) is connected with the transverse moving block (48);
a drive ring gear (53), the drive ring gear (53) being mounted on the turntable (45);
a rotating gear (54), wherein the rotating gear (54) is positioned in the turntable mounting chamber (44), and the rotating gear (54) is meshed with the transmission gear ring (53);
the driving motor (55), driving motor (55) are located illumination seat (41), driving motor (55) output stretches into in carousel installation room (44), rotating gear (54) install in driving motor (55) output.
8. The functional film surface defect inspection device according to claim 7, wherein the lifting bar (52) is bent at an obtuse angle.
9. The device for inspecting surface defects of a functional film as claimed in claim 7, wherein a limiting groove is formed at the bottom end of the illumination seat (41), the bottom end of the limiting groove is communicated with the traverse groove (47), and the lifting rod (52) is connected in the limiting groove in a limiting sliding manner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221066473.8U CN217332199U (en) | 2022-05-06 | 2022-05-06 | Functional film surface defect inspection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221066473.8U CN217332199U (en) | 2022-05-06 | 2022-05-06 | Functional film surface defect inspection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217332199U true CN217332199U (en) | 2022-08-30 |
Family
ID=82950450
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221066473.8U Active CN217332199U (en) | 2022-05-06 | 2022-05-06 | Functional film surface defect inspection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217332199U (en) |
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2022
- 2022-05-06 CN CN202221066473.8U patent/CN217332199U/en active Active
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