CN216423516U - Forming die for upper wall plate of T-shaped reinforcing rib composite material - Google Patents
Forming die for upper wall plate of T-shaped reinforcing rib composite material Download PDFInfo
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- CN216423516U CN216423516U CN202123174566.0U CN202123174566U CN216423516U CN 216423516 U CN216423516 U CN 216423516U CN 202123174566 U CN202123174566 U CN 202123174566U CN 216423516 U CN216423516 U CN 216423516U
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Abstract
A forming die for an upper wall plate of a T-shaped reinforcing rib composite material is characterized in that a left male die and a right male die in a rib forming die are fixed on a base through positioning pins, a T-shaped reinforcing rib is laid and attached to the left male die and the right male die, a limited thick block is arranged on the left male die, and a pressure equalizing plate is arranged on the base; the panel used for paving and pasting the wallboard skin in the paving and pasting co-curing forming die is arranged on the frame, the positioning assembly comprises a positioning frame, a base and a positioning block, the bases are symmetrically arranged at two ends of the panel, the positioning frame is arranged on the base, a sliding block used for guiding the positioning block is arranged on the positioning frame, the positioning block is arranged on the sliding block through a screw, and meanwhile, a vacuum air guide groove is arranged on the panel; the T-shaped reinforcing ribs and the skin wall plate are placed in a vacuum bag and then cured and molded by an autoclave, so that the mechanical damage of the composite material caused by mechanical connection is effectively avoided, the integrity and excellent mechanical property of the composite material are ensured, and the one-time qualification rate of the product is high.
Description
Technical Field
The utility model relates to a wallboard forming device technical field especially relates to a forming die for T type strengthening rib combined material upper wall board.
Background
At present, the wall plate parts with reinforcing ribs are prepared by a process method of co-bonding the reinforcing ribs which are not cured and formed with the wall plate skin which is cured and formed, but whether the reinforcing ribs are qualified or not can not be independently checked, and if the reinforcing ribs are not qualified, the whole skin and other reinforcing ribs are scrapped together; meanwhile, the preparation method of co-adhesive bonding has high technical requirements on operators, is complex to operate, consumes long time, and has low product qualification rate and low precision.
SUMMERY OF THE UTILITY MODEL
The technical problem solved by the utility model is to provide a forming die for T type strengthening rib combined material upper wall plate to solve the problem in the above-mentioned background art.
The utility model provides a technical problem adopt following technical scheme to realize:
a forming die for a T-shaped reinforcing rib composite material upper wall plate comprises a rib forming die for T-shaped reinforcing rib paving, curing and forming and a paving, co-curing and forming die for co-curing, wherein the rib forming die consists of a left male die, a right male die, a base, a pressure equalizing plate and a thickness limiting block; after the T-shaped reinforcing rib is formed, the bolt is taken out, the left male die and the right male die are taken down by utilizing the die drawing groove after the uniform pressure plate is taken down, and then the T-shaped reinforcing rib is taken out to be detected until the T-shaped reinforcing rib is qualified, so that the paving, sticking, curing and forming of the T-shaped reinforcing rib are completed; the paving and pasting co-curing forming die comprises a panel, a frame and a positioning assembly, wherein the panel for paving and pasting the wallboard skin is arranged on the frame, the positioning assembly comprises a positioning frame, a base and a positioning block, the bases are symmetrically arranged at two ends of the panel, the positioning frame is arranged on the base, a sliding block for guiding the positioning block is arranged on the positioning frame, the positioning block is arranged on the sliding block through a screw, and meanwhile, a vacuum air guide groove is arranged on the panel; after 3-8 layers of wall covering plates are paved on the panel, pre-compacting is carried out once under the action of external force, the wall covering plates are paved, after paving and pasting are completed, the positioning assembly roots on the panel by utilizing the base, the positioning block is guided by the sliding block, the T-shaped reinforcing ribs which are qualified by detection before are positioned on the wall covering plates which are paved and pre-molded but not solidified, then the wall covering plates with the T-shaped reinforcing ribs are positioned in a vacuum bag and then are solidified and molded by an autoclave, and therefore the whole wall covering composite material with the T-shaped reinforcing ribs is molded.
The utility model discloses in, the round pin hole has been seted up on left side formpiston, right side formpiston, base and the equalizer plate respectively, and sets up one of them round pin hole into waist type hole to avoid the thermal deformation left side formpiston, right side formpiston and base and equalizer plate and base location difficulty.
The utility model discloses in, for the convenience drawing of patterns, open respectively on left formpiston and right formpiston and play the die cavity.
The utility model discloses in, the vacuum air guide recess is the step structure, and is furnished with the recess cushion on the vacuum air guide recess, the air guide hole has been seted up on the recess cushion, and when making things convenient for the evacuation, the air of the inside evenly enters into back discharge in the vacuum air guide recess on the panel through the air guide hole to outside the even discharge bag of air in the assurance vacuum bag, and can effectively prevent that the air swell from producing.
In the utility model, the frame comprises a longitudinal frame plate, a transverse frame plate, a bottom plate, a tool box storage box, a plurality of backing plates, lifting lugs, forklift slots, directional wheels and universal wheels, wherein the longitudinal frame plate and the transverse frame plate are provided with a plurality of ventilation slots, and the profiles of the longitudinal frame plate and the transverse frame plate which are contacted with the panel are provided with heat dissipation slots; the forklift groove is composed of rectangular steel, each frame plate, the bottom plate, the cushion block, the rectangular steel and the tool box storage box are connected through welding, and the longitudinal frame plate and the transverse frame plate are connected through welding after being positioned through the clamping grooves.
The utility model discloses in, the locating rack comprises upper and lower two square steel, slider and boss, and slider, boss and square steel pass through welded connection, and the postweld needs the ageing, and the locating piece passes through screw connection with the locating rack, can pinpoint simultaneously avoid taking out the wallboard part when taking out take place to interfere with the locating piece.
The utility model discloses in, the slider is parallel arrangement on the square steel, and the spout direction on the slider is parallel with the T type strengthening rib axis that corresponds on the wallboard.
The utility model discloses in, be provided with two through-holes on the locating piece, one is used for through screw and slider location, and another is used for the height of manual adjustment locating piece and T type strengthening rib.
Has the advantages that:
1) the utility model discloses well T type strengthening rib and covering wallboard arrange vacuum bag afterward autoclave curing molding, effectively avoid mechanical connection to the mechanical damage of combined material to guarantee combined material wholeness and good mechanical properties, in order to solve the problem that the equipment process coordination is difficult between a plurality of parts that have solidified, reduce the technology degree of difficulty, the product once qualification rate is high;
2) according to the characteristics of the T-shaped reinforcing ribs, the left and right ribs are matched and molded, so that the total number of tools required for molding the part is effectively saved;
3) in the utility model, one of the pin holes of the left male die, the right male die and the base is designed as a waist-shaped hole, and one of the pin holes between the pressure equalizing plate and the base is designed as a waist-shaped hole, so as to solve the problem that the positioning of the male die and the base and the positioning of the pressure equalizing plate and the base are difficult;
4) the utility model adopts a three-dimensional frame structure, and has light weight, small thermal capacity and good heat conductivity;
5) the thickness of the middle frame plate wall is uniform, so that the temperature of the die can be uniformly increased and cooled when the die is used for forming parts, and the reliability of the die when the parts are formed is ensured; the mold with the frame structure is beneficial to the random flow of hot air in the middle of the frame and along the upper surface and the lower surface of the molded surface sheet, thereby ensuring uniform heating, greatly shortening the heating and cooling time, and effectively improving the labor productivity and the product quality;
6) the utility model discloses set up step vacuum air guide recess on the well panel, and be furnished with corresponding recess cushion, set up the air guide hole on the cushion, when conveniently evacuating, the inside air evenly enters into the step vacuum air guide recess on the panel through the air guide hole of cushion and discharges after, in order to guarantee that the air in the vacuum bag evenly discharges outside the bag, and can prevent the production of air swell effectively;
7) the positioning components in the utility model are integrated and coordinated with each other, so that the T-shaped reinforcing ribs are stressed in a balanced manner and deformed in a coordinated manner during curing, and accurate positioning after the T-shaped reinforcing ribs are cured is ensured;
8) the utility model adopts the section bar for the middle positioning frame, thereby reducing the cost, shortening the processing period and effectively lightening the weight of the die, and adopts the upper square steel and the lower square steel for increasing the strength of the positioning frame and preventing the deformation;
9) the utility model discloses well locating piece and locating rack piecemeal design, can pinpoint simultaneously avoid taking out the wallboard part when taking place to interfere with the locating piece.
Drawings
Fig. 1 is a perspective view of a rib forming mold according to a preferred embodiment of the present invention.
Fig. 2 is a front view of a rib forming mold according to a preferred embodiment of the present invention.
Fig. 3 is a top view of a rib forming mold according to a preferred embodiment of the present invention.
Fig. 4 is a schematic view of a stripping groove on a rib forming mold according to a preferred embodiment of the present invention.
Fig. 5 is an isometric view of a lay-on co-cure molding die in a preferred embodiment of the invention.
Fig. 6 is a schematic view of the structure of the vacuum gas guide groove with the remaining gas guide holes according to the preferred embodiment of the present invention.
Fig. 7 is a schematic structural diagram of a positioning assembly according to a preferred embodiment of the present invention.
Detailed Description
In order to make the technical means, creation characteristics, achievement purpose and efficacy of the utility model easy to understand and understand, the utility model is further explained by combining with the specific figure below.
Referring to fig. 1 to 7, a forming mold for a T-shaped reinforcing rib composite material upper wall plate comprises a left male mold 1, a right male mold 2, a base 3, a pressure equalizing plate 4, a thickness limiting block 5, a panel 6, a frame 7, a positioning assembly 8, a positioning frame 9, a base 10, a slide block 11 and a positioning block 12, wherein the left male mold 1, the right male mold 2, the base 3, the pressure equalizing plate 4 and the thickness limiting block 5 form a rib forming mold, the upper left part and the upper right part of the T-shaped reinforcing rib are respectively paved with the left male mold 1 and the right male mold 2 for 3 to 8 layers, pre-compaction is performed under the action of external force for one time, paving is performed again until all paving is completed, after the paving is completed, the left male mold 1 and the right male mold 2 are matched with the thickness limiting block 5 and the base 3 for pre-compaction, then paving the left male mold 1 and the right male mold 2, after 3 to 8 layers of the T-shaped reinforcing rib are paved, pre-compacting once under the action of external force, after paving and pasting, closing the uniform pressure plate 4, placing the rib forming die paved with the reinforcing ribs in a vacuum bag, and then curing and forming in an autoclave; after the T-shaped reinforcing rib is formed, the bolt is taken out, the pressure equalizing plate 4 is taken down, as shown in fig. 4, the left male die 1 and the right male die 2 are taken down by using the die lifting groove 13, and the T-shaped reinforcing rib is taken out to be detected until the T-shaped reinforcing rib is qualified, so that the paving, sticking, curing and forming of the T-shaped reinforcing rib are completed;
the panel 6, the frame 7 and the positioning component 8 form a paving and sticking co-curing forming die, the positioning component 8 comprises a positioning frame 9, a base 10, a sliding block 11 and a positioning block 12, 3-8 layers of wall board skins are paved on the panel 6, pre-compaction is carried out under the action of external force, the wall board skins are paved, after paving and sticking are completed, the positioning component 8 takes roots on the panel 6 by using the base 10, the positioning block 12 is installed on the positioning frame 9 through the guiding of the sliding block 11, then the T-shaped reinforcing ribs which are qualified through detection are positioned on the skin wall boards which are paved, preformed and not cured, and finally the skin upper wall boards with the T-shaped reinforcing ribs are positioned in a vacuum bag and then cured and formed by a hot pressing tank, so that the forming of the whole T-shaped reinforcing rib composite material upper wall board is completed.
In this embodiment, the left male die 1 and the right male die 2 are respectively positioned with the base 3 through two positioning pins, and the pressure equalizing plate 4 is positioned with the base 3 through a plug pin; in order to avoid the difficulty in positioning the left male die 1, the right male die 2 and the base 3 and the pressure equalizing plate 4 and the base 3 which are deformed by heating, one of the pin holes is set to be a kidney-shaped hole; in order to facilitate demoulding, mould cavities 13 are respectively arranged on the left male mould 1 and the right male mould 2.
In the embodiment, the panel 6 is provided with a vacuum air guide groove which is of a step structure, the vacuum air guide groove is provided with a groove cushion block, and the groove cushion block is provided with air guide holes, so that when vacuum pumping is facilitated, air inside the vacuum air guide groove is uniformly discharged after entering the vacuum air guide groove on the panel 6 through the air guide holes, so that the air in the vacuum bag is uniformly discharged out of the bag, and air bulges can be effectively prevented; the frame 7 comprises a longitudinal frame plate, a transverse frame plate, a bottom plate, a tool box storage box, a plurality of base plates, lifting lugs, forklift slots, directional wheels and universal wheels, wherein the longitudinal frame plate and the transverse frame plate are provided with a plurality of ventilation slots, and heat dissipation slots are formed in the molded surfaces of the longitudinal frame plate and the transverse frame plate which are in contact with the panel 6; the forklift groove is composed of rectangular steel, each frame plate, the bottom plate, the cushion block, the rectangular steel and the tool box storage box are connected through welding, and the longitudinal frame plate and the transverse frame plate are connected through welding after being positioned through the clamping grooves.
In this embodiment, the positioning frame 9 is composed of an upper square steel, a lower square steel, a sliding block 11 and a reinforcing block, the sliding block 11, the reinforcing block and the square steel are connected by welding, aging is needed after welding, and the positioning block 12 and the positioning frame 9 are connected by screws, so that accurate positioning can be achieved, and interference with the positioning block when wall plate parts are taken out can be avoided; the sliding blocks 11 are arranged in parallel on the square steel, and the direction of the sliding groove on each sliding block 11 is parallel to the axis of the corresponding T-shaped reinforcing rib on the wall plate; two through holes are arranged on the positioning block 12, one through hole is used for being positioned with the sliding block 11 on the positioning frame 9 through a screw, and the other through hole is used for manually adjusting the heights of the positioning block 12 and the T-shaped reinforcing rib.
In this embodiment, T-shaped reinforcing ribs are respectively laid and cured by rib forming dies, wall panel skins are laid and preformed by laying and co-curing forming dies, and finally, the T-shaped reinforcing ribs passing the detection pass are co-cured together with the wall panel skins laid and preformed but not cured in an autoclave.
Claims (8)
1. A forming die for a T-shaped reinforcing rib composite material upper wall plate comprises a rib forming die for T-shaped reinforcing rib paving, curing and forming and a paving, co-curing and forming die for co-curing, and is characterized in that the rib forming die consists of a left male die, a right male die, a base, a pressure equalizing plate and a thickness limiting block, the left male die and the right male die are fixed on the base through positioning pins, the T-shaped reinforcing rib is paved on the left male die and the right male die, the left male die is provided with the thickness limiting block which is matched with the base to pre-press the T-shaped reinforcing rib, and the pressure equalizing plate is installed on the base through a bolt; the paving and pasting co-curing forming die comprises a panel, a frame and a positioning assembly, the panel is used for paving and pasting wallboard skins and is arranged on the frame, the positioning assembly comprises a positioning frame, a base and a positioning block, the bases are symmetrically arranged at two ends of the panel, the positioning frame is arranged on the base, a sliding block for guiding the positioning block is arranged on the positioning frame, the positioning block is arranged on the sliding block through a screw, and meanwhile, a vacuum air guide groove is formed in the panel.
2. The forming die for the T-shaped reinforcing rib composite material upper wall plate as claimed in claim 1, wherein pin holes are respectively formed on the left male die, the right male die, the base and the pressure equalizing plate.
3. The forming die for the T-shaped reinforcing rib composite material upper wall plate as claimed in claim 1, wherein the left male die and the right male die are respectively provided with a die cavity.
4. The forming die for the upper wall plate of the T-shaped reinforcing rib composite material as claimed in claim 1, wherein the vacuum air guide groove is of a step structure, a groove cushion block is arranged on the vacuum air guide groove, and the groove cushion block is provided with air guide holes.
5. A forming die for a T-ribbed composite top wall panel as claimed in claim 1, wherein said frame includes a longitudinal frame plate, a transverse frame plate, a bottom plate, a tool box storage box, a plurality of tie plates, lifting lugs, forklift slots, directional wheels and universal wheels.
6. The forming die for the upper wall plate of the T-shaped reinforcing rib composite material as claimed in claim 1, wherein the positioning frame is composed of an upper square steel, a lower square steel, a sliding block and a reinforcing block.
7. A forming die for a T-shaped reinforcing rib composite material upper wall plate according to claim 6, wherein the sliding blocks are arranged in parallel on square steel.
8. A forming die for a T-shaped reinforcing rib composite material upper wall plate according to claim 1, wherein two through holes are formed on the positioning block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123174566.0U CN216423516U (en) | 2021-12-17 | 2021-12-17 | Forming die for upper wall plate of T-shaped reinforcing rib composite material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123174566.0U CN216423516U (en) | 2021-12-17 | 2021-12-17 | Forming die for upper wall plate of T-shaped reinforcing rib composite material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216423516U true CN216423516U (en) | 2022-05-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123174566.0U Active CN216423516U (en) | 2021-12-17 | 2021-12-17 | Forming die for upper wall plate of T-shaped reinforcing rib composite material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216423516U (en) |
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2021
- 2021-12-17 CN CN202123174566.0U patent/CN216423516U/en active Active
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