CN216328546U

CN216328546U - Automatic plate cutting system

Info

Publication number: CN216328546U
Application number: CN202122548799.6U
Authority: CN
Inventors: 李博; 魏康康; 曹正武
Original assignee: Shaanxi Fengrun Intelligent Manufacturing Research Institute Co ltd
Current assignee: Shaanxi Fengrun Intelligent Manufacturing Research Institute Co ltd
Priority date: 2021-10-22
Filing date: 2021-10-22
Publication date: 2022-04-19
Anticipated expiration: 2031-10-22

Abstract

The utility model discloses an automatic cutting system for plates, which is formed by connecting a feeding module, an edge cutting processing module and a cleaning and drying module sequentially through a roller conveying line; the feeding module consists of an automatic truss carrying manipulator and a sucker; the side cut processing module comprises truss group, positioner, automatic side cut processing group and lift platform, wash drying module by spaning independent operation's on the cylinder transfer chain purger and drying apparatus are constituteed, and this novel device can improve the cutting treatment efficiency to large-scale panel, reduces artificial intervention, and the dust is absorbed when handling in the cutting, the protection operational environment of big degree, degree of automation is high, and cutting accuracy is high.

Description

Automatic plate cutting system

Technical Field

This novel technical field that machining is relevant belongs to, in particular to panel automatic cutout system.

Background

In conventional machining process, the required equipment of cutting process of large-scale panel or metal sheet is huge loaded down with trivial details, and the panel cutting device that the tradition used comprises workstation, the saw bit of fixed connection at the workstation mesa, carries out preliminary unloading and handles, and what general panel processing all adopted is simple cutting machine cutting, can not reach the requirement of high accuracy to the panel of side cut, and the cutting artificial intervention degree is high moreover, and is difficult to the cutting removal of large-scale panel, and the operation is dangerous, takes place the accident easily.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem, the novel technical scheme is as follows:

an automatic plate cutting system is formed by connecting a feeding module, an edge cutting processing module and a cleaning and drying module sequentially through a roller conveying line;

the feeding module consists of an automatic truss carrying manipulator and a sucker;

the edge cutting processing module consists of a truss group, a positioning device, an automatic edge cutting processing group and a lifting platform, wherein the truss group consists of two groups of N-shaped side frames parallel to the roller conveying line and a cross beam frame, two groups of cross beam frames are movably connected between the top ends of the N-shaped side frames, and the automatic edge cutting processing group is movably connected to the cross beam frame in a hanging manner;

the automatic trimming processing group consists of a main shaft, a laser sensor, a cutting circular saw and a dust remover, wherein the laser sensor, the cutting circular saw and the dust remover are fixedly connected to the main shaft;

the positioning device is transversely fixed on one side of the roller conveying line;

at least two ejector rods which are parallel to each other are welded at the top of the lifting platform;

the cleaning and drying module consists of a cleaner and a dryer which cross over the roller conveying line and run independently.

In the further scheme, the method comprises the following steps of,

the positioning device is composed of an electric push rod which is transversely arranged, and a push plate is welded at the end of the electric push rod.

In the further scheme, the method comprises the following steps of,

the two ends of the N-shaped side frame and the two ends of the cross beam frame are movably connected through guide rails and idler wheels.

In the further scheme, the method comprises the following steps of,

the cross beam frame is connected with the main shaft through a gear rack, and a motor is arranged at one end of the cross beam frame to provide power.

The beneficial effect of adopting above-mentioned technical scheme is:

1. the novel device can improve the cutting treatment efficiency of large plates and reduce manual intervention;

2. the novel device automatically cuts and absorbs dust during processing, so that the working environment is protected to a greater extent;

3. this novel device degree of automation is high, can realize automatic handling, automatic identification edge, automatic cutout's series of operations, and cutting accuracy is high.

Drawings

FIG. 1 is a schematic cross-sectional structure diagram of the novel device;

FIG. 2 is a top view of the novel apparatus;

1. a feeding module; 2. an edge cutting processing module; 3. a cleaning and drying module; 4. a roller conveyor line; 5. an automatic truss handling robot; 6. a suction cup; 7. a truss set; 8, a positioning device; 9. an automatic trimming processing group; 10. a lifting platform; an N-shaped side frame; 12. a cross beam frame; 13. a main shaft; 14. a laser sensor; 15. cutting the circular saw; 16. a dust remover; 17. a top rod; 18. a washer; 19. a dryer; 20. an electric push rod; 21. push plate

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention,

detailed description of the preferred embodiment 1

The utility model provides a structure schematic diagram as shown in figures 1 and 2, and a cutting system is formed by connecting a feeding module 1, an edge cutting processing module 2 and a cleaning and drying module 3 sequentially through a roller conveying line 4; the feeding module 1 consists of an automatic truss carrying manipulator 5 and a sucker 6; the trimming processing module 2 consists of a truss group 7, a positioning device 8, an automatic trimming processing group 9 and a lifting platform 10, the truss group 7 consists of two groups of N-shaped side frames 11 parallel to the roller conveying line 3, two groups of cross beam frames 12 are movably connected between the top ends of the N-shaped side frames 11, and the automatic trimming processing group 9 is movably connected to the cross beam frames 12 in a hanging manner; the automatic trimming processing group 9 consists of a main shaft 13, a laser sensor 14, a cutting circular saw 15 and a dust remover 16, wherein the laser sensor 14, the cutting circular saw 15 and the dust remover 16 are fixedly connected to the main shaft 13; the positioning device 8 is transversely fixed on one side of the roller conveying line 3.

At least two ejector rods 17 which are parallel to each other are welded at the top of the lifting platform 10; the washing and drying module 3 is composed of a washer 18 and a dryer 19 which are independently operated and cross over the drum feed line 3. The positioning device 8 is composed of a transversely placed electric push rod 20, and a push plate 21 is welded at the end of the electric push rod 20. The two ends of the N-shaped side frame 11 and the two ends of the cross beam frame 12 are movably connected through guide rails and idler wheels, the cross beam frame 12 is connected with the main shaft 13 through a gear rack, and one end of the cross beam frame 12 is provided with a motor for providing power.

When a single plate to be processed is transferred to a roller conveying line 4 on a station of a feeding module 1 by an automatic truss carrying mechanical arm 5 with a sucking disc 6, the single plate is conveyed to an edge cutting processing module 2 through the roller conveying line 4, the positioning device 8 performs initial positioning, an electric push rod 20 drives a push plate 21 to initially position a workpiece in the station of the edge cutting processing module 2, the workpiece is upwards operated along with the operation of a lifting platform 10, an ejector rod 17 penetrates through the roller conveying line 3 to jack the workpiece, power is provided through a motor, a main shaft 13 is combined between transverse beam frames 12 through a gear rack to move, the transverse beam frames 12 move between N-shaped side frames 11 through a guide rail and a roller, a laser sensor 14 arranged on the main shaft 13 rapidly identifies four sides, the four-side cutting amount is automatically calculated, then a circular saw 15 is cut, and a dust remover 16 works to suck dust generated during cutting, automatically absorb dust and protect the working environment to a greater extent.

After the cutting operation is completed, the lifting platform 10 descends, the workpiece falls onto the roller conveying line 3, the positioning device 8 returns to the initial state, the push plate 21 contracts, the workpiece is conveyed to the cleaning and drying module 3, and the cleaning device 18 and the drying device 19 sequentially perform the cleaning and drying operations on the workpiece. The novel device can improve the cutting treatment efficiency of large plates and reduce manual intervention; this novel device degree of automation is high, can realize automatic handling, automatic identification edge, automatic cutout's series of operations, and cutting accuracy is high.

The laser sensor 14, the dust remover 16, the cleaner 18, the dryer 19 and the like in the device are all devices and instruments which are commonly used in reality and already disclosed, the sensor is an Ottostex-fa laser displacement sensor, and the connection mode is also the existing connection mode.

Although the utility model has been described above with reference to a few embodiments, it is understood that various modifications can be made without departing from the scope of the utility model and equivalents may be substituted for elements thereof, especially features of various embodiments of the utility model may be combined in any manner without departing from the technical scope, and the combination is not exhaustive in the utility model for reasons of brevity and resource saving. Therefore, it is intended that the present invention not be limited to the particular embodiments disclosed herein, but that the utility model will include all embodiments falling within the scope of the appended claims.

Claims

1. The automatic plate cutting system is characterized by being formed by connecting a feeding module (1), an edge cutting processing module (2) and a cleaning and drying module (3) sequentially through a roller conveying line (4);

the feeding module (1) consists of an automatic truss carrying manipulator (5) and a sucker (6);

the trimming processing module (2) comprises a truss group (7), a positioning device (8), an automatic trimming processing group (9) and a lifting platform (10), the truss group (7) comprises two groups of N-shaped side frames (11) parallel to the roller conveying line (4) and a cross beam frame (12), two groups of cross beam frames (12) are movably connected between the top ends of the N-shaped side frames (11), and the automatic trimming processing group (9) is movably connected to the cross beam frame (12) in a hanging mode;

the automatic trimming processing group (9) consists of a main shaft (13), a laser sensor (14), a cutting circular saw (15) and a dust remover (16), wherein the laser sensor (14), the cutting circular saw (15) and the dust remover (16) are fixedly connected to the main shaft (13), the main shaft (13) is suspended and clamped in the middle of the cross beam frame (12), the laser sensor (14) and the cutting circular saw (15) are installed below the main shaft (13), and the dust remover (16) is fixedly connected to the main shaft (13) through a pipeline;

the positioning device (8) is transversely fixed on one side of the roller conveying line (4);

at least two ejector rods (17) which are parallel to each other are welded at the top of the lifting platform (10);

the cleaning and drying module (3) consists of a cleaner (18) and a dryer (19) which are independently operated and cross over the roller conveying line (4).

2. An automatic cutting system for plates according to claim 1, characterized in that the positioning device (8) is composed of a transversely placed electric push rod (20), the end of the electric push rod (20) is welded with a push plate (21).

3. An automatic cutting system for plates according to claim 1, characterized in that said N-shaped side frame (11) and said cross frame (12) are movably connected at both ends by means of guide rails and rollers.

4. An automatic cutting system for plates according to claim 3, characterized in that said cross-beam (12) is connected with the main shaft (13) by a rack and pinion, one end of said cross-beam (12) is provided with a motor for power supply.