CN215546611U

CN215546611U - Assembly equipment for automobile engine sensor connector

Info

Publication number: CN215546611U
Application number: CN202122328314.2U
Authority: CN
Inventors: 石勇
Original assignee: Kunshan Shunlingda Intelligent Technology Co ltd
Current assignee: Kunshan Shunlingda Intelligent Technology Co ltd
Priority date: 2021-09-26
Filing date: 2021-09-26
Publication date: 2022-01-18
Anticipated expiration: 2031-09-26

Abstract

The utility model relates to the field of intelligent mechanical equipment, and discloses final assembly equipment for an automobile engine sensor connector, which comprises a shell, a turntable module and 10 operation stations, wherein the 10 operation stations comprise a feeding station, a dispensing station, a laser soldering station, a visual detection station, a limiting cancellation station, an end button overturning station, a riveting station, a laser marking station, a defective product blanking station and a non-defective product blanking station, and the 10 operation stations are all provided with corresponding automatic operation mechanisms, so that the automatic final assembly of the automobile engine sensor connector is realized, the efficiency is high, the uniformity is good, and the defective rate is low.

Description

Assembly equipment for automobile engine sensor connector

Technical Field

The utility model relates to the field of intelligent mechanical equipment, in particular to final assembly equipment for a sensor joint of an automobile engine.

Background

Automobile engine sensor connects as the important part of automobile parts the inside, constitute by a plurality of different parts, in the equipment production process of these parts, including welding, detect, part upset butt joint, riveting, beat operation flow such as sign indicating number, when accomplishing by the manual work, the manual work that needs is many, inefficiency, because operating personnel's difference, the uniformity of final product is poor, the product quality of assembling out is general, need have special equipment to carry out the precision assembly, with improve product quality, improve production rate.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide final assembly equipment for a sensor joint of an automobile engine.

The technical scheme adopted by the utility model for solving the technical problems is as follows: the utility model provides an assembly equipment that automobile engine sensor connects, includes casing, carousel module and 10 operation stations, the inside horizontally upper substrate that is provided with of casing, the carousel module includes that coaxial setting puts upper fixed disk and the lower floor rotary disk of upside at last base plate central point, upper strata fixed disk is fixed motionless, lower floor's rotary disk is located between upper substrate and the upper fixed disk and can rotate, the diameter of lower floor's rotary disk is greater than the diameter of upper fixed disk, the upper surface of lower floor's rotary disk surpasss the outer annular surface of upper fixed disk and evenly arranges 10 carousel frocks on, be provided with on the carousel frocks and carry out spacing a plurality of stop gears to the part in the carousel frocks, the outside of upper fixed disk upper surface evenly is provided with 10 contactors, 10 in proper order the operation station includes the material loading station with 10 contactors one-to-ones, The automatic welding machine comprises a glue dispensing station, a laser soldering station, a visual detection station, a limiting withdrawal station, an end button turning station, a riveting station, a laser marking station, a defective product blanking station and a non-defective product blanking station, wherein the feeding station is provided with a transplanting module for transferring product parts and complete products and a rotary tightening mechanism for adjusting the limiting state of the limiting mechanism on a feeding station corresponding to a turntable tool, the glue dispensing station is provided with a glue dispensing module for dispensing the product parts, the laser soldering station is provided with a laser soldering module for welding the product parts, the visual detection station is provided with a visual detection module for detecting the welding quality of the product parts, the limiting withdrawal station is provided with a rotary tightening mechanism for adjusting the limiting state of the limiting mechanism on the limiting withdrawal station corresponding to the turntable tool, and the end button turning station is provided with a part turning module for turning an end button, the riveting station is provided with a riveting module for riveting and fixing product parts, the laser marking station is provided with a laser coding module for laser marking the assembled finished products, the defective product blanking station is provided with a defective product box for placing defective products, and the non-defective product blanking station is provided with a manipulator for transferring the defective products in the turntable tool corresponding to the defective product blanking station to the defective product box, transferring the non-defective products in the turntable tool corresponding to the non-defective product blanking station to the transplanting module and transferring the product parts on the transplanting module to the turntable tool corresponding to the feeding station. The automatic final assembly of the automobile engine sensor connector is realized, the efficiency is high, the consistency is good, and the defective rate is low.

Further, the method comprises the following steps: the turntable tool comprises a tool base plate and a movable support plate, the tool base plate is fixed on the upper surface of a lower rotary disc, an operation hole which penetrates through the lower rotary disc in the vertical direction is arranged at a position, corresponding to the tool base plate, on the lower rotary disc, a support plate placing groove is arranged in the middle of the tool base plate, a plurality of first through holes which penetrate through the support plate in the vertical direction are formed in the bottom of the support plate placing groove, a plurality of second through holes which penetrate through the support plate in the vertical direction are formed in one side of the support plate placing groove on the tool base plate, downward vertical extension lines of the first through holes and the second through holes are located in the operation hole, a plurality of component placing acupuncture points are arranged on the movable support plate, the movable support plate is located in the support plate placing groove, a plurality of limiting mechanisms are respectively and correspondingly installed at the lower ends of the second through holes and extend to the lower part of the operation hole, and the rotary tightening mechanism is arranged on the upper base plate and corresponds to the turntable tool, and a joint matched with the lower end of the limiting mechanism is arranged on the rotary tightening mechanism. Spacing in the assembling process of effective control product part prevents to rock or jump out the equipment academic or vocational study among the assembling process.

Further, the method comprises the following steps of; the riveting die set comprises a riveting support, a riveting driving mechanism and an upper riveting die, the riveting support is arranged on an upper base plate, the riveting driving mechanism is vertically fixed on the riveting support, a riveting moving plate driven by the riveting driving mechanism to move up and down is arranged on the riveting driving mechanism, the upper riveting die is fixed on the riveting moving plate and corresponds to a turntable tool, a displacement sensor for detecting the displacement distance of the riveting moving plate is arranged on the riveting support, a floating top mechanism is arranged on the upper base plate and corresponds to the upper riveting die, a floating top rod corresponding to a plurality of first through holes is arranged on the floating top mechanism, and the floating top mechanism comprises a floating top power mechanism for driving the floating top rod to move upwards to penetrate through the first through holes to lift up the movable support plate. And the riveting force is controllable in the riveting process, so that the damage to product parts is effectively avoided.

Further, the method comprises the following steps: the transplanting module comprises a transplanting base plate, a transplanting sliding rail, a transplanting sliding block, a final assembly carrier and a transplanting driving mechanism, one end of the transplanting base plate is fixed on an upper base plate, the transplanting sliding rail is horizontally arranged on the transplanting base plate, the transplanting sliding block is arranged on the transplanting sliding rail and can slide, the transplanting driving mechanism is arranged on the transplanting base plate and can drive the transplanting sliding block to horizontally move on the transplanting sliding rail, the final assembly carrier is arranged at the upper end of the transplanting sliding block, and a protective enclosing plate is arranged in the middle of the transplanting base plate. Automated transfer of product parts and product finishes.

Further, the method comprises the following steps of; the module is glued to point is including fixing the point gum machine structure, point gum displacement aligning gear and the point gum weighing machine structure on last base plate, the point gum machine constructs including a point gum support, a little actuating mechanism, a little glue rifle and a point gum vision mechanism, the point gum support is fixed on last base plate, the setting of point gum actuating mechanism is on a little glue support, point gum actuating mechanism is provided with and is glued the movable plate at the point that X, Y, Z axle directions removed by its drive, point gum machine and point gum vision mechanism fix on a little glue movable plate, point gum displacement aligning gear and point gum weighing machine construct and all be located the moving range of a little glue rifle. The dispensing amount control is accurate, the dispensing position is accurate, and the product yield is high.

Further, the method comprises the following steps: the laser soldering tin module comprises a soldering tin module support, a soldering tin driving mechanism and a laser soldering tin head, wherein the soldering tin module support is fixed on an upper substrate, the soldering tin driving mechanism is arranged on the soldering tin module support, the soldering tin driving mechanism is provided with a soldering tin moving plate driven by the soldering tin driving mechanism to move in the direction of X, Y, Z axes, the laser soldering tin head is fixed on the soldering tin moving plate, a soldering tin visual mechanism is arranged on the upper fixed plate and corresponds to the laser soldering tin module, the soldering tin visual mechanism comprises a vertical fixed rod, a positioning clamp, a visual mounting moving plate, an industrial camera and a detection light source ring, the vertical fixed rod is vertically fixed on the upper fixed plate, the positioning clamp is arranged on the vertical fixed rod and can adjust the position, the visual mounting moving plate is fixed on the positioning clamp, the industrial camera is arranged on the visual mounting moving plate, the detection light source ring is arranged on the visual mounting moving plate, the light source ring of the detection light source ring is overlapped with the axis of the industrial camera lens in the vertical direction, and a dust suction device is arranged on one side of the laser soldering tin module on the upper substrate. Automatic accurate positioning soldering tin is realized.

Further, the method comprises the following steps of; the part upset module is including upset module support, upset location actuating mechanism and tilting mechanism, the upset module support is fixed on last base plate, upset location actuating mechanism sets up on upset module support, upset location actuating mechanism is provided with the upset movable plate that removes at X, Y, Z axle directions by its drive, tilting mechanism includes consecutive revolving cylinder and cylinder clamping jaw, revolving cylinder fixes at the upset movable plate, the cylinder clamping jaw sets up on revolving cylinder's rotary rod, be provided with upset detection mechanism on the upset movable plate. And automatic overturning and butt joint of product components are realized.

Further, the method comprises the following steps: the laser coding module comprises a coding rotating assembly and a laser coding machine which are respectively fixed on an upper-layer fixed disc and an upper base plate in a corresponding mode, the coding rotating assembly comprises a rotating fixed support, a rotating mechanism vertical driving mechanism, a rotating driving mechanism and a cylinder clamping jaw, the rotating fixed support is fixed on the upper-layer fixed disc, the rotating mechanism vertical driving mechanism is arranged on the rotating fixed support, the rotating driving mechanism is arranged on the rotating mechanism vertical driving mechanism and driven by the rotating mechanism vertical driving mechanism to move up and down, the cylinder clamping jaw is arranged on the rotating driving mechanism and driven by the rotating driving mechanism to rotate, and a clamping sleeve matched with a product is arranged on the cylinder clamping jaw. Realize the automatic rotation and beat the mark, it is efficient.

Drawings

FIG. 1 is a schematic top view of the present invention after dotting the outer shell;

FIG. 2 is a front view of a turntable module portion;

FIG. 3 is a front view of the transplanting module portion;

FIG. 4 is a front view of a dispensing module;

FIG. 5 is a front view of a laser soldering die set portion;

FIG. 6 is a front view of a portion of the solder vision mechanism;

FIG. 7 is a front view of the part turnover module portion;

FIG. 8 is a front view of a portion of the riveting die set;

FIG. 9 is a front view of a laser coding module portion.

Labeled as: an upper substrate 101, an upper fixed disk 110, a contactor 111, a lower rotating disk 120, a turntable tool 121, a limiting mechanism 130, a rotating tightening mechanism 140, a transplanting module 200, a transplanting substrate 210, a protective coaming 211, a transplanting slide rail 220, a transplanting slider 230, a general assembly carrier 240, a transplanting driving mechanism 250, a manipulator 300, a dispensing module 400, a dispensing bracket 411, a dispensing driving mechanism 412, a dispensing gun 413, a dispensing vision mechanism 414, a dispensing moving plate 415, a dispensing displacement correcting mechanism 420, a micro-scale balance 431, a detection weight 432, a laser soldering module 500, a soldering module bracket 510, a soldering driving mechanism 520, a soldering moving plate 521, a laser soldering head 530, a soldering vision mechanism 540, a vertical fixing rod 541, an alignment clamp 542, a vision mounting 543 moving plate, an industrial camera 544, a detection light source ring 545, a vision detection module 600, a component overturning module 700, an overturning module bracket 710, a rotary module bracket 710, a laser soldering module 400, a soldering machine, The riveting device comprises a turnover positioning driving mechanism 720, a turnover moving plate 721, a turnover mechanism 730, a turnover detection mechanism 740, a riveting module 800, a riveting support 810, a riveting driving mechanism 820, a riveting moving plate 821, a riveting upper die 830, a displacement sensor 840, a floating roof mechanism 850, a laser code printing module 900, a rotary fixed support 911, a rotating mechanism vertical driving mechanism 912, a rotary driving mechanism 913, a cylinder clamping jaw 914 and a laser code printing machine 920.

Detailed Description

The utility model is further described with reference to the following figures and detailed description.

As shown in fig. 1 and 2, the assembly equipment for the sensor connector of the automobile engine comprises a housing, a turntable module and 10 operation stations, wherein a horizontal upper substrate 101 is arranged inside the housing 100, the turntable module comprises an upper fixed disk 110 and a lower rotary disk 120 which are coaxially arranged at the upper side of the central position of the upper substrate 101, the upper fixed disk 110 is fixed and fixed, the lower rotary disk 120 is positioned between the upper substrate 101 and the upper fixed disk 110 and can rotate, the diameter of the lower rotary disk 120 is larger than that of the upper fixed disk 110, 10 turntable tools 121 are uniformly distributed on the outer annular surface of the lower rotary disk 120, which exceeds the upper fixed disk 110, a plurality of limiting mechanisms 130 for limiting the components in the turntable tools 121 are arranged on the turntable tools 121, and 10 contactors 111 are sequentially and uniformly arranged on the outer side of the upper surface of the upper fixed disk 110, the 10 operation stations comprise a feeding station, a dispensing station, a laser soldering station, a visual detection station, a limit withdrawal station, an end button turning station, a riveting station, a laser marking station, a defective product blanking station and a non-defective product blanking station which are in one-to-one correspondence with the 10 contactors 111, the feeding station is provided with a transplanting module 200 for transferring product parts and complete products and a rotary tightening mechanism 140 for adjusting the limit state of the limiting mechanism 130 on the feeding station corresponding to the turntable tool 121, the dispensing station is provided with a dispensing module 400 for dispensing the product parts, the laser soldering station is provided with a laser soldering module 500 for welding the product parts, the visual detection station is provided with a visual detection module 600 for detecting the welding quality of the product parts, and the limit withdrawal station is provided with a rotary tightening mechanism 140 for adjusting the limit state of the limiting mechanism 130 on the turntable tool 121 corresponding to the limit withdrawal station, the terminal button overturning station is provided with a component overturning module 700 used for overturning the terminal button, the riveting station is provided with a riveting module 800 used for riveting and fixing product components, the laser marking station is provided with a laser marking code module 900 used for carrying out laser marking on assembled finished products, the defective product blanking station is provided with a defective product box used for placing defective products, and the non-defective product blanking station is provided with a manipulator 300 used for transferring the defective products in the turntable tool 121 corresponding to the defective product blanking station to the defective product box, transferring the non-defective products in the turntable tool 121 corresponding to the non-defective product blanking station to the transplanting module 200 and transferring the product components on the transplanting module 200 to the turntable tool 121 corresponding to the loading station.

In this embodiment, the robot 300 is a three-axis robot, the vision inspection module 600 is an industrial camera for inspection, and the contactor 111 is used for rotational positioning of the turntable module. In the assembling process, the transplanting module 200 transmits the pressure interface and the terminal button of the mounted chip and other components into the shell 100, the manipulator 300 transfers the pressure interface and the terminal button into the turntable tool 121 of the loading station, and the rotating tightening and loosening mechanism 140 drives the limiting mechanism 130 to limit the pressure interface and the terminal button in the turntable tool 121; the turntable module works to transfer the turntable tool 121 positioned at the feeding station to the glue dispensing station, and the glue dispensing module 400 dispenses glue on a pressure interface and an end button in the turntable tool 121; after dispensing is completed, the turntable module works to transfer the turntable tool 121 located at the dispensing station to a laser soldering station, and the laser soldering module 500 performs soldering on a pressure interface and an end button in the turntable tool 121; after soldering is finished, the turntable module works to transfer the turntable tool 121 positioned at the laser soldering station to the visual detection station, and the visual detection module 600 performs quality detection on soldering on the pressure interface and the terminal button welded in the turntable tool 121; after the quality detection is finished, the turntable module works to transfer the turntable tool 121 positioned at the visual detection station to a limit withdrawal station, and the rotary tightening mechanism 140 drives the limit mechanism 130 to move away from a pressure interface and an end button in the turntable tool 121 to withdraw limit; after the limit is cancelled, the turntable module works to transfer the turntable tool 121 positioned at the limit cancelling station to the terminal button overturning station, and the component overturning module 700 overturns the terminal button in the turntable tool 121 to the pressure interface; after the end button is turned over, the turntable module works to transfer the turntable tool 121 positioned at the end button turning station to a riveting station, and the riveting module 800 rivets the end button and the pressure interface in the turntable tool 121; after riveting, the turntable module works to transfer the turntable tool 121 located at the riveting station to a laser marking station, and the laser coding module 900 performs laser marking on the end button and the pressure interface which are riveted together in the turntable tool 121; laser marking is completed, the carousel frock 121 that the carousel module work will be located the laser marking station shifts to substandard product unloading station, if detect the product part unqualified in the visual detection station, after the quality testing, the carousel frock 121 of dress part passes through end button upset station, when riveting station and laser marking station, part upset module 700, riveting module 800 and laser marking module 900 are out of work, at this moment, manipulator 300 shifts the substandard product in the carousel frock 121 to the substandard product box, if detect the product part qualified in the visual detection station, manipulator 300 is out of work this moment, treat that carousel module work shifts the carousel frock 121 that is located substandard product unloading station to the substandard product unloading station, manipulator 300 shifts the non-defective product that accomplishes the equipment in the carousel frock 121 to transplanting module 200. The automatic final assembly of the automobile engine sensor connector is realized, the efficiency is high, the consistency is good, and the defective rate is low.

On the basis, as shown in fig. 1 and 2, the turntable tool 121 includes a tool substrate and a movable carrier plate, the tool substrate is fixed on the upper surface of the lower layer rotating disk 120, an operating hole penetrating through the lower layer rotating disk 120 in the vertical direction is provided at a position corresponding to the tool substrate, a carrier plate accommodating groove is provided at the middle part of the tool substrate, a plurality of first through holes penetrating through the carrier plate in the vertical direction are provided at the bottom of the carrier plate accommodating groove, a plurality of second through holes penetrating through the carrier plate accommodating groove in the vertical direction are provided at one side of the tool substrate, the vertical extension lines of the first through holes and the second through holes downward are both located in the operating hole, a plurality of component accommodating acupuncture points are provided on the movable carrier plate, the movable carrier plate is located in the carrier plate accommodating groove, the plurality of limiting mechanisms 130 are respectively installed in correspondence with the lower ends of the second through holes extending to the lower part of the operating hole, the rotary tightening mechanism 140 is arranged on the upper substrate 101 and corresponds to the turntable tool 121, and a joint matched with the lower end of the limiting mechanism 130 is arranged on the rotary tightening mechanism 140. In this embodiment, the position-limiting mechanism 130 is composed of a horizontal position-limiting plate, a spring and a position-limiting rod, the position-limiting rod comprises two rotating rods with different thicknesses, the thin rod is fixed on the upper end of the thick rod, the thin rod can rotate in the second through hole, the diameter of the thick rod is larger than the inner diameter of the second through hole, the outer diameter of the spring is larger than the inner diameter of the second through hole, the inner diameter of the spring is smaller than the outer diameter of the thick rod, when the spring is installed, the spring is sleeved on the thin rod, the upper end of the thin rod passes through the second through hole, the horizontal position-limiting plate is horizontally installed on the upper end of the thin rod, at the moment, the spring is in a compressed state, the spring applies a downward force to the thick rod, the thick rod drives the thin rod, and the thin rod drives the horizontal position-limiting plate to elastically press down; after the manipulator 300 transfers the components from the transplanting module 200 to the components in the movable carrier plate to be placed in the acupuncture points, the rotating tightening mechanism 140 includes a linear cylinder fixed on the upper substrate 101, a rotating cylinder driven up and down by the linear cylinder, and a rotating rod fixed on the rotating cylinder, and the upper end of the rotating rod and the lower end of the thick rod are respectively provided with a matching groove and a matching protrusion. In one embodiment, the rotational tightening mechanism 140 may be formed of other mechanisms having both linear and rotational drives. Spacing in the assembling process of effective control product part prevents to rock or jump out the equipment academic or vocational study among the assembling process.

On the basis of the above, as shown in fig. 1 and fig. 8, the riveting die set 800 includes a riveting bracket 810, a riveting driving mechanism 820 and a riveting upper die 830, the riveting support 810 is arranged on the upper substrate 101, the riveting driving mechanism 820 is vertically fixed on the riveting support 810, the riveting driving mechanism 820 is provided with a riveting moving plate 821 driven by the riveting driving mechanism to move up and down, the riveting upper die 830 is fixed on the riveting moving plate 821 at a position corresponding to the turntable tool 121, a displacement sensor 840 for detecting the displacement distance of the riveting moving plate 821 is arranged on the riveting bracket 810, a floating top mechanism 850 is arranged on the upper substrate 101 corresponding to the riveting upper die 830, the floating roof mechanism 850 is provided with a floating roof rod corresponding to the plurality of first through holes, and the floating roof mechanism 850 comprises a floating roof power mechanism for driving the floating roof rod to move upwards to pass through the first through holes to lift the movable carrier plate. In this embodiment, the riveting driving mechanism 820 is composed of a motor and a linear screw module, the motor drives a screw in the linear screw module to move in a vertical direction to drive the riveting moving plate 821 to move downwards, and the riveting moving plate 821 moves downwards to drive the riveting upper die 830 to press downwards; the number of the first through holes is three, the first through holes are respectively positioned at two sides and the middle position of the lower end of the movable carrier plate, the floating roof mechanism 850 comprises three air cylinders vertically arranged on the upper base plate 101, a weighing mechanism is arranged on one air cylinder, the two air cylinders correspond to the first through holes at the two sides, the weighing mechanism corresponds to the first through hole in the middle, a floating roof rod and a weighing rod corresponding to the first through hole are respectively arranged on the two air cylinders and the weighing mechanism, and butt-joint rods which respectively penetrate through the three first through holes and are in butt joint with the floating roof rod and the weighing rod are arranged at the lower end of the movable carrier plate; when the riveting upper die 830 is driven to be pressed downwards by the riveting driving mechanism 820, the floating top mechanism 850 drives the movable carrier plate in the carrier plate accommodating groove to move upwards to be matched with the riveting upper die 830 to rivet a product part, the weighing mechanism measures the riveting force in real time in the riveting process, the displacement sensor 840 monitors the pressing-down stroke of the riveting upper die 830 in real time, the riveting force is controllable in the riveting process in the design, and the product part is effectively prevented from being damaged.

On the basis, as shown in fig. 1 and 3, the transplanting module 200 includes a transplanting substrate 210, a transplanting slide rail 220, a transplanting slider 230, an assembly carrier 240 and a transplanting driving mechanism 250, wherein one end of the transplanting substrate 210 is fixed on the upper substrate 101, the transplanting slide rail 220 is horizontally disposed on the transplanting substrate 210, the transplanting slider 230 is disposed on the transplanting slide rail 220 and can slide, the transplanting driving mechanism 250 is disposed on the transplanting substrate 210 and can drive the transplanting slider 230 to horizontally move on the transplanting slide rail 220, the assembly carrier 240 is disposed on the upper end of the transplanting slider 230, and a protective fence 211 is disposed in the middle of the transplanting substrate 210. In this embodiment, the transplanting driving mechanism 250 is a combination of a motor, a synchronous belt and a synchronous wheel, and a synchronous belt engaging slot is disposed on the transplanting slider 230, and a tooth matched with the synchronous belt is disposed in the synchronous belt engaging slot. Automated transfer of product parts and product finishes.

On the basis of the above, as shown in fig. 1 and 4, the dispensing module 400 includes a dispensing mechanism, a dispensing displacement correcting mechanism 420 and a dispensing weighing mechanism fixed on the upper substrate 101, the dispensing mechanism includes a dispensing support 411, a dispensing driving mechanism 412, a dispensing gun 413 and a dispensing vision mechanism 414, the dispensing support 411 is fixed on the upper substrate 101, the dispensing driving mechanism 412 is arranged on the dispensing support 411, the dispensing driving mechanism 412 is provided with a dispensing moving plate 415 driven by the dispensing driving mechanism to move in the X, Y, Z axial direction, the dispensing gun 413 and the dispensing vision mechanism 414 are fixed on the dispensing moving plate 415, and the dispensing displacement correcting mechanism 420 and the dispensing weighing mechanism are both located in the moving range of the dispensing gun 413. In this embodiment, the dispensing driving mechanism 412 is formed by assembling three linear motors in X, Y, Z directions, the dispensing vision mechanism 414 is formed by positioning a dispensing position, an industrial camera for providing illumination for positioning, and a power diaphragm, the dispensing displacement correcting mechanism 420 is an optical sensing head, the dispensing weighing mechanism includes a micro balance 431 and a detection weight 432 with a dispensing clamping jaw, before dispensing, the moving positioning of the dispensing gun 413 driven by the dispensing driving mechanism 412 is calibrated by the dispensing displacement correcting mechanism 420, and the amount of dispensed glue is weighed and calibrated by the dispensing weighing mechanism so as to control the dispensing amount. In a specific real-time process, the dispensing driving mechanism 412 may also be composed of a plurality of stroke-controllable linear driving mechanisms such as air cylinders with stroke control capability. The dispensing amount control is accurate, the dispensing position is accurate, and the product yield is high.

On the basis of the above, as shown in fig. 1, 5 and 6, the laser soldering module 500 includes a soldering module support 510, a soldering driving mechanism 520 and a laser soldering head 530, the soldering module support 510 is fixed on the upper substrate 101, the soldering driving mechanism 520 is disposed on the soldering module support 510, the soldering driving mechanism 520 is provided with a soldering moving plate 521 driven by the soldering driving mechanism to move in the X, Y, Z axis direction, the laser soldering head 530 is fixed on the soldering moving plate 521, a soldering visual mechanism 540 is disposed on the upper fixed disk 110 corresponding to the laser soldering module 500, the soldering visual mechanism 540 includes a vertical fixing rod 541, a positioning clamp 542, a visual mounting moving plate 543, an industrial camera 544 and a detection light source ring 545, the vertical fixing rod 541 is vertically fixed on the upper fixed disk 110, the positioning clamp 542 is disposed on the vertical fixing rod 541 and can be adjusted in position, the vision mounting moving plate 543 is fixed to the positioning clamp 542, the industrial camera 544 is disposed on the vision mounting moving plate 543, the detection light source coil 545 is disposed on the vision mounting moving plate 543, a light source coil of the detection light source coil 545 is overlapped with a vertical axis of a lens of the industrial camera 544, and a dust suction device is disposed on one side of the laser soldering module 500 on the upper substrate 101. In this embodiment, the solder driving mechanism 520 is formed by assembling three linear motors in the direction X, Y, Z, and in a specific embodiment, the solder driving mechanism 520 may be formed by a plurality of stroke-controllable linear driving mechanisms such as air cylinders with stroke control capability. In the laser soldering process, the soldering driving mechanism 520 drives the laser soldering head 530 to move in a positioning mode to perform soldering on a product part, and the soldering visual mechanism 540 positions a soldering point. Automatic accurate positioning soldering tin is realized.

On the basis of the above, as shown in fig. 1 and 7, the component turnover module 700 includes a turnover module support 710, a turnover positioning driving mechanism 720, and a turnover mechanism 730, the turnover module support 710 is fixed on the upper substrate 101, the turnover positioning driving mechanism 720 is disposed on the turnover module support 710, the turnover positioning driving mechanism 720 is provided with a turnover moving plate 721 driven by the turnover positioning driving mechanism to move in the X, Y, Z axis direction, the turnover mechanism 730 includes a rotary cylinder and a cylinder jaw connected to each other, the rotary cylinder is fixed on the turnover moving plate 721, the cylinder jaw is disposed on the rotary rod of the rotary cylinder, and the turnover detecting mechanism 740 is disposed on the turnover moving plate 721. In this embodiment, the reverse detection mechanism 740 is a proximity switch, the switch body is located on the reverse moving plate 721, and the blocking piece is provided on the rotating rod of the rotating cylinder. And automatic overturning and butt joint of product components are realized.

On the basis, as shown in fig. 1 and 9, the laser coding module 900 includes a coding rotation assembly and a laser coding machine 920 respectively fixed on the upper fixing disc 110 and the upper substrate 101, the coding rotation assembly includes a rotation fixing support 911, a rotation mechanism vertical driving mechanism 912, a rotation driving mechanism 913, and a cylinder clamping jaw 914, the rotation fixing support 911 is fixed on the upper fixing disc 110, the rotation mechanism vertical driving mechanism 912 is disposed on the rotation fixing support 911, the rotation driving mechanism 913 is disposed on the rotation mechanism vertical driving mechanism 912 and driven by the rotation mechanism vertical driving mechanism 912 to move up and down, the cylinder clamping jaw 914 is disposed on the rotation driving mechanism 913 and driven by the rotation driving mechanism 913 to rotate, and the cylinder clamping jaw 914 is provided with a clamping sleeve matched with a product. In this embodiment, the vertical driving mechanism 912 of the rotating mechanism is a sliding table cylinder, and the rotational driving mechanism 913 is a rotational cylinder, in which the vertical driving mechanism 912 of the rotating mechanism may also be a mechanism with a linear driving function, such as a linear motor, and the rotational driving mechanism 913 may also be a mechanism or a combination of mechanisms with a rotational driving function, such as a combined motor and rotating mechanism. Realize the automatic rotation and beat the mark, it is efficient.

The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides an assembly equipment that car engine sensor connects which characterized in that: including casing, carousel module and 10 operation stations, casing 100 inside is provided with horizontally upper substrate (101), the carousel module includes that coaxial setting puts upper fixed disk (110) and lower floor's rotary disk (120) of upside at upper substrate (101) central point, upper fixed disk (110) are fixed motionless, lower floor's rotary disk (120) are located between upper substrate (101) and upper fixed disk (110) and can rotate, the diameter of lower floor's rotary disk (120) is greater than the diameter of upper fixed disk (110), the upper surface of lower floor's rotary disk (120) surpasss the outer annular face of upper fixed disk (110) and evenly arranges 10 carousel frock (121), be provided with on carousel frock (121) and carry out spacing a plurality of stop gear (130) to the part in carousel frock (121), the outside of upper fixed disk (110) upper surface evenly is provided with 10 contactors (111) in proper order, 10 the operation station includes material loading station, point glue station, laser soldering tin station, visual detection station, spacing station, terminal button upset station, riveting station, laser marking station, substandard product unloading station and the good product unloading station with 10 contactor (111) one-to-one, the material loading station is provided with transplantation module (200) and the rotatory elasticity mechanism (140) of adjusting stop gear (130) spacing state that the material loading station corresponds on carousel frock (121) that are used for shifting product part and complete product, the point glue station is provided with and is used for some glue module (400) of product part point, laser soldering tin station is provided with laser soldering tin module (500) that are used for welding product spare part, visual detection station is provided with visual detection module (600) that are used for detecting product spare part welding quality, spacing station is withdrawn and is provided with spacing mechanism (130) limit that the spacing station of adjusting corresponds on carousel frock (121) and withdraws The rotary tightening mechanism (140) is in a bit state, a component overturning module (700) used for overturning an end button is arranged on an end button overturning station, a riveting module (800) used for riveting and fixing product components is arranged on the riveting station, a laser marking code printing module (900) used for carrying out laser marking on an assembled finished product is arranged on the laser marking station, a defective product box used for placing a defective product is arranged on a defective product blanking station, and the non-defective product blanking station is provided with a manipulator (300) used for transferring the defective product in the rotary table tool (121) corresponding to the defective product blanking station to the defective product box, transferring a non-defective product in the rotary table tool (121) corresponding to the non-defective product blanking station to a transplanting module (200) and transferring the product components on the transplanting module (200) to the rotary table tool (121) corresponding to a loading station.

2. The assembly device of a sensor joint of an automobile engine according to claim 1, wherein: the rotary table tool (121) comprises a tool substrate and a movable carrier plate, the tool substrate is fixed on the upper surface of a lower rotary disc (120), an operating hole which penetrates through the lower rotary disc (120) in the vertical direction is formed in a position corresponding to the tool substrate, a carrier plate accommodating groove is formed in the middle of the tool substrate, a plurality of first through holes which penetrate through the carrier plate accommodating groove in the vertical direction are formed in the bottom of the carrier plate accommodating groove, a plurality of second through holes which penetrate through the carrier plate in the vertical direction are formed in one side of the carrier plate accommodating groove in the tool substrate, vertical extension lines downwards from the first through holes and the second through holes are located in the operating hole, a plurality of component accommodating acupuncture points are arranged on the movable carrier plate, the movable carrier plate is located in the carrier plate accommodating groove, and a plurality of limiting mechanisms (130) are correspondingly installed at the lower ends of the plurality of second through holes and extend to the lower side of the operating hole respectively, the rotary tightening mechanism (140) is arranged on the upper substrate (101) and corresponds to the turntable tool (121), and a connector matched with the lower end of the limiting mechanism (130) is arranged on the rotary tightening mechanism (140).

3. The assembly device of a sensor joint of an automobile engine according to claim 2, wherein: the riveting die set (800) comprises a riveting bracket (810), a riveting driving mechanism (820) and a riveting upper die (830), the riveting support (810) is arranged on the upper substrate (101), the riveting driving mechanism (820) is vertically fixed on the riveting support (810), the riveting driving mechanism (820) is provided with a riveting moving plate (821) driven by the riveting driving mechanism to move up and down, the riveting upper die (830) is fixed on the riveting moving plate (821) at a position corresponding to the turntable tool (121), a displacement sensor (840) for detecting the displacement distance of the riveting moving plate (821) is arranged on the riveting support (810), a floating roof mechanism (850) is arranged on the upper substrate (101) corresponding to the riveting upper die (830), the floating roof mechanism (850) is provided with a floating roof rod corresponding to the first through holes, the floating roof mechanism (850) comprises a floating roof power mechanism which drives the floating roof rod to move upwards to penetrate through the first through hole to lift the movable carrier plate.

4. The assembly device of a sensor joint of an automobile engine according to claim 3, wherein: the transplanting module (200) comprises a transplanting base plate (210), a transplanting sliding rail (220), a transplanting sliding block (230), a final assembly carrier (240) and a transplanting driving mechanism (250), one end of the transplanting base plate (210) is fixed on an upper base plate (101), the transplanting sliding rail (220) is horizontally arranged on the transplanting base plate (210), the transplanting sliding block (230) is arranged on the transplanting sliding rail (220) and can slide, the transplanting driving mechanism (250) is arranged on the transplanting base plate (210) and can drive the transplanting sliding block (230) to horizontally move on the transplanting sliding rail (220), the final assembly carrier (240) is arranged at the upper end of the transplanting sliding block (230), and a protective enclosing plate (211) is arranged in the middle of the transplanting base plate (210).

5. The assembly device of a sensor joint of an automobile engine according to claim 1, wherein: the module (400) is glued including fixing some gum machine structure, some gum displacement aligning gear (420) and some gum weighing machine on last base plate (101) to some gum machine constructs, some gum machine constructs including some gum support (411), some gum actuating mechanism (412), some gum gun (413) and some gum vision mechanism (414), some gum support (411) are fixed on last base plate (101), some gum actuating mechanism (412) set up on some gum support (411), some gum actuating mechanism (412) are provided with and are glued movable plate (415) at X, Y, Z some gum that the axle direction removed by its drive, some gum gun (413) and some gum vision mechanism (414) are fixed on some gum movable plate (415), some gum displacement aligning gear (420) and some gum weighing machine construct and all are located the moving range of some gum gun (413).

6. The assembly device of a sensor joint of an automobile engine according to claim 3, wherein: the laser soldering tin module (500) comprises a soldering tin module support (510), a soldering tin driving mechanism (520) and a laser soldering tin head (530), the soldering tin module support (510) is fixed on the upper substrate (101), the soldering tin driving mechanism (520) is arranged on the soldering tin module support (510), the soldering tin driving mechanism (520) is provided with a soldering tin moving plate (521) which is driven to move along the X, Y, Z axis direction, the laser soldering tin head (530) is fixed on the soldering tin moving plate (521), a soldering tin visual mechanism (540) is arranged on the upper fixed disc (110) corresponding to the laser soldering tin module (500), the soldering tin visual mechanism (540) comprises a vertical fixing rod (541), a positioning clamp (542), a visual mounting moving plate (543), an industrial camera (544) and a detection light source ring (545), and the vertical fixing rod (541) is vertically fixed on the upper fixed disc (110), the utility model discloses a laser soldering tin module, including positioning clamp (542), visual installation movable plate (543), industrial camera (544), detection light source circle (545), the vertical direction axis coincidence of light source circle and industrial camera (544) camera lens of detection light source circle (545), one side of laser soldering tin module (500) is provided with dust extraction on upper substrate (101).

7. The assembly device of a sensor joint of an automobile engine according to claim 3, wherein: the component overturning module (700) comprises an overturning module support (710), an overturning positioning driving mechanism (720) and an overturning mechanism (730), wherein the overturning module support (710) is fixed on the upper substrate (101), the overturning positioning driving mechanism (720) is arranged on the overturning module support (710), the overturning positioning driving mechanism (720) is provided with an overturning moving plate (721) which is driven to move in the X, Y, Z axis direction by the overturning positioning driving mechanism, the overturning mechanism (730) comprises a rotating cylinder and a cylinder clamping jaw which are connected, the rotating cylinder is fixed on the overturning moving plate (721), the cylinder clamping jaw is arranged on a rotating rod of the rotating cylinder, and an overturning detection mechanism (740) is arranged on the overturning moving plate (721).

8. The assembly device of a sensor joint of an automobile engine according to claim 3, wherein: the laser coding module (900) comprises a coding rotating component and a laser coding machine (920) which are respectively and correspondingly fixed on the upper-layer fixed disc (110) and the upper substrate (101), the code printing rotating assembly comprises a rotating fixed support (911), a rotating mechanism vertical driving mechanism (912), a rotating driving mechanism (913) and an air cylinder clamping jaw (914), the rotary fixing bracket (911) is fixed on the upper-layer fixing disc (110), the rotary mechanism vertical driving mechanism (912) is arranged on the rotary fixing bracket (911), the rotary driving mechanism (913) is arranged on the rotary mechanism vertical driving mechanism (912) and driven by the rotary mechanism vertical driving mechanism (912) to move up and down, the air cylinder clamping jaw (914) is arranged on the rotary driving mechanism (913) and driven to rotate by the rotary driving mechanism (913), and the air cylinder clamping jaw (914) is provided with a clamping sleeve matched with a product.