CN215529055U - Upgrade plug-in - Google Patents
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- CN215529055U CN215529055U CN202021863629.6U CN202021863629U CN215529055U CN 215529055 U CN215529055 U CN 215529055U CN 202021863629 U CN202021863629 U CN 202021863629U CN 215529055 U CN215529055 U CN 215529055U
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Abstract
The utility model discloses an upgrade plug-in, which comprises: the system comprises a communication management unit, a data processing unit and a production order management unit. Wherein, the communication management unit is used for configuring communication network parameters and managing the communication protocol of the external equipment, and the external equipment comprises: production equipment, a central server and a client. The data processing unit is used for acquiring original real-time data from the production equipment, and classifying and converting the original real-time data to acquire real-time state information of the generation equipment. And the production order management unit is used for acquiring the production order information of the enterprise management system in the central server according to the real-time state information. The utility model avoids the service provider from using a large amount of time to integrate the system with various sensors and application program interfaces of the PLC, and has short time consumption and low cost.
Description
Technical Field
The utility model relates to the technical field of communication, in particular to an upgrading plug-in.
Background
To increase competitiveness in the world wide market, manufacturers are now concerned with upgrading their production lines to industry 4.0. However, it is not easy to upgrade a production line to industry 4.0, and many times manufacturers need to invest a lot of resources to buy a network-enabled production machine or a customized internet of things solution to build an industry 4.0 base framework of the production line.
Although companies are available to upgrade production equipment that cannot be networked to production equipment that can be connected to the internet of things and a digital system, the service provider needs a lot of time to integrate the system with various sensors and PLC application program interfaces, so that the service is very time consuming and costly.
SUMMERY OF THE UTILITY MODEL
The embodiment of the utility model provides an upgrading plug-in, which avoids the problem that a service provider uses a large amount of time to integrate a system, various sensors and application program interfaces of a PLC, and has the advantages of short time consumption and low cost, and the upgrading plug-in comprises: the system comprises a communication management unit, a data processing unit and a production order management unit;
the communication management unit is used for configuring communication network parameters and managing a communication protocol of an external device, and the external device comprises: production equipment, a central server and a client;
the data processing unit is used for acquiring original real-time data from the production equipment, and classifying and converting the original real-time data to acquire real-time state information of the generation equipment;
and the production order management unit is used for acquiring the production order information of the enterprise management system in the central server according to the real-time state information.
Optionally, the data processing unit is electrically connected to the central server;
and the data processing unit is used for transmitting the acquired real-time state information of the generating equipment to the central server for storage and analysis.
Optionally, the upgrade plug-in further includes: and the data visualization unit is used for visually displaying the data processed by the data processing unit.
Optionally, the upgrade plug-in further includes: and the temporary database is electrically connected with the communication management unit, the data processing unit, the production order management unit and the data visualization unit.
Optionally, the communication management unit is a 5G communication management unit.
Optionally, the communication network parameters include: IP address information, SIM card information.
Optionally, the communication protocol includes: IP communication protocols and interface communication protocols.
Optionally, the communication management unit includes: multiple LAN interfaces, multiple RS232 interfaces or RS485 interfaces.
Optionally, the production apparatus comprises: the PLC is electrically connected with the communication management unit and a plurality of sensors.
Optionally, the production order management unit is configured to obtain and update production order information of the enterprise management system in the central server according to the real-time status information.
In the embodiment of the utility model, the configuration of communication network parameters and the management of the communication protocol of the external equipment including the production equipment, the central server and the client are realized by arranging the communication management unit, so that a service provider is prevented from using a large amount of time to integrate the system and application program interfaces of various sensors and PLCs, and the consumed time is short. By arranging the data processing unit and the production order management unit, original real-time data can be obtained from production equipment, the original real-time data are classified and converted to obtain real-time state information of the generation equipment, the production order management unit is used for obtaining the production order information of an enterprise management system in the central server according to the real-time state information, the work of the server is shared, the load of the server is reduced, and the cost is low.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts. In the drawings:
fig. 1 is a schematic structural diagram of an upgrade plugin in an embodiment of the present invention.
The reference numbers are as follows:
1 a communication management unit for managing a communication with a mobile terminal,
2 a data processing unit for processing the data,
3 a production order management unit for managing the production order,
4, a production device is adopted to produce,
5. the central server is connected to the central server,
501 an enterprise management system, and a method for managing the enterprise management system,
6 a data visualization unit for visualizing the data,
7 a temporary database of the data being stored in the database,
8 client side.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the embodiments of the present invention are further described in detail below with reference to the accompanying drawings. The exemplary embodiments and descriptions of the present invention are provided to explain the present invention, but not to limit the present invention.
To increase competitiveness in the world wide market, manufacturers are now concerned with upgrading their production lines to industry 4.0. However, it is not easy to upgrade a production line to industry 4.0, and many times manufacturers need to invest a lot of resources to buy a network-enabled production machine or a customized internet of things solution to build an industry 4.0 base framework of the production line.
Although companies are available to upgrade production equipment that cannot be networked to production equipment that can be connected to the internet of things and a digital system, the service provider needs a lot of time to integrate the system with various sensors and PLC application program interfaces, so that the service is very time consuming and costly.
In order to solve the above problem, an embodiment of the present invention provides an upgrade plugin, as shown in fig. 1, including: communication management unit 1, data processing unit 2, production order management unit 3. Wherein, the communication management unit 1 is used for configuring communication network parameters and managing the communication protocol of the external device, and the external device includes: production facility 4, central server 5 and client 8. The data processing unit 2 is configured to obtain raw real-time data from the production equipment 4, and perform classification and transformation processing on the raw real-time data to obtain real-time status information of the production equipment. The production order management unit 3 is configured to obtain and update the production order information of the enterprise management system 501 in the central server 5 according to the real-time status information. Wherein the production apparatus 4 comprises: a programmable logic controller PLC electrically connected with the communication management unit 1 and a plurality of sensors.
The upgrade plug-in provided by the embodiment of the utility model realizes the configuration of communication network parameters and the management of the communication protocol of the external equipment including the production equipment 4, the central server 5 and the client 8 by setting the communication management unit 1, avoids the condition that a service provider uses a large amount of time to integrate the application program interfaces of the system, various sensors and the PLC, and has short time consumption. By arranging the data processing unit 2 and the production order management unit 3, the original real-time data can be obtained from the production equipment 4, and the original real-time data is classified and converted to obtain the real-time state information of the generation equipment, and the production order information of the enterprise management system 501 in the central server 5 is obtained and updated by using the production order management unit 3 according to the real-time state information, so that the work of the server is shared, the load of the server is reduced, and the cost is low.
By setting the production order management unit 3, the system can be directly connected with an ERP (Enterprise Resource Planning) to obtain order information, and then determine whether to obtain a production order and notify the ERP that the production equipment has accepted the order according to the real-time state of the production equipment connected with the upgrade plug-in. This makes it possible to centralize the work of the MES (Manufacturing Execution System), and further reduce the work of the central System and the load of the central server.
Wherein, the communication management unit 1 includes: multiple LAN interfaces, multiple RS232 interfaces or RS485 interfaces. The communication protocol managed by the communication management unit 1 includes: IP communication protocols and interface communication protocols. Specifically, the communication protocol includes, for example: modbus RTU, RS-232, RS-485, SNMP, OPC, CANBus, LonWorks, EtherNet/IP, Ethernet TCP/IP, Modbus TCP/IP and Profinet. The communication network parameters include: IP address information, SIM card information.
Further, the communication management unit 1 includes: an HMI (Human Machine Interface) for configuration, an API (Application Program Interface) for upgrading a plug-in, a standard Interface of a communication protocol, a communication setting, and a communication format. The user needs to configure the network parameters of the upgrade patch and the communication protocols of all external devices connected to the upgrade patch in the HMI of this communication management unit 1.
The data processing unit 2 uses the configured HMI to allow the user to enter the type of data collected by the connected PLC and external sensors and calibration information. In addition, the built-in functions of the data processing unit 2 convert the collected raw real-time data into the real-time status of the production equipment, such as: device usage rate. The user can also customize the function to calculate the real-time status of the production equipment. The processed data is transferred to the temporary database 7 for temporary storage.
The production order management unit 3 is connected with the ERP of the central server to obtain the information of the production orders in the ERP. The production order management unit 3 will obtain the real-time status of the production equipment from the temporary database 7 and decide whether to obtain a production order according to its status. When the upgrade plugin plans to complete the specified order, the upgrade plugin informs the ERP that the production equipment will complete the order, and repeated production is avoided.
In the present embodiment, the data processing unit 2 is electrically connected to the central server 5. The data processing unit 2 is used for transmitting the acquired real-time status information of the generating equipment to the central server 5 for storage and analysis.
Through the arrangement, the work of the server is shared, the load of the server is reduced, the data transmission process can be eliminated, and the data delay is reduced.
In order to facilitate the staff to view the data processed by the data processing unit 2, as shown in fig. 1, the upgrade plug-in further includes: a data visualization unit 6. The data visualization unit 6 is used for visually displaying the data processed by the data processing unit 2.
Wherein the data visualization unit 6 may be a display screen. The data visualization unit 6 may graphically display the processed real-time data. The data visualization unit 6 will obtain the processed real-time data from the temporary database 7, and select a suitable chart to visualize the data according to the nature of the data, and then make a web page to allow a third party device to view the data. Besides the visual chart, the webpage content can also select and establish the parameters of the operation panel for controlling the production equipment. The user can also customize chart types, operation panels and design web page interfaces. The user can then use the streaming network to connect to a web page to view the data and make decisions.
Further, the communication management unit 1 may be a 5G communication management unit, which reduces delay caused by data transmission and improves real-time performance of visualized data.
In an embodiment of the present invention, in order to reduce the load of the server and provide a temporary storage space for each data, as shown in fig. 1, the upgrade plugin further includes: a temporary database 7. The temporary database 7 is electrically connected to the communication management unit 1, the data processing unit 2, the production order management unit 3, and the data visualization unit 6.
The following is a main installation process of the upgrade plugin provided by the embodiment of the utility model:
1. configuring network parameters of the communication management unit 1, for example: IP address, SIM card.
2. And determining the PLC and the external sensor used by the production equipment.
3. And determining a communication protocol used by the PLC and the external sensor.
4. The communication management unit 1 configures the communication protocols of the relevant PLC and external sensors, such as: IP address, network interface, or physical interface location.
5. The data processing unit 2 defines the type of data collected and the calibration information for the PLC and the external sensors.
6. The data visualization unit 6 defines the type of the display chart and the real-time information and operation panel to be displayed (e.g., stop production, adjust production parameters, etc.).
7. The communication protocol and API of the central server and the digitization system are determined.
The upgrading plug-in and the API of the central digital system are integrated, so that information exchange can be carried out between the upgrading plug-in and the central digital system, namely the real-time state of the production equipment can be transmitted to the central server, and the ERP in the central digital system can share the upgrading plug-in and change the condition of the production order.
In summary, the communication management unit 1 is arranged, so that the configuration of communication network parameters and the management of communication protocols of external devices including the production device 4, the central server 5 and the client 8 are realized, a service provider is prevented from using a large amount of time to integrate application program interfaces of a system, various sensors and a PLC, and the time consumption is short. By arranging the data processing unit 2 and the production order management unit 3, the original real-time data can be acquired from the production equipment 4, and the original real-time data is classified and converted to acquire the real-time state information of the generation equipment, and the production order information of the enterprise management system 501 in the central server 5 is acquired by using the production order management unit 3 according to the real-time state information, so that the work of the server is shared, the load of the server is reduced, and the cost is low.
In addition, the utility model integrates the application program interfaces of the sensor and the PLC, so that the central management system (such as ERP and PLM) can acquire the real-time data of the production equipment and issue the production instruction only by integrating and upgrading the application program interfaces of the plug-ins, thereby greatly reducing the time cost for constructing an industrial 4.0 intelligent production line.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are only exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (7)
1. An upgrade plugin, comprising: the system comprises a communication management unit (1), a data processing unit (2) and a production order management unit (3);
the communication management unit (1) is used for configuring communication network parameters and managing a communication protocol of an external device, and the external device comprises: the system comprises a production device (4), a central server (5) and a client (8); the communication management unit (1) comprises: a plurality of LAN interfaces, a plurality of groups of RS232 interfaces or RS485 interfaces; the production apparatus (4) comprises: a Programmable Logic Controller (PLC) and a plurality of sensors which are electrically connected with the communication management unit (1);
the data processing unit (2) is used for acquiring original real-time data from the production equipment (4) and converting the original real-time data into real-time state information of the production equipment through a built-in function;
and the production order management unit (3) is used for acquiring and updating the production order information of the enterprise management system (501) in the central server (5) according to the real-time state information.
2. Upgrade plug-in according to claim 1, characterized in that the data processing unit (2) is electrically connected with the central server (5);
the data processing unit (2) is used for transmitting the acquired real-time state information of the generating equipment to the central server (5) for storage and analysis.
3. The upgrade plug-in of claim 1, further comprising: and the data visualization unit (6) is used for visually displaying the data processed by the data processing unit (2).
4. The upgrade plug-in of claim 3, further comprising: the temporary database (7) is electrically connected with the communication management unit (1), the data processing unit (2), the production order management unit (3) and the data visualization unit (6).
5. Upgrade plug-in according to claim 1, characterized in that the communication management unit (1) is a 5G communication management unit.
6. The upgrade plug-in of claim 1, wherein the communication network parameters comprise: IP address information, SIM card information.
7. The upgrade plug-in of claim 1, wherein the communication protocol comprises: IP communication protocols and interface communication protocols.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021863629.6U CN215529055U (en) | 2020-08-31 | 2020-08-31 | Upgrade plug-in |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021863629.6U CN215529055U (en) | 2020-08-31 | 2020-08-31 | Upgrade plug-in |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215529055U true CN215529055U (en) | 2022-01-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021863629.6U Active CN215529055U (en) | 2020-08-31 | 2020-08-31 | Upgrade plug-in |
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|---|---|
| CN (1) | CN215529055U (en) |
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- 2020-08-31 CN CN202021863629.6U patent/CN215529055U/en active Active
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