CN215199654U - Full-automatic powder filling machine - Google Patents

Full-automatic powder filling machine Download PDF

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Publication number
CN215199654U
CN215199654U CN202120864063.7U CN202120864063U CN215199654U CN 215199654 U CN215199654 U CN 215199654U CN 202120864063 U CN202120864063 U CN 202120864063U CN 215199654 U CN215199654 U CN 215199654U
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China
Prior art keywords
machine body
frame plate
powder filling
material receiving
receiving frame
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CN202120864063.7U
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Chinese (zh)
Inventor
李俊怀
赵振刚
骆银福
刘洋
张正龙
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Chengdu Hongbo Industrial Co ltd
Chengdu Hongbo Ind Co Ltd
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Chengdu Hongbo Industrial Co ltd
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Abstract

The utility model provides a full-automatic powder filling machine, which comprises a machine body, wherein a discharge hopper is arranged at the top of the machine body, an electric push rod is arranged at the back of the discharge hopper, a material receiving frame plate is arranged at the bottom of the discharge hopper, a plurality of funnels are arranged on the bottom side surface of the material receiving frame plate, a storage rack is arranged at the bottom side surface of the material receiving frame plate, the storage rack is separated from the machine body, and a plurality of tubular dies are vertically arranged on the storage rack; a singlechip controller is arranged in the machine body, a photoelectric switch is arranged at the top of the machine body, the signal output end of the photoelectric switch is connected with the signal input end of the singlechip controller, and the first signal output end of the singlechip controller is connected with the signal input end of the electric push rod; the utility model provides a full-automatic powder filling machine is flexible through single chip microcomputer controller control electric putter to control the removal of discharge hopper on the horizontal direction, thereby realize carrying out automatic loading to a plurality of tubulose moulds, promoted the production efficiency that the powder loaded effectively.

Description

Full-automatic powder filling machine
Technical Field
The utility model relates to a powder loads technical field, particularly, relates to a full-automatic powder filling machine.
Background
In the traditional powder metallurgy industry, manual operation is always adopted for powder filling, taking a tungsten alloy powder blank as an example, the weighing and filling of powder before the tungsten alloy powder blank is pressed, and tapping are both manual operation, 3 persons operate together, when each mold is filled, 116 seconds are needed, the shift output is 140 (/8 hours × 3 persons), the labor intensity is high, the production efficiency is extremely low, and the mass market demands of specifications phi 16.5 × 550 and phi 23 × 900 cannot be met. It is urgent and necessary to find an automatic filling method which can automatically and accurately weigh, quickly fill powder, tap, and have uniform density and size as much as possible.
SUMMERY OF THE UTILITY MODEL
The utility model provides a machine is filled to full-automatic powder can effectively solve above-mentioned problem.
The embodiment of the utility model discloses a realize through following technical scheme:
a full-automatic powder filling machine comprises a machine body, wherein a discharge hopper is arranged at the top of the machine body, the discharge hopper is connected with the machine body through a first slide rail-slide block mechanism, an electric push rod is arranged at the back of the discharge hopper, a material receiving frame plate is arranged at the bottom of the discharge hopper, the material receiving frame plate is installed on the side wall of the machine body, a plurality of funnels are installed on the bottom side surface of the material receiving frame plate, a storage rack is arranged at the bottom side surface of the material receiving frame plate, the storage rack is separated from the machine body, a plurality of tubular dies are vertically placed on the storage rack, and the positions of the plurality of tubular dies are matched with the plurality of funnels one by one;
the machine body is internally provided with a single chip microcomputer controller, the top of the machine body is provided with a photoelectric switch, the signal output end of the photoelectric switch is connected with the signal input end of the single chip microcomputer controller, and the first signal output end of the single chip microcomputer controller is connected with the signal input end of the electric push rod.
The electric push rod is controlled to stretch out and draw back through the single chip microcomputer controller so as to control the discharge hopper to move in the horizontal direction, and therefore automatic filling of a plurality of tubular molds is achieved.
Furthermore, an electromagnetic valve is arranged at an outlet of the discharge hopper, and a signal input end of the electromagnetic valve is connected with a second signal output end of the single-chip microcomputer controller.
The solenoid valve is controlled by the single chip microcomputer controller, and the feeding condition of the materials can be automatically controlled.
The spiral elevator comprises a material conveying hopper and a material conveying pipe, the end part of the material conveying pipe is suspended at the top of the material discharging hopper, and the signal input end of the spiral elevator is connected with the second signal output end of the single chip microcomputer controller.
The arrangement of the spiral elevator realizes the automation of charging.
Furthermore, a hose is installed at the end of the conveying pipe, a support frame is installed at the top of the discharge hopper, and the end of the hose is fixedly installed on the support frame.
So set up, when the discharge hopper removed under electric putter's effect, screw elevator still can be to continuously carrying the material in the discharge hopper.
Further, a vertical baffle is arranged at the outlet of the discharge hopper.
So set up, can prevent effectively that the material from taking place great displacement in the horizontal direction after the landing is gone out from the discharge hopper.
Furthermore, the end part of the material receiving frame plate is connected with a first variable frequency vibrator, and the first variable frequency vibrator is installed in the machine body.
The first variable frequency vibrator is used for enabling the material receiving frame plate to vibrate continuously, and can effectively prevent the material from blocking a funnel at the position of the material receiving frame plate.
Furthermore, a scraping plate with a brush is installed on the material receiving frame plate, second slide rail-slide block mechanisms are arranged on two sides of the material receiving frame plate, the scraping plate is hinged with the second slide rail-slide block mechanisms, and limit nails are further arranged on the outer side wall of the material receiving frame plate.
The scraper with the brush is used for cleaning the upper surface of the material receiving frame plate.
Furthermore, a second variable frequency vibrator is arranged at the bottom of the commodity shelf.
The second variable frequency vibrator is used for continuously vibrating the tubular mould on the shelf, thereby being beneficial to the compaction of the materials in the shelf.
Furthermore, the electric conveyor belt comprises an annular electric conveyor belt, a signal input end of the annular electric conveyor belt is connected with a third signal output end of the single chip microcomputer controller, and the storage rack is placed on the annular electric conveyor belt.
The effect of electronic transmission band of annular lies in conveniently removing the supporter.
Further, a plurality of trays are arranged on the annular electric transmission belt at equal intervals, and the trays are fixedly installed on the annular electric transmission belt.
The plurality of trays are arranged at equal intervals and fixedly arranged on the annular electric transmission belt, and the purpose is to conveniently position the object frame.
The utility model discloses technical scheme has following advantage and beneficial effect at least:
the utility model provides a full-automatic powder filling machine is flexible through single chip microcomputer controller control electric putter to control the removal of discharge hopper on the horizontal direction, thereby realize carrying out automatic loading to a plurality of tubulose moulds, promoted the production efficiency that the powder loaded effectively.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a first schematic structural diagram of a full-automatic powder filling machine provided in embodiment 1 of the present invention;
fig. 2 is a schematic structural diagram ii of the full-automatic powder filling machine provided in embodiment 1 of the present invention;
fig. 3 is a first schematic structural state diagram of a material receiving frame plate in the full-automatic powder filling machine shown in fig. 1;
fig. 4 is a schematic view of a second structural state of a material receiving frame plate in the full-automatic powder filling machine shown in fig. 1.
Icon: 1-machine body, 11-discharge hopper, 111-electromagnetic valve, 112-support frame, 113-vertical baffle, 12-first slide rail-slide block mechanism, 13-electric push rod, 14-material receiving frame plate, 141-scraping plate, 142-second slide rail-slide block mechanism, 143-limit nail, 15-funnel, 16-photoelectric switch, 17-first variable frequency vibrator, 2-spiral elevator, 21-conveying hopper, 22-conveying pipe, 23-hose, 3-annular electric conveying belt, 4-storage rack, 41-second variable frequency vibrator, 5-tubular mold, and 6-pallet.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that, if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship which is usually placed when the product of this application is used, the description is only for convenience of description and simplification, but the indication or suggestion that the device or element to be referred must have a specific orientation, be constructed in a specific orientation and be operated is not to be construed as limiting the present invention.
In the description of the present invention, it should be further noted that unless otherwise explicitly stated or limited, the terms "disposed," "mounted," "connected," and "connected" should be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
As shown in fig. 1-4, a full-automatic powder filling machine comprises a machine body 1, a spiral elevator 2 and an annular electric transmission belt 3, wherein a discharge hopper 11 is arranged at the top of the machine body 1, the discharge hopper 11 is connected with the machine body 1 through a first slide rail-slide block mechanism 12, an electric push rod 13 is arranged at the back of the discharge hopper 11, a material receiving frame plate 14 is arranged at the bottom of the discharge hopper 11, the material receiving frame plate 14 is arranged on the side wall of the machine body 1, a plurality of funnels 15 are arranged on the bottom side surface of the material receiving frame plate 14, a material placing frame 4 is arranged at the bottom side surface of the material receiving frame plate 14, the material placing frame 4 is separated from the machine body 1, a plurality of tubular molds 5 are vertically placed on the material placing frame 4, and the positions of the plurality of tubular molds 5 are matched with the plurality of funnels 15 one by one; a single chip microcomputer controller is arranged in the machine body 1, a photoelectric switch 16 is arranged at the top of the machine body 1, a signal output end of the photoelectric switch 16 is connected with a signal input end of the single chip microcomputer controller, a first signal output end of the single chip microcomputer controller is connected with a signal input end of an electric push rod 13, an electromagnetic valve 111 is arranged at an outlet of the discharge hopper 11, a signal input end of the electromagnetic valve 111 is connected with a second signal output end of the single chip microcomputer controller, the screw elevator 2 comprises a conveying hopper 21 and a conveying pipe 22, the end part of the conveying pipe 22 is suspended at the top of the discharge hopper 11, the signal input end of the screw elevator 2 is connected with a third signal output end of the single chip microcomputer controller, a hose 23 is arranged at the end part of the conveying pipe 22, a support frame 112 is arranged at the top of the discharge hopper 11, the end part of the hose 23 is fixedly arranged on the support frame 112, and a vertical baffle 113 is arranged at the outlet of the discharge hopper 11, the end part of the material receiving frame plate 14 is connected with a first variable frequency vibrator 17, the first variable frequency vibrator 17 is installed in the machine body 1, a scraping plate 141 with a brush is installed on the material receiving frame plate 14, second sliding rail-sliding block mechanisms 142 are arranged on two sides of the material receiving frame plate 14, the scraping plate 141 is hinged with the second sliding rail-sliding block mechanisms 142, a limiting nail 143 is further arranged on the outer side wall of the material receiving frame plate 14, a second variable frequency vibrator 41 is arranged at the bottom of the commodity shelf 4, the signal input end of the annular electric transmission belt 3 is connected with the fourth signal output end of the single chip microcomputer controller, a plurality of pallets 6 are equidistantly arranged on the annular electric transmission belt 3, the pallets 6 are fixedly installed on the annular electric transmission belt 3, and the commodity shelf 4 is placed on the pallets 6.
The using method and principle of the full-automatic powder filling machine provided by the embodiment are as follows:
firstly, the operation state of the electromagnetic valve 111, the operation state of the electric push rod 13, the operation state of the screw elevator 2 and the operation state of the endless electric conveyor belt 3 are set on the panel of the single chip microcomputer controller, respectively. The method comprises the steps that powder materials are put into a material conveying hopper 21 of a spiral elevator 2, the spiral elevator 2 intermittently inputs the materials into a material discharging hopper 11 under the control of a single chip microcomputer controller, the material discharging hopper 11 moves horizontally under the action of an electric push rod 13, the material discharging hopper moves to the position above a first partition of a material receiving frame plate 14 and stays for a certain time (the time needs to be set and input before lifting a panel of the single chip microcomputer controller, and the staying time corresponds to the amount of the materials leaked from the material discharging hopper), at the moment, an electromagnetic door 111 is opened, the materials enter a hopper 15 through the material receiving frame plate 14 and then enter a corresponding tubular mold 5, when the set time is reached, the electromagnetic door 111 is closed, the electric push rod 13 continues to work, the material discharging hopper 11 continues to be pushed forwards to the position above a second partition of the material receiving frame plate 14, at the moment, the electromagnetic door 111 is opened again, and the steps are repeated. In the whole process, the first variable frequency vibrator 17 and the second variable frequency vibrator 41 work continuously, the first variable frequency vibrator 17 enables the material receiving frame plate 14 to vibrate continuously, the material is prevented from blocking the material receiving frame plate 14, and the second variable frequency vibrator 41 enables the commodity shelf 4 to vibrate continuously, so that the material in the tubular mold 5 is compacted. After a plurality of tubular molds 5 on one article placing rack 4 are filled with materials, the annular electric transmission belt 3 rotates, so that the next article placing rack 4 filled with empty tubular molds 5 moves to the position below the material receiving frame plate 14, and workers only need to take out the tubular molds 5 filled with the materials from the article placing rack 4 at other positions of the annular electric transmission belt 3 and then fill the empty tubular molds 5.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. A full-automatic powder filling machine is characterized by comprising a machine body, wherein a discharging hopper is arranged at the top of the machine body, the discharging hopper is connected with the machine body through a first slide rail-slide block mechanism, an electric push rod is arranged at the back of the discharging hopper, a material receiving frame plate is arranged at the bottom of the discharging hopper, the material receiving frame plate is arranged on the side wall of the machine body, a plurality of funnels are arranged on the bottom side surface of the material receiving frame plate, a material placing frame is arranged at the bottom side surface of the material receiving frame plate, the material placing frame is separated from the machine body, a plurality of tubular molds are vertically placed on the material placing frame, and the positions of the plurality of tubular molds are matched with the plurality of funnels one by one;
the machine body is internally provided with a single chip microcomputer controller, the top of the machine body is provided with a photoelectric switch, the signal output end of the photoelectric switch is connected with the signal input end of the single chip microcomputer controller, and the first signal output end of the single chip microcomputer controller is connected with the signal input end of the electric push rod.
2. The automatic powder filling machine according to claim 1, wherein a solenoid valve is provided at an outlet of the discharge hopper, and a signal input terminal of the solenoid valve is connected to a second signal output terminal of the single chip microcomputer controller.
3. The automatic powder filling machine according to claim 1, further comprising a screw elevator, wherein the screw elevator comprises a material conveying hopper and a material conveying pipe, the end of the material conveying pipe is suspended at the top of the material discharging hopper, and a signal input end of the screw elevator is connected with a third signal output end of the single chip microcomputer controller.
4. The automatic powder filling machine according to claim 3, wherein a hose is mounted to an end of the feed pipe, a support frame is mounted to a top of the discharge hopper, and an end of the hose is fixedly mounted to the support frame.
5. The fully automatic powder filling machine according to claim 1, wherein a vertical baffle is provided at the outlet of the discharge hopper.
6. The full-automatic powder filling machine according to claim 1, wherein a first variable frequency vibrator is connected to an end of the material receiving frame plate, and the first variable frequency vibrator is installed in the machine body.
7. The full-automatic powder filling machine according to claim 1, wherein a scraper with a brush is mounted on the material receiving frame plate, second slide rail-slide block mechanisms are arranged on two sides of the material receiving frame plate, the scraper is hinged to the second slide rail-slide block mechanisms, and a limit nail is further arranged on the outer side wall of the material receiving frame plate.
8. The automatic powder filling machine according to claim 1, wherein a second variable frequency vibrator is provided at the bottom of the storage rack.
9. The automatic powder filling machine according to claim 1, further comprising an endless electric conveyor belt, wherein a signal input end of the endless electric conveyor belt is connected to a fourth signal output end of the single chip microcomputer controller, and the storage rack is placed on the endless electric conveyor belt.
10. The automatic powder filling machine according to claim 9, wherein a plurality of trays are equidistantly arranged on the endless electric conveyor belt, and the trays are fixedly mounted on the endless electric conveyor belt.
CN202120864063.7U 2021-04-25 2021-04-25 Full-automatic powder filling machine Active CN215199654U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120864063.7U CN215199654U (en) 2021-04-25 2021-04-25 Full-automatic powder filling machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120864063.7U CN215199654U (en) 2021-04-25 2021-04-25 Full-automatic powder filling machine

Publications (1)

Publication Number Publication Date
CN215199654U true CN215199654U (en) 2021-12-17

Family

ID=79450510

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202120864063.7U Active CN215199654U (en) 2021-04-25 2021-04-25 Full-automatic powder filling machine

Country Status (1)

Country Link
CN (1) CN215199654U (en)

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