CN213470154U - General type pipeline welding frock - Google Patents
General type pipeline welding frock Download PDFInfo
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- CN213470154U CN213470154U CN202021783140.8U CN202021783140U CN213470154U CN 213470154 U CN213470154 U CN 213470154U CN 202021783140 U CN202021783140 U CN 202021783140U CN 213470154 U CN213470154 U CN 213470154U
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Abstract
The utility model discloses a universal pipeline welding tool, which comprises a base station; the base station is arranged on the ground through a plurality of supporting frames, and the fixing plate is fixed on the left side of the base station through supporting columns; the rail is fixed on the right side of the base station through a rail base, the sliding support table is arranged on a sliding block of the rail, and the fixing plate is also fixed on the sliding support table through a support column; the flange plate is limited by limiting blocks arranged on the left side and the right side of the fixing plate, and is tightly attached to the fixing plates on the left side and the right side of the base station through the rapid clamp; the base station is provided with a plurality of V-shaped supporting tables and supports the pipeline arranged between the two flange plates; the utility model discloses can realize quick module assembly, quick dismantlement, improve the installation convenience and the part commonality of welding frock greatly; and the pipelines with different diameters and different lengths are welded, so that the universality of the tool is greatly improved, and the welding efficiency of the pipelines is improved.
Description
Technical Field
The utility model relates to a machining technology technical field specifically is a general type pipe welding frock.
Background
In the fields of petroleum and chemical industry, pipelines with flanges are often required to be used for pipeline connection. A disc-shaped flange is welded on a circular pipeline, generally, the flange is supported in place firstly, then a welding gun is used for spot welding, the flange is temporarily fixed on the pipeline, and then the welding gun is operated to slowly weld along the outer circular surface of the pipeline to obtain a complete circular welding line, so that the reliable connection between the flange and the pipeline is ensured, and the flange is closed without leakage points.
In the welding process of the flange and the pipeline, the pipeline produced by a manufacturer has various specifications, and corresponding tools are manufactured for improving the production efficiency; the existing pipeline welding tools are tools customized in a certain type; the universality of the tool is often insufficient, and the production management is not facilitated; the tool of a certain product is idle due to the fact that the production of the product is stopped; the waste is caused because the device is not universal with other products.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a simple to operate, rational in infrastructure's general type pipeline welding frock to overcome prior art's weak point.
In order to achieve the above object, the utility model provides a following technical scheme: a universal type pipeline welding tool comprises a base station, a track, a support column, a fixing plate and a V-shaped support table; the base station is arranged on the ground through a plurality of supporting frames, and the fixing plate is fixed on the left side of the top surface of the base station through supporting columns; the rail is fixed on the right side of the top surface of the base station through a rail base, the screw rod is fixed between the two rails through a bearing seat, and the screw rod is fixed in an opening of the bearing seat through a bearing; one end of the screw rod penetrates through the two bearing seats, and the tail end of the screw rod is provided with a hand-operated rotating wheel; the sliding support table is arranged on a sliding block of the track, and a screw rod nut arranged on the screw rod is embedded and installed in a fixed seat arranged at the bottom of the sliding support table; the fixed plate is also fixed on the sliding support platform through the support columns, and the fixed plates are arranged between the support columns on the left side and the right side of the base platform; the flange plate is limited by limiting blocks arranged on the left side and the right side of the fixing plate, and is tightly attached to the fixing plates on the left side and the right side of the base station through the rapid clamp; the base station is provided with a plurality of V-shaped supporting tables; the pipeline is arranged between the two flanges and is supported by the V-shaped supporting platform.
Preferably, the diameters of the positioning and mounting holes formed in the base, the supporting columns and the fixing plate are the same.
Preferably, the support column and the track base are fixed on the base platform through a quick locking pin, and the fixing plate is also fixed on the support column through the quick locking pin.
Preferably, the limiting block is fixed on the supporting column through a quick locking pin.
Preferably, the V-shaped support platform comprises a threaded rod and a V-shaped support block; threaded rods are arranged at four corners of the bottom of the V-shaped supporting block, the two threaded rods are connected with connecting blocks, and the height of the V-shaped supporting block is adjusted and locked through nuts on the threaded rods.
Preferably, a plane is arranged on the threaded rod, and scales are arranged on the plane.
Preferably, two or more sliding blocks are arranged on the track.
Preferably, the sliding support platform is driven to move left and right by the rotation of the hand-operated rotating wheel.
Preferably, the top of the bearing seat arranged close to the side surface of the base station is provided with a screw hole, and the screw rod is tightly locked through a screw or a bolt; thereby limiting the left and right movement of the sliding support platform.
Preferably, the supporting frame is used for height adjustment through supporting legs arranged at the bottom of the supporting frame.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model has the advantages that the base station, the supporting columns and the fixing plate are quickly and stably fixed through the quick locking pins, and the tracks arranged on the base station are provided with different intervals through the track base; therefore, the welding tool can realize rapid module assembly and rapid disassembly, and greatly improves the installation convenience and the component universality of the welding tool.
2. The flange plate of the utility model is fast fixed on the tool through the limiting block and the fast clamp; the tool drives the sliding support table to move through the rotation of the hand-operated rotating wheel, so that the position of the flange plate on the right side moves left and right; a plurality of V-shaped supporting tables with adjustable heights are arranged on the base table, and the threaded rods of the V-shaped supporting tables are provided with scales; therefore, the tool can weld pipelines with different diameters and different lengths, the universality of the tool is greatly improved, and the welding efficiency of the pipelines is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is the utility model discloses pipeline welding frock overall structure sketch map of looking to one side.
Fig. 2 is the utility model discloses pipeline welding frock front structure schematic diagram.
Fig. 3 is the utility model discloses pipeline welding frock side structure schematic diagram.
Fig. 4 is the oblique view schematic diagram of the V-shaped supporting platform structure of the present invention.
Fig. 5 is a schematic view of the threaded rod of the present invention.
Fig. 6 is a schematic structural view of the screw mechanism of the present invention.
Fig. 7 is a schematic view of the structure of the quick locking pin of the present invention.
Fig. 8 is a schematic view of the structure of the base station of the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
1-base table, 2-support column, 3-fixing plate, 4-quick clamp, 5-sliding support table, 6-track, 7-V-shaped support table, 8-limiting block, 9-pipeline, 10-flange plate, 11-quick locking pin, 21-positioning mounting hole, 51-fixing seat, 71-V-shaped support block, 72-connecting block, 73-threaded rod, 101-supporting frame, 102-track base, 103-hand-rocking rotating wheel, 104-bearing seat, 105-screw rod, 106-sliding block and 107-screw rod nut.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1-8, the present invention provides a technical solution: a universal type pipeline welding tool comprises a base platform 1, a track 6, a support column 2, a fixing plate 3 and a V-shaped support platform 7; the base platform 1 is arranged on the ground through a plurality of supporting frames 101, and the fixed plate 3 is fixed on the left side of the top surface of the base platform 1 through supporting columns 2; the rails 6 are fixed on the right side of the top surface of the base station 1 through rail bases 102, the screw rod 105 is fixed between the two rails 6 through a bearing seat 104, and the screw rod 105 is fixed in an opening of the bearing seat 104 through a bearing; one end of the screw rod 105 penetrates through the two bearing seats 104, and the tail end of the screw rod is provided with a hand-operated rotating wheel 103; the sliding support platform 5 is arranged on a slide block 106 of the track 6, and a screw rod nut 107 arranged on the screw rod 105 is embedded and installed in a fixed seat 51 arranged at the bottom of the sliding support platform 5; the fixed plate 3 is also fixed on the sliding support table 5 through the support columns 2, and the fixed plates 3 are arranged between the support columns 2 on the left side and the right side of the base table 1; the flange plate 10 is limited by limiting blocks 8 arranged on the left side and the right side of the fixing plate 3, and the flange plate 10 is tightly attached to the fixing plate 3 on the left side and the right side of the base station 1 through the rapid clamp 4; a plurality of V-shaped supporting tables 7 are arranged on the base table 1; the pipe 9 is arranged between two flanges 10 and is supported by a V-shaped support table 7.
The using method of the universal pipeline welding tool comprises the following steps:
an operator firstly clamps the flange plates 10 on the limiting blocks 8 of the fixing plates 3 on the left side and the right side of the base station 1 and clings to the fixing plates 3 through the rapid clamp 4; according to the length of the pipeline 9, a plurality of V-shaped supporting platforms 7 are arranged at corresponding positions on the base platform 1, the height of a threaded rod 73 of each V-shaped supporting platform 7 is adjusted through the height of the pipeline 9, and then the pipeline is adjusted and locked through a nut on the threaded rod 73; then, the pipeline 9 is placed on the V-shaped support platform 7, and then an operator rotates the hand-operated rotating wheel 103, so that the sliding support platform 5 is driven to move leftwards through the screw rod 105; the flange plates 10 at the left side and the right side of the pipeline are clamped by the fixed plate 3 to the pipeline 9; then, screws or bolts arranged at the tops of bearing seats 104 arranged close to the side surfaces of the base platform 1 are tightly locked on the screw rods 105, so that the sliding support platform 5 is prevented from moving left and right; welding the pipeline 9, cleaning welding slag and detecting flaw detection by the most enough operators; loosening screws or bolts arranged at the top of a bearing seat 104 arranged close to the side surface of the base station 1, and detaching the quick clamps 4 on the fixing plates 3 on the left side and the right side; the operator rotates the hand-operated wheel 103, so that the sliding support platform 5 is driven to move rightwards by the screw rod 105; the right fixing plate 3 is moved to the right, and the welded pipe 9 is moved from the tool to a warehouse by means of hoisting, forklifts or the like.
The diameters of positioning and mounting holes 21 formed in the base platform 1, the supporting column 2 and the fixing plate 3 are the same, the supporting column 2 and the rail base 102 are fixed on the base platform 1 through the quick locking pin 11, and the fixing plate 3 is also fixed on the supporting column 2 through the quick locking pin 11; the limiting block 8 is fixed on the supporting column 2 through a quick locking pin 11; the tool is assembled in a modularized manner, and the size of a fixing plate 3, the distance between rails 6, the number of support columns 2 arranged on the left side and the right side, the area of a base table 1 and the length of a sliding support table 5 of the tool are adjusted according to the diameter and the length of a pipeline 9; the standardization of the tool parts of the pipelines 9 with different specifications is ensured, and the universal type of the tool parts can be realized; the quick assembly and disassembly of the tool are realized.
The base platform 1, the support column 2 and the fixing plate 3 are provided with positioning and mounting holes 21 with the same distance and the same diameter, and the threaded rod 73 of the V-shaped support platform 7 is provided with a plane which is provided with scales; the difficulty and the complexity of the pipeline 9 are greatly simplified, and the pipeline 9 can be rapidly assembled under the condition that no measuring tool is provided.
In the description herein, references to the description of "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, to thereby enable others skilled in the art to best understand the invention for and utilize the invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims (10)
1. The utility model provides a general type pipeline welding frock which characterized in that: the tool comprises a base platform (1), a track (6), a support column (2), a sliding support platform (5), a fixing plate (3) and a V-shaped support platform (7); the base station (1) is arranged on the ground through a plurality of supporting frames (101), and the fixing plate (3) is fixed on the left side of the top surface of the base station (1) through supporting columns (2); the rail (6) is fixed on the right side of the top surface of the base station (1) through a rail base (102), a screw rod (105) is fixed in the middle of the rail (6) through a bearing seat (104), and the screw rod (105) is fixed in an opening of the bearing seat (104) through a bearing; one end of the screw rod (105) penetrates through the two bearing seats (104), and the tail end of the screw rod is provided with a hand-operated rotating wheel (103); the sliding support platform (5) is arranged on a sliding block (106) of the track (6), and a screw rod nut (107) arranged on the screw rod (105) is embedded and installed in a fixed seat (51) arranged at the bottom of the sliding support platform (5); the fixed plate (3) is also fixed on the sliding support table (5) through the support columns (2), and the fixed plates (3) are arranged between the support columns (2) on the left side and the right side of the base table (1); the flange plates (10) are tightly attached to the fixing plates (3) on the left side and the right side of the base station (1) through the rapid clamp (4), and the flange plates (10) are limited through limiting blocks (8) arranged on the left side and the right side of the fixing plates (3); a plurality of V-shaped supporting tables (7) are arranged on the base table (1); the pipeline (9) is arranged between the two flange plates (10) and is supported by the V-shaped supporting platform (7).
2. The general type pipeline welding tool according to claim 1, characterized in that: the diameters of the positioning and mounting holes (21) formed in the base platform (1), the supporting columns (2) and the fixing plate (3) are the same.
3. The general type pipeline welding tool according to claim 2, characterized in that: the supporting column (2) and the rail base (102) are fixed on the base platform (1) through the quick locking pin (11), and the fixing plate (3) is also fixed on the supporting column (2) through the quick locking pin (11).
4. The general type pipeline welding tool according to claim 3, characterized in that: the limiting block (8) is fixed on the supporting column (2) through a quick locking pin (11).
5. The general type pipeline welding tool according to claim 1, characterized in that: the V-shaped support platform (7) comprises a threaded rod (73) and a V-shaped support block (71); threaded rods (73) are arranged at four corners of the bottom of the V-shaped supporting block (71), the two threaded rods (73) are connected with connecting blocks (72), and the height of the V-shaped supporting block (71) is adjusted and locked through nuts on the threaded rods (73).
6. The general type pipeline welding tool according to claim 5, characterized in that: the threaded rod (73) is provided with a plane, and scales are arranged on the plane.
7. The general type pipeline welding tool according to claim 1, characterized in that: more than two sliding blocks (106) are arranged on the track (6).
8. The general type pipeline welding tool according to claim 7, characterized in that: the sliding support platform (5) is driven to move left and right by the rotation of the hand-operated rotating wheel (103).
9. The general type pipeline welding tool according to claim 8, characterized in that: the top of a bearing seat (104) arranged on the side surface of the base station (1) is provided with a screw hole, and the screw rod (105) is tightly locked through a screw or a bolt; thereby limiting the left and right movement of the sliding support platform (5).
10. The general type pipeline welding tool according to claim 1, characterized in that: the supporting frame (101) is used for adjusting the height through supporting legs arranged at the bottom of the supporting frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021783140.8U CN213470154U (en) | 2020-08-24 | 2020-08-24 | General type pipeline welding frock |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021783140.8U CN213470154U (en) | 2020-08-24 | 2020-08-24 | General type pipeline welding frock |
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| Publication Number | Publication Date |
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| CN213470154U true CN213470154U (en) | 2021-06-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202021783140.8U Active CN213470154U (en) | 2020-08-24 | 2020-08-24 | General type pipeline welding frock |
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| CN (1) | CN213470154U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113714687A (en) * | 2021-08-19 | 2021-11-30 | 广州创研智能科技有限公司 | Barrel flange weldment work station |
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2020
- 2020-08-24 CN CN202021783140.8U patent/CN213470154U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113714687A (en) * | 2021-08-19 | 2021-11-30 | 广州创研智能科技有限公司 | Barrel flange weldment work station |
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