CN213137925U

CN213137925U - Metal continuous compression packer

Info

Publication number: CN213137925U
Application number: CN202021205033.7U
Authority: CN
Inventors: 张锐阳; 范晓凯; 林水平
Original assignee: Zhejiang Fusion Renewable Resources Co ltd
Current assignee: Zhejiang Fusion Renewable Resources Co ltd
Priority date: 2020-06-24
Filing date: 2020-06-24
Publication date: 2021-05-07
Anticipated expiration: 2030-06-24

Abstract

The utility model discloses a continuous baling press of metal compresses into the less square of volume with the waste material through hydraulic means, again by ejection mechanism with the metal compression piece upwards ejecting and from the slide slip into the packing car, a plurality of packing cars along the track motion in proper order to the slide below, can carry out continuous packing, work efficiency is higher. The key points of the technical scheme are as follows: a metal continuous compression packer comprises a base, a hydraulic device and a packing device, wherein the base comprises a compression groove and a slideway for sliding out a metal compression block, and an ejection mechanism for ejecting the metal compression block is arranged in the compression groove; the hydraulic device comprises an upper pressure plate, a horizontal extrusion plate and a lateral extrusion plate, wherein the upper pressure plate, the horizontal extrusion plate and the lateral extrusion plate are respectively provided with at least one hydraulic oil cylinder; the packing device comprises a track, at least one packing vehicle and a driving mechanism for driving the packing vehicle to move on the track, wherein the track is annular, and a cavity is formed by an upper opening of the packing vehicle.

Description

Metal continuous compression packer

Technical Field

The utility model relates to a waste material treatment facility field specifically is a metal continuous compression baling press.

Background

Metal type processing factory can produce a large amount of waste materials and leftover bits at the in-process of production and processing, and these waste materials, leftover bits are bulky, density is less, occupy a large amount of spaces, consequently need carry out subsequent compression packing and handle, avoid the waste material to pile up too much and influence operational environment, cause the waste of resource. At present, the mill generally adopts the hydraulic press with the waste material, the square of leftover bits compression to less volume, then the waste material packing sack filling after will compressing, send to the recycle bin or directly use as the raw materials once more, current compression packing treatment methods generally are artifical send the waste material to the compression container in, compress at the manual operation compressor, the waste material after the compression is accomplished the rethread crane takes out, prop dedicated bale bag by the manual opening of workman again, the waste material after the guide compression is put into the bale bag.

However, the existing compression packing technology has the following disadvantages:

1. the metal waste is compressed into a block by the conventional compression device, a worker is required to operate the crane to take out the metal compression block, and the metal compression block is located in a container with a large depth and tightly attached to the container wall, so that a clamping jaw of the crane is difficult to fast and accurately clamp the metal compression block, and the working difficulty is increased.

2. The existing packing mode generally takes manpower as a main part, needs one or more workers to open a special packing bag, conveys the compressed waste materials to a packing position by a crane, a forklift or other engineering vehicles, and then leads the waste materials to be put into the packing bag by the workers, so that the process is complicated, the operation difficulty is high, the labor intensity of the workers is increased, and the working efficiency is low.

3. Because the weight of the compressed waste is very large, and large engineering vehicles such as cranes and forklifts have certain dangerousness, safety accidents easily occur when manual packaging is carried out, and the personal safety and property safety of workers are threatened.

Therefore, how to pack the metal compression block quickly and safely after the metal waste is compressed becomes a problem to be solved urgently in the field of waste treatment equipment.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a continuous baling press of metal compresses into the less square of volume with the waste material through hydraulic means, again by ejection mechanism with the metal compression piece upwards ejecting and from the slide slip packing car in, a plurality of packing cars along the track motion to the slide below in proper order, can carry out continuous packing, work efficiency is higher.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a metal continuous compression packer comprises a base, a hydraulic device and a packing device, wherein the base comprises a compression groove and a slide way for sliding out a metal compression block, and an ejection mechanism for ejecting the metal compression block is arranged in the compression groove; the hydraulic device comprises an upper pressure plate, a horizontal extrusion plate and a lateral extrusion plate, wherein the upper pressure plate, the horizontal extrusion plate and the lateral extrusion plate are respectively provided with at least one hydraulic oil cylinder; the baling device includes track, at least one baling vehicle and is used for driving the baling vehicle on the track kinematic actuating mechanism of track, the track is the annular, the baling vehicle forms the cavity by the upper portion opening.

Preferably, the slide way is positioned on the upper surface of the front end of the base, the slide way is obliquely arranged, and the slide way forms an outlet on the outer wall of the base.

Preferably, the packaging device is provided with a sensing mechanism for controlling the operation and parking of the packaging vehicle.

Preferably, the sensing mechanism comprises a triggering sheet and a sensing part, the sensing part is arranged on the outer wall of the baling vehicle, the triggering sheet is fixedly connected with the outer wall of the base, and the triggering sheet is positioned below the slide way; the sensing part is coupled with the driving mechanism, and when the packing vehicle runs to the position right below the slide way, the trigger piece enters the sensing part, and meanwhile, the packing vehicle stops.

Preferably, the ejection mechanism comprises a supporting plate and a lifting structure for driving the supporting plate to ascend and descend.

Preferably, the lifting structure comprises a first hydraulic cylinder and a second hydraulic cylinder, piston rods of the first hydraulic cylinder and the second hydraulic cylinder are rotatably connected with the bottom of the supporting plate, and the distance between the second hydraulic cylinder and the inner wall of the front side of the compression groove is greater than the distance between the first hydraulic cylinder and the inner wall of the front side of the compression groove.

Preferably, the piston rod stroke of the second hydraulic cylinder is greater than the piston rod stroke of the first hydraulic cylinder.

Compared with the prior art, the metal continuous compression and packaging machine adopting the technical scheme has the following beneficial effects:

one, adopt the utility model discloses metal hydraulic baling press promotes top board, horizontal stripper plate, side direction stripper plate through hydraulic cylinder and carries out the extrusion of three direction to the waste material in proper order, and hydraulic cylinder's work order accessible numerical control computer preset not only can alleviate workman's work load, can reduce the compression used time moreover, is favorable to improving work efficiency.

Two, adopt the utility model discloses metal hydraulic baling press forms the massive metal compression piece of square after the metal waste material compression is accomplished, and the metal compression piece just in time is located the ejection mechanism in the compression groove, and ejection mechanism can transport the metal compression piece out of the compression groove and make the metal compression piece pass through the slide and scratch into the baling car, has solved among the prior art drawback that the metal compression piece is difficult to take out.

Three, adopt the utility model discloses metal hydraulic baling press establishes dedicated packing bag cover in the cavity of a plurality of packing cars in advance (similar with the mode of disposal bag cover in the garbage bin), a plurality of packing cars can be along annular track cyclic motion, park when packing car moves to the slide lower extreme, then can direct landing to the cover in packing bag on packing car by ejecting mechanism ejecting metal compression piece, then packing car takes metal compression piece to collection department, next packing car moves to the slide below immediately, prepare next packing work. The packing process need not the participation of manpower, and the continuity is high, is favorable to improving work efficiency promptly, is favorable to protecting workman's personal safety again.

Drawings

Fig. 1 and 2 are schematic structural views of an embodiment of the metal continuous compression and packaging machine of the present invention.

Fig. 3 is a schematic view showing the structure and operation of the lateral compression plate in this embodiment.

Fig. 4 is a schematic structural diagram of the ejection mechanism and the packaging device in this embodiment.

Fig. 5 is a schematic structural view of the sensing mechanism in this embodiment.

Reference numerals: 1. a base; 10. a compression groove; 11. a slideway; 2. a hydraulic device; 20. an upper pressure plate; 21. a horizontal compression plate; 22. a lateral extrusion plate; 23. a hydraulic cylinder; 3. a packaging device; 30. a track; 31. packaging vehicle; 310. a chamber; 4. an ejection mechanism; 40. a support plate; 41. a lifting structure; 410. a first hydraulic cylinder; 411. a second hydraulic cylinder; 5. an induction mechanism; 50. a sensing part; 51. a trigger piece; 6. a metal compression block.

Detailed Description

The present invention will be further described with reference to the accompanying drawings.

The continuous metal compression and packaging machine shown in fig. 1 to 3 comprises a base 1, a hydraulic device 2 and a packaging device 3, wherein the base 1 comprises a compression groove 10 and a slideway 11 for sliding out a metal compression block 6, and an ejection mechanism 4 for ejecting the metal compression block 6 is arranged in the compression groove 10; the hydraulic device 2 comprises an upper pressure plate 20, a horizontal extrusion plate 21 and a lateral extrusion plate 22, wherein at least one hydraulic oil cylinder 23 is respectively arranged on the upper pressure plate 20, the horizontal extrusion plate 21 and the lateral extrusion plate 22; the baling device 3 comprises an endless track 30 and four baling carriages 31.

The rear end part of the upper press plate 20 is rotatably connected with the inner wall of the compression groove 10, the upper press plate 20 can be embedded into the compression groove 10, the side wall of the upper press plate 20 is tightly attached to the inner wall of the compression groove 10, two hydraulic oil cylinders 23 are arranged on the back part of the upper press plate 20, and piston rods of the hydraulic oil cylinders 23 are rotatably connected with the back part of the upper press plate 20; a support platform is arranged on the base 1, the support platform spans two sides of the compression groove 10, and a cylinder barrel of a hydraulic oil cylinder 23 of the upper pressure plate 20 is rotatably connected with the support platform.

The horizontal extrusion plate 21 is arranged at the bottom of the compression groove 10, the side wall of the horizontal extrusion plate 21 is tightly attached to the inner wall of the compression groove 10, and the rear end part of the horizontal extrusion plate 21 is provided with two hydraulic oil cylinders 23 for driving the horizontal extrusion plate 21 to horizontally move along the groove bottom of the compression groove 10.

As shown in fig. 3, the number of the lateral squeeze plates 22 is two, the two lateral squeeze plates 22 are respectively arranged in the left and right inner walls of the front end of the compression groove 10, the height of the lateral squeeze plates 22 is the same as that of the horizontal squeeze plate 21, the rear end portions of the two lateral squeeze plates 22 are respectively provided with a hydraulic cylinder 23, and when compression is performed, the two hydraulic cylinders 23 simultaneously work to push the two lateral squeeze plates 22 to move in opposite directions.

As shown in fig. 4, the ejection mechanism 4 is disposed at the bottom of the compression tank 10 and located at the middle position of the front end of the compression tank 10, the ejection mechanism 4 includes a supporting plate 40 and a lifting structure 41, and the lifting structure 41 can drive the supporting plate 40 to move vertically up and down in the compression tank 10.

The lifting structure 41 comprises a first hydraulic cylinder 410 and a second hydraulic cylinder 411, piston rods of the first hydraulic cylinder 410 and the second hydraulic cylinder 411 are rotatably connected with the bottom of the supporting plate 40, the distance between the second hydraulic cylinder 411 and the inner wall of the front side of the compression tank 10 is greater than the distance between the first hydraulic cylinder 410 and the inner wall of the front side of the compression tank 10, and the piston rod stroke of the second hydraulic cylinder 411 is greater than the piston rod stroke of the first hydraulic cylinder 410.

The slideway 11 is obliquely arranged from the upper surface of the base 1 to the outer wall, the slideway 11 forms an outlet on the outer wall of the base 1, and the width of the outlet is smaller than that of an opening at the upper part of the slideway 11; when the packing vehicle 31 moves to the packing position, the packing vehicle 31 is located right below the outlet of the slideway 11, the packing vehicle 31 is opened from the upper surface and forms a cavity 310, and a special packing bag for packing can be sleeved in the cavity 310 of the packing vehicle 31 (similar to the mode of sleeving a garbage bag in a garbage can).

As shown in fig. 5, a sensing mechanism cylinder 5 for controlling the operation and parking of the packing cart 31 is further arranged between the packing cart 31 and the base 1, the sensing mechanism cylinder 5 comprises a trigger piece 51 and a sensing portion 50, the sensing portion 50 adopts a conventional infrared sensing device, the sensing portion 50 is arranged on the outer wall of the packing cart 31, the trigger piece 51 is fixedly connected with the outer wall of the base 1, and the trigger piece 51 is located below the slideway 11.

The sensing portion 50 is coupled to a driving mechanism inside the packing vehicle 31, and when the packing vehicle 31 moves along the track 30 to a position right below the slideway 11, the triggering piece 51 enters the sensing portion 50 to trigger the infrared sensing device, and at this time, the packing vehicle 31 stops.

The specific working mode is as follows:

1. firstly, guiding the waste materials and the leftover materials into a compression tank 10, sleeving a packing bag in a cavity 310 of a packing vehicle 31, turning the opening of the packing bag outwards to the outer side of the opening of the cavity 310, and then enabling the packing vehicle 31 to move along a rail 30;

2. when the packing vehicle 31 moves to the position right below the slideway 11, the trigger piece 51 on the outer wall of the base 1 enters the sensing part 50 of the packing vehicle 31, namely, the infrared sensing device is triggered, at the moment, the driving mechanism of the packing vehicle 31 stops working, and the packing vehicle 31 stops;

3. the computer control system is opened, the hydraulic oil cylinders 23 of the hydraulic device 2 work in sequence to compress the waste materials and the leftover materials into metal compression blocks 6, and the metal compression blocks 6 are just positioned on the supporting plates 40 of the ejection mechanisms 4;

4. the hydraulic device 2 is opened, and the first and second hydraulic cylinders 411 arranged below the pallet 40 work simultaneously to lift the pallet 40 and transport the metal compression block 6 out of the compression tank 10;

5. because the stroke of the piston rod of the second hydraulic cylinder 411 is larger than that of the first hydraulic cylinder 410, after the supporting plate 40 rises to the upper surface of the base 1, the first hydraulic cylinder 410 stops working, the second hydraulic cylinder 411 continues to extend to enable the supporting plate 40 to incline towards the slideway 11, and the metal compression block 6 can slide into a packaging bag in the packaging vehicle 31 through the slideway 11 to finish packaging work;

6. the packing vehicle 31 with the metal compression blocks 6 continues to travel along the rail 30 to the collection place, the crane takes out the packing bag with the metal compression blocks 6, and then the next packing vehicle 31 immediately travels below the chute 11 to prepare for the next packing work.

The above description is a preferred embodiment of the present invention, and a person skilled in the art can make several modifications and improvements without departing from the principles of the present invention, and these should also be regarded as the protection scope of the present invention.

Claims

1. The utility model provides a continuous baling press of metal which characterized in that: comprises a base (1), a hydraulic device (2) and a packing device (3),

the base (1) comprises a compression groove (10) and a slideway (11) for sliding out the metal compression block (6), and an ejection mechanism (4) for ejecting the metal compression block (6) is arranged in the compression groove (10);

the hydraulic device (2) comprises an upper pressure plate (20), a horizontal extrusion plate (21) and a lateral extrusion plate (22), wherein the upper pressure plate (20), the horizontal extrusion plate (21) and the lateral extrusion plate (22) are respectively provided with at least one hydraulic oil cylinder (23);

the packaging device (3) comprises a track (30), at least one packaging vehicle (31) and a driving mechanism for driving the packaging vehicle (31) to move on the track (30), the track (30) is annular, and a chamber (310) is formed by an upper opening of the packaging vehicle (31).

2. The metal continuous baler according to claim 1, wherein: slide (11) are located the upper surface of base (1) front end, and slide (11) slope sets up, and slide (11) form the export on the outer wall of base (1).

3. The metal continuous baler according to claim 1, wherein: the packing device (3) is provided with an induction mechanism (5) for controlling the operation and the parking of the packing vehicle (31).

4. The metal continuous baler according to claim 3, wherein: the induction mechanism (5) comprises a trigger piece (51) and an induction part (50), the induction part (50) is arranged on the outer wall of the packing vehicle (31), the trigger piece (51) is fixedly connected with the outer wall of the base (1), and the trigger piece (51) is positioned below the slide way (11); the sensing part (50) is coupled with the driving mechanism, when the packing vehicle (31) moves to the position right below the slide rail (11), the trigger piece (51) enters the sensing part (50), and meanwhile, the packing vehicle (31) stops.

5. The metal continuous baler according to claim 1, wherein: the ejection mechanism (4) comprises a supporting plate (40) and a lifting structure (41) for driving the supporting plate (40) to ascend and descend.

6. The metal continuous baler according to claim 5, wherein: the lifting structure (41) comprises a first hydraulic cylinder (410) and a second hydraulic cylinder (411), piston rods of the first hydraulic cylinder (410) and the second hydraulic cylinder (411) are rotatably connected with the bottom of the supporting plate (40), and the distance between the second hydraulic cylinder (411) and the inner wall of the front side of the compression groove (10) is larger than the distance between the first hydraulic cylinder (410) and the inner wall of the front side of the compression groove (10).

7. The metal continuous compression baler of claim 6, wherein: the piston rod stroke of the second hydraulic cylinder (411) is larger than that of the first hydraulic cylinder (410).