CN212656122U - Prefabricated pier erecting device - Google Patents

Prefabricated pier erecting device Download PDF

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Publication number
CN212656122U
CN212656122U CN202021042608.8U CN202021042608U CN212656122U CN 212656122 U CN212656122 U CN 212656122U CN 202021042608 U CN202021042608 U CN 202021042608U CN 212656122 U CN212656122 U CN 212656122U
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China
Prior art keywords
leg assembly
supporting
assembly
cross beam
pier
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CN202021042608.8U
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Chinese (zh)
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原贞华
伍俊民
胡旭东
李珍西
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China Railway Engineering Machinery Research and Design Institute Co Ltd
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China Railway Engineering Machinery Research and Design Institute Co Ltd
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Abstract

The utility model provides a prefabricated pier handing equipment, include: the frame beam assembly comprises a cross beam and a main beam arranged on the cross beam; the supporting mechanism is arranged at the bottom of the cross beam and used for supporting the frame beam assembly; the hoisting mechanism is arranged at the top of the main beam and used for hoisting the prefabricated bridge pier to be assembled; the walking mechanism is arranged at the bottom of the supporting mechanism and used for driving the supporting mechanism to move; the telescopic mechanism comprises a first telescopic component arranged on the supporting mechanism and is used for driving the supporting mechanism to stretch; the folding mechanism is arranged on the supporting mechanism and used for driving the supporting mechanism to be folded upwards; the supporting mechanism comprises a front supporting leg assembly, a middle supporting leg assembly and a rear supporting leg assembly which are sequentially arranged from front to back, the front supporting leg assembly and the rear supporting leg assembly are hinged with the cross beam, and the middle supporting leg assembly is connected with the cross beam in a sliding mode. The utility model discloses a prefabricated pier handing equipment has improved the efficiency of whole prefabricated pier process of assembling effectively.

Description

Prefabricated pier erecting device
Technical Field
The utility model relates to a prefabricated pier erection equipment technical field particularly, relates to a prefabricated pier handing equipment.
Background
For the installation of the traditional prefabricated bridge piers, the construction of high-speed or overpass bridge piers in urban areas is limited by terrain, and the construction of peripheral buildings, roads, antennas and the like is limited, at present, no specialized equipment exists, the construction is not feasible due to the limitation of terrain by conventional gantry crane equipment, and the installation is mainly carried out by adopting an automobile crane or a crawler crane lifting crane at present.
However, before the truck crane or the crawler crane is adopted to perform splicing work of the prefabricated pier, the truck crane or the crawler crane needs to be righted in advance, and preparation work such as adding a counterweight is needed, so that the preparation work is more, and the required construction personnel is more; moreover, after the installation is finished, a series of ending work is required and the bridge pier is moved to the next bridge pier, so that the whole process is slow in progress, and the construction period of the whole project is long; in addition, the lifting of the crawler crane or the truck crane is easy to cause rollover accidents, and the risk of the rollover is higher.
SUMMERY OF THE UTILITY MODEL
The utility model provides a problem be: how to improve the efficiency of prefabricated pier erection work to shorten project construction cycle.
In order to solve the above problem, the utility model provides a prefabricated pier handing equipment, include:
the frame beam assembly comprises a cross beam and a main beam arranged on the cross beam;
the supporting mechanism is arranged at the bottom of the cross beam and used for supporting the frame beam assembly;
the hoisting mechanism is arranged at the top of the main beam and used for hoisting the prefabricated bridge pier to be assembled;
the walking mechanism is arranged at the bottom of the supporting mechanism and used for driving the supporting mechanism to move;
the telescopic mechanism comprises a first telescopic component arranged on the supporting mechanism and is used for driving the supporting mechanism to stretch and retract;
the folding mechanism is arranged on the supporting mechanism and used for driving the supporting mechanism to be folded upwards;
the supporting mechanism comprises a front supporting leg assembly, a middle supporting leg assembly and a rear supporting leg assembly which are sequentially arranged from front to back, the front supporting leg assembly and the rear supporting leg assembly are hinged to the cross beam, and the middle supporting leg assembly is connected with the cross beam in a sliding mode.
Optionally, the folding mechanisms are arranged on both sides of the front leg assembly and the rear leg assembly in the length direction of the main beam; and one end of the folding mechanism on the front supporting leg assembly and the rear supporting leg assembly is fixed on the cross beam, and the other end of the folding mechanism is fixed on the front supporting leg assembly and the rear supporting leg assembly respectively.
Optionally, the middle leg assembly comprises a connecting section and a supporting section, one end of the connecting section is connected with the cross beam in a sliding mode, and the other end of the connecting section is hinged with the supporting section; and one end of the folding mechanism on the middle supporting leg assembly is fixed on the connecting section, and the other end of the folding mechanism on the middle supporting leg assembly is fixed on the supporting section.
Optionally, the support mechanism further comprises a sliding assembly, and the connecting section is connected with the cross beam in a sliding manner through the sliding assembly.
Optionally, the support mechanism further includes an upper hinge base, a lower hinge base and a pin shaft, the lower hinge base is fixed to the front leg assembly and the rear leg assembly, the upper hinge base is fixed to the cross beam at a position corresponding to the lower hinge base, and the upper hinge base is hinged to the lower hinge base through the pin shaft.
Optionally, two cross beams are provided, and the front leg assemblies on the two cross beams have a distance in the length direction of the cross beams, and the rear leg assemblies on the two cross beams also have a distance in the length direction of the cross beams.
Optionally, the hoisting mechanism includes a winch, a trolley, a spreader and a traversing cylinder, the winch is fixed to two ends of the main beam, the spreader is fixed to the trolley, one end of the traversing cylinder is fixed to the main beam, and the other end of the traversing cylinder is fixed to the trolley.
Optionally, the telescopic mechanism further comprises a second telescopic assembly arranged on the cross beam and used for adjusting the length of the cross beam.
Optionally, the cross beam is of a box beam structure, and the second telescopic assembly is arranged in a cavity of the cross beam.
Optionally, the running gear is adapted to make a 360 ° rotation with respect to the front leg assembly, the middle leg assembly or the rear leg assembly.
Compared with the prior art, the utility model, following beneficial effect has: the utility model discloses an erecting device can be as assembling the professional equipment of prefabricated pier, will treat the prefabricated pier of assembling through hoisting mechanism and hoist to assemble the scene at prefabricated pier and carry out the sideslip or indulge and move through walking mechanism drive erecting device, in order to will treat the prefabricated pier of assembling and remove to the pier on assemble the operation. Compared with the assembly of the prefabricated bridge piers by adopting a crawler crane or a truck crane in the prior art, the erection device of the utility model does not need to be placed in advance, and does not need to be added with preparation work such as counterweight and the like; moreover, after the assembly of the prefabricated bridge piers is completed, the head and tail work is less, and meanwhile, the erection device can be quickly moved to the next bridge pier to be assembled, so that the efficiency of the whole assembly process is effectively improved, and the construction period of the whole project is effectively shortened; in addition, the supporting mechanism of the erecting device has a telescopic function, so that the erecting device can meet the requirements of uneven terrains and high piers.
Drawings
Fig. 1 is a schematic structural view of a prefabricated bridge pier erection device in an embodiment of the present invention;
FIG. 2 is an enlarged view of a portion A of FIG. 1;
fig. 3 is a schematic structural view of another view angle of the prefabricated bridge pier erecting device in the embodiment of the present invention;
FIG. 4 is an enlarged view of a portion B of FIG. 3;
fig. 5 is a schematic structural view illustrating another aspect of the erection device for precast pier in the embodiment of the present invention;
fig. 6(a) and fig. 6(b) are schematic views showing a state of the erecting device of the prefabricated bridge pier before the assembling work of the bridge pier is performed in the embodiment of the present invention;
fig. 7(a) and 7(b) are schematic structural diagrams illustrating that the erecting device moves forward to the abutment when erecting the prefabricated bridge pier according to the embodiment of the present invention;
fig. 8(a) and 8(b) are schematic structural diagrams of hoisting pier columns when erecting a prefabricated pier in the embodiment of the present invention;
fig. 9(a) and 9(b) are schematic structural diagrams illustrating that the erecting device moves to the left side of the abutment when erecting the prefabricated pier in the embodiment of the present invention;
fig. 10(a) and 10(b) are schematic structural views illustrating a bridge pier capping beam being lifted when erecting a precast bridge pier according to an embodiment of the present invention;
fig. 11(a) and 11(b) are schematic structural diagrams illustrating that the erection device is moved to the right above the pier stud to assemble the pier capping beam and the pier stud when erecting the precast pier according to the embodiment of the present invention;
fig. 12(a) and 12(b) are schematic structural views illustrating a pier end beam for lifting a left end when erecting a precast pier according to an embodiment of the present invention;
fig. 13(a) and 13(b) are schematic structural diagrams illustrating that the erection device moves to the right to the left end of the pier capping beam to assemble the pier capping beam and the pier end beam at the left end when erecting the precast pier according to the embodiment of the present invention;
fig. 14(a) and 14(b) are schematic structural views illustrating a pier end beam at the right end of the embodiment of the present invention being hoisted when erecting a prefabricated pier;
fig. 15(a) and 15(b) are schematic structural diagrams illustrating that the erection device moves to the left to the right end of the pier capping beam to assemble the pier capping beam and the pier end beam at the right end when the prefabricated pier is erected according to the embodiment of the present invention;
fig. 16(a) and 16(b) are schematic structural diagrams illustrating that the walking mechanism on the front leg assembly and the middle leg assembly rotates 90 degrees when the rear leg assembly crosses the prefabricated pier after assembling in the embodiment of the present invention;
fig. 17(a) and 17(b) are schematic structural diagrams illustrating that, when the rear leg assembly crosses the prefabricated pier after assembly, the rear leg assembly is turned upwards towards the inner side of the cross beam in the embodiment of the present invention;
fig. 18(a) and 18(b) are schematic structural views illustrating the erection device moving forward to the rear leg assembly to cross the prefabricated bridge pier after the erection device is assembled according to the embodiment of the present invention;
fig. 19(a) and 19(b) are schematic structural views illustrating turning down the rear leg assembly when the rear leg assembly crosses the prefabricated pier after assembling in the embodiment of the present invention;
fig. 20(a) and 20(b) are schematic structural views illustrating the rear leg assembly turned down and the running gear on the rear leg assembly rotated 90 degrees according to the embodiment of the present invention;
fig. 21(a) and 21(b) are schematic structural views illustrating the middle leg assembly moving forward to the front supporting position when the erecting device passes through an obstacle according to the embodiment of the present invention;
fig. 22(a) and 22(b) are schematic structural views illustrating the walking mechanism on the front leg assembly rotating 90 degrees when the middle leg assembly moves forward to the front supporting position and passes through an obstacle in the embodiment of the present invention;
fig. 23(a) and 23(b) are schematic structural diagrams illustrating the front leg assembly turned over in step c of the method for passing the obstacle according to the embodiment of the present invention;
fig. 24(a) and 24(b) are schematic structural views illustrating the middle front leg assembly passing over the obstacle and moving forward to a certain distance from the obstacle when the middle front leg assembly passes over the obstacle according to the embodiment of the present invention;
fig. 25(a) and 25(b) are schematic structural views illustrating that the front leg assembly is turned down and the middle leg assembly is supported at the front and rear supporting positions when the erecting device passes through an obstacle in the embodiment of the present invention;
fig. 26(a) and 26(b) are schematic structural views illustrating the middle leg assembly being turned upwards when the erecting device passes through an obstacle according to the embodiment of the present invention;
fig. 27(a) and 27(b) are schematic structural views illustrating the embodiment of the present invention when the erecting device passes through an obstacle and the erecting device moves forward to a position where the rear leg assembly is at a certain distance from the obstacle;
fig. 28(a) and 28(b) are schematic structural views illustrating the middle leg assembly being turned down when the device passes through an obstacle according to the embodiment of the present invention;
fig. 29(a) and 29(b) are schematic structural views illustrating the walking mechanism on the middle leg assembly and the rear leg assembly rotating 90 degrees when the device passes through an obstacle according to the embodiment of the present invention;
fig. 30(a) and 30(b) are schematic structural views illustrating the rear leg assembly being turned up when the device passes through an obstacle according to the embodiment of the present invention;
fig. 31(a) and 31(b) are schematic structural views illustrating the embodiment of the present invention when the erecting device passes through an obstacle and the erecting device moves forward to a position where the rear leg assembly is away from the obstacle;
fig. 32(a) and 32(b) are schematic structural views illustrating the rear leg assembly being turned down when the device passes through an obstacle according to the embodiment of the present invention;
fig. 33(a) and 33(b) are schematic views illustrating the structure of the walking mechanism on the rear leg assembly rotating 90 degrees and extending downward to the ground when the erecting device passes through an obstacle according to the embodiment of the present invention.
Description of reference numerals:
1-frame beam assembly, 11-main beam, 12-cross beam; 21-front supporting leg assembly, 22-rear supporting leg assembly, 23-middle supporting leg assembly, 231-connecting section, 232-supporting section, 24-sliding assembly, 25-upper hinged support, 26-lower hinged support and 27-pin shaft; 3-hoisting mechanism, 31-winch, 32-crane trolley, 33-sling and 34-traversing oil cylinder; 4-running mechanism, 41-frame, 42-wheel group; 51-a first telescopic assembly, 52-a second telescopic assembly; 6-abutment; 7-pier columns; 8-pier capping beam and 9-pier end beam.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention more comprehensible, embodiments accompanied with figures are described in detail below.
In the coordinate system XYZ provided herein, the X axis represents forward, the X axis represents backward, the Y axis represents forward, the Y axis represents leftward, the Z axis represents forward, and the Z axis represents backward. Also, it is noted that the terms "first," "second," and the like in the description and claims of the present invention and in the above-described drawings are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the invention described herein are capable of operation in sequences other than those illustrated or otherwise described herein.
Combine fig. 1 and fig. 3 to show, the embodiment of the utility model provides a prefabricated pier handing equipment, include: the frame beam assembly 1 comprises a cross beam 12 and a main beam 11 arranged on the cross beam 12; the supporting mechanism is arranged at the bottom of the cross beam 12 and used for supporting the frame beam assembly 1; the hoisting mechanism 3 is arranged at the top of the main beam 11 and used for hoisting the prefabricated bridge pier to be assembled; the walking mechanism 4 is arranged at the bottom of the supporting mechanism and is used for driving the supporting mechanism to move; the telescopic mechanism comprises a first telescopic component 51 arranged on the supporting mechanism and used for driving the supporting mechanism to stretch and retract; a folding mechanism (not shown in the figures) arranged on the supporting mechanism and used for driving the supporting mechanism to be folded upwards; the supporting mechanism comprises a front supporting leg assembly 21, a middle supporting leg assembly 23 and a rear supporting leg assembly 22 which are sequentially arranged from front to back, the front supporting leg assembly 21 and the rear supporting leg assembly 22 are hinged with the cross beam 12, and the middle supporting leg assembly 23 is connected with the cross beam 12 in a sliding mode.
In this embodiment, the movement of the prefabricated bridge pier erecting device (hereinafter referred to as erecting device) in the assembling process of the prefabricated bridge piers may be controlled manually or by a machine, for example, by setting a control mechanism, and electrically connecting the hoisting mechanism 3, the traveling mechanism 4, the telescopic mechanism and the folding mechanism to the control mechanism, and controlling the movement of the erecting device in the assembling process of the prefabricated bridge piers by using the control mechanism, so as to improve the degree of automation. The frame beam assembly 1 is of a double-girder frame structure, namely two girders 11 are arranged, so that the structural strength is improved, and the stability of the erection device during operation is improved. The bottom of each front supporting leg assembly 21, the bottom of each middle supporting leg assembly 23 and the bottom of each rear supporting leg assembly 22 are provided with a walking mechanism 4, the walking mechanisms 4 drive the supporting mechanisms to move, and the frame beam assemblies 1 are arranged at the tops of the supporting mechanisms, so that the walking mechanisms 4 can drive the erecting device to perform transverse movement or longitudinal movement on a prefabricated pier assembling site, and prefabricated pier components to be assembled are moved to piers for assembling operation; here, the lateral movement refers to movement in the longitudinal direction of the main beam 11 (i.e., the Y-axis direction in fig. 1), and the longitudinal movement refers to movement in the longitudinal direction of the cross beam 12 (i.e., the X-axis direction in fig. 3). The middle support leg assembly 23 can slide along the bottom of the cross beam 12, so that the prefabricated bridge pier assembly site is complex in terrain and has uneven places, and the erection device in the embodiment is provided with the first telescopic components 51 on the front support leg assembly 21, the middle support leg assembly 23 and the rear support leg assembly 22, so that the front support leg assembly 21, the middle support leg assembly 23 and the rear support leg assembly 22 have telescopic functions, the erection device can ensure the stability when the prefabricated bridge pier is hoisted on the construction site with uneven terrain, and the erection device can better adapt to the requirements of the terrain; moreover, the erection requirement of the high pier can be met by lifting the front supporting leg assembly 21 and the rear supporting leg assembly 22; in addition, in the operation process, the gravity center of the erection device can be reduced by reducing the overall height of the erection device, so that the erection device is more stable in operation and faster in operation speed.
The erection device of the embodiment can be used as a special device for assembling prefabricated piers, the prefabricated piers to be assembled are hoisted by the hoisting mechanism 3, and the erection device is driven by the traveling mechanism 4 to move transversely or longitudinally on the assembling site of the prefabricated piers, so that the prefabricated piers to be assembled are moved to the abutment for assembling operation; compared with the assembly of the prefabricated bridge piers by adopting a crawler crane or a truck crane in the prior art, the erection device in the embodiment does not need to be arranged in advance, and does not need to be added with preparation work such as counterweight and the like; moreover, after the prefabricated bridge pier is assembled, the head and tail work is less; in addition, the supporting mechanism of the erecting device has a telescopic function, so that the erecting device can adapt to the requirements of uneven terrain and high bridge piers; moreover, by arranging the middle support leg assembly 23 capable of sliding along the cross beam 12, on one hand, the weight supported by the middle front support leg assembly 21 and the rear support leg assembly 22 of the supporting mechanism can be shared so as to improve the bearing capacity of the erecting device and the stability in the operation process, and the supporting position can be adjusted by sliding back and forth so as to meet different use requirements; on the other hand, when the rear leg assembly 22 of the erection device needs to cross the prefabricated bridge pier after being assembled, the middle leg assembly 23 can move backwards to the position near the rear leg assembly 22, so that the rear leg assembly 22 replaces the rear leg assembly 22 to provide support for the rear end of the erection device when being turned upwards, the rear leg assembly 22 can smoothly cross the prefabricated bridge pier after being assembled, the erection device can rapidly move to the next bridge pier to be assembled, the efficiency of the whole assembling process is effectively improved, and the construction period of the whole project is effectively shortened.
Further, the frame beam assembly 1 includes two main beams 11 parallel to each other and two cross beams 12 parallel to each other, and the two cross beams 12 are respectively located at two ends of the bottom of the main beams 11. Specifically, the main beam 11 may be disposed between the two cross beams 12, or disposed above the two cross beams 12, and in this embodiment, the main beam 11 is preferably disposed above the two cross beams 12, so that the center leg assembly 23 does not interfere with the main beam 11 when sliding on the cross beams 12.
Further, each leg assembly of the support mechanism includes at least two segments, and two ends of the first telescopic assembly 51 are respectively disposed on two adjacent segments. The first telescopic component 51 is a hydraulic oil cylinder, the front leg assembly 21 (the rear leg assembly 22 or the middle leg assembly 23) is telescopic through the telescopic action of the hydraulic oil cylinder, and after the front leg assembly 21 (the rear leg assembly 22 or the middle leg assembly 23) rises to a required height, the front leg assembly is fixed through a pin shaft type mechanical structure, so that the safety performance of the erection device is higher.
Optionally, as shown in fig. 1, the front leg assembly 21 and the rear leg assembly 22 are provided with folding mechanisms on both sides of the main beam 11 in the length direction; and one end of the folding mechanism on the front leg assembly 21 and the rear leg assembly 22 is fixed on the cross beam 12, and the other end is fixed on the front leg assembly 21 and the rear leg assembly 22 respectively.
In this embodiment, the two sides of the front leg assembly 21 or the rear leg assembly 22 in the length direction of the main beam 11 are the left and right sides of the front leg assembly 21 or the rear leg assembly 22, the left and right sides of the front leg assembly 21 and the rear leg assembly 22 are hinged to the cross beam 12, and the left and right sides of the front leg assembly 21 and the left and right sides of the rear leg assembly 22 are provided with folding mechanisms. One end of the folding mechanism on the left side of the front leg assembly 21 (rear leg assembly 22) is fixed on the left side of the front leg assembly 21 (rear leg assembly 22), and the other end is fixed on the left side of the cross beam 12; one end of the folding mechanism on the right side of the front leg assembly 21 (rear leg assembly 22) is fixed on the right side of the front leg assembly 21 (rear leg assembly 22), and the other end is fixed on the right side of the cross beam 12. Taking the front leg assembly 21 on the cross beam 12 on the left side of the erection device as an example, after the hinge connection between the right side of the front leg assembly 21 and the right side of the cross beam 12 is released, the folding mechanism on the left side of the front leg assembly 21 can drive the front leg assembly 21 on the left side cross beam 12 to be folded upwards towards the outer side of the cross beam 12; after the hinge connection between the left side of the front leg assembly 21 and the left side of the cross beam 12 is released, the folding mechanism positioned at the right side of the front leg assembly 21 can drive the front leg assembly 21 on the left side cross beam 12 to turn upwards towards the inner side of the cross beam 12; the outer side of the cross beam 12 refers to a side of the cross beam 12 located outside the area enclosed by the frame beam assembly 1, and correspondingly, the inner side of the cross beam 12 refers to a side of the cross beam 12 located inside the area enclosed by the frame beam assembly 1. In this way, the front leg assembly 21 and the rear leg assembly 22 of the erection device can be turned upwards by selecting the direction toward the outer side or the inner side of the cross beam 12, so as to meet different use requirements.
Optionally, as shown in fig. 1 and 2, the middle leg assembly 23 includes a connecting section 231 and a supporting section 232, one end of the connecting section 231 is slidably connected to the cross beam 12, and the other end of the connecting section 231 is hinged to the supporting section 232; and the folding mechanism on the middle leg assembly 23 has one end fixed to the connecting section 231 and the other end fixed to the supporting section 232.
In this embodiment, the middle leg assembly 23 includes a connecting section 231 and a supporting section 232 hinged to each other, one end of the folding mechanism on the middle leg assembly 23 is fixed to the connecting section 231, and the other end of the folding mechanism on the middle leg assembly 23 is fixed to the supporting section 232, so that the sliding component 24 (described later) is disposed between the middle leg assembly 23 and the cross beam 12.
Furthermore, the left and right sides of the middle support leg assembly 23 are provided with folding mechanisms.
Specifically, one end of the folding mechanism on the left side of the middle leg assembly 23 is fixed to the left side of the connecting section 231, and the other end is fixed to the left side of the supporting section 232; the folding mechanism on the right side of the middle leg assembly 23 has one end fixed to the right side of the connecting section 231 and the other end fixed to the right side of the support section 232. Taking the middle leg assembly 23 on the cross beam 12 on the left side of the erection device as an example, after the hinge between the right side of the connecting section 231 and the right side of the supporting section 232 is released, the left side of the connecting section 231 is hinged with the left side of the supporting section 232, and at this time, the folding mechanism on the left side of the middle leg assembly 23 can drive the middle leg assembly 23 to be folded upwards towards the outer side of the cross beam 12; after the left side of the connecting section 231 is hinged to the left side of the supporting section 232, the right side of the connecting section 231 is hinged to the right side of the supporting section 232, and at this time, the folding mechanism on the right side of the middle leg assembly 23 can drive the middle leg assembly 23 to be folded upwards towards the inner side of the cross beam 12; the outer side of the cross beam 12 refers to a side of the cross beam 12 located outside the area enclosed by the frame beam assembly 1, and correspondingly, the inner side of the cross beam 12 refers to a side of the cross beam 12 located inside the area enclosed by the frame beam assembly 1. In this way, the middle leg assembly 23 of the erection device can be turned upwards by selecting the direction toward the outer side or the inner side of the cross beam 12, so as to meet different use requirements.
Further, the folding mechanism is preferably a folding cylinder, one end of the folding cylinder on the front leg assembly 21 (rear leg assembly 22) is fixed on the front leg assembly 21 (rear leg assembly 22), the other end is fixed on the cross beam 12, one end of the folding cylinder on the middle leg assembly 23 is fixed on the connecting section 231, and the other end is fixed on the supporting section 232; the front supporting leg assembly 21 (the rear supporting leg assembly 22 or the middle supporting leg assembly 23) is driven to turn upwards by the contraction of the folding oil cylinder; and the front leg assembly 21 (the rear leg assembly 22 or the middle leg assembly 23) is driven to turn over downwards by the extension of the folding oil cylinder until the front leg assembly 21 (the rear leg assembly 22 or the middle leg assembly 23) is supported on the ground.
Optionally, as shown in fig. 1, the supporting mechanism further includes a sliding assembly 24, and the connecting segment 231 is slidably connected to the cross beam 12 through the sliding assembly 24. In this way, the middle leg assembly 23 can slide on the bottom of the cross beam 12 along the length direction of the cross beam 12, so that the supporting position of the middle leg assembly 23 can be adjusted according to the use requirement; moreover, the middle leg assemblies 23 on the two cross beams 12 can slide back and forth along the cross beams 12 under the action of the sliding component 24 to form a dislocation, so that when the two middle leg assemblies 23 are turned upwards towards the inner sides of the two cross beams 12, the two middle leg assemblies 23 cannot interfere with each other.
Optionally, as shown in fig. 3 and 4, the supporting mechanism further includes an upper hinge base 25, a lower hinge base 26, and a pin 27, the lower hinge base 26 is fixed on the front leg assembly 21 and the rear leg assembly 22, the upper hinge base 25 is fixed on the cross beam 12 at a position corresponding to the lower hinge base 26, and the upper hinge base 25 and the lower hinge base 26 are hinged by the pin 27.
In this embodiment, the upper hinge support 25 and the lower hinge support 26 are both provided with pin holes for the pin shaft 27 to pass through, and the pin holes on the upper hinge support 25 and the lower hinge support 26 are aligned, and then the pin shaft 27 is inserted into the pin holes to realize the hinge connection between the front leg assembly 21 (rear leg assembly 22) and the cross beam 12, so that the structure is simple and easy to realize; moreover, the hinge connection between the front leg assembly 21 (rear leg assembly 22) and the cross beam 12 can be realized or the hinge connection between the front leg assembly 21 (rear leg assembly 22) and the cross beam 12 can be released by inserting the pin shaft 27 or pulling out the pin shaft 27, so that the operation is convenient.
Further, upper hinge mounts 25 are provided on both left and right sides of the cross member 12, and lower hinge mounts 26 are provided on both left and right sides of the front leg assembly 21 (rear leg assembly 22). Specifically, the upper end surface of the front leg assembly 21 (rear leg assembly 22) is attached to the lower end surface of the cross beam 12, the left side of the front leg assembly 21 (rear leg assembly 22) is hinged to the left side of the cross beam 12 through an upper hinge mount 25 and a lower hinge mount 26, and the right side of the front leg assembly 21 (rear leg assembly 22) is hinged to the right side of the cross beam 12 through the upper hinge mount 25 and the lower hinge mount 26.
Further, the connecting section 231 and the supporting section 232 of the middle leg assembly 23 are respectively provided with an upper hinge base 25 and a lower hinge base 26, and the connecting section 231 and the supporting section 232 are hinged by the upper hinge base 25 and the lower hinge base 26. Specifically, the left and right sides of the connection segment 231 are both provided with upper hinge bases 25, and the left and right sides of the support segment 232 are both provided with lower hinge bases 26; in this way, both the left and right sides of the middle leg assembly 23 can be articulated by the upper and lower hinge mounts 25, 26.
Alternatively, as shown in fig. 5, two cross beams 12 are provided, and the front leg assemblies 21 on the two cross beams 12 have a distance in the length direction of the cross beam 12, and the rear leg assemblies 22 on the two cross beams 12 also have a distance in the length direction of the cross beam 12.
The length direction of the beam 12 is the X-axis direction in fig. 1. In this embodiment, the front leg assemblies 21 (rear leg assemblies 22) on the two cross beams 12 have a distance in the length direction of the cross beam 12, so that the front leg assemblies 21 (rear leg assemblies 22) on the two cross beams 12 are arranged in a staggered manner in the length direction of the cross beam 12, and when the two front leg assemblies 21 (rear leg assemblies 22) are turned upwards towards the inner sides of the two cross beams 12, the two front leg assemblies 21 (rear leg assemblies 22) do not interfere with each other.
Alternatively, as shown in fig. 3, the hoisting mechanism 3 includes a hoist 31, a trolley 32, a spreader 33, and a traverse cylinder 34, the hoist 31 is fixed to both ends of the main beam 11, the spreader 33 is fixed to the trolley 32, one end of the traverse cylinder 34 is fixed to the main beam 11, and the other end of the traverse cylinder 34 is fixed to the trolley 32.
In this embodiment, two trolleys 32 are disposed on each main beam 11, each trolley 32 is connected to one traversing cylinder 34, and the trolleys 32 are driven to translate on the main beam 11 along the length direction of the main beam 11 (i.e., the Y-axis direction in fig. 3) by the extension and retraction of the traversing cylinders 34, so as to adjust the position of the trolley 32 on the main beam 11 or the distance between the two trolleys 32, thereby meeting the requirement of hoisting operation.
Optionally, as shown in connection with fig. 1, the telescoping mechanism further includes a second telescoping assembly 52 disposed on the beam 12 for adjusting the length of the beam 12.
In this embodiment, the second telescopic assembly 52 is disposed on the cross beam 12, so that the cross beam 12 has a telescopic function, specifically, the cross beam 12 generally includes at least two segments, two ends of the second telescopic assembly 52 are respectively fixed on two adjacent segments of the cross beam 12, the second telescopic assembly 52 stretches out and draws back to drive the cross beam 12 to stretch out and draw back between two adjacent segments, so as to change the length of the cross beam 12, and thus, when the distance between the piers changes, the length of the cross beam 12 can be adjusted by stretching out and drawing back of the second telescopic assembly 52, so that the erection device can adapt to the distance between different piers, thereby avoiding the situation that the erection device cannot normally advance due to the too small distance between the piers, and improving the application range and the universality of the erection device.
Alternatively, as shown in connection with FIG. 1, the beam 12 is a box beam structure and the second telescoping assembly 52 is disposed within a cavity of the beam 12. Like this, through setting up the flexible subassembly 52 of second in the cavity of box girder construction to hide the flexible subassembly 52 of second, not only can protect the flexible subassembly 52 of second, reduced the whole volume of erection equipment moreover, thereby optimize the structure of erection equipment.
Further, the cross beam 12 is divided into a plurality of sections, the second expansion assembly 52 is provided in plurality, and a plurality of second expansion assemblies 52 are provided between two adjacent sections. In this embodiment, the cross beam 12 is divided into three segments, which are a first segment, a second segment and a third segment, the first segment, the second segment and the third segment are connected in sequence, the second telescopic assemblies 52 are disposed between the first segment and the second segment and between the second segment and the third segment, and the main beam 11 is disposed on the second segment of the cross beam 12. In this manner, the beam 12 can be extended and contracted in the front-rear direction (i.e., the X-axis direction in fig. 1) to adjust the length of the beam 12.
Further, the main beam 11 is also of a box beam structure. Thus, the weight of the erection device can be reduced.
Optionally, the running gear 4 is adapted to make a 360 ° rotation with respect to the front, middle or rear leg assemblies 21, 23, 22.
Specifically, the running gear 4 is rotatably connected to the bottom of the front leg assembly 21, the middle leg assembly 23, or the rear leg assembly 22, so that the running gear 4 can rotate 360 ° around the axis of the front leg assembly 21, the middle leg assembly 23, or the rear leg assembly 22. Because the width of the bridge pier is usually wide, the erection device can meet the splicing requirement of each section of the bridge pier only by moving along the length direction of the main beam 11 (namely, moving transversely), and after the installation of the bridge pier is finished, the erection device can move along the length direction of the cross beam 12 (namely, moving longitudinally) by rotating the walking mechanism 4 so as to reach the next bridge pier for installation, the whole erection device does not need to be rotated, and the operation is simple and convenient; furthermore, the running gear 4 can rotate 360 degrees, so that the running gear 4 does not need to distinguish the rotating direction when rotating 90 degrees every time, and the convenience of the running gear 4 during rotation is improved.
Further, the running gear 4 comprises a frame 41 and a wheel set 42 fixed on the frame 41, and the frame 41 is rotatably connected with the bottom of the supporting gear. In this way, the wheel set 42 is rotatably connected to each leg assembly of the support mechanism via the frame 41, so as to ensure the stability of the connection between the running gear 4 and each leg assembly.
Referring to fig. 6(a) and fig. 6(b) to fig. 15(a) and fig. 15(b), where fig. 6(b) to fig. 15(b) are left side views of fig. 6(a) to fig. 15(a), respectively, when the prefabricated pier erection device (hereinafter, referred to as erection device) is used to erect the prefabricated pier, it may be implemented, for example, as follows:
before assembling the pier, the erecting device needs to be moved to the rear of the abutment 6 of the prefabricated pier to be assembled in advance;
the traveling mechanism 4 of the erection device drives the erection device to move forwards to the abutment 6 and stops when a rear main beam in the erection device is positioned above the abutment 6;
the transport vehicle transports the pier column 7 to enter the lower part of the erection device, a hoisting mechanism 3 of the erection device hoists the pier column 7, the transport vehicle exits from the erection device, and the pier column 7 is vertically installed on the abutment 6 through the retracting action of the hoisting mechanism 3;
the walking mechanisms 4 on the front supporting leg assembly 21, the middle supporting leg assembly 23 and the rear supporting leg assembly 22 of the erecting device rotate by 90 degrees, and the walking mechanisms 4 drive the erecting device to move to the left side of the abutment 6;
the walking mechanisms 4 on the front supporting leg assembly 21, the middle supporting leg assembly 23 and the rear supporting leg assembly 22 rotate by 90 degrees, the transport vehicle transports the pier capping beam 8 to enter the lower part of the erection device, the hoisting mechanism 3 hoists the pier capping beam 8, and the transport vehicle exits the erection device;
the walking mechanisms 4 on the front supporting leg assembly 21, the middle supporting leg assembly 23 and the rear supporting leg assembly 22 rotate by 90 degrees, and the walking mechanisms 4 drive the erecting device to move rightwards above the pier upright post 7 so as to assemble the pier capping beam 8 and the pier upright post 7;
the traveling mechanism 4 drives the erection device to move to the left side of the abutment 6, the traveling mechanisms 4 on the front supporting leg assembly 21, the middle supporting leg assembly 23 and the rear supporting leg assembly 22 rotate by 90 degrees, the transport vehicle transports the pier end beam 9 at the left end to enter the lower part of the erection device, the hoisting mechanism 3 hoists the pier end beam 9 at the left end, and the transport vehicle exits from the erection device;
the walking mechanisms 4 on the front supporting leg assembly 21, the middle supporting leg assembly 23 and the rear supporting leg assembly 22 rotate by 90 degrees, and the walking mechanisms 4 drive the erecting device to move right to the left end of the pier capping beam 8 so as to assemble the pier capping beam 8 and the pier end beam 9 at the left end;
the traveling mechanism 4 drives the erection device to move right to the right side of the abutment 6, the traveling mechanisms 4 on the front supporting leg assembly 21, the middle supporting leg assembly 23 and the rear supporting leg assembly 22 rotate 90 degrees, the transport vehicle transports the pier end beam 9 at the right end to enter the lower part of the erection device, the hoisting mechanism 3 hoists the pier end beam 9 at the right end, and the transport vehicle exits from the erection device;
the walking mechanisms 4 on the front supporting leg assembly 21, the middle supporting leg assembly 23 and the rear supporting leg assembly 22 rotate 90 degrees, and the walking mechanisms 4 drive the erection device to move left to the right end of the pier capping beam 8 so as to assemble the pier capping beam 8 and the pier end beam 9 at the right end.
Wherein, pier stand 7 is the horizontality when being hoisted, through hoisting mechanism 3 receive and release the action, and the monkey 32 on the back girder upwards contracts hoist 33 promptly, and the monkey 32 on the front girder descends hoist 33 downwards for pier stand 7 becomes vertical state by the horizontality, assembles with pier 6 with the convenience. Through the mode, the assembly of each segment of the prefabricated pier is completed.
Referring to fig. 16(a) and 16(b) to 20(a) and 20(b), wherein fig. 16(b) to 20(b) are left side views of fig. 16(a) to 20(a), respectively, after the assembly of each segment of the prefabricated pier is completed, the moving of the erection device to the next pier can be realized by, for example, the following steps:
the walking mechanism 4 on the middle supporting leg assembly 23 drives the middle supporting leg assembly 23 to move backwards to a rear supporting position, and the walking mechanism 4 on the front supporting leg assembly 21 and the middle supporting leg assembly 23 rotates 90 degrees; wherein, the rear support position is a preset position, which refers to a position close to the rear leg assembly 22;
the rear leg assembly 22 is folded upwards towards the inner side of the cross beam 12;
the walking mechanism 4 drives the erection device to move forwards until the rear support leg assembly 22 passes over the prefabricated pier after assembly is completed, and the erection device stops until the rear support leg assembly 22 is 0.5m away from the prefabricated pier after assembly is completed;
turning down the rear leg assembly 22;
the running gear 4 on the rear leg assembly 22 is rotated 90 degrees and the middle leg assembly 23 is retracted.
So, through above-mentioned mode to accomplish the erection device and come the quick travel to next pier department through striding over the prefabricated pier of assembling the completion, easy operation and convenience.
As shown in fig. 21(a) and 21(b) to 33(a) and 33(b), when the prefabricated pier erecting device (hereinafter, referred to as erecting device) is used for performing obstacle crossing operation in fig. 21(a) to 33(a) in the left side view of fig. 21(a) to 33(b), respectively, the obstacle crossing operation can be performed, for example, as follows:
when the distance between the front support leg assembly 21 of the erection device and the obstacle reaches a preset distance, the middle support leg assembly 23 of the erection device moves forward to a front support position; wherein, the front supporting position refers to a position close to the front leg assembly 21;
the middle supporting leg assembly 23 extends downwards to be supported on the ground, the front supporting leg assembly 21 retracts, and the walking mechanism 4 on the front supporting leg assembly 21 rotates by 90 degrees;
the front supporting leg assembly 21 is turned upwards, and the erection device moves forwards until the front supporting leg assembly 21 crosses the obstacle;
the front supporting leg assembly 21 is turned over downwards, after the walking mechanism 4 on the front supporting leg assembly 21 rotates by 90 degrees, the front supporting leg assembly 21 extends downwards to be supported on the ground, meanwhile, after one of the two middle supporting leg assemblies 23 moves backwards to a rear supporting position, the two middle supporting leg assemblies 23 both retract, and the walking mechanism 4 on the middle supporting leg assemblies 23 rotates by 90 degrees;
the middle leg assembly 23 is turned upwards, when the distance between the rear leg assembly 22 of the erection device and the obstacle before the erection device moves reaches a preset distance, the middle leg assembly 23 is turned downwards, and meanwhile, the other middle leg assembly 23 of the two middle leg assemblies 23 moves to a rear supporting position; wherein rear support position refers to a position near the rear leg assembly 22;
after the walking mechanism on the middle supporting leg assembly 23 rotates by 90 degrees, the middle supporting leg assembly 23 is supported on the ground, meanwhile, the rear supporting leg assembly 22 retracts, and the walking mechanism 4 on the rear supporting leg assembly 22 rotates by 90 degrees;
the rear leg assembly 22 is turned upwards, and after the erection device moves forward until the rear leg assembly 22 crosses an obstacle, the rear leg assembly 22 is turned downwards;
the running gear 4 on the rear leg assembly 22 is rotated 90 degrees, the rear leg assembly 22 is extended down to be supported on the ground, while the middle leg assembly 23 is retracted.
Before the front leg assembly 21 is turned upward, the middle leg assembly 23 needs to be moved to the front supporting position to support the front end of the erection device, so as to prevent the erection device from being tilted backward when the front leg assembly 21 is turned upward. In addition, before the front leg assembly 21 is turned upwards, the running mechanism 4 on the front leg assembly 21 needs to rotate 90 degrees, so that the running direction of the running mechanism 4 on the front leg assembly 21 is along the length direction of the main beam 11, that is, the running mechanism 4 on the front leg assembly 21 is transversely arranged, so as to avoid the running mechanism 4 on the front leg assembly 21 from interfering when the front leg assemblies 21 on the two cross beams 12 are turned upwards. The upward turning of the front leg assembly 21 mainly means that the front leg assembly 21 is turned toward the inner side of the cross beam 12, so that the transverse width of the erection device when the front leg assembly 21 is turned upward is shortened, and the collision between the erection device and equipment or buildings on both sides of a pier is avoided. In the above manner, the preset distance is a preset value, and the size of the preset distance can be set according to actual needs, and in this embodiment, the preset distance is usually 0.5 m.
Although the present disclosure has been described above, the scope of the present disclosure is not limited thereto. Various changes and modifications may be made by those skilled in the art without departing from the spirit and scope of the present disclosure, and these changes and modifications are intended to fall within the scope of the present disclosure.

Claims (10)

1. The utility model provides a prefabricated pier handing equipment which characterized in that includes:
a frame beam assembly (1) comprising a cross beam (12) and a main beam (11) arranged on the cross beam (12);
the supporting mechanism is arranged at the bottom of the cross beam (12) and used for supporting the frame beam assembly (1);
the hoisting mechanism (3) is arranged at the top of the main beam (11) and used for hoisting the prefabricated pier to be assembled;
the walking mechanism (4) is arranged at the bottom of the supporting mechanism and is used for driving the supporting mechanism to move;
the telescopic mechanism comprises a first telescopic component (51) arranged on the supporting mechanism and used for driving the supporting mechanism to stretch and retract;
the folding mechanism is arranged on the supporting mechanism and used for driving the supporting mechanism to be folded upwards;
the supporting mechanism comprises a front supporting leg assembly (21), a middle supporting leg assembly (23) and a rear supporting leg assembly (22) which are sequentially arranged, the front supporting leg assembly (21) and the rear supporting leg assembly (22) are hinged to the cross beam (12), and the middle supporting leg assembly (23) is connected with the cross beam (12) in a sliding mode.
2. The precast bridge pier erection device according to claim 1, wherein the folding mechanisms are provided on both sides of the front leg assembly (21) and the rear leg assembly (22) in the length direction of the main beam (11); and one end of each folding mechanism on the front supporting leg assembly (21) and the rear supporting leg assembly (22) is fixed on the cross beam (12), and the other end of each folding mechanism is fixed on the front supporting leg assembly (21) and the rear supporting leg assembly (22) respectively.
3. The precast pier erecting device according to claim 1, wherein the middle leg assembly (23) comprises a connection segment (231) and a support segment (232), one end of the connection segment (231) is slidably connected with the beam (12), and the other end of the connection segment (231) is hinged with the support segment (232); and one end of the folding mechanism on the middle leg assembly (23) is fixed on the connecting section (231), and the other end of the folding mechanism is fixed on the supporting section (232).
4. The precast pier erecting device according to claim 3, wherein the supporting mechanism further comprises a sliding assembly (24), and the connection segment (231) and the cross beam (12) are slidably connected through the sliding assembly (24).
5. The precast bridge pier erection device according to claim 1, wherein the support mechanism further comprises an upper hinge support (25), a lower hinge support (26) and a pin (27), the lower hinge support (26) is fixed on the front leg assembly (21) and the rear leg assembly (22), the upper hinge support (25) is fixed on the cross beam (12) at a position corresponding to the lower hinge support (26), and the upper hinge support (25) and the lower hinge support (26) are hinged by the pin (27).
6. The precast bridge pier erection device according to claim 1, wherein there are two beams (12), and the front leg assemblies (21) of the two beams (12) have a spacing in the length direction of the beams (12), and the rear leg assemblies (22) of the two beams (12) have a spacing in the length direction of the beams (12).
7. The precast pier erecting device according to claim 1, wherein the hoisting mechanism (3) comprises a hoist (31), a trolley (32), a spreader (33), and a traverse cylinder (34), the hoist (31) is fixed to both ends of the girder (11), the spreader (33) is fixed to the trolley (32), one end of the traverse cylinder (34) is fixed to the girder (11), and the other end of the traverse cylinder (34) is fixed to the trolley (32).
8. The precast pier erecting device according to any one of claims 1 to 7, wherein the telescopic mechanism further comprises a second telescopic assembly (52) provided on the beam (12) for adjusting the length of the beam (12).
9. The precast bridge pier erection device of claim 8, wherein the cross beam (12) is of a box beam structure, and the second expansion and contraction assembly (52) is disposed in a cavity of the cross beam (12).
10. The precast pier erection device according to claim 1, wherein the running gear (4) is adapted to make a 360 ° rotation with respect to the front leg assembly (21), the middle leg assembly (23) or the rear leg assembly (22).
CN202021042608.8U 2020-06-09 2020-06-09 Prefabricated pier erecting device Active CN212656122U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021042608.8U CN212656122U (en) 2020-06-09 2020-06-09 Prefabricated pier erecting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021042608.8U CN212656122U (en) 2020-06-09 2020-06-09 Prefabricated pier erecting device

Publications (1)

Publication Number Publication Date
CN212656122U true CN212656122U (en) 2021-03-05

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
CN (1) CN212656122U (en)

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