CN211678998U

CN211678998U - Tile dust collector

Info

Publication number: CN211678998U
Application number: CN201922444187.5U
Authority: CN
Inventors: 范华明
Original assignee: Chongqing Henglong Ceramic Products Co ltd
Current assignee: Chongqing Henglong Ceramic Products Co ltd
Priority date: 2019-12-30
Filing date: 2019-12-30
Publication date: 2020-10-16
Anticipated expiration: 2029-12-30

Abstract

The utility model relates to the technical field of tile processing and discloses a tile dust removal device, which comprises a conveying frame, wherein a dust removal mechanism and a spraying mechanism are fixedly arranged on the conveying frame; the dust removal mechanism comprises a dust removal shell with an opening at the lower part, a negative pressure component is fixedly arranged on the dust removal shell, and a negative pressure port communicated with the negative pressure component is formed in the upper part of the dust removal shell; the spraying mechanism comprises spraying covers with openings on two sides, a plurality of nozzles are fixed on the side wall of each spraying cover and face the spray head of the conveying frame, and the spray heads are communicated with a pump assembly. The utility model discloses simple structure can carry out clearance many times to the tile blank to improve the glazing quality of tile blank.

Description

Tile dust collector

Technical Field

The utility model relates to a tile processing technology field, concretely relates to tile dust collector.

Background

Tiles are important roof waterproof materials, are generally fired from earth, are also made from materials such as cement, and have arched, flat or semi-cylindrical shapes.

In the prior art, after the tile blank is subjected to press forming, a plurality of particle impurities exist on the tile blank, and the particle impurities can block glaze, so that the glaze on the tile blank is uneven. In order to overcome the above problems, the tile blank needs to be subjected to dust removal treatment before glazing. In the prior art, the air blown out by the air blower blows away particles on the tile blank, so that particle impurities on the tile blank can be greatly reduced, but partial particle impurities still remain on the tile blank, and therefore, the device for removing dust from the tile is required to be improved.

SUMMERY OF THE UTILITY MODEL

The utility model provides a tile dust collector to clear up the tile blank, carry the high definition clearance effect of tile blank.

In order to achieve the above object, the utility model provides a following technical scheme: a tile dust removal device comprises a conveying frame, wherein a dust removal mechanism and a spraying mechanism are fixedly arranged on the conveying frame; the dust removal mechanism comprises a dust removal shell with an opening at the lower part, a negative pressure component is fixedly arranged on the dust removal shell, and a negative pressure port communicated with the negative pressure component is formed in the upper part of the dust removal shell; the spraying mechanism comprises spraying covers with openings on two sides, a plurality of nozzles are fixed on the side wall of each spraying cover and face the spray head of the conveying frame, and the spray heads are communicated with a pump assembly.

The utility model discloses a principle and beneficial effect:

among the prior art, only blow through the air-blower, blow out the power of wind through the air-blower, blow away the impurity on tile surface, however, because the particulate matter has certain viscidity, the effect of getting rid of through the mode granule impurity of single blowing is not good.

(1) In this scheme, convey the tile blank through conveying frame, when the tile blank passes through the dust removal shell, the negative pressure is taken out to the dust removal shell to the negative pressure subassembly, under the effect of negative pressure, can be so that the great granule of viscidity is not hard up with the tile blank, can be so that the less granule of viscidity is taken away simultaneously. The pump assembly passes through the shower nozzle with vapor injection to the tile blank, and vapor meets cold meeting condensation, and the water granule of condensation flows on the tile blank to take away the granule that remains on the tile blank. Therefore, the cleaning effect of the tile blank can be improved by cleaning twice.

(2) Because the condensation of vapor on the tile blank for the tile blank becomes moist, thereby the viscosity of tile blank increases, so that the glaze adhesion improves the glazing effect of tile blank on the tile blank.

Further, be provided with the air blast mechanism between dust removal mechanism and the spraying mechanism, the air blast mechanism includes the mounting bracket and the air blast subassembly of fixed mounting on the mounting bracket, and the air blast subassembly is towards the conveying frame.

Has the advantages that: after dust removal mechanism handles the tile blank, blow to the tile blank through the air-blast subassembly, further handle the granule impurity on the tile blank, improve the treatment effect of tile blank granule.

Further, the conveying frame comprises a supporting frame and a conveying belt, the conveying belt comprises a driving roller, a tensioning roller and two belts, the two belts are sleeved on the two sides of the tensioning roller and the driving roller, the driving roller is driven by a driving piece, and the driving roller and the tensioning roller are both rotatably connected with the supporting frame.

Has the advantages that: place the both sides of tile blank on two belts, so reduced the area of contact of tile blank with the belt to reduce secondary pollution's probability, avoided the belt to block the tile blank simultaneously, so that the air-blast subassembly bloies the tile blank.

Furthermore, a plurality of supporting plates are arranged on the supporting frame, two ends of each supporting plate are located on two sides of the supporting frame, supporting shafts fixed on the supporting frame are arranged on the lower portions of the two ends of each supporting plate, and sliding rails used for supporting the belt are arranged on the supporting plates.

Has the advantages that: the belt is supported through the sliding rails, and deformation of the belt due to the gravity action of the tile blank is avoided.

Further, the backup pad includes first board and second board, and first board and second board are located the both sides of back shaft respectively, and the both sides of slide rail are provided with the holder.

Has the advantages that: the slide rail of conveying generally welds and is difficult to change in the backup pad, and is fixed the slide rail centre gripping through the holder to the slide rail is changed.

Further, a connecting plate for fastening the first plate and the second plate is arranged on the supporting shaft.

Has the advantages that: the first plate and the second plate are fastened through the connecting plate so as to improve the installation stability of the first plate and the second plate.

Further, the longitudinal section of the dust removal shell is trapezoidal.

Has the advantages that: the longitudinal section of the dust removing shell is trapezoidal, the diameter of the upper part is small, the diameter of the lower part is large, and the negative pressure acting surface can be enlarged.

Furthermore, a support rod is fixedly arranged at the lower part of the support frame.

Has the advantages that: through the setting of bracing piece for ground is kept away from to the support frame, with the dust of avoiding ground to tile blank secondary pollution.

Further, a protective layer is mounted on the clamping piece.

Has the advantages that: the clamping piece and the sliding rail are protected through the protective layer, and friction damage of the clamping piece and the sliding rail is avoided.

Further: the spray heads are respectively positioned at two sides of the spraying shell.

Has the advantages that: the shower nozzle setting is in the both sides of spraying shell to guarantee that shower nozzle spun vapor can contact with the tile blank.

Drawings

FIG. 1 is an isometric view of a tile dust collector in an embodiment of the present invention;

FIG. 2 is a top view of the tile dust removing device according to an embodiment of the present invention;

FIG. 3 is an enlarged view of portion A of FIG. 2;

fig. 4 is a sectional view of the dust removing mechanism in the embodiment of the present invention;

fig. 5 is a sectional view of the spraying mechanism according to the embodiment of the present invention.

Detailed Description

The following is further detailed by way of specific embodiments:

reference numerals in the drawings of the specification include: the device comprises a support frame 1, a support rod 12, a support plate 13, a first plate 131, a second plate 132, a pin 14, a connecting plate 15, a slide rail 11, a driving roller 2, a tensioning roller 21, a belt 22, a spraying shell 3, a spray head 31, a blower 4, a dust removal shell 5, a negative pressure port 51, a negative pressure pump 52 and a support shaft 6.

The first embodiment is as follows:

as shown in attached figure 1, the tile dust removing device comprises a conveying frame, wherein a dust removing mechanism and a spraying mechanism are arranged on the conveying frame, and a blowing mechanism is arranged between the dust removing mechanism and the spraying mechanism.

As shown in fig. 2 and fig. 4, the number of the conveying frames is two, the two conveying frames respectively comprise a supporting frame 1 and a conveying belt arranged on the supporting frame 1, a plurality of supporting rods 12 are welded and fixed on the lower portion of the supporting frame 1, and the supporting rods 12 enable the supporting frame 1 to be far away from the ground. A plurality of supporting plates 13 are uniformly distributed on the supporting frame 1 along the length direction of the supporting frame, two ends of each supporting plate 13 are positioned at two sides of each supporting plate 13, and supporting shafts 6 fixed on the supporting frame 1 through fastening bolts are arranged at the lower parts of two ends of each supporting plate 13. Both sides of backup pad 13 all welded fastening have slide rail 11.

The conveying belts respectively comprise a tension roller 21, a driving roller 2 and two belts 22, and the two belts 22 are respectively sleeved on two sides of the tension roller 21 and the driving roller 2. The two slide rails 11 support the two belts 22. The tensioning roller 21 and the driving roller 2 are rotatably connected to the support, a motor is fixed to the support through a fastening bolt, an output shaft of the motor is welded to the driving roller 2, and the output shaft is coaxial with the driving roller 2.

The dust removal mechanism includes that longitudinal section is trapezoidal dust removal shell 5, and the upper portion diameter of dust removal shell 5 is less than the lower part diameter, and it has negative pressure mouth 51 to open on the roof of dust removal shell 5, is fixed with the negative pressure subassembly through fastening bolt on the dust removal shell 5, and the negative pressure subassembly is negative pressure pump 52 in this embodiment, and negative pressure pump 52's air inlet passes through pipeline and negative pressure mouth 51 intercommunication, and the dust removal shell 5 is located the top of belt 22 and the width of dust removal shell 5 can cover two belts 22.

The blower 4 comprises a blower assembly and a mounting frame, the mounting frame is welded on the support, the blower assembly is the blower 4 in the embodiment, and an air outlet of the blower 4 faces the two belts 22.

As shown in fig. 5, the spraying mechanism includes a spraying housing 3, two sides of the spraying housing 3 are opened, a nozzle 31 is fixed on two side walls of the spraying housing 3 through fastening bolts, and a nozzle of the nozzle 31 faces the belt 22. The nozzle 31 is communicated with a pump assembly through a pipeline, and the pump assembly is an air pump in the embodiment.

The specific implementation process is as follows:

as shown in fig. 2, the motors on the two conveying frames are started, the motors drive the driving roller 2, the belts 22 and the tensioning roller 21 to work, two sides of the tile blank are respectively placed on the two belts 22, and the two belts 22 convey the tile blank.

When the tile blank passes through the dust removal shell 5, the negative pressure pump 52 is started, the negative pressure pump 52 pumps negative pressure to the dust removal shell 5, and under the action of the negative pressure, particle impurities on the tile blank are pumped away. When tile blank conveyed the time of 4 below of air-blower, air-blower 4 blown away granule impurity, so got rid of the granule impurity on tile blank surface through twice to the improvement carries out the effect of getting rid of to tile blank granule impurity.

Because the processing of granule impurity is carried out to one side of tile blank this moment, when the tile blank conveys the conveying frame on right side, operating personnel carries out the turn-over to the tile blank, continues conveying the tile blank through belt 22. When the turned-over tile blank is conveyed to the spray housing 3, the air pump ejects water vapor through the spray head 31, when the water vapor is sprayed onto the tile blank, the water vapor is condensed when encountering the cold tile blank, and the condensed water drops flow on the tile blank, so that the particle impurities on the other side of the tile blank are removed. The water vapor wets the tile blank, causing increased tackiness of the tile blank surface. When glazing the tile blank, the wetted tile blank increases the adhesion of the glaze.

Example two:

the difference between the second embodiment and the first embodiment is that, as shown in fig. 3, the supporting plate 13 includes a first plate 131 and a second plate 132, a certain gap is formed between the first plate 131 and the second plate 132, a clamping member is installed in the gap between the first plate 131 and the second plate 132, the clamping member is located on both sides of the sliding rail 11, and the purpose of fixing and installing the sliding rail 11 is achieved by clamping the clamping member, in this embodiment, the clamping member is a pin 14, a protective layer is bonded on the pin 14, in this embodiment, the protective layer is a rubber layer, and the rubber layer can avoid frictional wear between the pin 14 and the sliding rail 11.

When the slide rail 11 is damaged, the pin 14 can be taken down from between the first plate 131 and the second plate 132, and then the slide rail 11 can be replaced, so that the pin 14 can be detached and the slide rail 11 can be replaced more conveniently than welding.

During the actual operation, during the conveyance of the tile blank by the belt 22, the belt 22 has a certain vibration, so that the particulate impurities on the tiles are vibrated off and fall from the gap between the first plate 131 and the second plate 132.

The supporting shaft 6 is fixed with a connecting plate 15 through a fastening bolt, the connecting plate 15 is sleeved on the first plate 131 and the second plate 132, and the connecting plate 15 is locked through bolt fastening, so that the purpose that the connecting plate 15 fastens the first plate 131 and the second plate 132 is achieved. When the first plate 131 or the second plate 132 is damaged, the connecting plate 15 and the fastening bolts are detached to facilitate detachment of the first plate 131 and the second plate 132.

The above is only the preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, without departing from the concept of the present invention, several modifications and improvements can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The technology, shape and construction parts which are not described in the present invention are all known technology.

Claims

1. A tile dust removal device is characterized by comprising a conveying frame, wherein a dust removal mechanism and a spraying mechanism are fixedly arranged on the conveying frame;

the dust removal mechanism comprises a dust removal shell with an opening at the lower part, a negative pressure component is fixedly arranged on the dust removal shell, and a negative pressure port communicated with the negative pressure component is formed in the upper part of the dust removal shell;

the spraying mechanism comprises spraying covers with openings on two sides, a plurality of nozzles are fixed on the side wall of each spraying cover and face the spray head of the conveying frame, and the spray heads are communicated with a pump assembly.

2. The tile dust extraction device of claim 1, wherein: and an air blowing mechanism is arranged between the dust removal mechanism and the spraying mechanism, the air blowing mechanism comprises a mounting frame and an air blowing assembly fixedly mounted on the mounting frame, and the air blowing assembly faces the conveying frame.

3. The tile dust extraction device of claim 2, wherein: the conveying frame comprises a supporting frame and a conveying belt, the conveying belt comprises a driving roller, a tensioning roller and two belts, the two belts are sleeved on the two sides of the tensioning roller and the driving roller, the driving roller is driven by a driving piece, and the driving roller and the tensioning roller are both rotationally connected with the supporting frame.

4. The tile dust extraction device of claim 3, wherein: the belt conveyor belt supporting device is characterized in that a plurality of supporting plates are arranged on the supporting frame, two ends of each supporting plate are located on two sides of the supporting frame, supporting shafts fixed on the supporting frame are arranged on the lower portions of two ends of each supporting plate, and sliding rails used for supporting a belt are arranged on the supporting plates.

5. The tile dust extraction device of claim 4, wherein: the backup pad includes first board and second board, and first board and second board are located the both sides of back shaft respectively, and the both sides of slide rail are provided with the holder.

6. The tile dust extraction device of claim 5, wherein: the supporting shaft is provided with a connecting plate used for fastening the first plate and the second plate.

7. The tile dust extraction device of claim 1, wherein: the longitudinal section of the dust removal shell is trapezoidal.

8. The tile dust extraction device of claim 3, wherein: and a support rod is fixedly arranged at the lower part of the support frame.

9. The tile dust extraction device of claim 5, wherein: and the clamping piece is provided with a protective layer.

10. The tile dust extraction device of claim 1, wherein: the spray heads are respectively positioned at two sides of the spraying shell.