CN210364502U - Wire harness packaging machine - Google Patents

Abstract

The utility model relates to a pencil baling press solves the manual packing quality of pencil inconsistent, the big problem of intensity of labour. The utility model discloses pencil baling press, including frame, electronic box, counterweight plate, operation platform, motion, protection casing, right gyro wheel combination, mesa gyro wheel, tray mechanism, man-machine panel. The motion mechanism comprises a cylinder, a guide pillar, a guide sleeve, a cylinder adapter plate, a sliding supporting plate, a support, a winding shaft assembly, a servo motor and a speed reducer. The winding shaft assembly comprises a winding shaft, a rotating shaft, a winding shaft bearing seat and a bearing. The application of servo motor and speed reducer reduces workman intensity of labour, improves production efficiency. The safe reliability of the wiring harness packaging process is guaranteed due to the application of the rotary table, the plane bearing, the protective cover and the roller, and in addition, the product quality and the operation safety of workers are guaranteed greatly due to the arrangement of the torque detection device and the safety sensor. The whole device is controlled and monitored through the man-machine panel, and the operation is simple, convenient and reliable.

Description

Wire harness packaging machine

Technical Field

The utility model relates to a wire harness packing machine.

Background

At present, the wiring harness of a company is manually packaged, the production efficiency is low, the labor intensity is high, and meanwhile, the sizes of wire coils are inconsistent and the appearance quality is inconsistent after the wiring harnesses are packaged.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a quick, convenient packing mode, solve pencil product packing efficiency, quality problem. The equipment structure not only requires that the wire harness packaging process is quick, but also is safe and reliable, and is convenient to operate.

In order to solve the problem, the utility model provides a wire harness packaging machine, including frame, electronic box, weight plate, operation platform, motion, protection casing, right gyro wheel combination, mesa gyro wheel, tray mechanism, man-machine panel. The motion mechanism comprises a cylinder, a guide pillar, a cylinder adapter plate, a sliding supporting plate, a support, a winding shaft assembly, a guide sleeve, a servo motor and a speed reducer. The winding shaft assembly comprises a winding shaft, a rotating shaft, a winding shaft bearing seat and a bearing. The method is characterized in that: the motion mechanism is fixed on the inner side of the rack through bolt connection, the servo motor is connected with the speed reducer and fixed on the support through bolts, the winding shaft assembly is fixed on the sliding support plate, the support is connected with the sliding support plate through bolts, the air cylinder is connected with the rack through the air cylinder adapter plate, and the speed reducer and the rotating shaft rotate through gear transmission which is meshed with each other.

Preferably, the inside of the frame is of a hollow structure, and the motion mechanism can realize up-and-down integral movement.

Preferably, the front side of the rack is provided with a tray mechanism, so that a worker can conveniently take a part, and the worker and a wire coil are prevented from being damaged when the part is taken.

Preferably, the operating platform is provided with a turntable, a plane bearing and a bearing guide sleeve, and the turntable can rotate on the operating platform.

Preferably, the motion is equipped with moment detection device, can realize just reversing and rotation moment and detect, and when the jamming appears, the accessible reversal avoids destroying the product.

Preferably, the operation platform is provided with a safety sensor, and the man-machine panel cannot be operated when the workpiece is placed on the operation platform.

Preferably, a plurality of groups of rotating rollers are arranged on the protective cover, so that the friction in the wire coiling process is reduced, and the wire harness is protected from being damaged.

Preferably, the winding shaft is provided with a wire clamping groove.

The utility model provides a pencil baling press replaces artifical dish line process, has following advantage: the application of servo motor and speed reducer reduces workman intensity of labour, improves production efficiency. The safe reliability of the wiring harness packaging process is guaranteed due to the application of the rotary table, the plane bearing, the protective cover and the roller, and in addition, the product quality and the operation safety of workers are guaranteed greatly due to the arrangement of the torque detection device and the safety sensor. The whole device is controlled and monitored through the man-machine panel, and the operation is simple, convenient and reliable.

Drawings

Fig. 1 is a schematic structural view of a wire harness packer of the present invention;

FIG. 2 is a cross-sectional structural view of the operating platform of the harness packer of FIG. 1;

FIG. 3 is an exploded view of the structure of the operating platform of the harness packer of FIG. 1;

FIG. 4 is a schematic structural view of a movement mechanism in the harness packer of FIG. 1;

FIG. 5 is a schematic view of a spool assembly of the motion mechanism of FIG. 4;

FIG. 6 is a schematic structural view of a tray mechanism in the harness packer of FIG. 1;

fig. 7 is the utility model discloses a structure schematic diagram after the wiring is accomplished to pencil baling press.

Detailed Description

Referring to fig. 1 to 6, the harness packer 100 of the present invention is used to pack the harness quickly and conveniently. The wiring harness packaging machine 100 comprises a rack 1, an electric box 2 arranged on the rear side of the rack 1, a balance weight plate 3 which can ensure the stability of equipment is arranged on the lower portion of the rack 1, an operating platform 4 which is arranged on the upper portion of the rack 1 and used for packaging operating wiring harnesses, a moving mechanism 5 arranged between the balance weight plate 3 and the operating platform 4, a protective cover 6 which is arranged on the periphery of the operating platform 4 and used for guiding the trend of the wiring harnesses and protecting the wiring harnesses, a right roller combination 7 and a table-board roller 8 which are arranged on the right side of the operating platform 4 and used for preventing the wiring harnesses from being scratched and damaged, a tray mechanism 9 which is arranged in the middle of the front side of the rack 1 and used for facilitating taking parts, and a man-. In this embodiment, the weight plate 3 is provided with a through hole 31 to prevent interference with the downward movement of the servo motor 541 on the moving mechanism 5.

The operation platform 4 comprises a table panel 41, a turntable 42 mounted on the upper part of the table panel 41, a plane bearing 43 arranged between the table panel 41 and the turntable 42, a bearing 45 mounted in a central hole of the table panel 41 by a bearing gland 44, a bearing guide sleeve 46 arranged on the inner ring of the bearing 45, and a turntable locking plate 47 for clamping the turntable 42. Wherein 8 mounting holes are correspondingly formed in the turntable 42 and the turntable locking plate 47, bolts sequentially penetrate through the holes in the turntable 42, the bearing guide sleeve 46 and the turntable locking plate 47, fastening and assembling of all parts are realized, and the stable rotation of the turntable 42 is ensured by using the bearing 45 and the plane bearing 43.

The moving mechanism 5 comprises an air cylinder 51 for providing up-and-down moving power, an air cylinder lower flange plate 511 fixed on the counterweight plate 3, four guide posts 52 fixed between the air cylinder lower flange plate 511 and the operating platform 4 to ensure linear movement, an air cylinder adapter plate 53 connected with an air cylinder piston rod 513, a bracket 55 arranged on the air cylinder adapter plate 53 and used for mounting a power assembly 54, a sliding support plate 57 arranged on the bracket 55 and used for supporting a winding shaft assembly 56, a guide sleeve 58 in clearance fit with the guide posts 52, and four mounting holes matched with the guide sleeve 58 are formed in the sliding support plate 57. The power assembly 54 includes a servo motor 541 for providing power, a speed reducer 542 connected to the servo motor 541 for reducing the rotational speed of the motor, and a command receiving device 543 disposed on a side surface of the servo motor. The spool assembly 56 includes a spool 561, a thread catching groove 565 formed in the spool 561, a rotary shaft 562 installed at a lower portion of the spool 561, a spool bearing block 563 fitted to the slide holder 57 for supporting the rotary shaft 562, and a bearing 564 installed inside the spool bearing block 563 for rotatably supporting the rotary shaft 562. The movement mechanism 5 includes two gears 59 which are mounted on the lower end of the rotary shaft 562 and the upper end of the central shaft (not shown) of the reduction gear 542 and which mesh with each other. The assembly of the sliding support plate 57 and the bracket 55 enables the power assembly 54 and the spool assembly 56 to move up and down simultaneously under the action of the air cylinder 51.

The protective cover 6 comprises a protective plate 61 arranged on the side wall of the table panel 41 and a plurality of metal rollers 62 sequentially and uniformly arranged on the protective surface, and the use of the metal rollers 62 assists in directional feeding of wire harnesses and simultaneously prevents the wire harness packaging process from being scratched.

The tray mechanism 9 includes a three-axis cylinder 91, a connecting plate 92 for fixing the three-axis cylinder 91 on the frame 1, a piston rod 93 of the three-axis cylinder 91, a tray 94 fixed on the upper end of the piston rod 93, and two guide rods 95 passing through the three-axis cylinder 91 and fixed on the lower end of the tray 94 for ensuring linear guiding.

One embodiment of this scheme is as follows:

as shown in fig. 1, in an initial state of the wire harness packaging machine 100, a wire harness enters from a table roller 8 on the right side of an operation platform 4, one end of the wire harness is clamped into a wire clamping groove 565 on a winding shaft 561, then an operation man-machine panel 10 sends a command to start a servo motor 541, the operation safety is guaranteed through the speed reduction function of a speed reducer 542, and the winding shaft 561 drives the wire harness to rotate through transmission of gears 59 which are meshed with each other, so that the wire coiling action is realized. The right roller combination 7, the table-board roller 8 and the metal roller 62 on the protective cover 6 protect the wire harness from being scratched and reduce the moving friction force and control the wire coiling size. After the wire coiling is finished, the man-machine panel 10 is operated, the servo motor 541 is closed to stop the rotation of the winding shaft 561, and the air cylinder 51 is started to drive the winding shaft assembly 56 and the power assembly 54 to simultaneously move downwards until the upper end face of the winding shaft 561 leaves the upper plane of the operation platform 4; the three-axis cylinder 91 is started to drive the tray 94 to move downwards to expose the opening on the operating platform 4, so that the worker can conveniently bundle the wiring harness manually and finish taking the part, and the state of the wiring harness packaging machine 100 is shown in fig. 7.

The above description is only the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the principle of the present invention should be included within the protection scope of the present invention.

Claims (8)

1. The utility model provides a wiring harness baling press, includes frame, electronic box, counterweight plate, operation platform, motion, protection casing, right gyro wheel combination, mesa gyro wheel, tray mechanism, man-machine panel, motion includes cylinder, guide pillar, cylinder keysets, slip layer board, support, kinking axle assembly, guide pin bushing, servo motor, speed reducer, kinking axle assembly includes kinking axle, rotation axis, kinking axle bearing frame, bearing, its characterized in that: the motion mechanism is fixed on the inner side of the rack through bolt connection, the servo motor is connected with the speed reducer and fixed on the support through bolts, the winding shaft assembly is fixed on the sliding support plate, the support is connected with the sliding support plate through bolts, the air cylinder is connected with the rack through the air cylinder adapter plate, and the speed reducer and the rotating shaft rotate through gear transmission which is meshed with each other.

2. The wire harness baler of claim 1, wherein: the inside of the frame is of a hollow structure, and the motion mechanism can realize up-and-down integral movement.

3. The wire harness baler of claim 1, wherein: the tray mechanism is arranged on the front side of the rack, so that a worker can conveniently take a part, and the worker and a wire coil are prevented from being damaged when the part is taken.

4. The wire harness baler of claim 1, wherein: the operating platform is provided with a turntable, a plane bearing and a bearing guide sleeve, and the turntable can rotate on the operating platform.

5. The wire harness baler of claim 1, wherein: the motion mechanism is provided with a torque detection device, can realize positive and negative rotation and rotation torque detection, and can avoid damaging products through reverse rotation when clamping stagnation occurs.

6. The wire harness baler of claim 1, wherein: the operation platform is provided with a safety sensor, and when a handheld workpiece is placed on the operation platform, the man-machine panel cannot be controlled.

7. The wire harness baler of claim 1, wherein: a plurality of groups of rotating rollers are arranged on the protective cover, so that friction in the wire coiling process is reduced, and the wire harness is protected from being damaged.

8. The wire harness baler of claim 1, wherein: the winding shaft is provided with a wire clamping groove.

Images