CN210191790U - Steering device and boat - Google Patents

Steering device and boat Download PDF

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Publication number
CN210191790U
CN210191790U CN201920775195.5U CN201920775195U CN210191790U CN 210191790 U CN210191790 U CN 210191790U CN 201920775195 U CN201920775195 U CN 201920775195U CN 210191790 U CN210191790 U CN 210191790U
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Prior art keywords
steering
steering device
controller
shaft
electric
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CN201920775195.5U
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Inventor
Yong Wang
王勇
Zelong Li
李泽龙
Xiaokang Wan
万小康
Shizheng Tao
陶师正
Zongliang Pan
潘宗良
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Guangdong ePropulsion Technology Co Ltd
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Guangdong ePropulsion Technology Co Ltd
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Priority to CN201920775195.5U priority Critical patent/CN210191790U/en
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Abstract

The utility model belongs to the technical field of boat steering, in particular to a steering device and a boat, wherein the steering device comprises a steering wheel, a steering shaft, a planetary reducer and an angle detection mechanism; the input end of the planetary reducer is connected with the steering shaft, and the angle detection mechanism is used for detecting the rotation angle of the output end of the planetary reducer. The utility model discloses a steering device and ships and light boats, the rotation angle of angle detection mechanism detection planetary reducer's output turns into turn to signal and sends to the electricity through wired or wireless mode and turn to drive arrangement, realizes turning to of marine propeller. The electric steering driving device and the steering device are not directly and mechanically connected, and the steering device has the advantages of simple structure, convenience in installation and safety and labor saving in operation.

Description

Steering device and boat
Technical Field
The utility model belongs to the technical field of the ships and light boats turn to, especially, relate to a steering device and ships and light boats.
Background
In the conventional marine steering system, steering information is generally input through a steering wheel. In the conventional steering wheel, the steering wheel is generally directly or indirectly connected to a steering mechanism, for example:
(1) in a traditional mechanical steering system, the rotation of a steering wheel is converted into the pulling force of a cable to realize the steering of a marine propeller.
(2) The hydraulic steering is realized, a hydraulic pump is arranged on a steering wheel, the hydraulic pump is driven by a steering wheel, and the hydraulic pump drives a hydraulic cylinder to work so as to adjust the steering of the marine propeller.
(3) The angle signal of the rotation of the steering wheel is detected and transmitted to the hydraulic pump, and the hydraulic pump drives the hydraulic cylinder to realize the steering of the marine propeller.
(4) In the conventional electric steering mechanism, an angle sensor is used for detecting the rotation angle of a steering wheel or a propeller and feeding the rotation angle back to an ECU (electronic control unit) to control a driving device to steer.
CN103068672B discloses a steering device for a marine propeller, which uses a steering sensor to detect the steering angle and outputs a signal to an ECU for controlling a brake to perform a steering operation.
The mechanical wire is pulled to steer, large manpower output is needed on a high-power marine propeller in the mode, physical power is consumed very much, and meanwhile, steering wheels are rapidly returned due to the reaction force of water flow of the marine propeller, so that danger is caused very much.
Hydraulic steering, when the temperature is low, the viscosity of oil is great, makes the effort of turning to be higher, and outdoor environment sealing member easily ages, has the oil leak risk.
The electronic power-assisted hydraulic steering has the same executing mechanism and hydraulic steering, and is different from the method that the electric signal of the steering wheel is detected to control the hydraulic pump.
The existing electric steering device is difficult to realize the detection of multi-turn angles, or an absolute value encoder with higher cost is used for detecting the angles, human-computer interaction is lacked, and an operator cannot know the current steering angle through the steering device.
In the above manner, direct or indirect mechanical connection between the steering wheel of the steering device and the steering driving device is required, which inevitably brings about the problem of inconvenient installation and maintenance.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve is: aiming at the problems that the existing steering wheel is complex in structure and inconvenient to install, operate and use, the invention provides a steering device and a boat.
In order to solve the above technical problem, an embodiment of the present invention provides a steering device for a marine propeller electric power steering system, wherein the steering device includes a steering wheel, a steering shaft, a planetary reducer, and an angle detection mechanism;
the input end of the planetary reducer is connected with the steering shaft, and the angle detection mechanism is used for detecting the rotation angle of the output end of the planetary reducer.
Optionally, the steering device further comprises a steering base and a rotary damper, the steering base is provided with an inner cavity, the rotary damper and the angle detection mechanism are arranged in the inner cavity, the steering base is mounted on a console on a ship body, the steering wheel is fixed to the upper end of the steering shaft, the lower end of the steering shaft is rotatably inserted into the steering base and extends into the inner cavity, the inner ring of the rotary damper is fixed to the steering shaft, and the outer ring of the rotary damper is fixed to the steering base.
Optionally, the planetary reducer comprises a sun wheel shaft, a planet wheel, a planet carrier and an inner gear ring, the sun wheel is formed on the sun wheel shaft, the upper end of the sun wheel shaft is fixedly connected with the lower end of the steering shaft, the planet wheel is meshed between the sun wheel and the inner gear ring, the outer part of the inner gear ring is fixed in the steering base, the planet wheel is rotatably supported on the planet carrier through a pin shaft, and the planet carrier is located below the inner gear ring;
the angle detection mechanism comprises a Hall position sensor and a magnetic element, the magnetic element is fixed on the planet carrier, the Hall position sensor is fixed at the bottom of the inner cavity, and the Hall position sensor detects the rotation angle of the planet carrier by sensing the position change of the magnetic element.
Optionally, the steering device further includes a second controller, the second controller is in communication connection with the first controller of the electric steering driving device and the hall position sensor, respectively, and the second controller is configured to convert a rotation angle of the planet carrier adopted by the hall position sensor into a steering signal including an angle and a rotation direction, and send the steering signal to the first controller of the electric steering driving device.
Optionally, a second wireless communication module is arranged on the second controller, and wireless communication between the electric steering driving device and the steering device is achieved through communication between the first wireless communication module and the second wireless communication module of the electric steering driving device.
Alternatively, the first controller and the second controller of the electric steering driving device are connected by a cable, and the electric steering driving device and the steering device are in wired communication.
Optionally, the steering device further comprises an indicator light, a power switch and a communication interface, the indicator light, the power switch and the communication interface are electrically connected with the second controller respectively, and the indicator light, the power switch and the communication interface are exposed out of the outer surface of the steering base;
the indicating lamp is used for indicating at least one of a left-hand deflection state of the marine propeller, a power-on state of the steering device and whether the electric quantity of the power supply is sufficient.
Optionally, the steering apparatus further comprises a port and starboard switch for selectively mounting the electric steering drive in either the port position or the starboard position.
Optionally, the steering device further includes a display screen for displaying at least one of a left-hand deflection state of the marine propeller, a left-hand deflection angle of the marine propeller, a power-on state of the steering device, and electric quantity information of the power supply.
Optionally, the steering device further comprises a zero input key for correcting the zero of the steering device.
Optionally, the steering device takes electricity from an onboard power source or from an electric steering drive through a cable.
On the other hand, the embodiment of the utility model provides a still provide a ships and light boats, it includes foretell steering device.
The embodiment of the utility model provides a steering device and ships and light boats, the rotation angle of angle detection mechanism detection planetary reducer's output turns into turn to signal and sends to electricity through wired or wireless mode and turn to drive arrangement, realizes turning to of marine propeller. The electric steering driving device and the steering device are not directly and mechanically connected, and the steering device has the advantages of simple structure, convenience in installation and safety and labor saving in operation.
Drawings
Fig. 1 is a side view of a boat according to an embodiment of the present invention;
fig. 2 is a top view of a boat according to an embodiment of the present invention;
fig. 3 is a perspective view of a steering device of an electric power steering system for a marine propeller according to an embodiment of the present invention;
fig. 4 is an exploded view of a steering device of an electric power steering system for a marine propeller according to an embodiment of the present invention;
fig. 5 is a cross-sectional view of a steering device of an electric power steering system for a marine propeller according to an embodiment of the present invention.
Fig. 6 is an exploded view of a steering apparatus of an electric power steering system for a marine propeller according to an embodiment of the present invention;
fig. 7 is a sectional view of a steering device of an electric power steering system for a marine propeller according to an embodiment of the present invention.
Detailed Description
In order to make the technical problem, technical solution and advantageous effects solved by the present invention more clearly understood, the following description is given in conjunction with the accompanying drawings and embodiments to illustrate the present invention in further detail. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
As shown in fig. 1 to 4, an embodiment of the present invention provides a boat, and an embodiment of the present invention provides a boat, including a hull 10, a marine propeller 20, and a marine propeller electric steering system, where the marine propeller 20 includes a fixed component, a connecting rod 202, and a rotating component 203, the fixed component is fixedly connected with the hull, and the rotating component 203 is connected with the fixed component and can rotate along a vertical axis with respect to the fixed component.
The electric steering system of the marine propeller comprises an electric steering driving device 30 and a steering device 40; the fixed assembly is provided with a steering connecting pipe 201 arranged along the horizontal direction, the electric steering driving device 30 is fixedly connected with the steering connecting pipe 201, and the electric steering driving device 30 is connected with the rotating assembly 203 through the connecting rod 202.
The steering device 40 is configured to send a steering signal to the electric steering driving device 30 based on a user operation, the electric steering driving device 30 includes a motor 301, the motor 301 rotationally drives the connecting rod 202 to rotate, and the connecting rod 202 drives the rotating assembly 203 of the marine propeller to rotate in a vertical axial direction so as to adjust a propelling direction of the marine propeller 20.
The steering signal comprises a direction (anticlockwise or clockwise) and an angle signal (angle size), wherein the angle signal is measured by the sensor, and the direction is calculated and judged by the second controller according to the angle signals.
Here, the first controller is a controller of the electric steering drive device 30, and the second controller is a controller of the steering device 40.
The electric steering driving device 30 drives the first end of the link 202 to move in a direction parallel to the axial direction of the steering connection pipe 201, the first end of the link 202 has a first position closest to the motor 301 and a second position farthest from the motor 301, and the steering device 40 corresponds to the first position and the second position when located at the minimum rotation angle position and the maximum rotation angle position, respectively.
The first end of the link 202 has a third position between the first position and the second position, in which third position the angle between the vertical bisecting plane of the marine propeller and the steering connection is 90 °. At this time, the vertical bisection plane of the marine propeller 20 is parallel to the long axis direction of the boat, and the propulsion direction of the marine propeller 20 is directly forward.
As shown in fig. 3, the stationary assembly further includes a clamp 204, and the rotating assembly 203 includes a propeller housing and a propeller 2034. A power device 2035 is arranged in the propeller shell. The power device 2035 is connected with the propeller 2034 and drives the propeller 2034 to rotate; the first end of the link 202 is connected to the propeller housing, the electric steering driving device 30 drives the link 202 to rotate, and the link 202 drives the rotating assembly 203 to rotate to adjust the orientation of the propeller 2034 in the horizontal direction, so as to adjust the propelling direction of the marine propeller.
The power unit 2035 may be mounted on the upper and lower portions of the propeller housing. When the propeller is installed on the upper portion of the propeller housing, a vertical transmission shaft (a propeller main shaft 2032 described below) is provided between the power unit 2035 and the propeller 2034 and then connected to the propeller 2034; when mounted on the lower portion of the propeller housing, the power unit 2035 is coaxially connected to the propeller 2034.
In one embodiment, as shown in fig. 4, the power device 2035 is mounted on an upper portion of a propeller housing, the propeller housing includes an upper housing 2031 and a spindle support housing 2033, the upper housing 2031 is fixed above the spindle support housing 2033, the power device 2035 is mounted in the upper housing 2031, the propeller 2034 is mounted on a rear side of a lower end of the spindle support housing 2033, an upper end of the propeller spindle 2032 is connected to an output shaft of the power device 2035 through a gear box assembly, a lower end of the propeller spindle 2032 is connected to the propeller 2034 through two orthogonally engaged bevel gears, and a vertical propeller spindle 2032 is disposed between the power device 2035 and the propeller 2034, that is, the power device 2035 and the propeller 2034 are connected through the propeller spindle 2032. Thus, the propeller 2034 can be rotated by the rotation of the power unit 2035 to provide propulsive power to the boat. The marine propeller 20 is suspended from the rear of the hull 10 by a clamp 204, the steering connection pipe 201 is horizontally disposed on the clamp 204, the marine propeller electric power steering system is fixed in the steering connection pipe 201, and the electric power steering driving device 30 is fixedly connected to the steering connection pipe 201. One end of the link 202 is hinged to the upper part of the pusher 203 (e.g., by bolts or nuts). Preferably, one end of the link 202 is hinged to the bottom surface of the upper housing 2031.
The power device 2035 may be an electric motor.
The electric steering driving device 30 further comprises a first controller, a motor driver, a screw rod nut and a motor rotation number detection element; one end of the screw rod is fixedly connected with an output shaft of the motor 301, and the screw rod 302 is parallel to the steering connecting pipe 201.
The lead screw 302 is parallel to the steering connecting pipe 201, and the first condition is that the lead screw 302 is arranged outside the steering connecting pipe 201 and is parallel to and spaced from the steering connecting pipe 201; secondly, the lead screw 302 is disposed inside the steering connecting pipe 201 and is coaxial with the steering connecting pipe 201. In order to reduce the size of the electric power steering system for a marine propeller, the screw shaft 302 is preferably provided inside the steering joint pipe 201.
The lead screw nut 303 is screwed outside the lead screw 302, and the lead screw nut 303 is connected with the first end of the connecting rod 202. Here, the lead screw nut 303 may be directly connected to the first end of the connecting rod 202, or may be connected to the first end through a push rod 304 described below.
The first controller is configured to send a control signal to the motor driver according to the steering signal to control the rotation direction and the number of turns of the motor 301, and the motor driver is configured to receive the control signal to drive the motor 301 to operate; the motor 301 rotates to drive the screw rod to rotate, so that the screw rod nut linearly moves along the screw rod and drives the connecting rod 202 to move.
The motor rotation number detecting element is used for detecting the rotation number of the motor 301 and feeding back the rotation number to the first controller, and the first controller controls the operation of the motor 301 accordingly, so that the first end of the connecting rod 202 is located in the range between the first position and the second position.
The motor rotation number detecting element may be a hall sensor or an encoder. In an embodiment, the electric steering driving device 30 further includes a push rod 304, the lead screw nut is connected to the first end of the connecting rod 202 through the push rod 304, the push rod 304 is a hollow push rod, the lead screw and the lead screw nut are disposed in the steering connecting pipe 201 and are coaxial with the steering connecting pipe 201, the lead screw nut drives the push rod 304 to move linearly along the lead screw, so as to drive the first end of the connecting rod 202 to move linearly along the lead screw 302, and the first position and the second position are both located on the lead screw 302.
The electric steering driving device 30 further includes a position switch for detecting the first position and/or the second position, the position switch is electrically connected to the first controller, and sends a switching signal to the first controller, and the first controller controls the motor 301 to stop or reversely operate after receiving the switching signal.
The electric steering drive device 30 further includes a position switch for detecting the third position. The third position is on the lead screw 302. The position switch for detecting the third position may be an angle sensor for detecting a rotation angle of the propeller, or may be a photoelectric sensor or an ultrasonic sensor for detecting a neutral position of the propeller.
The stroke range of the push rod 304 is the same as that of the lead screw nut 303, the position of the lead screw nut 303 on the lead screw 302 corresponds to the rotation stroke of the steering device 40 one by one, and the angular position of the steering device 40 corresponds to the unique position of the lead screw nut 303 on the lead screw 302.
The motor driver 320 is installed at the rear end of the motor 301. Preferably, the first controller and motor driver are integrated within the housing of the motor 301.
The housing of the motor 301 is provided with a power line connector 305 and a signal line connector 306, the motor driver is electrically connected with a power supply through the power line connector 305 to supply power to the motor 301 through the power supply, and the first controller is in communication connection with the steering device 40 through the signal line connector 306.
As shown in fig. 1 and 2, the power cord connector 305 is electrically connected to the power source 60 through the power cord 50. The signal line connection 306 is in communication with the steering device 40 via the signal line 70, and the first controller 330 is in wired communication with the steering device 40.
The electric steering driving device 30 further comprises a joint 307 for connecting the motor 301 with the steering connecting pipe 201, the lead screw penetrates through the joint 307, the joint 307 is in a horn shape, one end of the joint 307 with a larger outer diameter is fixedly connected with the shell of the motor 301 through a screw, and one end of the joint 307 with a smaller outer diameter is in threaded connection with the outside of one end of the steering connecting pipe 201. Specifically, an inner thread is disposed at the end of the joint 307 with the smaller outer diameter, and an outer thread matched with the inner thread disposed at the end of the steering connection pipe 201 with the smaller outer diameter is disposed at the outer portion of the end.
The joint 307 is in threaded connection with the steering connecting pipe 201, a mounting tool is not needed, the mounting steps are greatly simplified, and the plug and play mode is realized.
A double-row angular contact bearing and an oil seal are arranged in an inner hole of the joint 307, an outer ring of the double-row angular contact bearing is in interference fit with an inner hole wall of the joint 307, an inner ring of the double-row angular contact bearing is sleeved on the screw rod, an outer ring of the oil seal is in interference fit with the inner hole wall of the joint 307, an inner ring of the oil seal is sleeved on the screw rod, the double-row angular contact bearing is located behind the oil seal, and the oil seal is used for sealing the motor 301.
Because the motor driver 320 and the first controller are integrated in the shell of the motor 301, the motor 301 is sealed by the oil seal 309, and a waterproof effect can be achieved, so that the motor 301 and other electronic components in the shell are protected.
In other embodiments, the joint 307 and the steering connection pipe may be fixed by a shaft clamp, and the double-row angular contact bearing may be replaced by two angular contact bearings or other bearings or bearing combinations capable of bearing bidirectional axial force.
The position switch is disposed within the fitting 307 and is communicatively coupled to the controller.
One end of the push rod 304 is inserted into the steering connecting pipe 201 in a sliding manner and is sleeved and fixed at the other end of the screw rod, and the screw rod nut is fixed on the inner wall of the end part of the push rod close to the motor 301. The electric steering driving device 30 further includes a magnet fixed on an inner wall of the end portion of the push rod 304 close to the motor 301 and located behind the lead screw nut, and the magnet moves along with the push rod 304.
The position switch is a reed switch, and the position switch detects the first position and/or the second position by sensing the magnet so as to realize position calibration and limit protection.
Because the distance between the magnet and the position switch is required, the position switch must be installed at the home position (front end) of the push rod 304 for detection. The signal line of the position switch needs to be connected with a first controller, the position switch sends a switch signal to the first controller, and the first controller receives the switch signal and then controls the motor 301 to stop running or run reversely.
In other embodiments, the position switch 310 may also be a hall switch.
The electric steering driving device 30 further comprises a supporting sliding sleeve, one end of the supporting sliding sleeve is connected to the steering connecting pipe 201 in a threaded manner, and the push rod 304 is in sliding contact with the inner wall of the supporting sliding sleeve.
The lead screw outer wall uses the push rod 304 inner wall as interior direction, and the push rod 304 outer wall forms outer direction with the contact of supporting sliding sleeve, compares current structure that turns to and has better axiality, reduces noise and higher life.
In one embodiment, the lead screw is integrally formed with the output shaft of the motor 301.
In other embodiments, the output shaft of the motor 301 is a hollow shaft, the lead screw extends through the output shaft of the motor 301 along the axial direction, the left end and the right end of the motor 301 are supported by the support bearing and the double-row angular contact bearing, which plays a role in increasing the coaxiality of the motor 301 and the lead screw, and meanwhile, the double-row angular contact bearing is used for bearing the axial force, and the motor 301 does not need to bear the axial force.
In an embodiment of the marine propeller 20, the link 202 is L-shaped, the link 202 includes a vertical rod section 2021 and a horizontal rod section 2022, one end of the horizontal rod section 2022 is connected to the upper end of the vertical rod section 2021, the other end of the horizontal rod section 2022 is hinged to the rotating assembly 203, and the electric steering driving device 30 is rotatably connected to the lower end of the vertical rod section 2021.
In a specific embodiment, the other end of the horizontal rod segment is hinged to the upper part of the propeller housing, and the lead screw nut 303 is connected to the lower end of the vertical rod segment 2021 through the push rod 304. The other end of the push rod 304 is provided with a through hole, the lower end of the vertical rod section 2021 is provided with an external thread, and the lower end of the vertical rod section 2021 penetrates through the through hole downwards and is in threaded connection with a nut. In this way, the articulation of the link 202 with the push rod 304 is achieved. In particular, the horizontal bar section 2022 is hinged on the underside of the upper shell 2031 of the thruster housing. The axis of rotation of the horizontal rod section 2022 is spaced parallel to the central axis of the propeller shaft 2032. To ensure flexible rotation of the link 202.
In other embodiments, the first end of the connecting rod connected with the motor driving device is vertically consistent with the second end of the connecting rod connected with the rotating assembly, and the connecting rod can also be a straight rod; in other embodiments, the link may be a rod of other shapes having at least one horizontal rod segment.
When the push rod 304 moves back and forth along the lead screw 302, the push rod 304 can drive the connecting rod 202 to move through the principle of connecting rod crank, and the connecting rod 202 is hinged with the propeller 203, so that the rotating assembly 203 can be directly or indirectly pushed to rotate along the axis in the vertical direction. The stroke range of the push rod 304 and the rotation stroke of the steering device 40 are mapped on one ship propeller 20, the mapping relation can be linear or nonlinear, but the angle signals input by the steering device 40 and the position of the push rod 304 can be in one-to-one correspondence, so that the purpose of steering adjustment can be realized. The L-shaped link 202 may rotate the upper housing 2031, the main shaft support housing 2033, and the propeller 2034 of the rotating assembly 203 together, thereby changing the orientation of the marine propeller 20.
In an embodiment, the output shaft of the motor 301 is coaxially disposed with the screw rod, and the output shaft of the motor 301 and the screw rod are separately disposed.
In other embodiments, the motor 301 and lead screw may not be coaxially connected. The different shaft connection mainly considers that the mounting positions of the ship propellers of part of the transoms can sink, and the overall length size of the electric steering driving device 30 after being mounted can be reduced through the different shaft connection so as to adapt to the mounting conditions.
Preferably, the output shaft of the motor 301 is a hollow shaft, one end of the screw rod is inserted into the output shaft of the motor 301, the screw rod is provided with a pin hole, and one end of the screw rod is fixedly connected with the output shaft of the motor 301 through a pin inserted into the pin hole.
In other embodiments, one end of the screw rod and the output shaft of the motor 301 may be connected through a coupling.
In other embodiments, the output shaft of the motor 301 is integrally provided with the lead screw. In this way, connections can be reduced.
As shown in fig. 5 to 7, the steering device 400 includes a steering wheel 402, a steering shaft 403, a planetary reduction gear, and an angle detection mechanism; the input end of the planetary reducer is connected with the steering shaft 403, and the angle detection mechanism is used for detecting the rotation angle of the output end of the planetary reducer.
The steering device 40 further comprises a steering base 401 and a rotary damper 404, the steering base 401 has an inner cavity, the rotary damper 404 and an angle detection mechanism are arranged in the inner cavity, the steering base 401 is mounted on the console 101 on the hull 10, the steering wheel 402 is fixed at the upper end of the steering shaft 403, the lower end of the steering shaft 403 is rotatably inserted into the steering base 401 and extends into the inner cavity, the inner ring of the rotary damper 404 is fixed with the steering shaft 403, and the outer ring of the rotary damper 404 is fixed with the steering base 401, so that damping is generated during rotation.
The planetary reducer comprises a sun wheel shaft 405, a planetary wheel 406, a planet carrier 407 and an inner gear ring 408, wherein a sun wheel 4051 is formed on the sun wheel shaft 405, the upper end of the sun wheel shaft 405 is fixedly connected with the lower end of a steering shaft 403, the planetary wheel 406 is meshed between the sun wheel 4051 and the inner gear ring 408, the outer part of the inner gear ring 408 is fixed in the steering base 401, the planetary wheel 406 is rotatably supported on the planet carrier 407 through a pin shaft 409, and the planet carrier 407 is located below the inner gear ring and rotatably supported at the lower end of the sun wheel shaft 405 through a bearing.
The angle detection mechanism comprises a magnetic element 410 and a hall position sensor 411, the magnetic element 410 is fixed on the planet carrier 407, the hall position sensor 411 is fixed at the bottom of the inner cavity, and the hall position sensor 411 detects the rotation angle of the planet carrier 407 by sensing the position change of the magnetic element 410.
The magnetic element 410 is a hall magnet or other magnetization inducing element.
In addition, the angle detection mechanism may be provided with a plurality of hall position sensors 411 to increase detection accuracy and reliability, and the angle detection mechanism may also use other position sensors than the hall position sensors 411, such as photoelectric position sensors.
When only 1 hall position sensor 411 is used, the hall position sensor 411 must be installed below the axis of the steering shaft 403, and the magnetic element 410 may be installed at a position facing the hall position sensor 411 or at a position not facing the hall position sensor 411, preferably below the hall position sensor 411.
When a plurality of (2 or more) hall position sensors 411 are used, the plurality of hall position sensors 411 are generally arranged on a circumference coaxial with the steering shaft 403, and the magnetic element 410 is located on the axis of the steering shaft 403.
Since the lower end of the steering shaft 403 is connected to the planetary reducer, on one hand, the lower end is used for reducing the rotation angle of the steering shaft 403, and since the rotational stroke N of the steering wheel 402 is greater than 360 °, and exceeds the measurement range of the hall position sensor 411, and the hall position sensor 411 can only detect the rotational stroke less than 360 °, the planetary reducer is arranged at the lower end of the steering wheel 402, and assuming that the reduction ratio of the planetary reducer is Z, the rotational stroke to be detected can be converted into the detected rotational stroke N/Z. On the other hand, when the steering wheel 402 is rotated to an arbitrary angle in conjunction with the rotary damper 404, the user releases both hands to hold the steering wheel 402 at the home position, and the steering wheel 402 can be held at any position in a free state without the user holding the steering wheel 402.
For example, the rotation stroke of the steering wheel 402 is generally 3 turns (i.e., 1080 °), and the hall position sensor 411 can detect only one turn range angle change, so that the maximum rotation angle of the steering wheel 402 can be converted to 270 ° by the 4:1 planetary reduction gear to satisfy the angle detection range of the hall position sensor 411.
A rotation damper 404 is provided on the steering shaft 403 to increase the rotational damping of the steering wheel 402 to prevent excessive rotation due to too small damping.
The steering shaft 403 and the steering wheel 402 are connected to the steering base 401 below, and a standard connection method of a steering wheel can be used. The steering base 401 is provided with a connection interface. The user can replace the steering shaft 403 and steering wheel 402 to the desired mounting size according to the boat size requirements.
The steering base 401 is formed by connecting an upper casing base 4011 and a lower casing base 4012 to form a closed shell structure, a sealing groove and a sealing ring 412 are arranged between the upper casing base 4011 and the lower casing base 4012, and the sealing ring 412 is pressed through threads to seal and prevent water. The place where the upper casing base 4011 is connected with the steering shaft 403 is provided with a dynamic sealing structure, which also plays a waterproof role.
The steering device 40 further includes a second controller, the second controller is in communication connection with the first controller and the hall position sensor 411, and the second controller is configured to convert the rotation angle of the planet carrier 407 (magnetic element 410) adopted by the hall position sensor 411 into a steering signal and send the steering signal to the first controller, so that the steering device 40 corresponds to the first position and the second position of the connecting rod 202 when located at the minimum rotation angle position and the maximum rotation angle position, respectively.
In some embodiments, a second wireless communication module is disposed on the second controller, and the wireless communication between the electric steering driving device 30 and the steering device 40 is realized through the communication between the first wireless communication module of the electric steering driving device 30 and the second wireless communication module of the steering device 40.
In other embodiments, the first controller of the electric steering drive 30 is connected to the second controller of the steering device 40 by a cable, and the electric steering drive 30 and the steering device 40 are in wired communication. .
The steering device 40 is provided with a power source (battery).
The steering device 40 further comprises an indicator light, a power switch and a communication interface, wherein the indicator light, the power switch and the communication interface are respectively electrically connected with the second controller, and the indicator light, the power switch and the communication interface are exposed out of the outer surface of the steering base. The indicator light is used for indicating at least one of a left-hand deflection state (whether the orientation of the propeller is deflected to the left or the right), a power-on state (whether the power is supplied) of the steering device 40 and whether the power of the power supply is sufficient.
For example, the second controller controls the status of the indicator light to display the current operating mode or position of the steering wheel 402, for example, to display whether the steering wheel 402 is currently rotating counterclockwise or clockwise, or to display whether the steering direction of the boat is currently rotating counterclockwise or clockwise, or to indicate the status of the power source built in the steering device 40, such as normal or low power. And may also be used to alert the second controller or communication failure.
The steering device 40 further includes a port-starboard switch for selectively mounting the electric steering drive 30 in either a port position or a starboard position.
In one embodiment, the steering device 40 further includes a display screen for displaying at least one of a left-turn state of the marine propeller (whether the propeller is oriented to the left or the right), a left-turn angle of the marine propeller, a power-on state of the steering device (whether the steering device is powered on), and power information of the power supply (remaining power, whether the power is sufficient). The display screen may replace the indicator light described above.
The steering device 40 further includes a zero-position input key for correcting the zero position of the steering device 40. During the setup of the electric steering system, turning the steering device 40 causes the electric steering drive device 30 to adjust the orientation of the propeller to a position right behind, and at this position, pressing the zero position input key, causes the second controller of the steering device 40 to store the position information of the steering device 40 at this time, and records this position as the zero position of the steering device 40.
With the steering device 40 in the zero position, an indicator light on the steering device 40 will indicate that the steering device 40 is in the zero position at this time. When the steering device 40 is not located at the zero position, the indicator light of the steering device 40 will display whether the steering device 40 is located at the left or right position, so that the user can know whether the current orientation of the propeller is left or right.
The power switch controls the steering device 40 to be powered on and off, and only the power-on state can work. The communication interface may be in wired communication with the electric steering drive 30.
The steering device of the present embodiment operates in the following manner:
the user rotates the steering wheel 402 to drive the steering shaft 403 and the planetary reducer to rotate together, the position sensor 410 sends the detected angle signal (analog quantity) of the planetary reducer to the second controller, the second controller performs analog-to-digital conversion on the signal, and converts the signal into a digital signal (steering signal), and then sends the steering signal to the first controller of the electric steering driving device 30 through a wireless communication module or a wired transmission mode, and the electric steering driving device 30 drives the motor 301 to rotate according to the signal, so as to adjust the propulsion direction of the marine propeller 20.
The electric steering driving device 30 is powered by a power supply of the marine propeller 20 or an external power supply, and the steering device 40 may be powered by a built-in power supply or may be powered by a cable from the electric steering driving device 30.
When the marine propeller 20 is an electric marine propeller, the power supply 60 of the marine propeller 20 is generally used for power supply.
In other alternatives, the steering device 40 of the above-described structure may be replaced with a key handle similar to a game handle, i.e., clockwise/counterclockwise steering and increase and decrease of the steering angle may be performed by the keys on the handle. The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims (12)

1. A steering device is used for an electric steering system of a marine propeller and is characterized by comprising a steering wheel, a steering shaft, a planetary reducer and an angle detection mechanism;
the input end of the planetary reducer is connected with the steering shaft, and the angle detection mechanism is used for detecting the rotation angle of the output end of the planetary reducer.
2. The steering device according to claim 1, further comprising a steering base having an inner cavity, and a rotation damper and an angle detection mechanism provided in the inner cavity, wherein the steering base is mounted on a console on a hull, the steering wheel is fixed to an upper end of the steering shaft, a lower end of the steering shaft is rotatably inserted into the steering base and extends into the inner cavity, an inner ring of the rotation damper is fixed to the steering shaft, and an outer ring of the rotation damper is fixed to the steering base.
3. The steering device according to claim 2, wherein the planetary reducer comprises a sun wheel shaft, a planetary wheel, a planetary carrier and an inner gear ring, the sun wheel is formed on the sun wheel shaft, the upper end of the sun wheel shaft is fixedly connected with the lower end of the steering shaft, the planetary wheel is meshed between the sun wheel and the inner gear ring, the outer part of the inner gear ring is fixed in the steering base, the planetary wheel is rotatably supported on the planetary carrier through a pin shaft, and the planetary carrier is positioned below the inner gear ring;
the angle detection mechanism comprises a Hall position sensor and a magnetic element, the magnetic element is fixed on the planet carrier, the Hall position sensor is fixed at the bottom of the inner cavity, and the Hall position sensor detects the rotation angle of the planet carrier by sensing the position change of the magnetic element.
4. The steering device according to claim 3, further comprising a second controller, wherein the second controller is in communication connection with the first controller of the electric steering driving device and the hall position sensor, respectively, and is configured to convert the rotation angle of the carrier, which is adopted by the hall position sensor, into a steering signal including an angle magnitude and a rotation direction, and send the steering signal to the first controller of the electric steering driving device.
5. The steering device according to claim 4, wherein the second controller is provided with a second wireless communication module, and wireless communication between the electric steering driving device and the steering device is realized through communication between the first wireless communication module and the second wireless communication module of the electric steering driving device.
6. The steering apparatus of claim 4, wherein the first controller and the second controller of the electric steering driving apparatus are connected by a cable, and the electric steering driving apparatus and the steering apparatus are in wired communication.
7. The steering device according to claim 4, further comprising an indicator light, a power switch, and a communication interface, the indicator light, the power switch, and the communication interface being electrically connected to the second controller, respectively, the indicator light, the power switch, and the communication interface being exposed to an outer surface of the steering base;
the indicating lamp is used for indicating at least one of a left-hand deflection state of the marine propeller, a power-on state of the steering device and whether the electric quantity of the power supply is sufficient.
8. The steering apparatus of claim 4, further comprising a port and starboard switch for selectively mounting the electric steering drive in either a port position or a starboard position.
9. The steering device of claim 4, further comprising a display screen for displaying at least one of a left-hand yaw state of the marine propeller, a left-hand yaw angle of the marine propeller, a power-on state of the steering device, and power information of the power source.
10. The steering device according to claim 4, characterized in that the steering device further comprises a zero-position input key for correcting a zero position of the steering device.
11. A steering arrangement according to any one of claims 1-10, wherein the steering arrangement is powered from an electrical power source or from an electrical steering drive via a cable.
12. A boat comprising a steering device according to any one of claims 1 to 11.
CN201920775195.5U 2019-05-24 2019-05-24 Steering device and boat Active CN210191790U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114524077A (en) * 2022-01-21 2022-05-24 建湖天成液压件制造有限公司 Intelligent follow-up energy-saving marine electric hydraulic steering engine
CN116829456A (en) * 2023-04-27 2023-09-29 广东逸动科技有限公司 Steering wheel, water area propulsion system and water area movable equipment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114524077A (en) * 2022-01-21 2022-05-24 建湖天成液压件制造有限公司 Intelligent follow-up energy-saving marine electric hydraulic steering engine
CN114524077B (en) * 2022-01-21 2023-11-14 建湖天成液压件制造有限公司 Intelligent follow-up energy-saving marine electric hydraulic steering engine
CN116829456A (en) * 2023-04-27 2023-09-29 广东逸动科技有限公司 Steering wheel, water area propulsion system and water area movable equipment

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