CN210147438U - Vacuum bottle assembling machine - Google Patents
Vacuum bottle assembling machine Download PDFInfo
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- CN210147438U CN210147438U CN201920469632.0U CN201920469632U CN210147438U CN 210147438 U CN210147438 U CN 210147438U CN 201920469632 U CN201920469632 U CN 201920469632U CN 210147438 U CN210147438 U CN 210147438U
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Abstract
The utility model discloses a vacuum bottle kludge for the body, piston and the bottom of equipment vacuum bottle, carousel including the base and locating its top, be equipped with feed arrangement, dust collector on the base, the device of applying oil, advance piston device, upper cover capping device, go up top mounted putting, detection device and discharging device, send the body to the carousel through feed arrangement on, dust collector removes dust to the body, the device of applying oil is applied oil for the body, advance in the piston device packs the piston into the body, upper cover capping device is with bottom pressfitting on one's body, it pushes away the bottom to the body with the piston to go up top mounted putting, detection device carries out the gas tightness to the vacuum bottle and detects, discharging device exports the vacuum bottle that the equipment is assembled, accomplish full-automatic vacuum bottle's equipment, the assembly line operation further targets in place, increase substantially production efficiency.
Description
Technical Field
The utility model belongs to the automatic mechanical equipment field especially relates to a vacuum bottle kludge.
Background
The vacuum bottle processing steps include removing dust from the bottle body, applying oil to the bottle body, filling the piston into the bottle body, adding the bottom cover, pushing the piston to the bottom of the bottle body, and finally detecting the air tightness and sorting.
The existing factory vacuum bottles have the following conditions:
(1) the machine is divided into a plurality of machines for processing, the production efficiency is low, the labor consumption is high, and the manufacturing cost is high;
(2) the jig is troublesome to replace and inconvenient;
(3) the oil is smeared to the bottle body manually, the efficiency is low, and the product percent of pass can not be ensured.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides a vacuum bottle assembling machine which has low labor cost, high efficiency and flexible use.
The utility model discloses the innovation part relative prior art lies in:
the utility model provides a vacuum bottle kludge for equipment vacuum bottle's body, piston and bottom, including the base and locate its top carousel, be equipped with feed arrangement, the device of applying oil, advance piston device, upper cover capping device, go up top set and discharging device on the base, send the body to the carousel through feed arrangement on, the device of applying oil gives the body oil, advances in the piston device packs the piston into the body, upper cover capping device is with the bottom pressfitting on the body, goes up the bottom that top set pushed the piston to the body, discharging device exports the vacuum bottle of equipment, accomplishes the equipment of full-automatic vacuum bottle.
Further, the device of applying oil is including applying oil and pressing from both sides and the oiling valve, apply oil and press from both sides including motor, cylinder and rotatory gas claw, the oiling valve is including oil-out and cylinder, moves the body to the device of applying oil when the carousel, and the cylinder promotes the oil-out and presss from both sides the ration to apply oil to applying oil, and the cylinder will apply oil and press from both sides and stretch into the body inner wall, and rotatory gas claw opens, and the clamp of applying oil touches the body inner wall, and the motor makes rotatory gas claw apply oil to the body inner wall.
Furthermore, the oil applying clamp further comprises a fixing block and an adjusting support plate connected with the fixing block, the adjusting support plate is fixedly connected with the rotating air claws, and the adjusting support plate slides left and right along the fixing block according to the size of the inner wall of the bottle body to adjust the distance between the rotating air claws, so that the oil applying clamp is suitable for the bottle bodies with different sizes.
Further, be equipped with mounting groove and buckle on the rotatory gas claw, the mounting groove is used for placing the absorbent adsorbate, through the fixed adsorbate of buckle, the adsorbate can be dustless cloth, sponge.
Further, advance the piston device including suction head and rather than the cylinder of being connected, suction head below is equipped with the clamp tool of embracing of being connected with the cylinder, moves the body to advancing the piston device when the carousel, and the cylinder drives to embrace and presss from both sides the tool and press from both sides the body tightly, and the cylinder drives the suction head decline and absorbs the piston back and rise, and the cylinder drives the suction head and moves the piston to bottleneck top, and the cylinder descends and impresses the body along embracing the clamp tool with the piston.
Preferably, a vibration disc can be arranged on the side of the piston feeding device, and the vibration disc conveys the piston to the rotating disc.
Further, the upper cover capping device comprises a suction head and an air cylinder connected with the suction head, a clamping fixture connected with the air cylinder is arranged below the suction head, when the rotary table moves the bottle body to the upper cover capping device, the three-axis air cylinder drives the clamping fixture to clamp the bottle body, the suction head takes the bottom cover from the rotary table and puts the bottom cover on the bottle body along the fixture, and the air cylinder presses the bottom cover.
Preferably, the suction head is a vacuum generator, and different types of caps can be picked up by suction and inflation.
Furthermore, the top-loading device comprises a downward-pressing cylinder, and the downward-pressing cylinder presses the piston arranged at the top end of the bottle body to the bottom end of the bottle body.
Further, feed arrangement is including chain line and manipulator, the side of base is located to the chain line, the manipulator is located on the base, and the chain line transports the body to the manipulator by side, and the manipulator snatchs the body to the carousel again. The manipulator is a three-jaw manipulator, and the distance between the jaws can be adjusted according to the diameter of the bottle body, so that the manipulator is ensured to adapt to bottles with different sizes.
Further, be equipped with a plurality of jigs on chain line and the carousel, the tool is including last tool and the lower tool that all is equipped with magnet, goes up the tool and passes through magnet actuation equipment with lower tool, the quick replacement tool of being convenient for.
Furthermore, the vacuum bottle assembling machine is additionally provided with a chain line at the side edge of the upper cover pressing device for conveying the bottom cover.
Further, the vacuum bottle assembling machine further comprises a dust removal device, and when the bottle body is conveyed to the rotary table by the feeding device, the dust removal device removes dust from the bottle body.
Further, the vacuum bottle assembling machine further comprises a detection device, and after the piston is pushed to the bottom of the bottle body by the piston pushing device, the detection device carries out air tightness detection on the vacuum bottle.
Preferably, the discharging device comprises a sorting mechanical arm, a conveying belt and a defective groove, the sorting mechanical arm puts qualified products into the conveying belt, and unqualified products are put into the defective groove.
The utility model relates to a beneficial effect of vacuum bottle kludge lies in: the feeding device, the dust removal device, the oil applying device, the piston feeding device, the piston mounting device, the jacking device, the detection device and the discharging device are integrated, the assembly line operation is completed in one step, and the production efficiency is greatly improved; the jig is provided with the magnet, and the magnet is adopted for attracting, so that the jig can be quickly replaced conveniently; the oiling device comprises an oiling clamp and an oiling valve, and the oiling valve quantitatively oils the oiling clamp and can meet the requirements of different products; the manipulator can be adjusted according to the size of the bottle to adapt to the bottles with different sizes; the suction head can adopt the ways of sucking air and sucking air to grab the cover according to the type of the cover so as to adapt to different types of covers.
Drawings
Fig. 1 is a schematic structural diagram 1 of a vacuum bottle assembling machine of the present invention;
fig. 2 is a schematic structural diagram of a vacuum bottle assembling machine of the present invention 2;
FIG. 3 is a schematic structural view of the oil applying device of the present invention;
fig. 4 is a schematic structural view of the piston feeding device of the present invention;
fig. 5 is a schematic structural view of the upper cover capping device of the present invention;
fig. 6 is an exploded view of the jig of the present invention;
fig. 7 is a cross-sectional view of the jig of the present invention.
In the figure, 1 is a base, 2 is a turntable, 3 is a feeding device, 31 is a chain, 32 is a manipulator, 4 is an oiling device, 41 is an oiling clamp, 411 is an upper and lower cylinder, 412 is a rotary air claw, 4121 is a mounting groove, 4122 is a buckle, 4123 is an adsorbate, 413 is a finger cylinder, 414 is a motor, 415 is a fixing plate, 416 is an adjusting plate, 42 is an oil point valve, 421 is an oil outlet, 422 is a sliding table cylinder, 5 is a piston feeding device, 51 is a suction head, 52 is a lower pressing cylinder, 53 is a left and right cylinder, 54 is a three-axis cylinder, 55 is a holding clamp jig, 6 is an upper cover pressing device, 7 is an upper jacking device, 8 is a discharging device, 81 is a sorting manipulator, 82 is a transmission belt, 83 is a defective groove, 9 is a detection device, 10 is a dust removal device, S1 is a jig, S11 is an upper jig, S12 is a lower jig, S2 is a bottle body, and S3 is a magnet.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
It should be noted that, if directional indications (such as upper, lower, left, right, front and rear … …) are involved in the embodiment of the present invention, the directional indications are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indications are changed accordingly.
Referring to fig. 1-2, a vacuum bottle assembling machine is used for assembling a bottle body S2, a piston and a bottom cover of a vacuum bottle, and comprises a base 1 and a turntable 2 arranged above the base 1, wherein the base 1 is provided with a feeding device 3, an oil applying device 4, a piston feeding device 5, an upper cover pressing device 6, an upper top device 7 and a discharging device 8, the bottle body is fed onto the turntable 2 through the feeding device 3, the oil applying device 4 applies oil to the bottle body S2, the piston is arranged in the bottle body by the piston feeding device 5, the bottom cover is pressed on the bottle body by the upper cover pressing device 6, the piston is pushed to the bottom end of the bottle body by the upper top device 7, and the assembled vacuum bottle is output by the discharging device 8, so that the full-automatic vacuum bottle assembling is completed.
The cylinders are divided into a finger cylinder 413, an upper and lower cylinder 411, a left and right cylinder 53, a sliding table cylinder 422, a three-axis cylinder 54 and a pressing cylinder 52, and different cylinders are arranged according to use requirements.
Referring to fig. 3, the oiling device 4 includes an oiling clamp 41 and an oiling valve 42, the oiling clamp 41 includes a motor 414, an upper cylinder 411 and a lower cylinder 411 finger cylinders 413, a fixing block 415, an adjusting support plate 416 and a rotary air claw 412, the oiling valve 42 includes an oil outlet 421 and a sliding table cylinder 422, when the rotary table 2 moves the bottle body to the oiling device 4, the sliding table cylinder 422 pushes the oil outlet 421 to quantitatively supply oil to the oiling clamp 41, the upper cylinder 411 and the lower cylinder 411 stretch the oiling clamp 41 into the inner wall of the bottle body, the rotary air claw 412 is opened, the oiling clamp 41 touches the inner wall of the bottle body, and the motor 414 rotates the rotary air claw 412 180 degrees to perform one cycle of oiling on the inner wall of the bottle body.
The oil applying clamp is connected with the finger cylinder 413 and used for controlling the rotary air claw 412 to perform opening and/or contraction actions, the rotary air claw 412 is in a contraction state when not placed in the bottle body, and the rotary air claw 412 is in an opening state after entering the bottle body.
The adjusting support plate 416 can be freely adjusted to a required width according to the size of the inner wall of the product, and then is fixed on the fixing block 415 by a machine-meter screw, so that the universal use of large and small models is realized.
The rotary air claw 412 is provided with a mounting groove 4121 and a buckle 4122, the mounting groove 4121 is used for placing an absorbent 4123, the absorbent 4123 is fixed through the buckle 4122, and the absorbent 4123 can be dust-free cloth or sponge.
Referring to fig. 4, the piston feeding device 5 includes a suction head 51, an upper cylinder 411 and a lower cylinder 411 connected to the suction head 51, and a left cylinder 53 and a right cylinder 53, a holding fixture 55 connected to a three-axis cylinder 54 is disposed below the suction head 51, when the rotary table 2 moves the bottle body to the piston feeding device 5, the three-axis cylinder 54 drives the holding fixture 55 to clamp the bottle body, the upper cylinder 411 and the lower cylinder 411 drive the suction head 51 to descend and suck the piston and then ascend, the left cylinder 53 and the right cylinder 53 drive the piston to move to the position above the bottle opening, and the upper cylinder 411 and the lower cylinder 411 descend to.
The piston feeding device 5 may be provided at its side with a vibrating plate (not shown) which transports the pistons to the turntable 2.
Referring to fig. 5, the upper cover capping device 6 includes a suction head 51, an upper cylinder 411 and a lower cylinder 411 connected to the suction head 51, and a left cylinder and a right cylinder 53, where a clamp fixture 55 connected to a three-axis cylinder 54 is disposed below the suction head 51, a lower cylinder 52 is disposed above the clamp fixture 55, when the turntable 2 moves the bottle body to the upper cover capping device 6, the three-axis cylinder 54 drives the clamp fixture 55 to clamp the bottle body, the suction head 51 takes the bottom cover from the turntable 2 and places the bottom cover on the bottle body along the fixture S1, and the lower cylinder 52 presses the placed bottom cover.
The suction head 51 is a vacuum generator that can be used to pick up different types of caps by suction and pumping.
The upper jacking device 7 comprises a lower air cylinder 52, and the lower air cylinder 52 presses a piston arranged at the top end of the bottle body to the bottom end of the bottle body.
The feeding device 3 comprises a chain line 31 and a manipulator 32, the chain line 31 is arranged on the side edge of the base 1, the manipulator 32 is arranged on the base 1, the chain line 31 transports the bottle body to the side of the manipulator 32, and the manipulator 32 grabs the bottle body to the turntable 2. The manipulator 32 is a three-jaw manipulator, and the distance between the jaws can be adjusted according to the diameter of the bottle body, so that the manipulator 32 is ensured to adapt to bottles with different sizes.
Referring to fig. 6-7, a plurality of jigs S1 are arranged on the chain line 31 and the turntable 2, the jig S1 includes an upper jig S11 and a lower jig S12 both provided with a magnet S3, and the upper jig S11 and the lower jig S12 are assembled by attracting the magnet S3, so that the jigs can be replaced quickly.
The bottle body is placed in the upper fixture S11, the bottom of the upper fixture S11 is fixed with two strong magnets S3 by flat head screws, the corresponding lower fixture S12 is also fixed with two strong magnets S3 with opposite magnetic poles, and the lower fixture S12 is fixed on the stainless steel chain plate of the chain line 31 to move.
When the upper jig S11 is put into the lower jig S12, the upper jig S11 is rotated to the suction position so as to fix the upper jig S11, and when the upper jig S11 is taken down, the upper jig S11 is rotated by 90 degrees in any direction.
The vacuum bottle assembling machine is also additionally provided with a chain line 31 at the side edge of the upper cover capping device 6 for conveying the bottom cover.
The vacuum bottle assembling machine further comprises a dust removing device 10, and when the bottle bodies are conveyed to the rotary table 2 through the feeding device 3, the dust removing device 10 removes dust from the bottle bodies.
The vacuum bottle assembling machine further comprises a detection device 9, and after the piston is pushed to the bottom of the bottle body by the upper piston pushing device 7, the detection device 9 is used for carrying out airtight detection on the vacuum bottle.
The discharging device 8 comprises a sorting manipulator 81, a conveyor belt 82 and a defective groove 83, the sorting manipulator 81 puts qualified products into the conveyor belt 82, and unqualified products are put into the defective groove 83.
Example 1
The working process of the vacuum bottle assembling machine comprises the following steps:
(1) the user puts the bottle body S2 on the chain line 31 of the feeding device 3, and the manipulator 32 grabs the bottle body on the turntable 2;
(2) the bottle body is rotated to the dust removal device 10 by the turntable 2, and the dust removal device 10 removes dust from the bottle body;
(3) after the bottle body is dedusted, the bottle body enters the oil applying device 4, the sliding table cylinder 422 pushes the oil outlet 421 to quantitatively supply oil to the oil applying clamp 41, the oil applying clamp 41 is stretched into the inner wall of the bottle body by the upper and lower cylinders 411, the rotary air claw 412 is opened, the oil applying clamp 41 touches the inner wall of the bottle body, and the motor 414 rotates the rotary air claw 412 for 180 degrees to apply oil to the inner wall of the bottle body for a circle;
(4) the bottle body after being smeared with the oil is transferred to the position of the piston feeding device 5, the piston is conveyed to the rotary table 2 by the vibrating disc, the three-shaft cylinder 54 drives the holding clamp jig 55 to clamp the bottle body, the upper and lower cylinders 411 drive the suction head 51 to descend to suck the piston and then ascend, the left and right cylinders 53 drive the suction head 51 to drive the piston to move above the bottle mouth, and the upper and lower cylinders 411 descend to press the piston into the bottle body along the holding clamp jig 55;
(5) the bottle body loaded with the piston is rotated to the upper cover pressing device 6, the three-shaft cylinder 54 drives the clamping fixture 55 to clamp the bottle body, the suction head 51 takes the bottom cover from the turntable 2 and places the bottom cover on the bottle body along the fixture, and the lower pressing cylinder 52 presses the placed bottom cover;
(6) after the bottom cover is arranged, the bottle is turned to the upper jacking device 7, and the piston arranged at the top end of the bottle body is pressed to the bottom end of the bottle body by the lower pressing cylinder 52;
(7) after the piston is pushed up, the detection device 9 carries out air tightness detection on the bottle and transmits signals of qualified detection and unqualified detection to the sorting manipulator 81;
(8) after the detection is completed, the sorting manipulator 81 places the qualified products into the conveyor belt 82, and places the unqualified products into the defective tank 83.
The above-mentioned embodiments only represent one embodiment of the present invention, and the description thereof is specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (10)
1. A vacuum bottle assembling machine is used for assembling a bottle body, a piston and a bottom cover of a vacuum bottle and comprises a base and a rotary table arranged above the base, and is characterized in that a feeding device, a dust removal device, an oil applying device, a piston feeding device, a top cover pressing device, a top lifting device, a detection device and a discharging device are arranged on the base.
2. The vacuum bottle assembling machine according to claim 1, wherein the oiling device comprises an oiling clamp and an oiling valve, the oiling valve is arranged on the side edge of the oiling clamp, and the oiling valve quantitatively oils the oiling clamp.
3. The vacuum bottle assembling machine according to claim 2, wherein the oil applying clamp comprises a motor, a cylinder and a rotary air claw, the oil dispensing valve comprises an oil outlet and the cylinder, when the rotating plate moves the bottle body to the oil applying device, the cylinder pushes the oil outlet to apply oil to the oil applying clamp in a fixed amount, the cylinder stretches the oil applying clamp into the inner wall of the bottle body, the rotary air claw opens, the oil applying clamp touches the inner wall of the bottle body, and the motor rotates the rotary air claw to apply oil to the inner wall of the bottle body.
4. The vacuum bottle assembling machine according to claim 3, wherein the oiling clamp further comprises a fixing block and an adjusting support plate connected with the fixing block, the adjusting support plate is fixedly connected with the rotating air claws, and the adjusting support plate slides left and right along the fixing block according to the size of the inner wall of the bottle body to adjust the distance between the rotating air claws, so that the bottle body assembling machine is suitable for bottle bodies with different sizes.
5. The vacuum bottle assembling machine according to claim 4, wherein the rotary air claw is provided with an installation groove and a buckle, the installation groove is used for placing an absorbent, and the absorbent is fixed by the buckle.
6. The vacuum bottle assembling machine according to claim 1, wherein the piston feeding device comprises a suction head and a cylinder connected with the suction head, a clamping fixture connected with the cylinder is arranged below the suction head, when the rotating disc moves the bottle body to the piston feeding device, the cylinder drives the clamping fixture to clamp the bottle body, the cylinder drives the suction head to descend to suck the piston and then ascend, the cylinder drives the suction head to move the piston above the bottle opening, and the cylinder descends to press the piston into the bottle body along the clamping fixture.
7. The vacuum bottle assembling machine according to claim 1, wherein the upper cap pressing device comprises a suction head and a cylinder connected with the suction head, a clamping fixture connected with the cylinder is arranged below the suction head, when the rotating disc moves the bottle body to the upper cap pressing device, the cylinder drives the clamping fixture to clamp the bottle body, the suction head sucks the bottom cap from the rotating disc and places the bottom cap on the bottle body along the fixture, and the cylinder presses the bottom cap.
8. The vacuum bottle assembling machine according to claim 1, wherein said upper pushing means comprises a down-pressure cylinder for pressing a piston disposed at the top end of the body to the bottom end of the body.
9. The vacuum bottle assembling machine according to claim 1, wherein the feeding device comprises a chain line and a manipulator, the chain line is disposed on a side edge of the base, the manipulator is disposed on the base, the chain line transports the bottle body to a position beside the manipulator, and the manipulator grabs the bottle body onto the turntable.
10. The vacuum bottle assembling machine according to claim 9, wherein the chain line and the turntable are provided with a plurality of jigs, the jigs comprise an upper jig and a lower jig which are both provided with magnets, and the upper jig and the lower jig are assembled by attracting the magnets, so that the jigs can be replaced quickly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920469632.0U CN210147438U (en) | 2019-04-09 | 2019-04-09 | Vacuum bottle assembling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920469632.0U CN210147438U (en) | 2019-04-09 | 2019-04-09 | Vacuum bottle assembling machine |
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| Publication Number | Publication Date |
|---|---|
| CN210147438U true CN210147438U (en) | 2020-03-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920469632.0U Active CN210147438U (en) | 2019-04-09 | 2019-04-09 | Vacuum bottle assembling machine |
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| CN (1) | CN210147438U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109822347A (en) * | 2019-04-09 | 2019-05-31 | 广州锦湖自动化设备有限公司 | A kind of Dewar bottle kludge and its technique of putting the oil |
-
2019
- 2019-04-09 CN CN201920469632.0U patent/CN210147438U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109822347A (en) * | 2019-04-09 | 2019-05-31 | 广州锦湖自动化设备有限公司 | A kind of Dewar bottle kludge and its technique of putting the oil |
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