CN210023298U - Electromagnetic wire drawing and winding device - Google Patents
Electromagnetic wire drawing and winding device Download PDFInfo
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- CN210023298U CN210023298U CN201920608966.1U CN201920608966U CN210023298U CN 210023298 U CN210023298 U CN 210023298U CN 201920608966 U CN201920608966 U CN 201920608966U CN 210023298 U CN210023298 U CN 210023298U
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Abstract
The utility model relates to an electromagnetic wire drawing and winding device, which comprises a winding chamber, a winding roller arranged in the winding chamber, a support rod positioned above one side of the winding roller and a pushing device for driving the support rod to move axially along the winding roller, wherein a wire arranging wheel is arranged on the support rod, and the axis of the wire arranging wheel is parallel to the axis of the winding roller; the take-up chamber is also internally provided with a buffer wheel set, a diameter measuring device and a direction changing wheel which are sequentially arranged along the passing direction of the electromagnetic wire, and the direction changing wheel is positioned above the wire arranging wheel; the diameter measuring device comprises two tugs for supporting the electromagnetic wire and a diameter measuring instrument positioned between the two tugs, and the diameter measuring instrument is electrically connected with the alarm device. The utility model discloses a round trip movement of arranging the rope sheave has realized the rolling and has arranged the rope, makes the electromagnetic wire winding more regular, can carry out real-time measurement to the line footpath through setting up the diameter measuring device, makes things convenient for the staff in time to handle, avoids the unqualified whole book of electromagnetic wire of influence in line footpath of certain district to use.
Description
Technical Field
The utility model relates to an electromagnetic wire drawing equipment field especially involves an electromagnetic wire drawing take-up.
Background
Electromagnetic wires, also known as winding wires, are insulated electrical wires used to make coils or windings in electrical products. During the electromagnetism line preparation, the raw and other materials that use are the thick copper line of line footpath, then through the wire drawing step by step, finally makes the line footpath of electromagnetism line reach the requirement, and the electromagnetism line after the wire drawing has the transportation through the rolling. The small micro-drawing generally produces micro electromagnetic wires, the wire diameter of which generally does not exceed 0.15 mm. Because the magnet wire is thinner, the length of each coil of magnet wire can reach dozens of kilometers, even millions of meters, if a defect section with a wire diameter not meeting the requirements appears in the wire drawing process, the defect section is difficult to be processed or positioned after being wound, and the use of the magnet wire is seriously influenced.
Disclosure of Invention
The utility model discloses to prior art's not enough, provide an electromagnetic wire drawing take-up, the convenience is in time handled or is fixed a position defect section, has reduced because the loss that the line footpath meets the requirements and leads to.
The utility model is realized by the following technical scheme, an electromagnetic wire drawing and winding device is provided, which comprises a winding chamber, a winding roller arranged in the winding chamber, a support rod positioned above one side of the winding roller and a pushing device for driving the support rod to move axially along the winding roller, wherein the support rod is provided with a wire arranging wheel, and the axis of the wire arranging wheel is parallel to the axis of the winding roller; the take-up chamber is also internally provided with a buffer wheel set, a diameter measuring device and a direction changing wheel which are sequentially arranged along the passing direction of the electromagnetic wire, and the direction changing wheel is positioned above the wire arranging wheel; the diameter measuring device comprises two tugs for supporting the electromagnetic wire and a diameter measuring instrument positioned between the two tugs, and the diameter measuring instrument is electrically connected with the alarm device.
When the scheme is used, the electromagnetic wire sequentially bypasses the buffer wheel set, the diameter measuring device, the bend wheel and the wire arranging wheel and then is wound on the winding drum, winding is carried out through rotation of the winding drum, the supporting rod and the wire arranging wheel are driven to move back and forth through the pushing device in the winding process, the wire arranging purpose is realized, and the electromagnetic wire is regularly arranged; the wire diameter of the electromagnetic wire is detected through the diameter measuring device, if the wire diameter exceeds the specification, the alarm device is triggered, so that the electromagnetic wire is convenient for workers to process in time, the alarm device can be used for sound-light alarm or display alarm, the length position of the defect section with the over-specification in the whole electromagnetic wire is displayed through a display, and the defect section is convenient to locate and search when in use; the two tugs for supporting the electromagnetic wire are arranged, so that the stability of the electromagnetic wire passing through the diameter measuring device is improved, and the accuracy of diameter measurement is improved; through setting up the directive wheel, make the electromagnetism line turn to downwards behind the diameter measuring device to make the transport of electromagnetism line more smooth, reduced the cornerite of electromagnetism line on the winding displacement wheel.
Preferably, the diameter measuring instrument is fixedly connected with the wire collecting chamber through a supporting plate, a vertical plate fixedly connected with the supporting plate is arranged on one side, away from the diameter measuring instrument, of the electromagnetic wire, two pressing wheels arranged along the passing direction of the electromagnetic wire are mounted on the vertical plate, the lower arc tops of the two pressing wheels are in contact with the electromagnetic wire, and the detection end of the diameter measuring instrument is opposite to the electromagnetic wire between the two pressing wheels. This optimization scheme has reduced the magnet wire through setting up the pinch roller and has beated, has increased the stability of magnet wire, makes the line footpath measure more accurate.
As an optimization, the buffer wheel set comprises a mounting seat fixedly connected with the wire collecting chamber, and a driving wheel and a guide wheel which are mounted on the mounting seat, wherein the driving wheel is connected with a driving motor for driving the driving wheel to rotate. This optimization scheme passes through driving motor and drives the action wheel rotation, and when rolling cylinder rotational speed step-down, can twine the buffering to the electromagnetic wire on the action wheel, it is loose to avoid the rolling, and the electromagnetic wire of winding on the action wheel is through the backward transmission of derivation wheel, plays to change to and the tensioning effect, makes things convenient for the electromagnetic wire winding setting on the action wheel.
Preferably, the buffer wheel set is positioned below one side of the diameter measuring device. The position setting of this optimization scheme's buffering wheelset makes the electromagnetic wire wind on the tow boat after extending from bottom to top, and arrangement structure is more reasonable, has reduced the coiling and has redirected the quantity.
Preferably, the take-up chamber is connected with a rotating shaft through a bearing, a tensioning rod is fixedly arranged on the rotating shaft in a penetrating mode along the radial direction, a tensioning wheel located between the direction-changing wheel and the wire arranging wheel is installed on the tensioning rod, and the axes of the direction-changing wheel, the wire arranging wheel and the tensioning wheel are parallel to each other. This optimization scheme is through setting up the tensioning wheel and taking up the tensioning to the electromagnetism line, and along with the round trip movement of winding displacement wheel, the external force that the electromagnetism line was applyed to the tensioning wheel changes, because the pivot can freely rotate, consequently the tensioning lever takes place luffing motion along with external force changes, makes the electromagnetism line be in the tensioning state all the time.
Preferably, the tensioning rod is a telescopic rod. But this optimization scheme sets up the tensioning rod into telescopic pole, can adjust the length of tensioning rod according to the tensioning demand of difference to application range has been enlarged.
As optimization, the tensioning rod is including wearing to establish and fixing the body of rod I in the pivot and the installation the body of rod II of take-up pulley, body of rod I and body of rod II pass through threaded connection. This tensioning rod of optimization scheme simple structure both can pass the length of pivot through the adjustment body of rod I and carry out the adjustment of take-up pulley position, also can twist the adjustment that length carried out the take-up pulley position through the screw thread between body of rod I and the body of rod II.
Preferably, the support rod is connected with an upper transition wheel and a lower transition wheel through a bent plate, one side of the support rod, which is far away from the wire arranging wheel, is provided with a side transition wheel, wheel shafts of the upper transition wheel, the lower transition wheel and the side transition wheel are vertical to the wheel shaft of the wire arranging wheel, and the upper transition wheel and the lower transition wheel are positioned above the space between the side transition wheel and the wire arranging wheel. When the optimization scheme is used, the electromagnetic wire bypasses the side transition wheel, the lower transition wheel and the upper transition wheel and then bypasses the wire arranging wheel, so that the friction between the electromagnetic wire and the edge of the wire arranging wheel is reduced in the process of moving the wire arranging wheel back and forth, and the electromagnetic wire is prevented from being damaged; winding grooves are formed in the wheel faces of the side transition wheel, the upper transition wheel and the lower transition wheel.
Preferably, the top of the wire take-up chamber is provided with an illuminating lamp, and one side of the wire take-up chamber is provided with a door body with an observation window. This optimization scheme makes things convenient for the staff to observe the rolling condition through setting up light and observation window, protects each part of this device through setting up the door body, avoids non-staff's mistake to touch.
The utility model has the advantages that: the rope is arranged in the rolling through the round trip movement of arranging the rope sheave, makes the electromagnetic wire winding more regular, can carry out real-time measurement to the line footpath through setting up the diameter measuring device, makes things convenient for staff in time to handle, avoids the unqualified whole book of electromagnetic wire use of influence of line footpath during a certain district.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a view taken along line A of FIG. 1;
shown in the figure:
1. the device comprises a winding roller, 2, a rotating shaft, 3, a tension rod, 4, a mounting seat, 5, a driving wheel, 6, a guide wheel, 7, a pressing wheel, 8, a diameter measuring device, 9, a dragging wheel, 10, a bend wheel, 11, a tensioning wheel, 12, an upper transition wheel, 13, a lower transition wheel, 14, a wire arranging wheel, 15, a wire collecting chamber, 16, a supporting rod, 17 and a side transition wheel.
Detailed Description
In order to clearly illustrate the technical features of the present solution, the present solution is explained below by way of specific embodiments.
As shown in fig. 1, the electromagnetic wire drawing and rewinding device comprises a rewinding chamber 15, a winding roller 1 installed in the rewinding chamber 15, a support rod 16 located above one side of the winding roller, and a pushing device for driving the support rod 16 to move back and forth along the axial direction of the winding roller. The winding roller is connected with a winding motor for driving the winding roller to rotate, the pushing device is an electric push rod, a vertical partition plate is arranged in the winding chamber, the winding roller and the supporting rod are located on the same side of the vertical partition plate, and the body of the electric push rod and the winding motor are located on the other side of the vertical partition plate. The top of the wire collecting chamber is provided with a lighting lamp, and one side of the vertical partition plate where the winding roller is arranged on the wire collecting chamber is provided with a door body with an observation window.
The support rod is arranged in an inclined mode, the wire arranging wheel 14 is installed at the lower end of the support rod, and the axis of the wire arranging wheel 14 is parallel to the axis of the winding roller 1. The supporting rod is connected with an upper transition wheel 12 and a lower transition wheel 13 through a bent plate, the upper transition wheel 12 is positioned above the lower transition wheel 13 and is arranged in a staggered mode in the axis direction, and the staggered distance is smaller than the width of a wire groove of the upper transition wheel 12 or the lower transition wheel 13. And a side transition wheel 17 is arranged on one side of the support rod far away from the wire arranging wheel, wheel shafts of the upper transition wheel 12, the lower transition wheel 13 and the side transition wheel 17 are vertical to the wheel shaft of the wire arranging wheel, and the upper transition wheel and the lower transition wheel are positioned above the space between the side transition wheel and the wire arranging wheel.
One side of a vertical partition plate where the winding roller in the winding chamber is located is also provided with a buffer wheel set, a diameter measuring device 8 and a bend wheel 10 which are sequentially arranged along the passing direction of an electromagnetic wire, wherein the bend wheel 10 is positioned above the wire arranging wheel and is arranged on a fixed shaft fixedly connected with the winding chamber through a bearing.
The diameter measuring device comprises two tugs 9 for supporting the electromagnetic wire and a diameter measuring instrument positioned between the two tugs, the two tugs are horizontally arranged, and the diameter measuring instrument is electrically connected with the alarm device. The alarm device can be an audible and visual alarm, and informs workers through sound or warning lights when the wire diameter exceeds the specification so that the workers can stop and perform corresponding treatment. The alarm device can also give an alarm through the display screen, when the wire diameter exceeds the specification, the position of the line segment exceeding the specification on the whole electromagnetic wire is displayed, and after the record of a worker, the electromagnetic wire is convenient to remove the line segment exceeding the specification when in use. Preferably, the present embodiment may employ an encoder to measure the length of the magnet wire and transmit a length signal to the controller.
The diameter gauge of this embodiment passes through the backup pad and receives line room rigid coupling, and one side that the diameter gauge was kept away from to the electromagnetic wire is equipped with the riser with the backup pad rigid coupling, installs two pinch rollers 7 that pass through the direction along the electromagnetic wire on the riser and arrange, the lower arc top and the electromagnetic wire contact of two pinch rollers 7, and the sense terminal of diameter gauge is relative with the electromagnetic wire between two pinch rollers to the stability of electromagnetic wire has been increased, and it is more accurate to make the measurement. The diameter measuring instrument can adopt the prior art, and the specific structure is not described any more.
The buffer wheel set is positioned below one side of the diameter measuring device and comprises a mounting seat 4 fixedly connected with the wire collecting chamber, a driving wheel 5 and a leading-out wheel 6 which are arranged on the mounting seat 4, the driving wheel is connected with a driving motor for driving the driving wheel to rotate, and at least two wire winding grooves are formed in the driving wheel and the leading-out wheel.
The take-up room is connected with a rotating shaft 2 through a bearing, a tensioning rod 3 is fixedly arranged on the rotating shaft 2 in a penetrating mode along the radial direction, a tensioning wheel 11 located between a bend wheel 10 and a wire arranging wheel 14 is installed on the tensioning rod 3, and the axes of the bend wheel, the wire arranging wheel and the tensioning wheel are parallel to each other. For convenient adjustment, the tensioning rod is a telescopic rod. Specifically, the tensioning lever is including wearing to establish and fixing the body of rod I in the pivot and the installation the body of rod II of take-up pulley, the body of rod I passes through threaded connection with the body of rod II.
When the winding device is used, an electromagnetic wire entering a winding chamber bypasses the guide wheel and the driving wheel, then moves backwards through the guide wheel, sequentially passes through the diameter measuring device, the bend wheel, the tension wheel, the side transition wheel, the lower transition wheel, the upper transition wheel and the wire arranging wheel and then is wound on the winding roller, the wire diameter of the electromagnetic wire can be measured in real time through the diameter measuring device, and through the arrangement of the side transition wheel, the lower transition wheel and the upper transition wheel, the friction between the electromagnetic wire and the tension wheel in the wire arranging process is reduced, and the transition from the tension wheel to the wire arranging wheel is smoother.
Of course, the above description is not limited to the above examples, and technical features of the present invention that are not described in the present application may be implemented by or using the prior art, and are not described herein again; the above embodiments and drawings are only used for illustrating the technical solutions of the present invention and are not intended to limit the present invention, and the present invention has been described in detail with reference to the preferred embodiments, and those skilled in the art should understand that changes, modifications, additions or substitutions made by those skilled in the art within the spirit of the present invention should also belong to the protection scope of the claims of the present invention.
Claims (9)
1. The utility model provides an electromagnetic wire drawing take-up which characterized in that: the winding device comprises a winding chamber (15), a winding roller (1) arranged in the winding chamber (15), a supporting rod (16) positioned above one side of the winding roller and a pushing device for driving the supporting rod (16) to move axially along the winding roller, wherein a wire arranging wheel (14) is arranged on the supporting rod, and the axis of the wire arranging wheel (14) is parallel to the axis of the winding roller (1); the take-up chamber is also internally provided with a buffer wheel set, a diameter measuring device (8) and a bend wheel (10) which are sequentially arranged along the passing direction of the electromagnetic wire, and the bend wheel (10) is positioned above the wire arranging wheel; the diameter measuring device comprises two tugs (9) for supporting the electromagnetic wire and a diameter measuring instrument positioned between the two tugs, and the diameter measuring instrument is electrically connected with the alarm device.
2. The electromagnetic wire drawing and rewinding device as claimed in claim 1, characterized in that: the diameter measuring instrument is fixedly connected with the wire collecting chamber through the supporting plate, one side, far away from the diameter measuring instrument, of the electromagnetic wire is provided with a vertical plate fixedly connected with the supporting plate, the vertical plate is provided with two pressing wheels (7) arranged along the passing direction of the electromagnetic wire, the lower arc tops of the two pressing wheels (7) are in contact with the electromagnetic wire, and the detection end of the diameter measuring instrument is opposite to the electromagnetic wire between the two pressing wheels.
3. The electromagnetic wire drawing and rewinding device as claimed in claim 1, characterized in that: the buffer wheel set comprises a mounting seat (4) fixedly connected with the wire collecting chamber, and a driving wheel (5) and a leading-out wheel (6) which are arranged on the mounting seat (4), and the driving wheel is connected with a driving motor for driving the driving wheel to rotate.
4. The electromagnetic wire drawing and rewinding device as claimed in claim 3, wherein: the buffer wheel set is positioned below one side of the diameter measuring device.
5. The electromagnetic wire drawing and rewinding device as claimed in claim 1, characterized in that: receive the indoor pivot (2) that is connected with through the bearing of line, radially wear to establish in pivot (2) and be fixed with tensioning rod (3), install on tensioning rod (3) and be located change wheel (10) and arrange take-up pulley (11) between wheel (14), the axis of change wheel, arrange the wheel and take-up pulley is parallel to each other.
6. The electromagnetic wire drawing and rewinding device as claimed in claim 5, wherein: the tensioning rod is a telescopic rod.
7. The electromagnetic wire drawing and rewinding device as claimed in claim 6, wherein: the tensioning rod is including wearing to establish and fixing the body of rod I in the pivot and installation the body of rod II of take-up pulley, the body of rod I passes through threaded connection with the body of rod II.
8. The electromagnetic wire drawing and rewinding device as claimed in claim 1, characterized in that: the support rod is connected with an upper transition wheel (12) and a lower transition wheel (13) through a bent plate, one side of the support rod, far away from the wire arrangement wheel, is provided with a side transition wheel (17), wheel shafts of the upper transition wheel (12), the lower transition wheel (13) and the side transition wheel (17) are perpendicular to a wheel shaft of the wire arrangement wheel, and the upper transition wheel and the lower transition wheel are positioned above the space between the side transition wheel and the wire arrangement wheel.
9. The electromagnetic wire drawing and rewinding device as claimed in claim 1, characterized in that: the top of the wire take-up chamber is provided with a lighting lamp, and one side of the wire take-up chamber is provided with a door body with an observation window.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920608966.1U CN210023298U (en) | 2019-04-30 | 2019-04-30 | Electromagnetic wire drawing and winding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920608966.1U CN210023298U (en) | 2019-04-30 | 2019-04-30 | Electromagnetic wire drawing and winding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210023298U true CN210023298U (en) | 2020-02-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920608966.1U Active CN210023298U (en) | 2019-04-30 | 2019-04-30 | Electromagnetic wire drawing and winding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210023298U (en) |
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2019
- 2019-04-30 CN CN201920608966.1U patent/CN210023298U/en active Active
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