CN209480575U - A kind of mold preparing wear-resistant pad - Google Patents
A kind of mold preparing wear-resistant pad Download PDFInfo
- Publication number
- CN209480575U CN209480575U CN201920012561.1U CN201920012561U CN209480575U CN 209480575 U CN209480575 U CN 209480575U CN 201920012561 U CN201920012561 U CN 201920012561U CN 209480575 U CN209480575 U CN 209480575U
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- resistant pad
- wear
- fixed frame
- mold
- base plate
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Abstract
The utility model relates to a kind of molds, and in particular to a kind prepares the mold of wear-resistant pad.It is made of carrying base plate, fixed frame and pressing plate, is carried and is movably set with fixed frame on base plate, and pressing plate is movably set on fixed frame, and the carrying base plate is plane tabular body, is provided with coaming plate in the side week for carrying base plate.The mould structure for preparing wear-resistant pad is simple, and practicability is good, the wear-resistant pad prepared by the mold, can effectively improve the remediation efficiency of roller, and then can effectively extend the period that roller uses.Solve it is existing on roll circumference surface, pasted with ceramic veneer piece is cumbersome, inconvenient one by one, cause roller to repair low problem, particularly useful for making wear-resistant pad use.
Description
Technical field
The utility model relates to a kind of molds, and in particular to a kind prepares the mold of wear-resistant pad.
Background technique
Drive Drum on Belt Conveyor and bend pulley are the main working parts in conveyer, are run in conveyer complete machine
When, because cylinder surface is contacted with conveyor belt, while belt surface adheres to material, and the duty cycle reaches after a certain period of time, roller
Surface will appear serious abrasion or even cannot work on, it is therefore necessary to integral replacing, since roller acquisition cost is higher, and one
Determine the benefit for influencing enterprise in degree, and cause unnecessary waste, to solve this problem, manufacturing enterprise is mostly utilized in
Cylinder surface serves as a contrast the method for preventing rubber layer to prolong the service life, and although this mode has certain effect, but can not
Solve root problem；Also have at present and roller is repaired by the way of pasted with ceramic veneer piece in the cylinder surface of abrasion, due to
There is potsherd horizontal good wearability therefore after being repaired using pasted with ceramic veneer piece to roller, can effectively extend making for roller
With the period, the production efficiency of enterprise is improved to a certain extent, still, due to the independent individual that potsherd is 4X4 square, is being rolled
Cylinder circumferential surface must be pasted one by one when pasting, and thus seem very cumbersome, inconvenient, cause roller to repair low, therefore, it is necessary to
It makes improvements.
Summary of the invention
The purpose of this utility model is that: a kind of mold preparing wear-resistant pad is provided, the wear-resistant pad prepared by the mold,
The remediation efficiency of roller can be effectively improved, and then can effectively extend the period that roller uses.
The technical solution of the utility model is:
A kind of mold preparing wear-resistant pad, it is made of carrying base plate, fixed frame and pressing plate, it is characterised in that: carrying
It is movably set with fixed frame on base plate, pressing plate is movably set on fixed frame, the carrying base plate is plane tabular body,
Carrying base plate is provided with coaming plate in side week.
The fixed frame is plane tabular body, is spaced shape side by side on fixed frame and is provided with multiple convex ribs.
Multiple location holes are evenly equipped on fixed frame between the convex ribs.
Multiple positioning columns are evenly equipped on fixed frame between the location hole.
The utility model has the beneficial effects that:
The mould structure for preparing wear-resistant pad is simple, and practicability is good, and the wear-resistant pad prepared by the mold can effectively improve
The remediation efficiency of roller, and then can effectively extend the period that roller uses.It solves and existing is pasted one by one on roll circumference surface
Potsherd is cumbersome, inconvenient, and roller is caused to repair low problem, uses particularly useful for making wear-resistant pad.
Detailed description of the invention:
Fig. 1 is the decomposition texture schematic diagram of the wear-resistant pad mold of the utility model；
Fig. 2 is the overlooking structure diagram of the wear-resistant pad of the utility model；
Fig. 3 is the present invention looks up structural representation of the wear-resistant pad of the utility model；
Fig. 4 be Fig. 2 A-A to cross section structure schematic diagram；
Fig. 5 be Fig. 2 B-B to cross section structure schematic diagram.
In figure: 1, carrying base plate, 2, fixed frame, 3, pressing plate, 4, coaming plate, 5, convex ribs, 6, location hole, 7, positioning column, 8,
Potsherd, 9, anti-skid chequer, 10, connecting substrate, 11, fixed mounting hole, 12, rubber substrate, 13, bending slot.
Specific embodiment
The mold for preparing wear-resistant pad is made of carrying base plate 1, fixed frame 2 and pressing plate 3, and carrying base plate 1 is plane
Plate body, carrying base plate 1 are provided with coaming plate 4 in side week.It is movably set with fixed frame 2 on carrying base plate 1 in coaming plate 4,
Fixed frame 1 is plane tabular body, is spaced shape side by side on fixed frame 1 and is provided with multiple convex ribs 5, to make wear-resistant pad during the preparation process
Bending slot is formed on bottom；Opposite can bend when wear-resistant pad is installed, and then wear-resistant pad is made to be preferably bonded the circumference in roller
Surface；It is evenly equipped with multiple location holes 6 on fixed frame 2 between convex ribs 5, is used for fixing potsherd during the preparation process；It is fixed
Multiple positioning columns 7 are evenly equipped on fixed frame 2 between the hole 6 of position, the use of substrate 10 is fixedly connected with when being used to prepare wear-resistant pad；It is fixed
Pressing plate 3 is movably set on frame 2, to cover raw rubber base when preparing wear-resistant pad.
This prepares the mold of wear-resistant pad when preparing wear-resistant pad, and potsherd 8 is pressed into the fixation of the mold one by one first
In each location hole 6 of frame 2, during potsherd 8 presses, it is desirable that the end face for being provided with anti-skid chequer 9 is downward, the following table of potsherd 8
Upwardly.After the completion of potsherd 8 presses, connecting substrate 10 is sleeved on to the positioning column 7 of wear-resistant pad mold by fixed mounting hole
On, it is above-mentioned be ready to complete after,
Raw rubber base is covered on the potsherd 8 after pressing is fixed, it is desirable that in the limit of raw rubber base and the coaming plate 4 of the mold
Surface is sufficiently bonded contact, while raw rubber base being cut beyond the redundance of coaming plate 4, is such as had the gap between the two with sanction
The raw rubber base leftover pieces cut are filled.
After the completion of the covering of raw rubber base, pressing plate 3 is placed on raw rubber base, then is integrally placed to vulcanize by wear-resistant pad mold
Raw rubber base is melted with conventional method on machine, is formed so that potsherd 8 be made to be inlaid in rubber substrate (raw rubber base melts to be formed)
One entirety.
After the completion of vulcanization, wear-resistant pad mold is integrally taken out into (demoulding), then according to the fixed mounting hole 11 of connecting substrate 10
Position drills, so that the fixed mounting hole 11 in connecting substrate 10 runs through, to facilitate subsequent installation, obtains, wear-resistant pad
Finished product.
Wear-resistant pad is made of rubber substrate 12, potsherd 8 and connecting substrate 10, is embedded on rubber substrate 12 in regular shape
Multirow potsherd 8, the upper surface of potsherd 8 are provided with dotted anti-skid chequer 9.Interruption-like setting between the potsherd 8 of each row；
Potsherd 8 is convex on rubber substrate 12, and 12 lower surface of rubber substrate between each row potsherd 8 is provided with bending slot
13；Opposite can bend during installation, and then it is preferably bonded the circumferential surface in roller；Rubber substrate between potsherd 8
Multiple connecting substrates 10 are embedded on 12.Connecting substrate 10 is cuboid, is provided with fixed mounting hole 11 in connecting substrate 10.
Wear-resistant pad first polishes to the surface of roller, when the roll circumference surface of abrasion is installed to remove roller
The sundries of edge attachment, and then keep the bright and clean of cylinder surface；After the completion of polishing, hole of the measurement cylinder surface because of abrasion formation
Size, then the axial length according to hole size and roller prepares corresponding arc panel；In arc panel preparation, it is desirable that arc
The radian of plate is corresponding with cylinder surface radian, so as to can come into full contact with fitting between the two；Arc panel is required to cover rolling simultaneously
After hole on cylinder, the edge of hole and the edge spacing of arc panel are maintained at 5cn or more；After the completion of arc panel preparation, capping
The firmly hole on roller, and be fixed on roller by welding；It polishes simultaneously weld, has avoided rib
Angle occurs；Fixed mounting hole to prevent from causing to damage to wear-resistant pad at work, after the completion of arc panel welding, according to wear-resistant pad
11 position is welded in the corresponding position of cylinder surface and connects boss or prepare threaded mounting hole, then by wear-resistant pad through fixation
Mounting hole 11 with the cooperation for connecting boss by being welded or being fixed on roller through pilot hole and mounting hole by fixing bolt
Circumferential surface；Form wear-resistant pad to roller parcel-like.
After the completion of wear-resistant pad is fixedly mounted, ceramic glue (commercially available) is poured at the position of wear-resistant pad fixed mounting hole 11 and is sealed
Mouthful, the material transmitted when to avoid work enters fixed mounting hole 11.The mould structure for preparing wear-resistant pad is simple, practicability
Good, the wear-resistant pad prepared by the mold can effectively improve the remediation efficiency of roller, and then can effectively extend the week that roller uses
Phase.Solve it is existing on roll circumference surface, pasted with ceramic veneer piece is cumbersome, inconvenient one by one, cause roller to repair low problem, especially
It is used suitable for preparing wear-resistant pad.
Claims (4)
1. a kind of mold for preparing wear-resistant pad, it is made of carrying base plate (1), fixed frame (2) and pressing plate (3), and feature exists
In: it is movably set with fixed frame (2) in carrying base plate (1), pressing plate (3), the carrying is movably set on fixed frame (2)
Base plate (1) is plane tabular body, and carrying base plate (1) is provided with coaming plate (4) side week.
2. a kind of mold for preparing wear-resistant pad according to claim 1, it is characterised in that: the fixed frame (2) is flat
Panel shape body is spaced shape on fixed frame (2) side by side and is provided with multiple convex ribs (5).
3. a kind of mold for preparing wear-resistant pad according to claim 2, it is characterised in that: between the convex ribs (5)
Multiple location holes (6) are evenly equipped on fixed frame.
4. a kind of mold for preparing wear-resistant pad according to claim 3, it is characterised in that: between the location hole (6)
Fixed frame (2) on be evenly equipped with multiple positioning columns (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920012561.1U CN209480575U (en) | 2019-01-04 | 2019-01-04 | A kind of mold preparing wear-resistant pad |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920012561.1U CN209480575U (en) | 2019-01-04 | 2019-01-04 | A kind of mold preparing wear-resistant pad |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209480575U true CN209480575U (en) | 2019-10-11 |
Family
ID=68130055
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920012561.1U Active CN209480575U (en) | 2019-01-04 | 2019-01-04 | A kind of mold preparing wear-resistant pad |
Country Status (1)
| Country | Link |
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| CN (1) | CN209480575U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111688249A (en) * | 2020-06-04 | 2020-09-22 | 徐州工业职业技术学院 | Preparation method of rubber roller with outer rubber layer embedded into ceramic block |
| CN113478336A (en) * | 2021-06-29 | 2021-10-08 | 中国科学院长春光学精密机械与物理研究所 | Device and method for manufacturing asphalt polishing pad |
-
2019
- 2019-01-04 CN CN201920012561.1U patent/CN209480575U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111688249A (en) * | 2020-06-04 | 2020-09-22 | 徐州工业职业技术学院 | Preparation method of rubber roller with outer rubber layer embedded into ceramic block |
| CN113478336A (en) * | 2021-06-29 | 2021-10-08 | 中国科学院长春光学精密机械与物理研究所 | Device and method for manufacturing asphalt polishing pad |
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