CN208945376U - The full-automatic continuous girth welding machine of automotive sealant - Google Patents
The full-automatic continuous girth welding machine of automotive sealant Download PDFInfo
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- CN208945376U CN208945376U CN201821567396.8U CN201821567396U CN208945376U CN 208945376 U CN208945376 U CN 208945376U CN 201821567396 U CN201821567396 U CN 201821567396U CN 208945376 U CN208945376 U CN 208945376U
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- upper cover
- chassis
- rack
- turntable
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- 238000003466 welding Methods 0.000 title claims abstract description 56
- 239000000565 sealant Substances 0.000 title claims abstract description 21
- 238000007789 sealing Methods 0.000 claims abstract description 136
- 230000007246 mechanism Effects 0.000 claims abstract description 69
- 238000007599 discharging Methods 0.000 claims abstract description 10
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 34
- 238000012360 testing method Methods 0.000 claims description 17
- 239000000779 smoke Substances 0.000 claims description 15
- 238000001514 detection method Methods 0.000 claims description 14
- 238000011144 upstream manufacturing Methods 0.000 claims description 4
- 238000007689 inspection Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 239000000047 product Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000004364 calculation method Methods 0.000 description 2
- 238000003032 molecular docking Methods 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 239000003500 flue dust Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Abstract
The utility model relates to arrive a kind of automotive sealant automatically continuous girth welding machine, including rack, turntable and driving mechanism are rotatably connected in rack, turntable upper surface outer rim is circumferentially evenly equipped at least three brackets, and loading and unloading mechanical arm, sealing element upper cover feeding machanism, sealing element chassis feeding machanism, sealing ring welding mechanism and sealing element shedding mechanism are provided in the rack of turntable periphery.By the loading and unloading mechanical arm, sealing element upper cover feeding machanism, sealing element chassis feeding machanism being arranged on the rack, the automatic charging on sealing element chassis and upper cover is realized；By the way that sealing ring welding mechanism is arranged on the rack, the automatic boxing to sealing element chassis and upper cover faying face is realized；By the way that sealing element shedding mechanism is arranged on the rack, the automatic discharging of the sealing element after realizing welding；By axial setting bracket on a spinstand, realizes automatic continuous feeding, welding and blanking, realize full-automatic continuous boxing, promote welding quality.
Description
Technical field:
The utility model relates to a kind of full-automatic continuous girth welding machines of automotive sealant.
Background technique:
Automotive sealant is made of chassis and upper cover two parts, has an annular faying face after two parts docking, needing should
Annular faying face is welded, and could become a complete automotive sealant, as shown in Figure 1.Traditional welding method is to adopt
With simple rotary tooling fixture, boxing will be carried out after upper cover and the docking of chassis two parts, weld out using these methods
Sealing element, time-consuming for clamping, and production efficiency is low and quality is irregular, it is difficult to control.
Utility model content:
The technical problem to be solved by the utility model is to provide a kind of automotive sealant of pipeline system is automatically continuous
Girth welding machine improves production efficiency and Product jointing quality.
In order to solve the above technical problems, the technical solution adopted in the utility model is: the full-automatic continuous loop of automotive sealant
Welding machine, including rack are rotatably connected to the driving mechanism an of turntable and the rotation of a driving turntable, rotation in the rack
Turntable upper surface outer rim is circumferentially evenly equipped at least three brackets, and loading and unloading machinery is provided in the rack of turntable periphery
Arm, sealing element upper cover feeding machanism, sealing element chassis feeding machanism, sealing ring welding mechanism and sealing element shedding mechanism；
The bracket includes one piece of vertically arranged sole-plate, is fixedly connected with vertically arranged first on sole-plate
Sliding rail slidably connects the first sliding block on the first sliding rail, and the first upper end of slide block is rotatably connected to a chassis lower die；
The sealing ring welding mechanism includes the pedestal being vertically fixedly connected on the rack, and one piece of extension is connected on pedestal
The first mounting plate above to bracket is rotatably connected to the shaft coaxial with the rotation axis of chassis lower die on the first mounting plate, with
And the driving motor of drive shaft rotation, shaft lower end are passed down through the first mounting plate and are fixedly connected with the first upper cover upper mold,
First jacking cylinder for being used to jack the first sliding block is vertically provided in rack between the pedestal and turntable, it is described
The laser generator for welding is provided on pedestal, the laser facula that laser generator issues is located at what chassis was docked with upper cover
On bonding crack.
As a preferred embodiment, the first upper cover upper mold surrounding is surrounded with a circle first baffle, first baffle connection
On the first mounting plate lower surface, the side of first baffle offers exhaust smoke hole, is connected with smoke exhaust pipe on exhaust smoke hole, smoke exhaust pipe with
Air exhauster connection；A video camera is also connected on the laser generator；
As a preferred embodiment, the sealing element upper cover feeding machanism includes the retainer plate being fixedly connected on the rack,
The vertical bar shaped sliding slot extended to turntable is provided on retainer plate, the second sliding rail for being parallel to sliding slot is arranged in sliding slot bottom surface, the
The second sliding block is slidably connected on two sliding rails, is connected with a T shape draw bar on the second sliding block, and the T forming head portion of draw bar is to separate
The direction of turntable extends and is suspended above retainer plate, is connected with two in rack of the retainer plate far from turntable one end
It is vertically provided at the column of retainer plate two sides respectively and crossbeam that one is connected to two the upper end of the column, is slidably connected between two columns
There is lifting support, the both ends of lifting support are slidably connected correspondingly with two columns, and rotation is provided with hoisting drum on crossbeam
With the hoisting motor of driving hoisting drum rotation, wirerope is wound on hoisting drum, steel wire rope free end and lifting support connect
It connects, traction lifting support lifting, is provided with hook on the lifting support, a hopper is removably mounted on hook, is expected
Case is provided with the charging tray frame that multilayer is arranged above and below in hopper, slidably deposits in any charging tray frame towards a side opening of retainer plate
A charging tray is stored up, the hopper is less than charging tray along the length of the second sliding rail axial direction along the depth of the second sliding rail axial direction, and charging tray is located at
Part outside hopper offers the T shape card slot matched with draw bar, is provided with and phase interworking corresponding with hook on the hopper
The lifting lug of conjunction is rotatably connected to an idler wheel on the outer wall of hopper two sides respectively, and two idler wheels are located at lifting lug lower part, and two idler wheel one is a pair of
It rolls with answering and is connected on two columns, a drive hole is vertically offered on second upper end of slide block face；
As a preferred embodiment, the structure of the sealing element shedding mechanism is consistent with sealing element upper cover feeding machanism, close
Sealing shedding mechanism and sealing element upper cover feeding machanism set up separately in loading and unloading mechanical arm two sides.
As a preferred embodiment, sealing element chassis feeding machanism includes the vibration being fixedly connected on the rack
Disk, the workpiece exit of vibrating disk are provided with a Pneumatic slid platform perpendicular to vibrating disk workpiece outbound course, Pneumatic slid platform
One end of third sliding block glide direction is provided with one and exports the groove that opens up to vibrating disk, groove can just accommodate one it is close
Sealing chassis is connected with one piece of second baffle opposite with third sliding block, institute on the Pneumatic slid platform pedestal of slot opening side
After stating the groove disengaging vibrating disk outlet on third sliding block, opposite with second baffle, the chassis in groove is stopped by second baffle,
One chassis is transferred to upper discharge position from the workpiece exit of vibrating disk and waits the crawl of loading and unloading mechanical arm by third sliding block.
As a preferred embodiment, chassis detection is provided with right above the Pneumatic slid platform in vibrating disk workpiece exit
Device,
When groove is moved to vibrating disk workpiece exit, chassis detector is located at right above groove, the vibrating disk and
Aerodynamic slide
A linear vibrator is provided between platform.
As a preferred embodiment, the end of the loading and unloading mechanical arm is provided with sucker, for drawing chassis and upper cover,
The end of loading and unloading mechanical arm is also connected with one piece of connecting plate, and the one end of connecting plate far from sucker is vertically fixedly connected with a drive
Lever, drive rod can be inserted into drive hole, and then loading and unloading mechanical arm can drive the second sliding block to slide.
It as a preferred embodiment, further include the sealing element upper cover barcode scanning detection that sealing ring welding mechanism upstream side is set
Mechanism, the sealing element upper cover barcode scanning testing agency include the positioning column being vertically fixedly connected on the rack, the company of rotation on positioning column
It is connected to adjustment seat, locking nut is threaded on adjustment seat side wall, one end of locking nut can be abutted against with positioning column, be adjusted
It is connected with one piece of second mounting plate on seat, one end of the remotely located column of the second mounting plate is connected with code reader；
It as a preferred embodiment, further include the sealing element air tightness detection machine that sealing ring welding mechanism downstream side is set
Structure, sealing element air tightness detection mechanism include the pedestal being fixedly connected on the rack, and one piece is connected on pedestal and extends to bracket
The third mounting plate of top, third mounting plate lower end surface are fixedly connected with the second upper cover upper mold, be provided on third mounting plate with
The stomata being connected to inside second upper cover upper mold is connected with the tracheae docked with port sealing on third mounting plate, and tracheae is connected to
On air pump, it is connected with air gauge on tracheae, one is provided between the pedestal and turntable for jacking the of the first sliding block
Two jacking cylinders,
As a preferred embodiment, it is additionally provided with garbage collection bucket in the rack, which is located at sealing element
Between shedding mechanism and sealing element air tightness detection mechanism.
The beneficial effects of the utility model are: passing through the loading and unloading mechanical arm, the sealing element upper cover feed that are arranged on the rack
Mechanism, sealing element chassis feeding machanism realize the automatic charging on sealing element chassis and upper cover；By the way that sealing element is arranged on the rack
Boxing mechanism realizes the automatic boxing to sealing element chassis and upper cover faying face；By the way that sealing element unloader is arranged on the rack
Structure, the automatic discharging of the sealing element after realizing welding；By axial setting bracket on a spinstand, realize automatic continuous feeding,
Welding and blanking realize full-automatic continuous boxing, promote welding quality.
Detailed description of the invention:
Specific embodiment of the present utility model is described in further detail with reference to the accompanying drawing, in which:
Fig. 1 is the structural schematic diagram of sealing element shown in the utility model；
Fig. 2 is the top view of the utility model；
Fig. 3 is the main view of the utility model；
Fig. 4 is the structural schematic diagram of bracket；
Fig. 5 is the left view of Fig. 4；
Fig. 6 is the A-A cross-sectional view in Fig. 2；
Fig. 7 is the structural schematic diagram of sealing element chassis feeding machanism；
Fig. 8 is the B-B cross-sectional view in Fig. 2；
Fig. 9 is sealing element upper cover feeding machanism top view；
Figure 10 is the structural schematic diagram of charging tray；
Figure 11 is the C-C cross-sectional view in Fig. 9；
Figure 12 is the structural schematic diagram of loading and unloading mechanical arm；
Figure 13 is the structural schematic diagram of sealing element upper cover barcode scanning testing agency.
In Fig. 1~Figure 13: 1, rack, 2, turntable, 3, driving mechanism, 4, bracket, 4-1, sole-plate, 4-2, first are slided
4-9, rail, 4-3, the first sliding block, 4-4, chassis lower die, 4-5, gas vent, 4-6, guide post, 4-7, supporting plate, 4-8, baffle adjust spiral shell
Nail, 4-10, spring, 5, loading and unloading mechanical arm, 5-1, sucker, 5-2, connecting plate, 5-3, drive rod, 6, sealing element upper cover feeding machine
Structure, 6-1, retainer plate, 6-2, sliding slot, 6-3, the second sliding rail, 6-4, the second sliding block, 6-5, draw bar, 6-6, column, 6-7, cross
Beam, 6-8, lifting support, 6-9, hoisting drum, 6-10, hoisting motor, 6-11, wirerope, 6-12, hook, 6-13, hopper,
6-14, charging tray frame, 6-15, charging tray, 6-16, card slot, 6-17, lifting lug, 6-18, idler wheel, 6-19, drive hole, 7, sealing element chassis
Feeding machanism, 7-1, vibrating disk, 7-2, Pneumatic slid platform, 7-2-1, third sliding block, 7-2-2, Pneumatic slid platform pedestal, 7-3, groove,
7-4, second baffle, 7-5, chassis detector, 7-6, linear vibrator, 8, sealing ring welding mechanism, 8-1, pedestal, 8-2,
One mounting plate, 8-3, shaft, 8-4, the first upper cover upper mold, 8-5, driving motor, 8-6, the first jacking cylinder, 8-7, jacking block, 8-
8, notch, 8-9, passive belt wheel, 8-10, driving pulley, 8-11, synchronous belt, 8-12, laser generator, 8-13, first baffle,
8-14, exhaust smoke hole, 8-15, smoke exhaust pipe, 8-16, air exhauster, 8-17, video camera, 9, sealing element shedding mechanism, 10, on sealing element
10-5, lid barcode scanning testing agency, 10-1, positioning column, 10-2, adjustment seat, 10-3, locking nut, 10-4, the second mounting plate are swept
Code device, 11, sealing element air tightness detection mechanism, 11-1, pedestal, 11-2, third mounting plate, 11-3, the second upper cover upper mold, 11-
4, stomata, 11-5, tracheae, 11-6, air pump, 11-7, air gauge, 11-8, the second jacking cylinder, 11-9, jacking block, 11-10, rubber
Glue gasket, 12, garbage collection bucket, 13, chassis, 14, upper cover.
Specific embodiment:
With reference to the accompanying drawing, the specific embodiment of the utility model is described in detail.
Automotive sealant as shown in Figure 2 and Figure 3 automatically continuous girth welding machine, including rack 1 is rotatably connected in rack 1
The driving mechanism 3 of one turntable 2 and the rotation of a driving turntable 2,2 upper surface outer rim of turntable are circumferentially evenly equipped with eight supports
Frame 4, it is circumferential using the rotation center of turntable 2 as the center of circle, along the direction of rotation of turntable 2 in the rack 1 of 2 periphery of turntable
Loading and unloading mechanical arm 5, sealing element upper cover feeding machanism 6, sealing element chassis feeding machanism 7, sealing element upper cover is disposed with to sweep
Code testing agency 10, sealing ring welding mechanism 8, sealing element air tightness detection mechanism 11, garbage collection bucket 12 and sealing element unload
Expect mechanism 9, loading and unloading mechanical arm 5 is sequentially completed 13 feeding of chassis, 14 feeding of upper cover, sealing element blanking and in cycles, rotates
Rotation all rotates 45 degree of angles to platform 2 every time, so that a bracket 4 is moved to the position of another bracket 4, bottom is conveyed as assembly line
Disk 13 and upper cover 14, when chassis and upper cover are transported to sealing element upper cover barcode scanning testing agency 10, the inspection of sealing element upper cover barcode scanning
Survey mechanism 10 in upper cover 14 bar code or two dimensional code be scanned readings, the identity of identification upper cover 14 is then delivered to close
Sealing boxing mechanism 8 carries out boxing, and sealing element air tightness detection mechanism 11 is transported to after the completion of boxing and carries out air-leakage test,
Discharging, the sealing element of air-leakage test qualification, loading and unloading mechanical arm 5 are carried out by loading and unloading mechanical arm 5 when being delivered to the next position
Sealing element can be transferred to the specific region of sealing element shedding mechanism, the underproof sealing of air-leakage test according to barcode scanning result
Part is then transferred to garbage collection bucket 12 and is done and scraps processing by loading and unloading mechanical arm 5.
As shown in Figure 4, Figure 5, the bracket 4 includes one piece of vertically arranged sole-plate 4-1, is consolidated on sole-plate 4-1
Surely it is connected on the first vertically arranged sliding rail 4-2, the first sliding rail 4-2 and slidably connects the first sliding block 4-3, the first sliding block 4-3
Upper end is rotatably connected to a chassis lower die 4-4.The side upper end of sole-plate 4-1 is vertically connected with one piece of supporting plate 4-7, supporting plate
4-7 is upper vertically to connect the guide post 4-6 extended downwardly, and the first side sliding block 4-3 is connected with a baffle being socketed on guide post 4-6
It is also threaded with the adjusting screw 4-9 for passing through baffle 4-8 from up to down on 4-8, baffle 4-8, adjusts the lower end screw 4-9
It offsets with turntable 2, spring 4-10, first sliding block is socketed on the guide post 4-6 between baffle 4-8 and supporting plate 4-7
4-3 stretches out outside turntable 2 far from the one end at 2 center of turntable；A gas vent 4-5 is vertically provided in first sliding block 4-3,
It is connected to inside the upper end gas vent 4-5 and chassis lower die 4-4.
As shown in Figure 2 and Figure 6, sealing ring welding mechanism 8 includes the pedestal 8-1 being vertically fixedly connected in rack 1, pedestal
It is connected on the first mounting plate 8-2, the first mounting plate 8-2 that one piece extends to the top of bracket 4 and is rotatably connected to and chassis on 8-1
The driving motor 8-5 of the rotation axis of lower die 4-4 coaxial shaft 8-3 and drive shaft 8-3 rotation, the lower end shaft 8-3 are downward
Across the first mounting plate 8-2 and it is fixedly connected with the first upper end upper cover upper mold 8-4, shaft 8-3 and stretches out the first mounting plate 8- upwards
2 and be connected with passive belt wheel 8-9, be connected with driving pulley 8-10 on the output shaft of driving motor 8-5, driving pulley 8-10 with
Passive belt wheel 8-9 is sequentially connected by synchronous belt 8-11.It is vertically provided in rack 1 between the pedestal 8-1 and turntable 2
The laser hair for welding is provided on one the first jacking cylinder 8-6, the pedestal 8-1 for jacking the first sliding block 4-3
Raw device 8-12, the laser facula that laser generator 8-12 is issued are located on the bonding crack that chassis 13 is docked with upper cover 14.First top
The push rod upper end for rising cylinder 8-6 is connected with a jacking block 8-7, be provided on jacking block 8-7 the notch 8-8 opposite with gas vent 4-5 or
Through-hole.
Above-mentioned bracket 4 and sealing ring welding mechanism 8 cooperate, and when conveying chassis 13 and upper cover 14, first is sliding
Block 4-3 is in the first lower part sliding rail 4-2, interference will not be generated with sealing ring welding mechanism 8, when being loaded with chassis 13 and upper cover 14
Bracket 4 when being moved to sealing ring 8 underface of welding mechanism, the first sliding block 4-3 can be jacked up by the first jacking cylinder 8-6,
Cooperate upper cover 14 and the first upper cover upper mold 8-4, while fit closely upper cover 14 and chassis 13, at this moment utilizes driving motor
8-5 drive shaft 8-3 rotation drives the first upper cover upper mold 8-4, chassis lower die 4-4 and chassis 13 and upper cover to rotate synchronously, complete
At laser welding, it can greatly ensure the rotational stability on chassis 13 and upper cover 14 in welding process in this way, hot spot is avoided to deviate
The seam on chassis 13 and upper cover 14.
As shown in fig. 6, the first upper cover upper mold 8-4 surrounding is surrounded with a circle first baffle 8-13, first baffle 8-13 connection
On the first lower surface mounting plate 8-2, an exhaust smoke hole 8-14 is offered on first baffle 8-13, is connected on exhaust smoke hole 8-14
Smoke exhaust pipe 8-15, smoke exhaust pipe 8-15 are connect with air exhauster 8-16, and the exhaust gas and smoke for generating welding concentrates on first baffle 8-13
It is interior and quickly detached by air exhauster 8-16, it is ensured that welding surroundings it is clean, avoid laser from being stopped to influence welding effect by flue dust.Swash
The laser facula that optical generator 8-12 is issued is located on the bonding crack that chassis 13 is docked with upper cover 14；The laser generator 8-12
On be also connected with a video camera 8-17, the camera lens of video camera is connected to the optical path that laser generator emits laser by refracting telescope
Rear, due to being lens inside laser transmitter, welding process can be shot by video camera 8-17, it then will shooting
Image launch to for operator's real-time monitoring weld seam effect, providing and adjust laser intensity, driving motor on computer display screen
The foundation of 8-5 revolving speed improves welding quality.
As shown in Fig. 9~10, the sealing element upper cover feeding machanism 6 includes the retainer plate 6- being fixedly connected in rack 1
1, the one end retainer plate 6-1 is close to turntable 2, and the other end is far from turntable 2.It is provided on retainer plate 6-1 to the extension of turntable 2
Vertical bar shaped sliding slot 6-2, the setting of the bottom surface sliding slot 6-2 are parallel to the company of sliding on the second sliding rail 6-3, the second sliding rail 6-3 of sliding slot 6-2
The T forming head portion that T shape a draw bar 6-5, draw bar 6-5 is connected on the second sliding block 6-4, the second sliding block 6-4 is connected to far from rotation
The direction of turntable 2 extends and is suspended above retainer plate 6-1.Connect in rack 1 of the retainer plate 6-1 far from 2 one end of turntable
It is connected to column 6-6 that two are vertically provided at the two sides retainer plate 6-1 respectively and a crossbeam 6- for being connected to two upper ends column 6-6
Lifting support 6-8 is slidably connected between 7, two column 6-6, the both ends of lifting support 6-8 are slided correspondingly with two column 6-6
Dynamic to connect, rotation is provided with hoisting drum 6-9 and drives the hoisting motor 6-10 of hoisting drum 6-9 rotation on crossbeam 6-7,
It rises and is wound with wirerope 6-11 on reel 6-9, the free end wirerope 6-11 is connect with lifting support 6-8, draws lifting support 6-8
It goes up and down, hook 6-12 is provided on the lifting support 6-8, link up with and be removably mounted with a hopper 6-13 on 6-12, expect
Case 6-13 is provided with the charging tray frame 6-14 that multilayer is arranged above and below, any material in hopper 6-13 towards a side opening of retainer plate 6-1
The depth that charging tray a 6-15, the hopper 6-13 are slidably stored in plate rail 6-14 along the second sliding rail 6-3 axial direction is less than charging tray
Along the length of the second sliding rail 6-3 axial direction, the part that charging tray 6-15 is located at outside hopper 6-13 is offered to match 6-15 with draw bar 6-5
Lifting lug 6-17, hopper 6- corresponding and mutually matched with hook 6-12 are provided on T shape the card slot 6-16, the hopper 6-13 of conjunction
Idler wheel a 6-18, two idler wheel 6-18 are rotatably connected on 13 two sides outer walls respectively and is located at the lower part lifting lug 6-17, two idler wheel 6-18
It rolls and is connected on two column 6-6 correspondingly, vertically offer a drive hole 6- on the upper surface the second sliding block 6-4
19, the distance between draw bar 6-5 and retainer plate 6-1 are less than the thickness of charging tray 6-15.
As shown in figure 9, loading and unloading mechanical arm 5 drives the second sliding rail 6-3 to slide to hopper 6-13 when feeding, make to lead
Draw the front end bar 6-5 T forming head to be located at right above the card slot 6-16 in hopper 6-13 on charging tray 6-15, then starts lifting motor 6-10
Hopper 6-13 is up-shifted to the T forming head interlocking of the card slot 6-16 and draw bar 6-5 of a certain charging tray 6-15, then charging & discharging machine
Tool arm 5 drives the second sliding block 6-4 reverse movement, and charging tray 6-15 is pulled out from hopper 6-13, is moved to standby on retainer plate 6-1
With.
When replacing charging tray 6-15, loading and unloading mechanical arm 5 directly pushes the second sliding block 6-4 mobile, by the charging tray in retainer plate 6-1
6-15 is pushed on the hollow charging tray frame 6-14 of hopper 6-13, is then started hoisting motor 6-10, is moved up and down hopper 6-13, will
It is loaded with charging tray 6-15 and draw bar the 6-5 interlocking of upper cover 14, in control loading and unloading mechanical arm 5 by the second sliding block 6-4 as Fig. 9 institute
The right side shown is mobile, and charging tray 6-15 is pulled on retainer plate 6-1.
Multiple charging tray 6-15 can disposably be prepared using this sealing element upper cover feeding machanism 6, replace charging tray 6-15 every time
Speed quickly, make loading and unloading mechanical arm 5 and hoisting motor 6-10 interoperation using computer, as long as of short duration 2~3 seconds
Replacement charging tray can be completed, to improve the stability of entire full-automatic continuous girth welding machine continuous operation, improves automatic capability, drop
Low labor cost.
The structure of the sealing element shedding mechanism 9 and sealing element upper cover feeding machanism 6 are consistent, sealing element shedding mechanism 9 with
Sealing element upper cover feeding machanism 6 sets up separately in 5 two sides of loading and unloading mechanical arm, and details are not described herein again.
It is sealing element chassis feeding machanism 7 as shown in Figure 7, which includes one and be fixedly connected
The workpiece exit of vibrating disk 7-1 in rack 1, vibrating disk 7-1 are provided with one perpendicular to vibrating disk 7-1 workpiece output side
To Pneumatic slid platform 7-2, one end of the third sliding block 7-2-1 glide direction of Pneumatic slid platform 7-2 is provided with one to vibrating disk 7-1
The groove 7-3 opened up is exported, groove 7-3 can just accommodate a sealing element chassis, positioned at the aerodynamic slide of groove 7-3 open side
It is connected on platform pedestal 7-2-2 on one piece of the second baffle 7-4, the third sliding block 7-2-1 opposite with third sliding block 7-2-1
Groove 7-3 be detached from vibrating disk 7-1 outlet after, opposite with second baffle 7-4, the chassis in groove 7-3 is by second baffle 7-4
Stop, a chassis is transferred to upper discharge position from the workpiece exit of vibrating disk 7-1 and waits charging & discharging machine by third sliding block 7-2-1
Tool arm 5 grabs.
Pneumatic slid platform 7-2 separates on a chassis 13 from vibrating disk 7-1, makes do not have other chassis 13 dry around it
The crawl of loading and unloading mechanical arm 5 is disturbed, 13 feeding accuracy of chassis is improved.
It is provided with chassis detector 7-5 right above the Pneumatic slid platform 7-2 in the vibrating disk 7-1 workpiece exit, works as groove
When 7-3 is moved to the vibrating disk workpiece exit 7-1, chassis detector 7-5 is located at right above groove 7-3, can monitor chassis in this way
After 13 reach groove 7-3, restart Pneumatic slid platform 7-2, it is ensured that there are a chassis 13 in the groove 7-3 of Pneumatic slid platform 7-2,
Avoid the crawl of loading and unloading mechanical arm 5 that entire full-automatic continuous girth welding machine is unsuccessfully caused to can not work normally.The vibrating disk 7-1 and
A linear vibrator 7-6 is provided between Pneumatic slid platform 7-2, platform linear vibrator 7-6 can preferably convey chassis 13, simultaneously
The function on certain storage chassis 13 can be provided.
Such as Figure 12, so, the end of loading and unloading mechanical arm 5 is provided with sucker 5-1, for drawing chassis 13 and upper cover 14, on
The end of blanking mechanical arm 5 is also connected with one piece of connecting plate 5-2, and the one end of connecting plate 5-2 far from sucker 5-1 is vertically fixedly connected
There are a drive rod 5-3, drive rod 5-3 to can be inserted into drive hole 6-19, then loading and unloading mechanical arm 5 can drive the second sliding block 6-
4 slidings.
As shown in figure 13, sealing element upper cover barcode scanning testing agency 10 includes the positioning column being vertically fixedly connected in rack 1
It is rotatably connected to adjustment seat 10-2 on 10-1, positioning column 10-1, is threaded with locking nut 10-3 on adjustment seat 10-2 side wall,
One end of locking nut 10-3 can be abutted against with positioning column 10-1, and one piece of second mounting plate 10-4 is connected on adjustment seat 10-2,
One end of the remotely located column 10-1 of second mounting plate 10-4 is connected with code reader 10-5.Sealing element upper cover barcode scanning testing agency 10 can
For the calibrating of 14 specification of upper cover, it can also classify to the specification of sealing element, base is accomplished fluently in classification discharging when being later period discharging
Plinth, realizes multi-class sealing element mixing boxing and final discharging is classified by every kind of specification, avoids specification entanglement.
Sealing element air tightness detection mechanism 11 as shown in Figure 8 includes the pedestal 11-1 being fixedly connected in rack 1, pedestal
One piece of third mounting plate 11-2 for extending to 4 top of bracket is connected on 11-1, the lower end surface third mounting plate 11-2 is fixedly connected
There is the second upper cover upper mold 11-3, the stomata 11- being connected to inside the second upper cover upper mold 11-3 is provided on third mounting plate 11-2
It is connected on 4, third mounting plate 11-2 and seals the tracheae 11-5 docked with stomata 11-4, tracheae 11-5 is connected to air pump 11-6
On, air gauge 11-7 is connected on tracheae 11-5, be provided between the pedestal 11-1 and turntable 2 one for jack first
The second jacking cylinder 11-8 of sliding block 4-3, the push rod upper end of the second jacking cylinder 11-8 are connected with one for blocking gas vent 4-5
Jacking block 11-9, jacking block upper end is provided with rubber gasket 11-10.
After the completion of a sealing ring welds, 11 lower section of sealing element air tightness detection mechanism is transported to by turntable 2, this
When, the second jacking cylinder 11-8 jacks up the first sliding block 4-3, and it seals sealing element upper end with the second upper cover upper mold 11-3 and docks,
And under the jacking force of the second jacking cylinder 11-8, rubber gasket 11-10 blocks up the gas vent 4-5 of the first lower end sliding block 4-3
Plug makes to form a sealing state inside sealing element, then rises to one as being inflated to air pressure in sealing element using air pump 11-6
Then definite value observes air pressure change, observing time is a boxing duration of its upstream sealing ring welding mechanism 8, if air pressure
It is unchanged, then illustrate favorable sealing property, if air pressure declines, then illustrates that sealing performance is undesirable, as waste disposal, by
Loading and unloading mechanical arm 5 is transferred in garbage collection bucket 12 after grabbing.
In the present invention, there is a computer for controlling the co-ordination of whole automatic continuous girth welding machine, the meter
Calculation machine and driving mechanism 3, loading and unloading mechanical arm 5, sealing element upper cover labor and materials mechanism 6, sealing element chassis labor and materials mechanism 7, sealing element
Boxing mechanism 8, sealing element shedding mechanism 9, sealing element upper cover barcode scanning testing agency 10, sealing element air tightness detection mechanism 11 are logical
News connection is realized and their information is collected and controlled.
Utility model works process is: the hopper as shown in Fig. 2~Figure 13, first to sealing element upper cover feeding machanism 6
6-13, charging tray 6-15 supplement upper cover 14, chassis 13 are supplemented to sealing element chassis feeding machanism 7, by sealing element upper cover feeding machanism 6
Fully loaded hopper 6-13 is promoted as the relative position retainer plate 6-1, by the hopper 6-13 and charging tray that sealing element shedding mechanism 9 is unloaded
6-15 is promoted to and the relative position retainer plate 6-1.
An empty tray 6-15 of sealing element shedding mechanism 9 will be moved to corresponding retainer plate 6-1 with loading and unloading mechanical arm 5
On, then, the one of sealing element upper cover feeding machanism 6 fully loaded charging tray 6-15 is moved on corresponding retainer plate 6-1.
A feeding station is set in the position of 10 upstream of sealing element upper cover barcode scanning testing agency, with loading and unloading mechanical arm 5
Sucker 5-1 crawl sealing element chassis labor and materials mechanism 7 on be located at groove 7-3 in chassis 13, chassis 13 is placed on feeding
In the chassis lower die 4-4 of the bracket 4 of station, the sucker 5-1 for then controlling loading and unloading mechanical arm 5 grabs sealing element upper cover feeding machine
Structure 6 is located at a upper cover 14 in the charging tray 6-15 on retainer plate 6-1, places it in above-mentioned positioned at the chassis of feeding station 13
On.In this way, a bracket feeding is completed.
After the completion of one 4 feeding of bracket, driving mechanism 3 drives turntable 2 to rotate 1/8th circumference i.e. 45 °, the angle
It is to be determined according to any two your angles of adjacent tray rack, after driving mechanism 3 rotates 45 °, 5 weight of loading and unloading mechanical arm
Multiple above-mentioned feeding operation, carries out the feeding of next bracket 4.
When the bracket of first time feeding is moved to sealing element upper cover barcode scanning 10 underface of testing agency, tune can be manually adjusted
Seat 10-2 is saved, code reader 10-5 and 14 face of upper cover are made, then locks locking nut 10-3, does not just have to repeat to have adjusted later,
Code reader 10-5 in upper cover 14 two dimensional code or bar code carry out barcode scanning identification, the specification information of the upper cover 14 is sent to meter
Calculation machine.
After the completion of barcode scanning, turntable 2 rotates again, and the chassis 13 of pairing and upper cover 14 are moved to sealing ring welding mechanism 8
Stop behind underface, the first jacking cylinder 8-6 starting pushes the first 4-3 to rise to upper cover 14 and the first upper cover upper mold 8-4 and supports
Touching, then starts driving motor 8-5, and driving motor 8-5 drives the first upper cover upper mold 8-4 rotation, drives chassis 13 and upper indirectly
Lid 14 rotates, and restarts laser generator 8-12 and welds to the abutment joint on chassis 13 and upper cover 14, with chassis 13 and upper
Girth welding is completed in the rotation of lid 14.
After completing welding, turntable 2 rotates again, under sealing element is turned to sealing element air tightness detection mechanism 11 just
Side, the position are air-leakage test station, and the second jacking cylinder 11-8 starting pushes the first sliding block 4-3 to rise as the second upper cover
Upper mold 11-3 is abutted, and then booster air pump 11-6 is inflated sealing element inside, and detailed process has been elaborated above
, details are not described herein again.
The sealing element continuation for completing air-leakage test moves downstream to unloading station under the rotation of turntable 2, at this time
Computer combines the data being respectively collected into judge that the sealing element is finished product or which kind of substandard products, specification be, then controls loading and unloading
Mechanical arm 5 carries out discharging, empties the bracket 4, which enters the subsequent work period.
After the fully loaded charging tray 6-15 of last disk in the hopper 6-13 of sealing element upper cover labor and materials mechanism 6 is extracted, worker
Controllable lifting mechanism 6-10 declines hopper 6-13, then unloads hopper 6-13 from lifting support 6-8, reload on
Lid 14, then hopper 6-13 is suspended on hook 6-12, and controlling lifting mechanism 6-10 rises hopper 6-13, allows empty material
Plate rail 6-14 and retainer plate 6-1 face.
Similarly, when the charging tray 6-15 of last load of circling or whirl in the air in the hopper 6-13 of sealing element shedding mechanism 9 is extracted, worker will
Sealing ring in hopper 6-13 empties.
The above process constantly recycles in cycles, realizes the automatic continuous boxing of automotive sealant, obtains production efficiency
It greatly promotes, while improving the control to product quality.
The present invention, which is removed, can carry out boxing to above-mentioned automotive sealant, moreover it is possible to the further types of work for needing boxing to dock
Part is welded, and a kind of welding equipment of extensive use type is belonged to.
The principles and effects of the invention, and the embodiment that part uses only is illustrated in above-described embodiment,
And is not intended to limit the present invention；It should be pointed out that for those of ordinary skill in the art, not departing from the invention structure
Under the premise of think of, various modifications and improvements can be made, and these are all within the scope of protection of the present invention.
Claims (10)
1. automotive sealant automatically continuous girth welding machine, including rack (1), which is characterized in that be rotatablely connected on the rack (1)
There is the driving mechanism (3) an of turntable (2) and the rotation of a driving turntable (2), turntable (2) upper surface outer rim is circumferentially equal
At least three brackets (4) are furnished with, is located in the rack (1) of turntable (2) periphery and is provided with loading and unloading mechanical arm (5), sealing element
Upper cover feeding machanism (6), sealing element chassis feeding machanism (7), sealing ring welding mechanism (8) and sealing element shedding mechanism
(9)；
The bracket (4) includes one piece of vertically arranged sole-plate (4-1), is fixedly connected on sole-plate (4-1) vertical
The first sliding rail (4-2) being arranged slidably connects the first sliding block (4-3) on the first sliding rail (4-2), the upper end the first sliding block (4-3)
It is rotatably connected to a chassis lower die (4-4)；
The sealing ring welding mechanism (8) includes the pedestal (8-1) being vertically fixedly connected on rack (1), is connected on pedestal (8-1)
It is connected to one piece of first mounting plate (8-2) extended to above bracket (4), is rotatably connected on the first mounting plate (8-2) and chassis
The coaxial shaft (8-3) of the rotation axis of lower die (4-4) and the driving motor (8-5) of drive shaft (8-3) rotation, shaft (8-
3) lower end is passed down through the first mounting plate (8-2) and is fixedly connected with the first upper cover upper mold (8-4), the pedestal (8-1) and rotation
First jacking cylinder (8-6) for being used to jack the first sliding block (4-3) is vertically provided in rack (1) between turntable (2),
The laser generator (8-12) for welding, the laser light that laser generator (8-12) issues are provided on the pedestal (8-1)
Spot is located on the bonding crack that chassis (13) is docked with upper cover (14).
2. the full-automatic continuous girth welding machine of automotive sealant according to claim 1, which is characterized in that on described first on lid
Mould (8-4) surrounding is surrounded with a circle first baffle (8-13), and first baffle (8-13) is connected to the lower surface the first mounting plate (8-2)
On, it is offered on first baffle (8-13) exhaust smoke hole (8-14), smoke exhaust pipe (8-15), smoke exhaust pipe is connected on exhaust smoke hole (8-14)
(8-15) is connect with air exhauster (8-16)；A video camera (8-17) is also connected on the laser generator (8-12).
3. the full-automatic continuous girth welding machine of automotive sealant according to claim 1, which is characterized in that the sealing element upper cover
Feeding machanism (6) includes the retainer plate (6-1) being fixedly connected on rack (1), is provided on retainer plate (6-1) to turntable
(2) the second sliding rail (6-3) for being parallel to sliding slot (6-2) is arranged in the vertical bar shaped sliding slot (6-2) extended, the sliding slot bottom surface (6-2), the
It is slidably connected on two sliding rails (6-3) the second sliding block (6-4), a T shape draw bar (6-5) is connected on the second sliding block (6-4), is led
The T forming head portion for drawing bar (6-5) extends to the direction far from turntable (2) and is suspended above retainer plate (6-1), is located at retainer plate
(6-1) is vertically provided at the vertical of the two sides retainer plate (6-1) far from being connected with two in the rack (1) of turntable (2) one end respectively
Column (6-6) He Yigen is connected to the crossbeam (6-7) of the upper end two columns (6-6), and lifting branch is slidably connected between two columns (6-6)
Frame (6-8), both ends and two columns (6-6) of lifting support (6-8) are slidably connected correspondingly, rotate and set on crossbeam (6-7)
It is equipped with hoisting drum (6-9) and drives the hoisting motor (6-10) of hoisting drum (6-9) rotation, wound on hoisting drum (6-9)
Have wirerope (6-11), the wirerope free end (6-11) is connect with lifting support (6-8), traction lifting support (6-8) lifting, institute
It states and is provided on lifting support (6-8) hook (6-12), be removably mounted with a hopper (6-13) on hook (6-12), expect
For case (6-13) towards a side opening of retainer plate (6-1), hopper (6-13) is interior to be provided with the charging tray frame (6- that multilayer is arranged above and below
14) charging tray (6-15), is slidably stored in any charging tray frame (6-14), the hopper (6-13) is along the second sliding rail (6-3)
Axial depth is less than charging tray (6-15) along the length of the second sliding rail (6-3) axial direction, and charging tray (6-15) is located at hopper (6-13) outside
Part offer the T shape card slot (6-16) matched with draw bar (6-5), be provided with and link up on the hopper (6-13)
(6-12) corresponding and mutually matched lifting lug (6-17), is rotatably connected to an idler wheel respectively on the outer wall of the two sides hopper (6-13)
(6-18), two idler wheels (6-18) are located at the lower part lifting lug (6-17), and two idler wheels (6-18) roll be connected to two columns correspondingly
On (6-6), a drive hole (6-19) is vertically offered on the second sliding block (6-4) upper surface.
4. the full-automatic continuous girth welding machine of automotive sealant according to claim 3, which is characterized in that the sealing element discharging
The structure of mechanism (9) and sealing element upper cover feeding machanism (6) unanimously, sealing element shedding mechanism (9) and sealing element upper cover feeding machine
Structure (6) sets up separately in loading and unloading mechanical arm (5) two sides.
5. the full-automatic continuous girth welding machine of automotive sealant according to claim 1, which is characterized in that the sealing element chassis
Feeding machanism (7) includes a vibrating disk (7-1) being fixedly connected on rack (1), and the workpiece exit of vibrating disk (7-1) is set
It is equipped with a Pneumatic slid platform (7-2) perpendicular to vibrating disk (7-1) workpiece outbound course, the third sliding block of Pneumatic slid platform (7-2)
One end of (7-2-1) glide direction is provided with one and exports the groove (7-3) opened up to vibrating disk (7-1), and groove (7-3) is just
A sealing element chassis can be accommodated, be located at groove (7-3) open side Pneumatic slid platform pedestal (7-2-2) on be connected with one piece with
The opposite second baffle (7-4) of third sliding block (7-2-1), the groove (7-3) on the third sliding block (7-2-1) are detached from vibrating disk
Behind the outlet (7-1), relatively with second baffle (7-4), the chassis in groove (7-3) is stopped by second baffle (7-4), third sliding block
One chassis is transferred to upper discharge position from the workpiece exit of vibrating disk (7-1) and loading and unloading mechanical arm (5) is waited to grab by (7-2-1)
It takes.
6. the full-automatic continuous girth welding machine of automotive sealant according to claim 5, which is characterized in that the vibrating disk (7-
1) it is provided with chassis detector (7-5) right above the Pneumatic slid platform (7-2) in workpiece exit, when groove (7-3) is moved to vibration
When the workpiece exit disk (7-1), chassis detector (7-5) is located at right above groove (7-3), the vibrating disk (7-1) and pneumatically
A linear vibrator (7-6) is provided between slide unit (7-2).
7. the full-automatic continuous girth welding machine of automotive sealant according to claim 1, which is characterized in that the loading and unloading are mechanical
The end of arm (5) is provided with sucker (5-1), and for drawing chassis and upper cover, the end of loading and unloading mechanical arm (5) is also connected with one
Block connecting plate (5-2), connecting plate (5-2) are vertically fixedly connected with a drive rod (5-3) far from the one end of sucker (5-1), drive
Lever (5-3) can be inserted into drive hole (6-19), and then loading and unloading mechanical arm (5) can drive the second sliding block (6-4) to slide.
8. the full-automatic continuous girth welding machine of automotive sealant according to claim 1, which is characterized in that further include being arranged close
The sealing element upper cover barcode scanning testing agency (10) of sealing boxing mechanism (8) upstream side, the sealing element upper cover barcode scanning testing agency
(10) include the positioning column (10-1) being vertically fixedly connected on rack (1), be rotatably connected to adjustment seat on positioning column (10-1)
(10-2) is threaded with locking nut (10-3) on adjustment seat (10-2) side wall, one end of locking nut (10-3) can with it is fixed
Position column (10-1) abuts against, and one piece of second mounting plate (10-4) is connected in adjustment seat (10-2), and the second mounting plate (10-4) is remote
One end from positioning column (10-1) is connected with code reader (10-5).
9. the full-automatic continuous girth welding machine of automotive sealant according to claim 1, which is characterized in that further include being arranged close
The sealing element air tightness detection mechanism (11) in sealing boxing mechanism (8) downstream side, sealing element air tightness detection mechanism (11) include
The pedestal (11-1) being fixedly connected on rack (1) is connected with one piece of third extended to above bracket (4) on pedestal (11-1)
Mounting plate (11-2), the lower end surface third mounting plate (11-2) are fixedly connected with the second upper cover upper mold (11-3), third mounting plate
Be provided on (11-2) and the second upper cover upper mold (11-3) inside the stomata (11-4) that is connected to, connect on third mounting plate (11-2)
Have and seal the tracheae (11-5) docked with stomata (11-4), tracheae (11-5) is connected on air pump (11-6), on tracheae (11-5)
Be connected with air gauge (11-7), be provided between the pedestal (11-1) and turntable (2) one for jack the first sliding block (4-
3) the second jacking cylinder (11-8).
10. the full-automatic continuous girth welding machine of automotive sealant according to claim 9, which is characterized in that on the rack (1)
Garbage collection bucket (12) are additionally provided with, which is located at sealing element shedding mechanism (9) and the inspection of sealing element air-tightness
It surveys between mechanism (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821567396.8U CN208945376U (en) | 2018-09-25 | 2018-09-25 | The full-automatic continuous girth welding machine of automotive sealant |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821567396.8U CN208945376U (en) | 2018-09-25 | 2018-09-25 | The full-automatic continuous girth welding machine of automotive sealant |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208945376U true CN208945376U (en) | 2019-06-07 |
Family
ID=66739379
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821567396.8U Withdrawn - After Issue CN208945376U (en) | 2018-09-25 | 2018-09-25 | The full-automatic continuous girth welding machine of automotive sealant |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208945376U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109014581A (en) * | 2018-09-25 | 2018-12-18 | 无锡汉神电气股份有限公司 | The full-automatic continuous girth welding machine of automotive sealant |
| CN112589455A (en) * | 2020-12-02 | 2021-04-02 | 杭州攀玲机械科技有限公司 | Engine cylinder cover machining mechanism |
-
2018
- 2018-09-25 CN CN201821567396.8U patent/CN208945376U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109014581A (en) * | 2018-09-25 | 2018-12-18 | 无锡汉神电气股份有限公司 | The full-automatic continuous girth welding machine of automotive sealant |
| CN109014581B (en) * | 2018-09-25 | 2024-01-30 | 无锡汉神电气股份有限公司 | Full-automatic continuous ring welding machine for automobile sealing piece |
| CN112589455A (en) * | 2020-12-02 | 2021-04-02 | 杭州攀玲机械科技有限公司 | Engine cylinder cover machining mechanism |
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