CN208863460U - A kind of full-automatic dumpling machine of continuous-flow type - Google Patents

Abstract

The application belongs to food processing equipment technical field, more particularly to a kind of full-automatic dumpling machine of continuous-flow type.Traditional speed of manually making dumplings is slow, so that eater's waiting time is too long, without being able to satisfy its demand of having dinner.The application provides a kind of full-automatic dumpling machine of continuous-flow type, including control unit, forming dumplings unit and dumpling process unit, and the forming dumplings unit is connected with described control unit, and the dumpling processing unit is connected with described control unit；The forming dumplings unit includes sliding rail and platform of making dumplings, and the platform of making dumplings is set on the sliding rail, and the sliding rail is connected with described control unit.The application is able to achieve the continuous-flow type full-automation production of dumpling, and can once wrap several dumplings, greatly improves the efficiency of forming dumplings, meets eater and quickly have the needs of now making dumplings.

Description

A kind of full-automatic dumpling machine of continuous-flow type

Technical field

The application belongs to food processing equipment technical field, more particularly to a kind of full-automatic dumpling machine of continuous-flow type.

Background technique

Dumpling is derived from the silver coin in ancient times.Dumpling original name " tender ear " is that China's holy doctor Zhang Zhongjing is applied first according to legend, away from the present Existing more than 1,800 years history.Dumpling is deep by the favorite traditional characteristics food of Chinese people, also known as boiled dumpling, during it is The state north civil staple food and local snack and Spring Festival holidays food.There is a folk rhyme " Slight Cold in Great Cold eats the dumpling New Year." dumpling The multi-purpose dough with stuffings boiling of son forms.

With the raising of levels of substance, dumpling is at a kind of food often having in people's diet, now, fastly The city life of rhythm makes most people that selection restaurant can be gone to have dinner, and still, traditional speed of manually making dumplings is slow, makes Eater's waiting time it is too long, without being able to satisfy its demand of having dinner.

Utility model content

1. technical problems to be solved

It is slow based on traditional speed of manually making dumplings, so that eater's waiting time is too long, without being able to satisfy its need of having dinner The problem of asking, this application provides a kind of full-automatic dumpling machines of continuous-flow type.

2. technical solution

To achieve the above object, this application provides a kind of full-automatic dumpling machines of continuous-flow type, including control unit, dumpling Sub- forming unit and dumpling process unit, and the forming dumplings unit is connected with described control unit, the dumpling work sheet Member is connected with described control unit；

The forming dumplings unit includes sliding rail and platform of making dumplings, and the platform of making dumplings is set on the sliding rail, described Sliding rail is connected with described control unit；

Dumpling processing unit includes being set to the first of the sliding rail side to spread flour mechanism and face is appeared all-in-one machine Structure, second spread flour mechanism, dumpling wrapper forming machine structure, filling processed and go out filling integral mechanism and forming dumplings mechanism, and are set to described The first cutter mechanism and the second cutter mechanism of the sliding rail other side, first cutter mechanism and described and face are appeared integral mechanism It is oppositely arranged, second cutter mechanism goes out filling integral mechanism with the filling processed and is oppositely arranged.

Optionally, defective material collecting mechanism is provided with below the sliding rail.

Optionally, the forming dumplings unit further includes rack lifting mechanism, and the rack lifting mechanism is set to described It makes dumplings the lower section of platform.

Optionally, described first to spread flour mechanism include powder feeding component, is provided with Power Component above the powder feeding component, Powder feeding component rear is provided with slip base, and the powder feeding component is connected by slip base with bracket, the slip base with Link assembly is connected.

Optionally, described and face integral mechanism of appearing includes bakebread, and the bakebread is set on bracket two, it is described and Face bucket upper end setting once pressure surface component and with face component, the bakebread is connected by surface-guiding tube with secondary pressure surface component It connects, is provided with Power Component two above the secondary pressure surface component.

Optionally, the dumpling wrapper forming machine structure includes cross surface-pressuring wheel, and setting is dynamic above the cross surface-pressuring wheel Component three, three rear of Power Component are provided with slip base two, and the Power Component three passes through slip base two and bracket three-phase Connection, the slip base two are connected with link assembly two.

Optionally, it includes filling bucket that the filling processed, which goes out filling integral mechanism, and the filling bucket is set on bracket three, on the filling bucket End is provided with water assembly, stirs filling component, filling component processed and spread condiment component, and the filling bucket passes through filling tube and filling component phase out Connection.

Optionally, first cutter mechanism includes knife rest, and the knife rest is connected by slip base three with bracket four, institute It states and is provided with blade between knife rest, the slip base three is connected with connection rod set, and the slip base three is connected with slide rail group.

Optionally, described control unit is connected by bundle conductor group one with the forming dumplings unit, and the control is single Member processes unit with the dumpling by bundle conductor group two and is connected.

3. beneficial effect

Compared with prior art, a kind of beneficial effect of the full-automatic dumpling machine of continuous-flow type provided by the present application is:

The full-automatic dumpling machine of a kind of continuous-flow type provided by the present application controls forming dumplings unit and dumpling by control unit Unit is processed, so that platform of making dumplings successively passes through first along sliding rail under the control of the control unit spreads flour mechanism and face goes out Face integral mechanism, the first cutter mechanism, second spread flour mechanism, dumpling wrapper forming machine structure, filling processed and go out filling integral mechanism and second Cutter mechanism is eventually fabricated dumpling, realizes the continuous-flow type full-automation production of dumpling, and can once wrap several dumplings, significantly The efficiency for improving forming dumplings, meets eater and quickly has the needs of now making dumplings.

Detailed description of the invention

Fig. 1 is a kind of schematic perspective view of the full-automatic dumpling machine of continuous-flow type of the application；

Fig. 2 is a kind of positive structure schematic of the full-automatic dumpling machine of continuous-flow type of the application；

Fig. 3 is a kind of overlooking structure diagram of the full-automatic dumpling machine of continuous-flow type of the application；

Fig. 4 is a kind of forming dumplings cellular construction schematic diagram of the full-automatic dumpling machine of continuous-flow type of the application；

Fig. 5 is a kind of forming dumplings unit transmission component structural schematic diagram of the full-automatic dumpling machine of continuous-flow type of the application；

Fig. 6 is that a kind of forming dumplings unit of the full-automatic dumpling machine of continuous-flow type of the application is made dumplings platform decomposition diagram；

Fig. 7 is a kind of forming dumplings unit rack lifting mechanism exploded pictorial of the full-automatic dumpling machine of continuous-flow type of the application Figure；

Fig. 8 is the first of a kind of full-automatic dumpling machine of continuous-flow type of the application to spread flour mechanism structural schematic diagram；

Fig. 9 is the first of a kind of full-automatic dumpling machine of continuous-flow type of the application to spread flour mechanism powder feeding component exploded pictorial Figure；

Figure 10 is that a kind of the first part for spreading flour mechanism powder feeding component of the full-automatic dumpling machine of continuous-flow type of the application is put Big schematic diagram；

Figure 11 is the first of a kind of full-automatic dumpling machine of continuous-flow type of the application to spread flour mechanism Power Component exploded pictorial Figure；

Figure 12 be the first of a kind of full-automatic dumpling machine of continuous-flow type of the application spread flour mechanism Power Component transmission component Solve schematic diagram；

Figure 13 be a kind of full-automatic dumpling machine of continuous-flow type of the application and face appear integral mechanism structural schematic diagram；

Figure 14 be a kind of full-automatic dumpling machine of continuous-flow type of the application and the appear structure of integral mechanism bakebread of face show It is intended to；

Figure 15 be a kind of full-automatic dumpling machine of continuous-flow type of the application and face appear the secondary pressure surface component of integral mechanism Structural schematic diagram；

Figure 16 be a kind of full-automatic dumpling machine of continuous-flow type of the application and face appear integral mechanism and face component decomposition show It is intended to；

Figure 17 be a kind of full-automatic dumpling machine of continuous-flow type of the application and face appear pressure surface component of integral mechanism Structural schematic diagram；

Figure 18 be a kind of full-automatic dumpling machine of continuous-flow type of the application and face appear pressure surface component office of integral mechanism Portion's enlarged drawing；

Figure 19 is a kind of dumpling wrapper forming machine structure structural schematic diagram of the full-automatic dumpling machine of continuous-flow type of the application；

Figure 20 is that a kind of dumpling wrapper forming machine structure cross surface-pressuring wheel decomposition of the full-automatic dumpling machine of continuous-flow type of the application is shown It is intended to；

Figure 21 is that a kind of filling processed of the full-automatic dumpling machine of continuous-flow type of the application goes out filling integral mechanism structural schematic diagram；

Figure 22 is that a kind of filling processed of the full-automatic dumpling machine of continuous-flow type of the application goes out filling integral mechanism filling barrel structure schematic diagram；

Figure 23 be a kind of full-automatic dumpling machine of continuous-flow type of the application filling processed go out filling all-in-one machine structure filling component decomposition show It is intended to；

Figure 24 is that a kind of filling processed of the full-automatic dumpling machine of continuous-flow type of the application goes out filling integral mechanism reamer group exploded pictorial Figure；

Figure 25 be a kind of full-automatic dumpling machine of continuous-flow type of the application filling processed go out filling integral mechanism spread condiment component decomposition Schematic diagram；

Figure 26 is a kind of the first cutter mechanism structural schematic diagram of the full-automatic dumpling machine of continuous-flow type of the application；

Figure 27 is a kind of the first cutter mechanism partial enlarged view of the full-automatic dumpling machine of continuous-flow type of the application；

Figure 28 is a kind of decomposition diagram of the defective material collecting mechanism of the full-automatic dumpling machine of continuous-flow type of the application；

Symbol is expressed as in figure: 1- control unit, 2- forming dumplings unit, 3- sliding rail, 4- platform, the 5- first that make dumplings spread face Powder mechanism, 6- and face integral mechanism, the 7- second that appear spread flour mechanism, 8- dumpling wrapper forming machine structure, 9- filling and go out filling all-in-one machine Structure, the first cutter mechanism of 10-, the second cutter mechanism of 11-, 12- defective material collecting mechanism, 13- rack lifting mechanism, 14- powder feeding group Part, 15- Power Component, 16- slip base, 17- bracket, 18- link assembly, 19- bakebread, 20- bracket two, 21- pressure surface Component, 22- and face component, 23- surface-guiding tube, bis- pressure surface components of 24-, 25- Power Component two, 26- cross surface-pressuring wheel, 27- are dynamic Power component three, 28- slip base two, 29- bracket three, 30- link assembly two, 31- filling bucket, 32- bracket four, 33- go water assembly, 34-, which stirs filling component, 35- filling component, 36- and spreads condiment component, 37- filling tube, 38-, goes out filling component, 39- knife rest, 40- slip base Three, 41- bracket five, 42- blade, 43- link assembly three, 44- slide rail group, 45- transmission component, 46- wheeled stand, 47- tape spool Belt wheel, 48- tape spool flat rubber belting, 49- motor, 50- support of motor, 51- belt wheel, 52- bolt group, 53- gear, 54- ring-type are pinched Dumpling device, 55- long slab, 56- short slab, 57- bolt, 58- supporting table, 59- locating rack, 60- sit rail, 61- rack gear, 62- support rod, 63- rack gear connection rod set, 64- locating rack connection rod set, 65- powder drum group lid, 66- goes out powder piece one, 67- goes out powder piece two, 68- screw rod, 69- Powder drum group, 70- case lid one, 71- motor two, 72- transmission component two, 73- shaft coupling, 74- case lid two, 75- nut, 76- master Driving wheel, 77- driven wheel, 78- transmission shaft one, 79- transmission shaft two, 80- transmission shaft three, 81- transmission shaft four, 82- transmission shaft five, 83- transmission shaft six, 84- safety pin, 85- transmission belt, 86- ladle body, the first earhole of 87- arm, the second earhole of 88- arm, 89- baffle, 90- Face cage group, 91- screw rod two, 92- guide face piece, 93- guide face lid, 94- spiral organ, 95- support frame, 96- axially position plate, 97- electricity Machine locating cover, 98- motor three, 99- shaft coupling two, 100- platen, 101- worm screw, 102- support frame two, 103- axially position Plate two, 104- shaft coupling three, 105- motor four, 106- motor guide cover, 107- idler wheel, 108- idler wheel two, 109- safety pin two, 110- crossing skeleton, 111- drainage piece, 112- water guide port lid, 113- rear rail, 114- baffle two, 115- third earhole arm, 116- fromer rail, the 4th earhole arm of 117-, 118- ladle body two, 119- Power Component four, 120- cage, 121- hopper, 122- are sliding It moves seat four, 123- cage lid, 124- reamer group, 125- link assembly four, 126- reamer one, 127- and leads filling piece one, 128- reamer Two, 129-, which leads filling piece two, 130- reamer three, 131- and leads filling piece three, 132- screw rod three, 133-, spreads condiment group, 134- Power Component Five, 135- link assembly five, 136- connector, 137- slip base five, 138- motor sheave, 139- motor five, 140- shaft One, 141- shaft two, 142- flat rubber belting, 143- collect conveyer belt, 144- supporting leg, 145- nut one, 146- big grooved wheel, 147- nut Two.

Specific embodiment

Hereinafter, specific embodiment of the reference attached drawing to the application is described in detail, it is detailed according to these Description, one of ordinary skill in the art can implement the application it can be clearly understood that the application.Without prejudice to the application principle In the case where, the feature in each different embodiment can be combined to obtain new embodiment, or be substituted certain Certain features in embodiment, obtain other preferred embodiments.

Existing dumpling machine has following deficiency:

1. the degree of automation is not high, the filling for needing the ready-made face mixed and having mixed, required labour is big.

2. utilization rate of raw materials is not high, the remaining residual musculus cutaneus of the mould of falling dumpling wrapper is idle.

3. dumpling because infusing filling amount unevenly without full beauty every time because without going out filling control device.

4. production process cleannes are not high, without collection device.

5. speed of making dumplings is slow, primary packet one, finished product is few in the unit time, even if fruitful, also mechanism is complicated huge Greatly, production capacity is remaining, and occupancy ground area is big, and cost performance is bad, their application ranges are small.

6. dumpling wrapper is generated from reverse mould on the wide musculus cutaneus being pressed into, because the roll-in axis of compressive plane is wide, it will make face stress Unevenness, manufactured dumpling wrapper became uneven are even.

The above factors affect mouthfeel and sales volume of dumpling.

Referring to Fig. 1~27, the application provides a kind of full-automatic dumpling machine of continuous-flow type, including control unit 1, forming dumplings list Member 2 and dumpling process unit, and the forming dumplings unit 2 is connected with described control unit 1, the dumpling processing unit and institute Control unit 1 is stated to be connected；

The forming dumplings unit 2 includes sliding rail 3 and platform 4 of making dumplings, and the platform 4 of making dumplings is set on the sliding rail 3, The sliding rail 3 is connected with described control unit 1；

Dumpling processing unit includes being set to the first of 3 side of sliding rail to spread flour mechanism 5 and face is appeared one Mechanism 6, second spread flour mechanism 7, dumpling wrapper forming machine structure 8 and filling processed and go out filling integral mechanism 9, and are set to the sliding rail 3 separately The first cutter mechanism 10 and the second cutter mechanism 11 of side, first cutter mechanism 10 and described and face are appeared integral mechanism 6 are oppositely arranged, and second cutter mechanism 11 goes out filling integral mechanism 9 with the filling processed and is oppositely arranged.

Optionally, defective material collecting mechanism 12 is provided with below the sliding rail 3.

Optionally, the forming dumplings unit 2 further includes rack lifting mechanism 13, and the rack lifting mechanism 13 is set to The lower section of the platform 4 of making dumplings.

Referring to Fig. 8, optionally, described first, which spreads flour mechanism 5, includes powder feeding component 14, sets above the powder feeding component 14 Be equipped with Power Component 15,14 rear of powder feeding component is provided with slip base 16, the powder feeding component 14 by slip base 16 with Bracket 17 is connected, and the slip base 16 is connected with link assembly 18.

Referring to Figure 13, optionally, described and face integral mechanism 6 of appearing includes bakebread 19, and the bakebread 19 is set to On bracket 2 20,19 upper end of bakebread setting once pressure surface component 21 and with face component 22, the bakebread 19 passes through Surface-guiding tube 23 connects with secondary pressure surface component 24, is provided with Power Component 2 25 above the secondary pressure surface component 24.

Referring to Figure 19, optionally, the dumpling wrapper forming machine structure 8 includes cross surface-pressuring wheel 26, the cross surface-pressuring wheel 26 Top is provided with Power Component 3 27, and 3 27 rear of Power Component is provided with slip base 2 28, the Power Component 3 27 It is connected by slip base 2 28 with bracket 3 29, the slip base 2 28 is connected with link assembly 2 30.

Referring to fig. 21, optionally, it includes filling bucket 31 that the filling processed, which goes out filling integral mechanism 9, and the filling bucket 31 is set to bracket On 4 32,31 upper end of filling bucket is provided with water assembly 33, stirs filling component 34, filling component 35 processed and spread condiment component 36, institute Filling bucket 31 is stated to connect by filling tube 37 with filling component 38 out.

Referring to fig. 26, optionally, first cutter mechanism 10 includes knife rest 39, and the knife rest 39 passes through slip base 3 40 It is connected with bracket 5 41, blade 42 is provided between the knife rest 39, the slip base 3 40 is connected with link assembly 3 43 It connects, the slip base 3 40 is connected with slide rail group 44.

Optionally, described control unit 1 is connected by bundle conductor group one with the forming dumplings unit 2, the control Unit 1 processes unit with the dumpling by bundle conductor group two and is connected.

Shown in referring to fig. 4~5, it is provided with transmission component 45 on the forming dumplings unit, is set on the transmission component 45 It is equipped with the platform 4 of making dumplings, the transmission component 45 includes wheeled stand 46, band shaft pulley 47, tape spool flat rubber belting 48, motor 49, support of motor 50, belt wheel 51.The band shaft pulley 47 is mounted on the wheeled stand 46.The belt wheel 51 is mounted on On the motor 49.The motor 49 is mounted on support of motor 50.The tape spool flat rubber belting 48 is mounted on the belt wheel 51 and the band shaft pulley 47 on.The sliding rail 3 passes through the rectangular through-hole of the platform 4 of making dumplings.

Referring to Fig. 6, the platform 4 of making dumplings includes bolt group 52, gear 53, and ring-type pinches dumpling device 54, long slab 55, short slab 56, Bolt 57, supporting table 58.The ring-type is pinched 54 rectangular ends of dumpling device and is mounted in the 53 side wall rectangular channel of gear, and composition is mechanical Hand.The manipulator is arranged along the positioning convex platform of the supporting table 58.The long slab 55 is mounted on the gear 53 with circular trough Side wall, the short slab 56 are mounted on 55 short sides of long slab by the bolt 57.The short slab 56 passes through the bolt group 52 are mounted on the ear bar at 58 both ends of supporting table.

Referring to Fig. 7, the rack lifting mechanism 13 includes locating rack 59, sits rail 60, rack gear 61, support rod 62, rack gear company Bar group 63, locating rack connection rod set 64.The rectangular through-hole sat 60 upper end of rail and pass through the locating rack 59.The locating rack connecting rod The connecting rod head of group 64 is mounted in the through-hole of 59 lower end of locating rack.The support rod 62 is mounted on the locating rack 59 In support rod slot.The rack gear 61 is mounted in the slot on 62 top of support rod.The gear connecting rod group 63 is mounted on described In motor locating slot on locating rack 59.The connecting rod head of the rack gear connection rod set 63 is mounted on the through-hole of 61 lower end of rack gear It is interior.

Referring to Fig. 9~10, the powder feeding component 14 includes powder drum group lid 65, out powder piece 1, out powder piece 2 67, screw rod 68, powder drum group 69.The screw rod 68 and the powder piece 2 67 out, powder piece 1 is sequentially arranged at 69 inside of powder drum group out, The powder drum group lid 65 is mounted on the powder drum group 69 and fills one 66 side of powder piece out, and connection type is interference fit.It is described Have powder inlet in powder drum group 69, when it is described go out powder piece 1 with it is described the hole of powder piece 2 67 is overlapped out when powder out, when not being overlapped not Powder out.

Referring to Figure 11, the Power Component 15 include case lid 1, motor 2 71, transmission component 2 72, shaft coupling 73, Case lid 2 74 and nut 75；The motor 2 71 is mounted on the motor locating slot of the case lid 1 and the case lid 2 74 Interior, the transmission component 2 72 is mounted in the transmission group locating slot of the case lid 1 and the case lid 2 74, the case lid One 70 thin axis is inserted into the circular through hole on 2 74 cylinder of case lid, and the nut 75 is mounted on thin shaft end, the case Lid 1 is rotated around thin axis, openable and closure, and magnetic material is housed on 2 74 joint surface of the case lid 1 and the case lid, Can there is a natural attraction between the sexes close.The Power Component 15 is linked together by the shaft coupling 73 and the powder feeding component 14.It is described Axis device 73 is magnetic material.The slip base 16 is mounted on the side of the powder drum group 69 without powder inlet by spot welding.

Referring to Figure 12, the transmission component 2 72 include driving wheel 76, driven wheel 77, transmission shaft 1, transmission shaft 2 79, Transmission shaft 3 80, transmission shaft 4 81, transmission shaft 5 82, transmission shaft 6 83, safety pin 84, transmission belt 85；The driving wheel 76 and five A driven wheel 77 is separately mounted on corresponding axis, and the safety pin 84 is separately mounted in the circular through hole in respective shaft, Five transmission belts 85 are separately mounted in corresponding race.

Referring to Figure 13, described and face integral mechanism 6 of appearing includes bakebread 19, bracket 2 20, a pressure surface component 21, and Face component 22, surface-guiding tube 23, secondary pressure surface component 24, Power Component 2 25.The Power Component 2 25 and the Power Component 15 structures are identical.The secondary pressure surface component 24 is connected by shaft coupling and the Power Component 2 25；The bakebread The secondary pressure surface component 21 is arranged in 19 left outside upsides；Described and face component 22 is arranged in the right outer upside of bakebread 19；Described two Secondary pressure surface component 24 is set to front under the bakebread 19；The secondary pressure surface component 24 passes through surface-guiding tube 23 described in the six roots of sensation It is connect with the bakebread 19；The surface-guiding tube 23 connection side with secondary the pressure surface component 24 and the bakebread 19 respectively Formula is spiral engagement；The bracket 2 20 is arranged in the 19 bottom outside back of bakebread.

Referring to Figure 14, the bakebread 19 includes ladle body 86, the first earhole arm 87, the second earhole arm 88, baffle 89.It is described 86 right side wall bottom of ladle body is provided with rectangular through-hole, and the baffle 89 passes through rectangular through-hole, and reciprocally pull, baffle block hole When can and face, baffle do not block Kong Shike pressure surface.The second earhole arm 88 and the first earhole arm 87 are distinguished by spot welding It is mounted on above the left and right outer wall of the ladle body 86.

Referring to Figure 15, the secondary pressure surface component 24 includes face cage group 90, screw rod 2 91, guide face piece 92, guide face lid 93.Institute It states screw rod 2 91 and the guide face piece 92 is sequentially arranged at 90 inside of face cage group, the guide face lid 93 is mounted on the face cage In group 90, the face cage group 90 installs 92 side of guide face piece, and connection type is interference fit.

Referring to Figure 16, described and face component 22 includes spiral organ 94, support frame 95, axially position plate 96, motor locating cover 97, motor 3 98, shaft coupling 2 99.The axially position plate 96 is mounted on the one side that support frame as described above 95 has step, described Axially position plate 96 has the direction when having step with support frame as described above 95 of step identical.The spiral organ 94 is mounted on two The composition of axially position plate 96 described in piece has in step surface through-hole, the rectangle axial end and the axially position of the spiral organ 94 Plate 96 has the one side direction of step identical, shaft shoulder face of the spiral organ 94 far from rectangle axial end and the axially position plate 96 There is the one side of step to be reversely harmonious.The motor 3 98 and the spiral organ 94 are connected by the shaft coupling 2 99.It is described Motor locating cover 97 covers on support frame as described above, and connection type is spiral engagement.Described and face component 22 passes through support frame as described above 95 are mounted on the second earhole arm 88.

Referring to Figure 17~18, a pressure surface component 21 includes platen 100, worm screw 101, and support frame 2 102 is axially determined Position plate 2 103, shaft coupling 3 104, motor 4 105, motor guide cover 106.There are four idler wheels on the motor 4 105 107, the idler wheel 107 can scroll up and down in the slot of the motor guide cover 106.The platen 100 passes through spot welding and institute It states worm screw 101 to be fixed together, the same described and face of mounting means of the axially position plate 2 103 and support frame as described above 2 102 Axially position plate 96 described in component 22 is as 95 mounting means of support frame as described above.The worm screw 101 is mounted on the two panels In the through-hole that axially position plate 2 103 forms.The other end of the worm screw 101 passes through shaft coupling 3 104 and the motor four 105 connections.The motor guide cover 106 covers on support frame as described above 2 102, and connection type is spiral engagement.The primary pressure Face component 21 is mounted on the first earhole arm 87 by support frame as described above 2 102.

Referring to Figure 19, the dumpling wrapper forming machine structure 8 includes cross surface-pressuring wheel 26, Power Component 3 27, and bracket 3 29 is slided Move seat 2 28, link assembly 2 30.The slip base 2 28 is arranged in the rear side of the Power Component 3 27；The set-up mode is Spot welding.2 28 sets of the slip base on the bracket 3 29.The link assembly 2 30 is arranged in 2 28 right side of slip base, The set-up mode is clearance fit.The Power Component 3 27 is identical with 15 structure of Power Component.The power Component 3 27 is linked together by shaft coupling and the cross surface-pressuring wheel 26.

Referring to fig. 20, the cross surface-pressuring wheel 26 includes idler wheel 2 108, safety pin 2 109, crossing skeleton 110.Described in four Idler wheel 2 108 is respectively fitted on four thin axis of the crossing skeleton 110, and four safety pins 2 109 are then inserted into four respectively In through-hole on the thin axis of a crossing skeleton 110.

Referring to fig. 21, it includes filling component 38 that the filling processed, which goes out filling integral mechanism 9, and filling component 35 processed removes water assembly 33, spreads Condiment component 36 stirs filling component 34, filling bucket 31, filling tube 37, bracket 4 32.The filling component 35 processed is arranged in the filling bucket 31 Preceding outer upside；It is described that water assembly 33 is gone to be arranged in the left outside upside of the filling bucket 31；The condiment component 36 that spreads is arranged in the filling Outer upside after bucket 31；It is described to stir the setting of filling component 34 in the right outer upside of the filling bucket 31；The filling component 38 out is set to described The lower front of filling bucket 31；The filling component 38 out is connect by filling tube 37 described in the six roots of sensation with the filling bucket 31, and connection type is Spiral engagement；It states 31 bottom outside back of filling bucket and the bracket 4 32 is set, set-up mode is spot welding.

Referring to fig. 22, the filling bucket 31 includes drainage piece 111, water guide port lid 112, rear rail 113, baffle 2 114, third Earhole arm 115, fromer rail 116, the 4th earhole arm 117, ladle body 2 118.2 118 left side wall of ladle body is provided with rectangular through-hole And water-guiding hole.The second earhole arm 117 and the third earhole arm 115 are separately mounted to a left side for the filling bucket 31 by spot welding Above right outer wall.The rear rail 113 is mounted on 31 outer wall of filling bucket right above the water-guiding hole by spot welding.It is described Fromer rail 116 is mounted on the outer wall of the filling bucket 31 of 113 right opposite of rear rail by spot welding.The drainage piece 111 It is mounted on the inside of the water-guiding hole.The water guide port lid 112 is mounted on the water-guiding hole, and connection type is spiral engagement. The baffle 2 114 is inserted into the rectangular through-hole, and reciprocally pull, and baffle 2 114 blocks Kong Shike and pressure filling, baffle two 114, which do not block Kong Shike, goes out filling.

Referring to fig. 2 3~24, the filling component 35 processed includes Power Component 4 119, cage 120, hopper 121, slip base four 122, cage lid 123, reamer group 124, link assembly 4 125.The reamer group 124 is mounted in the cage 120, the strand Cage lid 123 is mounted on one end of the separate feed inlet of the cage 120.The hopper 121 is mounted on the charging of the cage 120 On mouth, the slip base 4 122 is mounted on the opposite side that the cage 120 has feed inlet.The connecting rod head of the link assembly 4 125 It is mounted in the mother rib lateral rotundum of the slip base 4 122.The Power Component 4 119 and the complete phase of 15 structure of Power Component Together, axis one end connect with the reamer group 124 by shaft coupling.The reamer group 124 includes reamer 1, leads filling piece One 127, reamer 2 128 leads filling piece 2 129, and reamer 3 130 leads filling piece 3 131, screw rod 3 132, and the reamer 1 is led Filling piece 1, reamer 2 128 lead filling piece 2 129, and reamer 3 130 leads filling piece 3 131 and is successively mounted on the screw rod in order On 3 132 thin Step Shaft.The filling component 35 processed is mounted on the fromer rail 116 by the slip base 4 122.It is described Filling component 38 is the remaining part combination of the filling component 35 processed not comprising the hopper 121 out.It is described to stir filling component 34 together It is described identical with 22 structure of face component.The filling component 34 that stirs is mounted on the 4th earhole arm 117.It is described to remove water assembly 33 It is identical with 21 structure of pressure surface component.It is described that water assembly 33 is gone to be mounted on the third earhole arm 115.

Referring to fig. 25, the condiment component 36 that spreads includes spreading condiment group 133, Power Component 6 134, link assembly 5 135, Connector 136, slip base 5 137.It is described that spread condiment group 133 identical with 14 structure of powder feeding component.The slip base 5 137 and it is described spread condiment group 133 pass through the connector 136 connect.The Power Component 6 134 and the Power Component 15 Structure is identical, is connect with the condiment group 138 of spreading by shaft coupling.The connecting rod head of the link assembly 5 135 is installed In the mother rib lateral rotundum of the slip base 5 137.It is described spread condiment component 36 by the slip base 5 137 be mounted on it is described after lead On rail 113.

Referring to fig. 2 6~27, first cutter mechanism 10 includes bracket 5 41, knife rest 39, slip base 3 40, blade 42, Link assembly 3 43, slide rail group 44.The bracket 5 41 is mounted on 3 40 bottom of slip base by spot welding.The connection rod set The connecting rod head of part 3 43 is mounted below the slip base 3 40 in circular through hole.Two knife rests 39 are mounted on the cunning It moves on the two sides square hole of seat 3 40.The blade 42 is mounted on the rectangular opening of the knife rest 39.The slide rail group 44 passes through The rectangular through-hole of the slip base 3 40 is installed together, and the slide rail group 44 has one end of blade close to the blade 42.

Referring to fig. 28, the defective material collecting mechanism 12 includes motor sheave 138, motor 5 139, shaft 1, shaft 2 141, flat rubber belting 142 collects conveyer belt 143, supporting leg 144, nut 1, big grooved wheel 146, nut 2 147.The motor slot Wheel 138 is mounted in the keyed shaft of the motor 5 139；The nut 2 147 is mounted on the thin axis of the motor 5 139 End.The shaft 1 and the shaft 2 141 are separately mounted on former and later two described supporting legs 144.The collection transmission Band 143 is mounted in the shaft 1 and the shaft 2 141.The big grooved wheel 146 is mounted on the shaft 1 In keyed shaft.The nut 1 is mounted on the thin shaft end of the shaft 1.The flat rubber belting 142 is mounted on the motor On sheave 138 and the big grooved wheel 146.

Described first spread flour mechanism 5 and face appear integral mechanism 6, second spread flour mechanism 7, dumpling wrapper forming machine structure 8, it is identical to go out transmission box structure, coupler structure used in filling integral mechanism 9 for filling processed；Used in the shaft coupling and its connecting pin Magnetic material.

Each mechanism effect of the application:

1) control unit 1 controls the starting of whole system, works, and stops.

2) first spread flour mechanism 5 and spread flour on the platform 4 of making dumplings before small flour cake to putting: powder feeding component 14 holds flour simultaneously Flour is spread out；Power Component 15 spreads flour for powder feeding component 14 and provides power；Bracket 17 has guiding role to slip base 16；It is sliding Seat 16 is moved to connect powder feeding component 14 and make elevating movement along bracket 17；Link assembly 18 drives slip base 16 to make elevating movement.

3) and face appear integral mechanism 6 have and face, twice pressure surface, combination function of appearing: secondary 24 opposite of pressure surface component It carries out second of intensive spinning and squeezes out face；Power Component 2 25 is that secondary pressure surface component 24 provides power；Bakebread 19 is contained Discharge water face mixture；Dough is expressed to secondary pressure surface component 24 by pressure surface component 21；With face component 22 by water surface mixture With at dough；Baffle 94 prevents water surface mixture from entering surface-guiding tube 23；Guide face channel of the surface-guiding tube 23 as first time pressure surface；Branch Frame 2 20 supports and fixed entire mechanism；Appearing a pressure surface component 21 of integral mechanism 6 and face component 22 with face can be with earhole The rotation of 90 degree of the center of circle.

4) it second spreads flour mechanism 7 and spreads flour on the platform of making dumplings of small flour cake to having put.

5) the small flour cake made dumplings on platform is spun into uniform dumpling skin by dumpling wrapper forming machine structure 8: cross surface-pressuring wheel 26 will Small flour cake is spun into dumpling skin；Power Component 3 27 provides power for the small flour cake of 26 spinning of cross surface-pressuring wheel；3 29 pairs of bracket slidings Seat 2 28 has guiding role；Slip base 2 28 connects Power Component 3 27 and makees elevating movement along bracket 3 29；Link assembly two 30 driving slip bases 2 28 make elevating movement.

6) filling processed, which goes out filling integral mechanism 6 and has, twists filling twice, removes water, mix filling, going out filling combination function: filling component 35 processed is by filling Raw material uniformly rub；Go water assembly 33 that water is removed in the broken filling extruding of semi-finished product；Spread condiment component 36 be go the half of water at The broken filling flavouring material of product；It stirs filling component 34 and the broken filling of semi-finished product for going water to put condiment is subjected to uniform stirring to taste just；Baffle two 119 prevent filling and the water of extruding from entering filling tube 37；Filling bucket 31 holds the broken filling of semi-finished product；Filling tube 37 squeezes filling as first time Channel；It intensively twists filling out and squeezes out filling for second of filling component 38；Bracket 4 32 supports and fixed entire mechanism；Filling processed goes out filling one It filling component processed 35 and spreads condiment component 36 in body mechanism 9 and can be slid back and forth along respective guide rail, stir filling component 34, remove 33 energy of water assembly With the rotation of 90 degree of the earhole center of circle.

7) forming dumplings unit 2 dumpling wrapper for filling filling include: transmission component 45 drives the reciprocal fortune for platform 4 of making dumplings It is dynamic；Platform 4 of making dumplings holds flour, dumpling skin, and filling closes dumpling suitcase；The holding of sliding rail 3 makes dumplings platform 4 along set direction smooth motion； Rack lifting mechanism 13 includes dumpling skin for platform 4 of making dumplings and provides power.

8) the first cutter mechanism 10 cuts the cylindric face squeezed out according to quantity into small flour cake rapidly in time.

9) the second cutter mechanism 11 cuts the cylindric filling squeezed out according to quantity into patti rapidly in time.

10) defective material collecting mechanism 12 collects the flour fallen down.

The production dumpling principle process of the application:

Control unit 1 is connected and powers with the motor in all mechanisms, brakes control by the driving to each motor System, to control each mechanism, makes each mechanism accurate fit, realizes the function of making dumplings.Forming dumplings unit 2 is real Now the function of dumpling suitcase sum.First, which spreads flour mechanism 5 and second, spreads flour mechanism 7 respectively to putting the forward and backward packet dumpling of flour cake Spread flour on sub- platform, make musculus cutaneus before inclusion not with 26 adhesion of platform 4 and cross surface-pressuring wheel of making dumplings.It appears integral mechanism 6 with face The water surface mixture poured into bucket is uniformly become reconciled, by squeezing twice, face is slowly squeezed into cylinder.First cutter mechanism 10 The cylindric face diameter squeezed out to being cut into flour cake.Flour cake, which is fallen, is making dumplings on platform, forward along sliding rail 3.Dumpling wrapper forming machine The flour cake that flour is spread on platform of making dumplings is rolled into dumpling wrapper by structure 8.Second cutter mechanism 11 will go out filling integral mechanism 9 by filling processed The cylindric filling radial cuts that filling squeezes out twice are cut twice, and pie, which falls, is continuing the forward face made dumplings on platform 4 along sliding rail 3 Pi Shang.Two rack gears rise, and cooperate respectively with the gear on both sides on platform 4 of making dumplings, do counter motion, meanwhile, it is connected on gear Two semicircular ring handles do reversed 90 degree of rotary motion to being harmonious along Gear axis, dumpling wrapper inclusion, forming dumplings.Packet dumpling Sub- platform 4 continues forward along sliding rail 3, return to origin after dumpling is sent out.The flour that defective material collecting mechanism 12 will be fallen down, broken filling are collected Get up and sees recycling off.

Specifically:

1. stock: ready water and flour are poured into and bakebread 19；Ready filling raw material are poured into filling bucket 31； Flour is packed into powder drum group 69；Condiment group 133 is spread into condiment loading.

2. starting: starting whole system by control unit 1, at this moment the motor in all mechanisms is powered, and is controlled Device control.

3. work:

1) making dumplings, platform 4 in the case where the transmission component 45 in forming dumplings unit 2 drives, along sliding rail 3, transport from left to right by interval It is dynamic；It appears integral mechanism 6 with face, filling processed goes out filling integral mechanism 9 and starts to work respectively.

2) when spreading flour mechanism 5 by first, platform 4 of making dumplings stops, and the alignment of powder feeding component 14 is made dumplings to be determined on platform 4 Position boss, the link assembly 18 that powder feeding component 14 spreads flour mechanism 5 first drop to distance under driving and make dumplings 4 working face of platform It stops when 5mm, powder feeding component 14 carries out spreading flour movement under the driving of transmission component 15.After, along its original position of backtracking It sets.

3) platform 4 of making dumplings moves on, and stops when by the noodle outlet for integral mechanism 6 of appearing with face；At this moment noodle outlet It is directed at positioning convex platform；The face diameter that first cutter mechanism 10 squeezes out secondary pressure surface component 24 under the driving of its link assembly 3 43 It is dropped down on positioning convex platform to cylindric small flour cake is cut into.

4) platform 4 of making dumplings moves on, and when spreading flour mechanism 7 by second, carries out such as movement 2).

5) platform 4 of making dumplings moves on, and by stopping when dumpling wrapper forming machine structure, at this moment cross surface-pressuring wheel is directed at packet dumpling Positioning convex platform on sub- platform, cross surface-pressuring wheel 26 drops under the linkage driving of dumpling wrapper forming machine structure 8 touches facet Cake continues to move, and at this moment cross surface-pressuring wheel 26 is also rotated in the case where the Power Component 3 27 of dumpling wrapper forming machine structure 8 drives, this Kind combination of actions is known as descending manner spinning.After generating the thin dumpling wrapper of uniform 2mm, 26 spinning movement of cross surface-pressuring wheel stops, Along backtracking to original position.

6) platform 4 of making dumplings moves on, and stops in the stuffing output port for going out filling integral mechanism 9 by filling processed, at this moment noodle outlet pair Quasi- positioning convex platform；Second cutter mechanism 11 is under the driving of its connection rod set by face diameter that secondary pressure surface component 24 squeezes out to being cut into circle Column patti drops down on positioning convex platform, and two rack gears rise, and cooperate respectively with the gear on both sides on platform 4 of making dumplings, and does reversed Movement, meanwhile, two semicircular ring handles being connected on gear do reversed 90 degree of rotary motion to being harmonious along Gear axis, dumpling Suitcase closes, forming dumplings.

7) platform 4 of making dumplings continues forward, along backtracking to starting point after dumpling is sent out.

8) flour that defective material collecting mechanism 12 will be fallen down, broken filling collect and see recycling off.

4. closing: closing control unit 1 after task is made dumplings in completion, whole system stops working.

, can be as needed for the quantity once made dumplings, it is configured by baffle 89, baffle 2 114, is arranged to one It is a or multiple.

In the application and face appear integral mechanism 6 have and face, pressure surface, combination function of appearing.Reduce finished product face Buying, transit link reduce costs and reduce the waiting time because of contingency；Solve prepared dough not enough or The extra problem of person supplies on demand, improves the flexibility of production and sales dumpling；Meanwhile being not required to dedicated and dough figurine person and the face and Equipment occupies ground, more reduces costs；Using compressive plane mode twice, the face of sum is made not have bubble more chewy solid. And the dumpling machine on existing market only once pressure surface and is appeared function.Therefore, the application the degree of automation is higher.

Filling processed in the application, which goes out filling integral mechanism 9, to be had strand filling, removes water, mix filling, go out filling combination function.It solves by people Work chops filling and mixes that filling bring labour personnel are more, and single labour is big, and broken filling size is uneven, and condiment is mixed unevenly, removes water not The problems such as clean, reduces cost of labor, reduces filling transit link；Filling for dumplings can supply on demand simultaneously, produce in times of requiring, dumpling Filling is fresh, can be further improved the flexibility and sales volume of production and sales dumpling；Using filling is twisted twice, filling mode is squeezed twice, is made More carefully you are uniformly solid for the filling of system.And the dumpling machine on existing market only once squeezes filling function.Therefore, the application automates journey Du Genggao.

The first cutter mechanism 10 and the second cutter mechanism 11 in the application, at stuffing output port and noodle outlet can rapidly and When be cut into once the make dumplings required small flour cake and patti amount of extrusion, materials are accurate, Waste reduction.And on existing market Dumpling machine send face chance to have a remaining residual musculus cutaneus of reverse mould, stuffing filling machine is inaccurate because of the not solid cause note filling amount of filling for dumplings.Therefore originally Apply for that utilization rate of raw materials is high, dumpling is uniformly full.

First in the application, which spreads flour mechanism 5 and second, spreads flour mechanism 7 with elevating function, can zero distance it is close It makes dumplings workbench, makes to spill flour more evenly, prevent from spilling flour and be drifted because distance is big, cause to waste and pollute production dumpling ring Border.Platform diameter of making dumplings simultaneously is 1.3 times big relative to flour mechanism mouth diameter is spilt, big by 3 relative to stuffing output port, noodle outlet diameter Times, the flour fallen down, pie, flour cake can be held completely.And it is provided with defective material collecting mechanism 12 immediately below dumpling platform, is received Collect the flour fallen down, further improves the entire spatter property for producing dumpling process.

Platform 4 of making dumplings in the application, which can be realized, once wraps multiple dumplings, by regulation unit 1, can accelerate Or reduce dumpling yield in the unit time, compared with the dumpling machine on existing market produce dumpling amount it is constant for, have and produce dumpling amount Flexibility, therefore have a wide range of application, down toward small-sized restaurant, produced in batches to Zhi Jiao company greatly.

The dumpling wrapper forming machine structure 8 of the application has elevating function.It uses multiple a cross surface-pressuring wheels 26 respectively to packet Multiple small flour cakes being evenly distributed carry out downside rotation type electro extruding on dumpling platform, and one-to-one small area squeezes, and keep dumpling wrapper thickness big It is small uniform, dumpling wrapper more chewy.

The full-automatic dumpling machine of a kind of continuous-flow type provided by the present application controls forming dumplings unit and dumpling by control unit Unit is processed, so that platform of making dumplings successively passes through first along sliding rail under the control of the control unit spreads flour mechanism and face goes out Face integral mechanism, the first cutter mechanism, second spread flour mechanism, dumpling wrapper forming machine structure, filling processed and go out filling integral mechanism and second Cutter mechanism is eventually fabricated dumpling, realizes the continuous-flow type full-automation production of dumpling, and can once wrap several dumplings, significantly The efficiency for improving forming dumplings, meets eater and quickly has the needs of now making dumplings.

The application the degree of automation is higher, produces dumpling speed and is adjusted, and utilization rate of raw materials is higher, produces dumpling process cleans Height, dumpling wrapper size thickness is uniform, and the new delicate flavour of filling for dumplings is just.These advantages make it meet the demand of customer to a greater extent, Reduce the cost that dumpling is made and sold.It is applied widely, can be adapted for small large-scale restaurant, school lunch service, unit dining room, dumpling processed Company etc..

It should be noted that in this application, the relational terms of such as " first " and " second " or the like be used merely to by One entity or operation are distinguished with another entity or operation, without necessarily requiring or implying these entities or operation Between there are any actual relationship or orders.Moreover, the terms "include", "comprise" or its any other variant meaning Covering non-exclusive inclusion, so that the process, method, article or equipment for including a series of elements not only includes that A little elements, but also including other elements that are not explicitly listed, or further include for this process, method, article or The intrinsic element of equipment.In the absence of more restrictions, the element limited by sentence "including a ...", is not arranged Except there is also other identical elements in the process, method, article or apparatus that includes the element.

Although the application is described above by referring to specific embodiment, one of ordinary skill in the art are answered Work as understanding, in principle disclosed in the present application and range, many modifications can be made for configuration disclosed in the present application and details. The protection scope of the application is determined by the attached claims, and claim is intended to technical characteristic in claim Equivalent literal meaning or range whole modifications for being included.

Claims (9)

1. a kind of full-automatic dumpling machine of continuous-flow type, it is characterised in that: including control unit (1), forming dumplings unit (2) and dumpling Unit is processed, the forming dumplings unit (2) is connected with described control unit (1), the dumpling processing unit and the control Unit (1) processed is connected；

The forming dumplings unit (2) includes sliding rail (3) and platform of making dumplings (4), and the platform of making dumplings (4) is set to the sliding rail (3) on, the sliding rail (3) is connected with described control unit (1)；

Dumpling processing unit includes being set to the first of the sliding rail (3) side to spread flour mechanism (5) and face is appeared one Mechanism (6), second spread flour mechanism (7), dumpling wrapper forming machine structure (8) and filling processed and go out filling integral mechanism (9), and are set to described First cutter mechanism (10) and the second cutter mechanism (11) of sliding rail (3) other side, first cutter mechanism (10) with it is described It is oppositely arranged with face integral mechanism (6) of appearing, it is opposite that second cutter mechanism (11) and the filling processed go out filling integral mechanism (9) Setting.

2. dumpling machine as described in claim 1, it is characterised in that: be provided with defective material collecting mechanism below the sliding rail (3) (12)。

3. dumpling machine as described in claim 1, it is characterised in that: the forming dumplings unit (2) further includes gear rack elevating machine Structure (13), the rack lifting mechanism (13) are set to the lower section of platform (4) of making dumplings.

4. dumpling machine as described in claim 1, it is characterised in that: described first to spread flour mechanism (5) include powder feeding component (14), it is provided with Power Component (15) above the powder feeding component (14), powder feeding component (14) rear is provided with slip base (16), the powder feeding component (14) is connected by slip base (16) with bracket (17), the slip base (16) and link assembly (18) it is connected.

5. dumpling machine as described in claim 1, it is characterised in that: described and face integral mechanism (6) of appearing includes bakebread (19), the bakebread (19) is set on bracket two (20), and once pressure surface component is arranged in bakebread (19) upper end (21) and with face component (22), the bakebread (19) is connected with secondary pressure surface component (24) by surface-guiding tube (23), described Power Component two (25) is provided with above secondary pressure surface component (24).

6. dumpling machine as described in claim 1, it is characterised in that: the dumpling wrapper forming machine structure (8) includes cross surface-pressuring wheel (26), it is provided with Power Component three (27) above the cross surface-pressuring wheel (26), Power Component three (27) rear is provided with sliding Two (28) of seat, Power Component three (27) are connected by slip base two (28) with bracket three (29), the slip base two (28) and Link assembly two (30) is connected.

7. dumpling machine as described in claim 1, it is characterised in that: it includes filling bucket (31) that the filling processed, which goes out filling integral mechanism (9), The filling bucket (31) is set on bracket four (32), and filling bucket (31) upper end is provided with water assembly (33), stirs filling component (34), it filling component (35) processed and spreads condiment component (36), the filling bucket (31) passes through filling tube (37) and filling component (38) phase out Perforation.

8. dumpling machine as described in claim 1, it is characterised in that: first cutter mechanism (10) includes knife rest (39), institute It states knife rest (39) to be connected by slip base three (40) with bracket five (41), is provided with blade (42) between the knife rest (39), The slip base three (40) is connected with link assembly three (43), and the slip base three (40) is connected with slide rail group (44).

9. such as dumpling machine according to any one of claims 1 to 8, it is characterised in that: described control unit (1) passes through bundle conductor Group one is connected with the forming dumplings unit (2), and described control unit (1) passes through bundle conductor group two and the dumpling work sheet Member is connected.