CN208289178U - Automatic ring inserter - Google Patents
Automatic ring inserter Download PDFInfo
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- CN208289178U CN208289178U CN201820687888.4U CN201820687888U CN208289178U CN 208289178 U CN208289178 U CN 208289178U CN 201820687888 U CN201820687888 U CN 201820687888U CN 208289178 U CN208289178 U CN 208289178U
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- ring
- medicine core
- core weld
- station
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Abstract
This application involves a kind of automatic ring inserters, including controller, manipulator, No.1 vibration inspection loop device, loop device is examined in No. two vibrations, lantern ring station apparatus, overhead gage device, No.1 vibration inspection loop device, No. two vibration inspection loop devices are respectively used to the big ring of medicine core weld-ring, the screening of the small ring of medicine core weld-ring and by the big ring of medicine core weld-ring after screening, the small ring of medicine core weld-ring is delivered to lantern ring station apparatus, lantern ring station apparatus is used for the placement and movement of medicine core weld-ring, overhead gage device is used to control positioning of two points of baffles in the assembly of medicine core weld-ring, controller is for No.1 vibration inspection loop device, loop device is examined in No. two vibrations, lantern ring station apparatus, overhead gage device, the control of manipulator, pass through the processed workpiece of manipulator crawl to lantern ring station apparatus, in lantern ring station apparatus, by the big ring of medicine core weld-ring under the cooperation of overhead gage device, medicine core weldering The small ring of ring is sleeved on workpiece with inside and outside telescoping manner.The application is simple for structure, easy to use, and intelligence degree is high.
Description
Technical field
This application involves a kind of automatic ring inserters, are primarily adapted for use in automatic suit weld-ring when welding.
Background technique
In order to promote soldering working efficiency, soldering human cost is reduced, soldering automation starts iterative method, therefore compresses
Machine industry and enterprise starts development and application in the copper-based medicine core braze-welding rings of automatic brazing, realize solder is preset in it is right again after pipe fitting
Component carries out automatic sensing soldering heating, significantly improving production efficiency.However, in order to meet soldering needs, partial tube is needed
Carry out bicyclic be set with.It is influenced by soldering ring structure design, enterprise is using progress lantern ring by hand, extreme influence at present
Whole work efficiency.Therefore enterprise needs to realize automatic suit of the braze-welding rings on pipe fitting by machine substitute human labor.Industry at present
In there is no the ring inserter device of the demand of fully meeting.
Summary of the invention
The technical issues of the application solves is to overcome the above deficiencies in the existing technologies, and provide a kind of structure letter
It is clean, easy to use, the automatic ring inserter of high degree of automation, for realizing the bicyclic automatic lantern ring of solder medicine core.
It includes: a kind of automatic ring inserter that the application, which solves technical solution used by above-mentioned technical problem, including controller,
Manipulator, it is characterized in that being provided with No.1 vibration inspection loop device, No. two vibration inspection loop devices, lantern ring station apparatus, overhead gage dresses
Set, No.1 vibration inspection loop device, No. two vibration inspection loop devices be respectively used to the big ring of medicine core weld-ring, the small ring of medicine core weld-ring screening simultaneously
The big ring of medicine core weld-ring, the small ring of medicine core weld-ring after screening is delivered to lantern ring station apparatus, the lantern ring station apparatus is used for medicine
The placement and movement of core weld-ring, overhead gage device divide baffle and its driving part to form by two pieces of balanced configurations, are used for two
The positioning (blocking medicine core weld-ring) of point baffle in the small ring assembly of the big ring of medicine core weld-ring, medicine core weld-ring, the controller are used for one
Number vibration inspection loop device, No. two vibration inspection loop device, lantern ring station apparatus, overhead gage device, manipulator controls, pass through machinery
The processed workpiece of hand crawl is big by medicine core weld-ring under lantern ring station apparatus, the cooperation of overhead gage device to lantern ring station apparatus
Ring, the small ring of medicine core weld-ring are sleeved on workpiece with inside and outside telescoping manner, then will be set with medicine core weld-ring by manipulator again
Workpiece is delivered to welding post.
Herein described lantern ring station apparatus includes big ring station, small ring station, big ring station driving mechanism, small ring work
Round tube hole compatible with workpiece to be machined, the small ring difference of the big ring of medicine core weld-ring, medicine core weld-ring are provided on position, big ring station
Concentric with the big ring station in place, the round tube hole of small ring station, big ring station driving mechanism connect with big ring station and drives big ring
Station moves up and down.
Herein described lantern ring station apparatus includes lantern ring station, lantern ring station driving mechanism, is provided on lantern ring station
Round tube hole compatible with workpiece to be machined, the big ring of medicine core weld-ring, the small ring of medicine core weld-ring are placed on the round tube hole of lantern ring station simultaneously
With one heart, lantern ring station driving mechanism connect with lantern ring station and lantern ring station is driven to move up and down and move left and right.
Herein described No.1 vibration inspection loop device, No. two vibration inspection loop devices pass through inclined slip and respectively weld medicine core
The big ring of ring, the small ring of medicine core weld-ring are delivered to lantern ring station apparatus.
Herein described round tube hole periphery is provided with locating slot compatible with the medicine core weld-ring placed.
Semicircular indentations compatible with workpiece to be machined outer diameter are provided on herein described point of baffle.
The operating method of the automatic ring inserter of the application:
Vibrate that inspection loop device, that No. two vibrations inspection loop devices carry out the big ring of medicine core weld-ring, medicine core weld-ring respectively is small by No.1
The screening of ring；
The big ring of medicine core weld-ring, the small ring of medicine core weld-ring after screening are delivered to the round tube hole of big ring station, small ring station respectively
On；
The manipulator picks up processed workpiece and is moved to above the small ring of medicine core weld-ring, and robot drives workpiece moves down
(lower part) passes through the small ring of medicine core weld-ring and it is stuck on workpiece；
The robot drives workpiece is moved to above the big ring of medicine core weld-ring after being promoted；
Two points of baffles of overhead gage device, which close up, is stuck in the small ring top of medicine core weld-ring or workpiece fortune opposite with big ring station
Two points of baffles of dynamic (workpiece moves down and/or big ring station moves up, similarly hereinafter) and overhead gage device, which close up, is stuck in the small ring of medicine core weld-ring
Top；
Big ring station moves up the big ring of ejection medicine core weld-ring and overhead gage device blocks medicine core weld-ring, so that the big ring of medicine core weld-ring
It is connected to outside the small ring of medicine core weld-ring and constitutes medicine core weld-ring sub-assembly and (need welding position, i.e., two in appropriate working position
It is a to divide baffle to be located exactly at workpiece to need welding position overcentre medicine core weld-ring sub-assembly radial location)；
Two points of baffles separate (reset), and big ring station moves down (reset), and manipulator will be set with medicine core weld-ring sub-assembly
Workpiece be delivered to welding post.
The operating method of the automatic ring inserter of the application solution may also is that
Vibrate that inspection loop device, that No. two vibrations inspection loop devices carry out the big ring of medicine core weld-ring, medicine core weld-ring respectively is small by No.1
The screening of ring；
The big ring of medicine core weld-ring after screening is delivered on the round tube hole of lantern ring station；
The small ring of medicine core weld-ring after screening is delivered on the big ring of medicine core weld-ring；
The manipulator picks up processed workpiece and is moved to above medicine core weld-ring；
Two points of baffles of overhead gage device, which close up, is stuck in the small ring top of medicine core weld-ring or workpiece fortune opposite with lantern ring station
Dynamic and overhead gage device two points of baffles, which close up, to be stuck in above the small ring of medicine core weld-ring；
Lantern ring station moves up the big ring of ejection medicine core weld-ring and overhead gage device blocks medicine core weld-ring, so that the big ring of medicine core weld-ring
It is connected to outside the small ring of medicine core weld-ring and constitutes medicine core weld-ring sub-assembly and (i.e. two points of the workpiece position in appropriate (needing to weld)
Baffle is located exactly at workpiece and needs welding position overcentre medicine core weld-ring sub-assembly radial location)；
Two points of baffles separate, and lantern ring station moves down, and the workpiece for being set with medicine core weld-ring sub-assembly is delivered to by manipulator
Welding post.
Medicine core weld-ring after screening is delivered to lantern ring work by the application No.1 vibration inspection loop device, No. two vibration inspection loop devices
After on the round tube hole of position, if will affect the work of manipulator, workpiece, lantern ring station, the medicine core weld-ring at this time after screening is small
Ring is delivered to step and the manipulator on the big ring of medicine core weld-ring and picks up processed workpiece and be moved to measured step in medicine core weld-ring
It is mobile that No.1 vibration inspection loop device, No. two vibration inspection loop devices or its their component (such as inclined slip) are provided between rapid
To not influencing manipulator, workpiece, the position of lantern ring station work or lantern ring station mobile (translation) to not influencing manipulator, work
The position step that part, lantern ring station work.
Two points of baffles of herein described overhead gage device, which close up, is stuck in the small ring top of medicine core weld-ring or workpiece and lantern ring
Two points of baffles of station relative motion and overhead gage device close up be stuck in step above the small ring of medicine core weld-ring can use it is following
One of three kinds of modes are realized:
1, two points of baffles of overhead gage device, which close up, is stuck in above the small ring of medicine core weld-ring；
2, robot drives workpiece moves down (workpiece bottom can pass through the round tube hole of lantern ring station, can also be not passed through),
Two points of baffles of overhead gage device, which close up, to be stuck in above the small ring of medicine core weld-ring；
3, robot drives workpiece move down, two points of baffles of overhead gage device close up be stuck in above the small ring of medicine core weld-ring,
Lantern ring station moves up three steps while doing.
When robot drives workpiece moves down, two points of baffles of overhead gage device close up be stuck in above the small ring of medicine core weld-ring,
Lantern ring station moves up three steps while doing or the first two step while when doing, and needs to guarantee the medicine core weld-ring on workpiece two
It is a that baffle is divided to have been positioned at two points of heights of baffle plate or less when closing up to medicine core weld-ring outer ring position.
The application compared with prior art, has the following advantages that and effect: simple for structure, easy to use, the degree of automation
High effect is good.
Detailed description of the invention
Fig. 1 is the agent structure schematic diagram of the embodiment of the present application 1.
Fig. 2 is a kind of schematic top plan view of Fig. 1.
Fig. 3 is the schematic illustration of the embodiment of the present application 1.
Fig. 4 is the course of work (vertical view) schematic diagram of overhead gage device shown in Fig. 3.
Fig. 5 is main structure (vertical view) schematic diagram of the embodiment of the present application 2.
Fig. 6 is the schematic elevation view of station platform shown in Fig. 5 and medicine core weld-ring.
Specific embodiment
It is described in further detail with reference to the accompanying drawing and by embodiment to the application, following embodiment is to this Shen
Explanation please and the application is not limited to following embodiment.
Embodiment 1:
Referring to figs. 1 to 4, the automatic ring inserter of the present embodiment be provided with vibration inspection loop device (including No.1 vibration inspection ring dress
Set 1, No. two vibration inspection loop device 2), lantern ring station apparatus, overhead gage device, controller and manipulator (being not shown on figure).Institute
Stating lantern ring station apparatus includes lantern ring station 3, can also configure station driving mechanism, the station driving machine according to actual needs
The station needed to move up and down or left and right (front and back) is mobile is mounted in the station driving mechanism by structure, by the station driving machine
Structure drives realization or more, left and right or is moved forward and backward.Overhead gage device divides baffle 4 and its point barrier driving by two pieces of balanced configurations
Component composition plays positioning action in small ring, the cooperation clamping of big ring for controlling two points of baffles 4 according to control sequential.Institute
Stating lantern ring station 3 includes small ring (place) station 31, big ring (place) station 32.Medicine core weld-ring includes the big ring 5(letter of medicine core weld-ring
Claim big ring), the referred to as small ring of the small ring 6(of medicine core weld-ring).Controller is used to control 1, No. two vibration inspection ring of No.1 vibration inspection loop device
Device 2, lantern ring station apparatus, overhead gage device, manipulator work according to control sequential, complete the automatic lantern ring of workpiece 7 and convey work
Make.Described point of baffle 4 is connect with a point barrier driving mechanism, is divided on baffle 4 and is provided with compatible with 7 outer diameter of workpiece to be machined half
Circumferential notch 41.
For automatic ring inserter using No.1 vibration inspection loop device 1, No. two vibrations examine loop devices 2 respectively for the big ring 5 of medicine core weld-ring,
The small ring 6 of medicine core weld-ring is screened, and the weld-ring excessive, that irregularity degree is excessively high that will be open weeds out, then by the big ring 5 of medicine core weld-ring,
The small ring 6 of medicine core weld-ring be individually positioned in big ring station 32, on small ring station 31 (specific method can using conveying mechanism, such as
Utilize inclined slip 8 or manipulator), small ring station 31, big 32 center of ring station be a size meet 7 diameter of workpiece circle it is logical
Hole 9, wherein (such as in the setting of 9 periphery of round tube hole to adapt to medicine core weld-ring respectively big for round tube hole 9 and big or small ring concentric circle as far as possible
The locating slot of the small ring 6 of ring 5, medicine core weld-ring, so that baffle is arranged in big ring, the equal accurate positioning of small ring or 8 end of inclined slip
81, medicine core weld-ring is limited jointly with 8 side wall of inclined slip).After the small ring 6 of medicine core weld-ring is put well, at this point, workpiece (needs welded pipe
Part) 7 by manipulator control, it is inserted into the round tube hole 9 of small ring station 31.Since small 6 internal diameter of ring is slightly less than 7 outer diameter of workpiece, small ring 6
Fixed outside workpiece 7, then manipulator takes out workpiece 7, is sent into big 32 round tube hole 9 of ring station, and two points of baffles 4 close at this time
Hold together and (referring to fig. 4, close up respectively to 7 center of workpiece, can be front-rear direction, be also possible to left and right directions), and keeps off and being welded in medicine core
Small 6 top of ring of ring.Big ring station 32 moves up.The big ring 5 of medicine core weld-ring by frictional force between lower section thrust, the small ring of big ring and on
Retaining device pressure collective effect covers in small 6 outside of ring of medicine core weld-ring, forms assembly type lantern ring.Due to being between the small ring of big ring
Interference fit, therefore it is fixed on 7 specific position of workpiece.Two points of baffles 4 are opened at this time, and big ring station 32 drives in big ring station
The lower decline of motivation structure driving, then manipulator control removes workpiece 7 to soldering station.
Embodiment 2:
Referring to Fig. 5, Fig. 6, the present embodiment is identical as 1 basic structure of embodiment, and difference is only that the small ring of big ring shares one
A lantern ring station 3, lantern ring station 3 are provided with to have to move up and down where below and drive with the horizontal lantern ring station for moving left and right function
Motivation structure (is not shown) on figure, and the first level of lantern ring station driving mechanism driving lantern ring station 3, which moves left and right, leaves vibration inspection ring dress
It sets, then drives lantern ring station 3 to rise again and the big ring 5 of medicine core weld-ring is pushed to be stuck in the small ring of medicine core weld-ring under the cooperation of overhead gage device
6 peripheries.
For automatic ring inserter using No.1 vibration inspection loop device 1, No. two vibrations examine loop devices 2 respectively for the big ring 5 of medicine core weld-ring,
The small ring 6 of medicine core weld-ring is screened, and the weld-ring excessive, that irregularity degree is excessively high that will be open weeds out, and big or small ring is then placed on set
On ring station 3, wherein 3 center of lantern ring station is the round tube hole 9 that a size meets diameter of work, wherein round tube hole 9 and big or small ring
Circle as concentric as possible.By the big ring 5 of medicine core weld-ring, after the small ring 6 of medicine core weld-ring is put well, 3 level of lantern ring station is removed.At this point, work
Part is by manipulator control and is inserted into round tube hole 9.Two points of baffles 4 close up at this time, and lantern ring station 3 moves up.Medicine core weld-ring
Big ring 5, the small ring 6 of medicine core weld-ring are formed by frictional force between lower section thrust, the small ring of big ring and overhead gage device pressure collective effect
Assembly type lantern ring.Since big or small ring is interference fit, it is fixed on workpiece specific position.Two points of baffles 4 are opened at this time,
Lantern ring station 3 declines, and manipulator control workpiece is removed, and lantern ring station 3 is moved horizontally to former placement weld-ring position.
As a further improvement, big 5 interface 51 of ring of medicine core weld-ring, small 6 interface 61 of ring of medicine core weld-ring are not corresponding (mutually wrong
Open), be conducive to promote welding quality.
It is the prior art that the application, which vibrates inspection loop device, manipulator, overhead gage device, station driving device,.
The simple deformation or combination of all present techniques features and technical solution, it is considered that fall into the protection of the application
Range.
Claims (7)
1. a kind of automatic ring inserter, including controller, manipulator, it is characterized in that: being provided with No.1 vibration inspection loop device, No. two vibrations
Dynamic inspection loop device, lantern ring station apparatus, overhead gage device, No.1 vibration inspection loop device, No. two vibration inspection loop devices are respectively used to
The big ring of medicine core weld-ring, the small ring of medicine core weld-ring after screening is simultaneously delivered to set by the big ring of medicine core weld-ring, the screening of the small ring of medicine core weld-ring
Ring station apparatus, the lantern ring station apparatus are used for the placement and movement of medicine core weld-ring, and overhead gage device is by two pieces of balanced configurations
Divide baffle and its driving part to form, for controlling two points of baffles in the small ring assembly of the big ring of medicine core weld-ring, medicine core weld-ring
Positioning, the controller fills for No.1 vibration inspection loop device, No. two vibrations inspection loop device, lantern ring station apparatus, overhead gages
It sets, the control of manipulator, by the processed workpiece of manipulator crawl to lantern ring station apparatus, in lantern ring station apparatus, upper gear
The big ring of medicine core weld-ring, the small ring of medicine core weld-ring are sleeved on workpiece with inside and outside telescoping manner under panel assembly cooperation.
2. automatic ring inserter according to claim 1, it is characterized in that: the lantern ring station apparatus includes big ring station, small ring
Station, big ring station driving mechanism are provided with round tube hole compatible with workpiece to be machined on small ring station, big ring station,
The big ring of medicine core weld-ring, the small ring of medicine core weld-ring are concentric with the big ring station in place, the round tube hole of small ring station respectively, big ring station driving
Mechanism connect with big ring station and big ring station is driven to move up and down.
3. automatic ring inserter according to claim 1, it is characterized in that: the lantern ring station apparatus includes lantern ring station, lantern ring
Station driving mechanism is provided with round tube hole compatible with workpiece to be machined, the big ring of medicine core weld-ring, medicine core weld-ring on lantern ring station
Small ring is placed on the round tube hole of lantern ring station simultaneously with one heart, and lantern ring station driving mechanism connect with lantern ring station and drives lantern ring station
It moves up and down and moves left and right.
4. automatic ring inserter according to claim 1, it is characterized in that: No.1 vibration inspection loop device, No. two vibrations examine ring
Device passes through inclined slip and the big ring of medicine core weld-ring, the small ring of medicine core weld-ring is delivered to lantern ring station apparatus respectively.
5. the automatic ring inserter according to Claims 2 or 3, it is characterized in that: what the round tube hole periphery was provided with and was placed
The compatible locating slot of medicine core weld-ring.
6. automatic ring inserter according to claim 2, it is characterized in that: it is described divide on baffle be provided with and workpiece to be machined outer diameter
Compatible semicircular indentations.
7. automatic ring inserter according to claim 1, it is characterized in that: the big ring interface of medicine core weld-ring, the small ring interface of medicine core weld-ring
It mutually staggers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820687888.4U CN208289178U (en) | 2018-05-10 | 2018-05-10 | Automatic ring inserter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820687888.4U CN208289178U (en) | 2018-05-10 | 2018-05-10 | Automatic ring inserter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208289178U true CN208289178U (en) | 2018-12-28 |
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ID=64702683
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820687888.4U Active CN208289178U (en) | 2018-05-10 | 2018-05-10 | Automatic ring inserter |
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| Country | Link |
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| CN (1) | CN208289178U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108772613A (en) * | 2018-05-10 | 2018-11-09 | 杭州华光焊接新材料股份有限公司 | A kind of automatic ring inserter and its operating method |
-
2018
- 2018-05-10 CN CN201820687888.4U patent/CN208289178U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108772613A (en) * | 2018-05-10 | 2018-11-09 | 杭州华光焊接新材料股份有限公司 | A kind of automatic ring inserter and its operating method |
| CN108772613B (en) * | 2018-05-10 | 2023-10-31 | 杭州华光焊接新材料股份有限公司 | Automatic ring sleeving machine and operation method thereof |
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