CN208203231U - A kind of sledge formula produced sludge device - Google Patents
A kind of sledge formula produced sludge device Download PDFInfo
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- CN208203231U CN208203231U CN201820172477.1U CN201820172477U CN208203231U CN 208203231 U CN208203231 U CN 208203231U CN 201820172477 U CN201820172477 U CN 201820172477U CN 208203231 U CN208203231 U CN 208203231U
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- agitator tank
- pressure
- profile control
- buried
- sludge device
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Abstract
The utility model provides a kind of sledge formula produced sludge device, including buried agitator tank, profile control agitator tank, high-pressure plunger pump, pressure transmitter, high pressure flow auto-controlling apparatus, high-pressure needle valve and water distribution pipeline, the water distribution line inlet connects water source, outlet is divided into two-way, it is connected all the way by valve with buried agitator tank, is connected all the way by valve with profile control agitator tank;Buried agitator tank is connected by the first feed-line with profile control agitator tank, and profile control agitator tank is successively connected after high-pressure plunger pump, high-pressure needle valve, high pressure flow auto-controlling apparatus, pressure transmitter with wellhead of water injection well by the second feed-line.The utility model avoids sludgd deposition and stifled pump by the way of mud Rapid Circulation flowing feed;Profile control agitator tank has installed backwashing function additional, avoids artificial frequently lower tank clean-up operation process;Wireless transport module is devised simultaneously, realizes the remote real-time monitoring of collection in worksite data.
Description
Technical field
The utility model belongs to the safety in production of oil field pollution control technique, environmental protection management technical field, and in particular to a kind of sledge
Formula produced sludge device.
Background technique
The main source of oily sludge is clear tank sludge, sewage treatment sludge and the brill of well site contaminated-oil basin, the defeated process of collection
The ground crude oil etc. generated in the operation process such as well, well workover, well-flushing.Oily sludge amount is big, and salinity is high, and outlet will cause soil
Hardened and alkalization, causes seriously to pollute to environment, will cause water degradation in settling tank if accumulating in for a long time, influences oil-field flooding
The normal operation of work.Therefore, according to from " wherefrom come, where " thought, the sludge of recycling is passed through dedicated profile control
Device is recycled into down-hole formation, is used for profile control and water plugging, so as to improve the added value of sludge, lowers disposal of oily sludge cost, subtracts
Few environmental pollution.
Utility model content
It is required to adapt to oil field production environmental protection management, solves the problems, such as sludge outlet, the utility model provides special use
In processing well site and the big tank sludge of multi-purpose station, the solidification expense of oily sludge is reduced environmental pollution and reduces, using clear tank sludge
Profile control and water plugging operation is carried out, reaches augmented injection and mentions a kind of sledge formula produced sludge device for producing purpose.
Technical solution used by the utility model is as follows:
A kind of sledge formula produced sludge device, including buried agitator tank, profile control agitator tank, high-pressure plunger pump, pressure transmitter,
High pressure flow auto-controlling apparatus, high-pressure needle valve and water distribution pipeline, the water distribution line inlet connect water source, export and are divided into two-way, and one
Road is connected by valve with buried agitator tank, is connected all the way by valve with profile control agitator tank;Buried agitator tank is defeated by first
Send pipeline to be connected with profile control agitator tank, profile control agitator tank by the second feed-line successively through high-pressure plunger pump, high-pressure needle valve,
It is connected after high pressure flow auto-controlling apparatus, pressure transmitter with wellhead of water injection well.
Check valve is connected between the high pressure flow auto-controlling apparatus and pressure transmitter.
The top of the buried agitator tank is equipped with sludge filtration funnel and spray tube.
The first blender and the first sewage pump are fitted in the buried agitator tank, the first sewage pump passes through feed-line
It is connected with profile control agitator tank.
Dosing mouth is equipped at the top of the profile control agitator tank, be fitted in profile control agitator tank the second blender, the second sewage pump,
Explosion-proof illuminating lamp and floating ball type liquid-level meter.
The second sewage pump is connected by pipeline with high-pressure plunger pump.
The produced sludge device further includes frequency-conversion control cabinet, the high-pressure plunger pump, pressure transmitter, high pressure flow auto-controlling
The first blender, the first sewage pump in instrument, buried agitator tank and the explosion-proof illuminating lamp in profile control agitator tank, the second blender,
Second sewage pump is electrically connected with frequency-conversion control cabinet respectively.
The frequency-conversion control cabinet is wirelessly connected station control platform.
The utility model has the advantages that:
The feeding manner that the utility model takes mud Rapid Circulation to flow, will press after sludge filtration with profile control drug, water
Certain ratio mixing, and stir evenly, reach the requirement of pumping, after dedicated plunger pump pressure-raising, controlled by gate, is infused
Enter to stratum, to reach the requirement of profile control leak stopping, avoids sludge and deposit in the duct or at plunger pump head, efficiently solve
The phenomenon that blocking up pump when infusing sludge frequent occurrence, profile control agitator tank has installed backwashing function additional, avoids artificial frequently lower tank and removes contamination
Flow chart;The utility model uses skid structure, and compact-sized, safety anti-explosive, work efficiency is high, high degree of automation, energy
The labor intensity for enough alleviating construction, avoids environmental pollution, greatly reduces the cost of sludge roping and processing.It stirs simultaneously
The data such as the liquid level for mixing tank, pressure, the flow for injecting stratum can be uploaded to station control platform by wireless network, carry out at any time real-time
Long-range monitoring.
Detailed description of the invention
Fig. 1 is sledge formula produced sludge device composition figure
Description of symbols
1, buried agitator tank;1.1, the first blender;1.2 first sewage pumps;2, water distribution pipeline;3, the first feed-line;
4, profile control agitator tank;4.1, the second blender;4.2 second sewage pumps;5, the second feed-line;6, frequency-conversion control cabinet;7, high pressure
Plunger pump;8, pressure transmitter;9, check valve;10, high pressure flow auto-controlling apparatus;11, high-pressure needle valve.
Specific embodiment
Embodiment 1
As shown in Figure 1, a kind of sledge formula produced sludge device, including buried agitator tank 1, profile control agitator tank 4, high-pressure plunger pump
7, pressure transmitter 8, high pressure flow auto-controlling apparatus 10, high-pressure needle valve 11 and water distribution pipeline 2,2 entrance of the water distribution pipeline connection
Water source, outlet are divided into two-way, are connected all the way by valve with buried agitator tank 1, pass through valve and 4 phase of profile control agitator tank all the way
Even;Buried agitator tank 1 is connected by the first feed-line 3 with profile control agitator tank 4, and profile control agitator tank 4 passes through the second feed-line 5
Successively after high-pressure plunger pump 7, high-pressure needle valve 11, high pressure flow auto-controlling apparatus 10, pressure transmitter 8 with wellhead of water injection well phase
Even.
The utility model utilize well head itself process flow, by after sludge filtration and profile control drug, water press certain ratio
Example mixing, and stir evenly, reach the requirement of pumping, after dedicated plunger pump pressure-raising, is controlled by gate, be injected into ground
Layer, to reach the requirement of profile control leak stopping.The data such as liquid level, the pressure of water filling, the flow of agitator tank can be uploaded by wireless network
Platform is controlled to station, carries out real-time remote monitoring at any time.
Embodiment 2
On the basis of embodiment 1, the buried agitator tank 1 has the function of filtering, mixing, stirring, conveying sludge,
The top of buried agitator tank 1 is equipped with plus mud filter tunnel and spray tube;Sludge is added to filter tunnel by the way of artificial, warp
Enter in tank after spray, filtering, muddy water is uniformly mixed according to certain, in case profile control uses.
The first blender 1.1 and the first sewage pump 1.2, first blender are fitted in the buried agitator tank 1
1.1 have the function of to be stirred;First sewage pump 1.2 is connected by the first feed-line 3 with profile control agitator tank 4;Described
One sewage pump 1.2 has the function of the prepared sludge water of transfer, sludge water can be transferred to profile control agitator tank from buried agitator tank 1
4。
The profile control agitator tank 4 has filtering, is stirred function, and buried tank prepares mixing sludge when normal work, adjusts
Agitator tank is cutd open under constantly stirring state, prepared sludge water is sent into high-pressure plunger pump 7.The profile control agitator tank 4 pushes up
Portion is provided with dosing mouth, and the second blender 4.1, the second sewage pump 4.2, explosion-proof illuminating lamp and floating ball are fitted in profile control agitator tank 4
Formula liquidometer.Second sewage pump 4.2 have to high-pressure plunger pump feeding function, the second sewage pump 4.2 by valve with
Second feed-line 5 or connected high-pressure plunger pump 7.The high-pressure plunger pump 7 has the function of pressure-increasing unit sludge to stratum.
Embodiment 3
On the basis of the above embodiments, the pressure transmitter 8, which has, can display real-time each well line pressure
Function;The high pressure flow auto-controlling apparatus 10 is magneto-electric high pressure flow auto-controlling apparatus, and magneto-electric high pressure flow auto-controlling apparatus has energy
The function of real-time display well head pipeline flow can be controlled and be adjusted to flow by hand control valve.The high pressure flow auto-controlling
Check valve is connected between instrument 10 and pressure transmitter 8;When there is the check valve 9 high-pressure plunger pump to stop note, well head is prevented
The function of liquid reflux.
The high-pressure needle valve 11 has regulatory function, and cooperation return valve is built the pressure and emptied operation.
The produced sludge device further includes frequency-conversion control cabinet 6, the high-pressure plunger pump 7, pressure transmitter 8, high pressure flow
The first blender, the first sewage pump in auto-controlling apparatus 10, buried agitator tank 1 and the explosion-proof illuminating lamp in profile control agitator tank 4, second
Blender 4.1, the second sewage pump 4.2 are electrically connected with frequency-conversion control cabinet 6 respectively.The frequency-conversion control cabinet 6 has frequency control
The function of high-pressure plunger pump, while power supply is provided to explosion-proof illuminating lamp, pressure transmitter, blender, sewage pump.The frequency conversion control
Cabinet 6 processed is wirelessly connected station control platform and is acquired in real time by mobile communication network to data such as pressure, flow, liquid levels, can
Realize the remote real-time monitoring of collection in worksite data.
The ingredient of produced sludge water-blocking operation uses sludge, polyacrylamide or other medicaments, can be with truck roping extremely
Scene is prepared, and ingredient is sent into buried agitator tank 1 according to a certain percentage, under the action of speed reducer blender, by sludge, medicine
After product are mixed evenly, after mixing evenly, using high-pressure plunger pump 7, profile control agent pressure-raising are pumped in pump chamber, passes through adjusting
High-pressure needle valve 11 controls the access and disconnection of pipeline, and injection flow is adjusted and set using high pressure flow auto-controlling apparatus 10;
Pressure transmitter 8 and magneto-electric high pressure flow auto-controlling apparatus can display real-time well head pipeline pressure and flow, and frequency-conversion control cabinet 6 uses
Explosion-proof route is able to achieve the adjusting of start and stop to high-pressure plunger pump, electric machine frequency, acquires data, passes through wireless transport module, real
The remote real-time monitoring of field data is showed.Profile control agitator tank 4 and buried agitator tank 1 are respectively arranged with agitating device, buried agitator tank
It prepares produced sludge agent to use, prepared medicament can be pumped into stratum by profile control agitator tank, and tank water outlet has installed filtering additional
Net, after being effectively prevented drug accumulation, block pipeline and pump, and be fitted with blender, explosion-proof illuminating lamp, guardrail, upper tank ladder etc..
The feeding manner that the utility model takes mud Rapid Circulation to flow, will press after sludge filtration with profile control drug, water
Certain ratio mixing, and stir evenly, reach the requirement of pumping, after dedicated plunger pump pressure-raising, controlled by gate, is infused
Enter to stratum, to reach the requirement of profile control leak stopping, avoids sludge and deposit in the duct or at plunger pump head, efficiently solve
The phenomenon that blocking up pump when infusing sludge frequent occurrence, profile control agitator tank has installed backwashing function additional, avoids artificial frequently lower tank and removes contamination
Flow chart;The utility model uses skid structure, and compact-sized, safety anti-explosive, work efficiency is high, high degree of automation, energy
The labor intensity for enough alleviating construction, avoids environmental pollution, greatly reduces the cost of sludge roping and processing.Water simultaneously
The data such as liquid level, the pressure of water filling, the flow of tank can be uploaded to station control platform by wireless network, carry out real time remote prison at any time
It surveys.
Claims (8)
1. a kind of sledge formula produced sludge device, it is characterised in that: including buried agitator tank (1), profile control agitator tank (4), high-pressure column
Plug pump (7), pressure transmitter (8), high pressure flow auto-controlling apparatus (10), high-pressure needle valve (11) and water distribution pipeline (2), the water distribution
Pipeline (2) entrance connects water source, and outlet is divided into two-way, is connected all the way by valve with buried agitator tank (1), passes through valve all the way
It is connected with profile control agitator tank (4);Buried agitator tank (1) is connected by the first feed-line (3) with profile control agitator tank (4), profile control
Agitator tank (4) is by the second feed-line (5) successively through high-pressure plunger pump (7), high-pressure needle valve (11), high pressure flow auto-controlling apparatus
(10), pressure transmitter (8) is connected with wellhead of water injection well afterwards.
2. a kind of sledge formula produced sludge device according to claim 1, it is characterised in that: the high pressure flow auto-controlling apparatus
(10) it is connected between pressure transmitter (8) check valve (9).
3. a kind of sledge formula produced sludge device according to claim 1, it is characterised in that: the buried agitator tank (1)
Top is equipped with sludge filtration funnel and spray tube.
4. a kind of sledge formula produced sludge device according to claim 3, it is characterised in that: in the buried agitator tank (1)
It is fitted with the first blender (1.1) and the first sewage pump (1.2), the first sewage pump (1.2) is by the first feed-line (3) and adjusts
Agitator tank (4) are cutd open to be connected.
5. a kind of sledge formula produced sludge device according to claim 1, it is characterised in that: profile control agitator tank (4) top
Portion is equipped with dosing mouth, is fitted with the second blender (4.1), the second sewage pump (4.2), explosion-proof illuminating lamp in profile control agitator tank (4)
And floating ball type liquid-level meter.
6. a kind of sledge formula produced sludge device according to claim 5, it is characterised in that: second sewage pump (4.2)
It is connected by pipeline with high-pressure plunger pump (7).
7. a kind of sledge formula produced sludge device according to claim 1 or 4 or 5, it is characterised in that: the produced sludge device
It further include frequency-conversion control cabinet (6), the high-pressure plunger pump (7), high pressure flow auto-controlling apparatus (10), buried is stirred pressure transmitter (8)
Mix the first blender in tank (1), the first sewage pump and explosion-proof illuminating lamp, the second blender in profile control agitator tank (4)
(4.1), the second sewage pump (4.2) is electrically connected with frequency-conversion control cabinet (6) respectively.
8. a kind of sledge formula produced sludge device according to claim 7, it is characterised in that: frequency-conversion control cabinet (6) nothing
Line docking station control platform.
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CN201820172477.1U CN208203231U (en) | 2018-01-31 | 2018-01-31 | A kind of sledge formula produced sludge device |
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CN201820172477.1U CN208203231U (en) | 2018-01-31 | 2018-01-31 | A kind of sledge formula produced sludge device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111734373A (en) * | 2020-07-09 | 2020-10-02 | 濮阳市威克瑞石油机械制造有限公司 | Automatic profile control operation device for oil field and application method |
CN112012690A (en) * | 2020-08-14 | 2020-12-01 | 中国石油天然气股份有限公司 | Integrated automatic dosing water shutoff profile control device and method |
-
2018
- 2018-01-31 CN CN201820172477.1U patent/CN208203231U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111734373A (en) * | 2020-07-09 | 2020-10-02 | 濮阳市威克瑞石油机械制造有限公司 | Automatic profile control operation device for oil field and application method |
CN112012690A (en) * | 2020-08-14 | 2020-12-01 | 中国石油天然气股份有限公司 | Integrated automatic dosing water shutoff profile control device and method |
CN112012690B (en) * | 2020-08-14 | 2022-07-05 | 中国石油天然气股份有限公司 | Integrated automatic dosing water shutoff profile control device and method |
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