CN207482766U - A kind of automated production producing line - Google Patents
A kind of automated production producing line Download PDFInfo
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- CN207482766U CN207482766U CN201721297378.8U CN201721297378U CN207482766U CN 207482766 U CN207482766 U CN 207482766U CN 201721297378 U CN201721297378 U CN 201721297378U CN 207482766 U CN207482766 U CN 207482766U
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- embryo material
- gag lever
- lever post
- producing line
- automated production
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Abstract
The utility model is related to intelligence manufacture fields, disclose a kind of automated production producing line, including embryo material region, machining area, product region, transport system and control system, under control of the control system, embryo material is transported to machining area from embryo material region and is processed and the finished product machined is transported to product region from machining area by transport system.The utility model is automatically performed the feeding of embryo material by the cooperation in control system and each region, transport system, the processing of embryo material and the transhipment of finished product, the quantity of worker can be significantly reduced, even realize unmanned workshop, so as to reduce the cost of labor of enterprise, the production efficiency of enterprise is improved, reduces the incidence of safety accident.
Description
Technical field
The utility model is related to intelligence manufacture field, more particularly, to a kind of producing line that can realize automated production.
Background technology
Traditional manufacturing needs the worker of substantial amounts, such as process equipment to need operation and look after, processing
Finished product worker is needed to be transported to storage region, unprocessed raw material/semi-finished product are also required to by workers carry to machining area, so
And the efficiency manually produced is limited by the quality and experience of worker, it is difficult to rapid promotion occur;Meanwhile with cost of labor
Increase, the load of enterprise also rising rapidly, and laborious intensive industry faces the pressure of transition and upgrade;In addition, the big model of worker
It encloses, be also easy to cause safety accident in the participation of depth to specific production activity.
Utility model content
For overcome the deficiencies in the prior art, the utility model provides a kind of automated production producing line, existing for solving
The problems such as laborious intensive industry high labor cost, formation efficiency be low, easy initiation safety accident.
Technical solution is used by the utility model solves its technical problem:
A kind of automated production producing line, including embryo material region, machining area, product region, transport system and control system,
Under control of the control system, transport system by embryo material from embryo material region be transported to machining area be processed and will processing
The finished product of completion is transported to product region from machining area.
As the mode that is further improved of said program, transport system include can in machining area and embryo material region and
The shifting trolley moved back and forth between machining area and product region.
As the mode that is further improved of said program, processing unit is equipped in machining area, processing unit is included up and down
Expect robot and at least two process equipments, loading and unloading robot is for receiving the embryo material from transport system, and by embryo material
It is transferred on process equipment and obtains the processing unit machined, and transfer them to transport system.
As the mode that is further improved of said program, the processing row of at least two process equipments in same processing unit
Journey is staggered, and loading and unloading robot is based on the continual realization operation of feeding and discharging of processing stroke being staggered.
As the mode that is further improved of said program, loading and unloading robot includes mechanical arm and driving mechanical arm is reciprocal
Mobile power plant, the same process equipment processed in unit are distributed in the both sides of mechanical arm displacement stroke.
As the mode that is further improved of said program, power plant is linear motor.
As the mode that is further improved of said program, loading and unloading robot further includes embryo material objective table and finished product loading
Platform, embryo material objective table, finished product objective table and mechanical arm are synchronized with the movement.
Mode is further improved as said program, further includes positioning module, positioning module includes article carrying platform, driving
Device and positioning device, cornerwise both ends of article carrying platform are respectively provided with positioning device, and positioning device can be in the drive of driving device
Along the diagonal motion of article carrying platform under dynamic, wherein, positioning device is included respectively along the of the adjacent two sides distribution of article carrying platform
Positioning piece and the second locating piece.
Mode is further improved as said program, further includes rack, rack includes rack, the first gag lever post and second
Gag lever post, the first gag lever post and the second gag lever post are mutually parallel and are horizontally arranged on rack, and the first gag lever post is located at second
The top of gag lever post, and the first gag lever post is equipped with the first groove of several levels, the second limiting towards the side of the second gag lever post
The first groove is corresponded to towards the side of the first gag lever post be equipped with several the second vertical grooves on bar.
The beneficial effects of the utility model are:
The utility model is automatically performed the feeding of embryo material, embryo material by the cooperation in control system and each region, transport system
Processing and finished product transhipment, the quantity of worker can be significantly reduced or even realize unmanned workshop, so as to reduce enterprise
The cost of labor of industry improves the production efficiency of enterprise, reduces the incidence of safety accident.
Description of the drawings
The utility model is further illustrated with reference to the accompanying drawings and examples.
Fig. 1 is the integral layout schematic diagram of the utility model one embodiment;
Fig. 2 is the schematic layout pattern of the utility model processing unit;
Fig. 3 is the stereoscopic schematic diagram of the utility model loading and unloading robot one embodiment;
Fig. 4 be in Fig. 3 A to partial schematic diagram;
Fig. 5 is the stereoscopic schematic diagram of the utility model positioning module one embodiment;
Fig. 6 is the decomposition diagram of the utility model positioning module one embodiment.
Specific embodiment
The technique effect of the design of the utility model, concrete structure and generation is carried out below with reference to embodiment and attached drawing
Clear, complete description, to be completely understood by the purpose of this utility model, scheme and effect.It should be noted that not conflicting
In the case of, the feature in embodiment and embodiment in the application can be combined with each other.
It should be noted that unless otherwise specified, when a certain feature is referred to as " fixing ", " connection " is in another feature,
It can directly fix, be connected in another feature, can also fix, be connected in another feature indirectly.In addition, this
The descriptions such as the up, down, left, right, before and after used in utility model are only relative to each composition portion of the utility model in attached drawing
For the mutual alignment relation divided.
In addition, unless otherwise defined, the technology of all of technologies and scientific terms used here by the article and the art
The normally understood meaning of personnel is identical.Term used in the description is intended merely to description specific embodiment herein, without
It is to limit the utility model.Term as used herein " and/or " appointing including one or more relevant Listed Items
The combination of meaning.
With reference to Fig. 1, the integral layout schematic diagram of the utility model one embodiment is shown, dotted line frame only plays mark in figure
Know the effect of range.As shown in the figure, automated production producing line includes machining area 1, transport system 2, embryo material region 3, finished product area
Domain 4 and control system.Wherein, under control of the control system, embryo material is transported to processing district by transport system 2 from embryo material region 3
Domain 1 is processed, and the finished product machined is transported to product region 4, so as to fulfill embryo material feeding, processing and warehousing finished products
Automation, by control system unified allocation of resources in overall process, the quantity of worker can be significantly reduced, it might even be possible to realize nobody
Production helps to reduce cost of labor, reduces the generation of safety accident.
The producing line of the utility model can be adapted for industry-by-industry, and the utility model does not limit this, in the present embodiment
It is preferred that it is illustrated by taking the glass cover-plate of mobile phone as an example.
Producing line in the present embodiment relies on workshop, by workshop be divided into above-mentioned embryo material region 3, machining area 1 with into
Several processing units is equipped in product region 4, wherein machining area 1, specifically, each row processing unit is in production bus
Branch's production line, as shown in Figure 1, the machining area 1 of the present embodiment shares six branch's production lines, wherein the first point
Between branch production line and Article 2 branch production line, between Article 3 branch production line and Article 4 branch production line, Article 5
Between the branch's production line and Article 6 branch production line and both ends of each branch's production line are there are channel, for following shiftings
Trolley is moved.
Each processing unit includes loading and unloading robot 100 and at least two process equipments 200, loading and unloading robot
100 for receiving the embryo material from transport system 2, and embryo material is transferred on process equipment 200 and obtains what is machined
Unit is processed, and transfers them to transport system 2, i.e., a loading and unloading robot 100 can correspond to more process equipments, help
In the cost for saving robot.
Specifically, based on the considerations of robot stroke and working efficiency etc., the present embodiment uses a charging & discharging machine
Device people 100 corresponds to the layout type of four process equipments 200, and with reference to Fig. 2, four process equipments 200 are distributed in loading and unloading machine
The both sides of 100 displacement stroke of people.Preferably, process equipment 200 is logical backwards to loading and unloading robot 100, i.e. loading and unloading robot 100
The back side and side for crossing equipment carry out operation of feeding and discharging, so as to can carry out manual intervention at any time when special circumstances occur, just
In the maintenance of equipment.
With reference to Fig. 3, Fig. 4, Fig. 3 shows the stereoscopic schematic diagram of the utility model loading and unloading robot one embodiment, Fig. 4
Be in Fig. 3 A to partial schematic diagram, the objective table of mechanical arm side is concealed in Fig. 3.As shown in the figure, loading and unloading robot packet
Mechanical arm 110 and the power plant that mechanical arm 110 is driven to move back and forth are included, traditional motor-screw may be used in driving device
Transmission system, the displacement stroke of motor-screw drive system longer (such as 5 to 8 meters) however, as the spacing between process equipment
Being difficult to realize the movement of big distance, (stroke limiting in the length of screw, and current working ability can not produce the silk of overlength
Bar), based on this, preferably using linear motor as power plant in the present embodiment.
Specifically, linear motor work includes pedestal 120, sliding rail 130, sliding block 140, first pole 150 and time pole 160.Pedestal 120
As main bearing structure, it is set side by side with thereon along the sliding rail 130 that 120 length direction of pedestal extends and first pole 150, wherein
Mechanical arm 110 is connect by sliding block 140 with sliding rail 130 so that mechanical arm 110 can along first pole 150 length direction from
By slip.
It is fixed by the way of the movement of secondary pole 160 using first pole 150 in the present embodiment, after energization, secondary pole 160 is in electromagnetic force
Under the action of drive mechanical arm 110 moved along the length direction of first pole 150.First due to linear motor extremely can arbitrarily be spliced,
Therefore the length limitation of screw can be broken through, greatly increase the stroke of robot so that a material moving machine tool people can be multiple
It is reciprocal between station, meet the shifting material demand of multistation.
Preferably, the utility model further includes the objective table 170 being fixedly connected with time pole 160, specifically, secondary pole 160
It is fixedly connected with mounting base 180, mounting base 180 is actively connect again with objective table 170, mechanical arm 110.Further, objective table
170 are distributed in the both sides of mechanical arm 110, respectively as embryo material objective table and finished product objective table.Material moving machine device people is in different station
Between move, the finished product machined is placed on finished product objective table, and by etc. embryo material to be processed turn from embryo material objective table
It moves on process equipment, so as to fulfill the uninterrupted progress of production activity.
The processing stroke of at least two process equipments 200 is staggered in same processing unit, and loading and unloading robot 100 is based on
The continual realization operation of feeding and discharging of processing stroke being staggered, by the processing beat of each process equipment of reasonable arrangement, can make
The loading and unloading time point for obtaining each process equipment is mutually linked, and is further ensured that the uninterrupted progress of production activity.
In addition, unshowned suction sucker is further included for the Yi Liao loading and unloading robot 100 for adapting to the planks such as glass cover-plate,
Suction sucker is arranged on the execution end of mechanical arm 110.Glass cover-plate is processed in processing in horizontality under normal conditions
It needs to store under vertical state after the completion, based on this, the utility model is additionally provided with cylinder equal power device, can drive
Suction sucker relative mechanical arm 110 rotates, so as to move material during drive absorption glass cover-plate from horizontality rotate to
Vertical state.
Known technology, such as three shaft mechanical arms, five shaft mechanical arms or six shaft mechanical arms may be used in mechanical arm 110, this
Utility model does not limit this.
Transport system 2 includes can be reciprocal between machining area 1 and embryo material region and machining area 1 and product region
The shifting trolley of movement.Trolley is moved preferably using AGV trolleies, to coordinate the use of AGV trolleies, the utility model is preferably also set
There is the track being oriented to AGV trolleies, so-called track includes but not limited to the track of entity or draws on the ground
Play the road sign of guide function.Track is by each processing unit.AGV trolleies are controlled the whole allotment of system, when certain
After the embryo material deficiency or finished product of one processing unit reach certain amount, processing unit sends out signal, control system to control system
System selects idle AGV trolleies transfer embryo material or finished product after receiving signal.
Correspondingly, the utility model is additionally provided with waiting area and the charged area of AGV trolleies, may be used known
Technology, the utility model do not repeat this.
The utility model is preferably also provided with positioning module, realizes positioning of the product in feeding, blanking.Reference Fig. 4, Fig. 6,
Respectively illustrate the stereoscopic schematic diagram and decomposition diagram of the utility model positioning module one embodiment.As shown in the figure, positioning
Module includes article carrying platform 310, driving device 320 and positioning device 330, and wherein article carrying platform 310 is to be positioned for carrying
Material, positioning device 330 position material under the driving of driving device 320.
The preferably rectangular platen of article carrying platform 310, is used to carry vacuum absorption holes is provided on the surface of material, with
Material is fixed after material positioning.
Specifically, driving device 320 in the present embodiment preferably using telescopic cylinder, install by the cylinder body 321 of telescopic cylinder
In the lower section of article carrying platform 310, a drive shaft 322, drive shaft 322 are respectively stretched out in 310 cornerwise both ends of upper edge article carrying platform
It is parallel with the diagonal of article carrying platform 310, and can be diagonally direction reciprocal telescopic.
Pilot hole 323 is additionally provided on cylinder body 321, pilot hole 323 is parallel with drive shaft 322, drive shaft 322 in the present embodiment
Both sides be respectively provided with a pilot hole 323.
Positioning device 330 includes the first locating piece 331, the second locating piece 332 and mounting base 333.Mounting base 333 is with stretching
The drive shaft 322 of cylinder is fixedly connected, and the adjacent two sides of upper edge article carrying platform 310 are extended with the first cantilever arm and respectively
Two cantilever arms, wherein the first locating piece 331 is fixedly connected with the first cantilever arm, the second locating piece 332 is fixed with the second cantilever arm
Connection, i.e. the first locating piece 331 and the second locating piece 332 are also distributed along the adjacent two sides of article carrying platform 310 respectively.
Locating piece in the present embodiment preferably using locating piece, towards the vertical of 310 side of article carrying platform put down by each locating piece
Face is as positioning surface.
Further, since the materials such as glass cover-plate are generally rectangular, therefore the first locating piece 331 and the second locating piece 332 are preferably
It is mutually perpendicular to.
Guide rod 334 is additionally provided in mounting base 333, guide rod 334 is parallel with drive shaft 322, is plugged on pilot hole
It can slide in 323 and along hole, so as to be oriented to positioning device 330.
The guide surface of guide rod 334 is preferably provided with chrome layer, to enhance the wear-resisting property of guide rod 334.It is further
Guide rod 334 is avoided to be damaged with drive shaft 322 by the external world, the present embodiment, which is additionally provided with, is coated on drive shaft 322 with being oriented to
The telescopic protective cover 340 in 340 outside of column.
The utility model is respectively provided with a positioning device 330, two end positioning devices at 310 cornerwise both ends of article carrying platform
330 the first locating piece 331 is corresponding with each side of material respectively with the second locating piece 332, in this way, when positioning device 330 exists
When under the driving of driving device 320 along the diagonal motion of article carrying platform 310, each side of material can be realized and positioned, i.e.,
Realize the multidirectional positioning of material.
In the present embodiment, driving device 320 realizes two end positioning devices by carrying the telescopic cylinder of two drive shafts
330 are synchronized with the movement, and then realize the synchronous positioning of each side to material of positioning device 330.Certainly, driving device 320 also may be used
To be quantity and 330 corresponding single drive shaft cylinder of positioning device, single drive shaft cylinder independently drives corresponding positioning device 330
Movement.
In addition, the utility model further includes the rack being useful for there are material, rack can be placed on embryo material region, finished product
The different locations such as region, AGV trolleies, embryo material objective table, finished product objective table, process equipment.Rack includes rack, the first gag lever post
With the second gag lever post, wherein the first gag lever post and the second gag lever post are mutually parallel and are horizontally arranged on rack, first limits
Bar is located at the top of the second gag lever post, and the first gag lever post is recessed towards the side of the second gag lever post first equipped with several levels
Slot corresponds to the first groove towards the side of the first gag lever post on the second gag lever post and is equipped with several the second vertical grooves.During placement,
Glass cover-plate is in vertical state, and base is located in the second groove, and side is then located in corresponding first groove.
Preferably, rack includes two the first gag lever posts being mutually parallel, with simultaneously to the opposite sides of glass cover-plate
While supported, thoroughly limit glass cover-plate in the horizontal direction on movement.
Rack is equipped with is spun on the first gag lever post as the nut and vertical the first sliding groove, nut of the first locking structure
Both ends, when nut unscrews, the first gag lever post can vertically be slided along the first sliding groove, to adapt to the glass cover of different height
Plate.
Horizontal second sliding slot is additionally provided in rack, the both ends of the second gag lever post are equally rotary with nut, when nut unscrews,
Second gag lever post can in the horizontal direction be slided along second sliding slot.In addition, if two first gag lever posts of setting, then at least one
First gag lever post can in the horizontal direction be slided along second sliding slot, to adapt to the glass cover-plate of different length.
Based on above-mentioned, the specific workflow of the utility model is:Product carries out on the process equipment in machining area 1
Punch process, meanwhile, it is mounted with carrier on branch's assembly line of the corresponding process equipment, carrier is from the feeding end of branch's assembly line
Discharging end (namely close to one end of the main pipeline) movement of (namely one end far from main pipeline) to branch's assembly line, passes through
The product that punching press is completed is put into carrier by manipulator during process equipment, and the carrier for being placed with product summarizes to main pipeline, so
The drying after cleaning, drying equipment is cleaned and cleaned is transported to by main pipeline afterwards.Product after cleaning, drying again by
Main pipeline is transported to transfer platform, is detached in this product with carrier, product is further transported to finished product area by main pipeline
Domain 200 carries out subsequent detection and is packaged, and the carrier on transfer platform is then transported to the upper of each branch's assembly line by AGV trolleies
Expect end, participate in cycle again.
In above-mentioned process, control system carries out each unit whole control, and such as different processing is set
It is standby to process different products, corresponding embryo material also can different from, control system can control AGV trolleies by required embryo
Material is accurately transported at corresponding process equipment, is helped to improve efficiency, is realized the accurate dispensing of material;For another example, it controls
System can be monitored the real-time action of above-mentioned process equipment, robot, AGV trolleies etc., according to the difference of converted products,
Configuration schedules are carried out to the manufacturing procedure of each equipment, so as to meet the process requirements of different product difference process, realize that producing line is soft
Property;In addition, control system can also monitor the health condition of each equipment, reported for repairment in time in equipment fault.
The invention also discloses a kind of automatic production methods, include the following steps,
S10 plans embryo material region, machining area and product region in workshop, and wherein embryo material region is treated for leaving concentratedly
The embryo material of processing;Machining area places process equipment and loading and unloading manipulator, is used to implement the processing to embryo material;Product region is used
In the finished product that placement is concentrated to machine.
S20 setting can realize embryo material shifted between embryo material region and machining area and finished product machining area with
The transport system shifted between product region, transport system may be used AGV trolleies or conveyer belt, in the utility model preferably
Using AGV trolleies, to improve the flexibility of conveying material.
S30 sets control system, and the unified regulation and control based on control system, transport system realizes that the fixed point of embryo material and finished product is thrown
It send.
It is that illustrating, but the invention is not limited to the reality for progress is implemented to the preferable of the utility model above
Example is applied, those skilled in the art can also make various equivalent variations without departing from the spirit of the present invention
Or replace, these equivalent deformations or replacement are all contained in the application claim limited range.
Claims (9)
1. a kind of automated production producing line, which is characterized in that including embryo material region, machining area, product region, transport system with
Control system, under the control of the control system, embryo material is transported to described add by the transport system from the embryo material region
Work area domain is processed and the finished product machined is transported to the product region from the machining area.
2. automated production producing line according to claim 1, which is characterized in that the transport system includes described to add
The shifting trolley moved back and forth between work area domain and embryo material region and the machining area and product region.
3. automated production producing line according to claim 1, which is characterized in that work sheet is equipped in the machining area
Member, the processing unit include loading and unloading robot and at least two process equipments, and the loading and unloading robot is used to receive
Embryo material from the transport system, and the embryo material is transferred on the process equipment and obtained machine into
Product, and transfer them to the transport system.
4. automated production producing line according to claim 3, which is characterized in that at least two in the same processing unit
The processing stroke of process equipment described in platform is staggered, and the loading and unloading robot is based in the continual realization of processing stroke being staggered
Blanking operates.
5. automated production producing line according to claim 4, which is characterized in that the loading and unloading robot includes mechanical arm
And the power plant that the driving mechanical arm moves back and forth, the same process equipment processed in unit are distributed in institute
State the both sides of mechanical arm displacement stroke.
6. automated production producing line according to claim 5, which is characterized in that the power plant is linear motor.
7. automated production producing line according to claim 5, which is characterized in that the loading and unloading robot further includes embryo material
Objective table and finished product objective table, the embryo material objective table, finished product objective table and the mechanical arm are synchronized with the movement.
8. automated production producing line according to any one of claim 1 to 7, which is characterized in that positioning module is further included,
The positioning module includes article carrying platform, driving device and positioning device, and cornerwise both ends of the article carrying platform are respectively provided with
The positioning device, the positioning device can article carrying platform described in the driving lower edge in the driving device diagonal motion,
Wherein, the positioning device includes the first locating piece along the adjacent two sides distribution of the article carrying platform and the second positioning respectively
Part.
9. automated production producing line according to any one of claim 1 to 7, which is characterized in that rack is further included, it is described
Rack includes rack, the first gag lever post and the second gag lever post, and first gag lever post and the second gag lever post are mutually parallel and level
On the rack, first gag lever post is located at the top of second gag lever post, and the first gag lever post court
The first groove of several levels is equipped with to the side of second gag lever post, is limited on second gag lever post towards described first
The side of bar corresponds to first groove and is equipped with several the second vertical grooves.
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CN201721297378.8U CN207482766U (en) | 2017-10-10 | 2017-10-10 | A kind of automated production producing line |
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CN201721297378.8U CN207482766U (en) | 2017-10-10 | 2017-10-10 | A kind of automated production producing line |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107758247A (en) * | 2017-10-10 | 2018-03-06 | 深圳市极维度智能科技有限公司 | A kind of automated production producing line and automatic production method |
CN109132398A (en) * | 2018-10-18 | 2019-01-04 | 昆山佰奥智能装备股份有限公司 | Carrier automatically opens mechanism |
-
2017
- 2017-10-10 CN CN201721297378.8U patent/CN207482766U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107758247A (en) * | 2017-10-10 | 2018-03-06 | 深圳市极维度智能科技有限公司 | A kind of automated production producing line and automatic production method |
CN107758247B (en) * | 2017-10-10 | 2024-02-20 | 陕西华翔远创科技有限公司 | Automatic production line and automatic production method |
CN109132398A (en) * | 2018-10-18 | 2019-01-04 | 昆山佰奥智能装备股份有限公司 | Carrier automatically opens mechanism |
CN109132398B (en) * | 2018-10-18 | 2024-04-09 | 昆山佰奥智能装备股份有限公司 | Automatic opening mechanism of carrier |
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