CN206339864U - A kind of production line data exchange system - Google Patents
A kind of production line data exchange system Download PDFInfo
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- CN206339864U CN206339864U CN201720044625.7U CN201720044625U CN206339864U CN 206339864 U CN206339864 U CN 206339864U CN 201720044625 U CN201720044625 U CN 201720044625U CN 206339864 U CN206339864 U CN 206339864U
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Abstract
The utility model discloses a kind of production line data exchange system, including：Number adopt station, PLC, monitoring system, number adopt network, interchanger, ethernet local area network, database server, IFIX collection control servers and collection control terminal, the number adopt station, PLC, monitoring system by industrial optical fiber with number adopt network connection, the number is adopted network and is connected by interchanger with ethernet local area network, and the database server, IFIX collection control servers and collection control terminal are directly connected with ethernet local area network.The production line data exchange system that the utility model is provided has brand-new structural framing, complete networking integration capability, flexible application configuration pattern, powerful real-time information, abundant represent means, efficient application tool and reliable information support are provided for enterprise production process control, the production for gathering each field apparatus in real time, exactly, equipment, quality, consumption data are realized, data, services are provided for the management at different levels of enterprise.
Description
Technical field
The utility model is related to workshop data collection, management and control technical field, more particularly to a kind of production line data exchange system
System.
Background technology
At present, the following problem of production line data exchange system generally existing in industry：
First, integrated planning is lacked.Enterprise is when building each automation collection and control system, the informationization to whole workshop
Lack integrated planning, this mainly reflects in these areas：1) when designing deployment system, its information interface is not carried out clearly
Definition, causes part important information missing, or can not set up the channel of unimpeded information transmission.2) lack unified and standard
Data exchange rule.The data-interface of numerous systems is unordered in a jumble, the puzzlement that to be follow-up Integrated manufacture huge, while also increasing
The workload safeguarded.3) the function chaotic expansive of each system, causes to overlap each other.On the one hand a large amount of repeated works have been done, wave
Manpower and materials are taken；Another aspect system bound is obscured, and business realizing is cumbersome lengthy and jumbled.4) hardware construction repetition and waste.Each system
Establish one's own system, only from the application demand of the system in data storage and the configuration of post-production and terminal, result in
Utilization rate of equipment and installations is low.Considerable degree of repeated construction has been done on hardware facility, the cost of investment of manufacturer has both been added, has been again
Follow-up hardware maintenance adds workload and difficulty.
2nd, Security mechanism is fragile.Current common problem is, number is adopted between terminal and original equipment, number is adopted
Between system and management system, lack reliable, effective Security mechanism and means.Even number is adopted net by considerable enterprise
Network unites two into one with enterprise office administration network, does not carry out the isolation of any degree, adopts network which results in number and industry control is whole
Virus is wreaked havoc on end, equipment frequent crashes, is restarted, and has badly influenced the normal production of workshop.Particularly equipment first wife
Industry control terminal, be the equal of completely exposed in face of virus and malicious attack in so severe dangerous network environment.
These industry control terminal values are expensive, spare part is rare, and they by attack once break down, and will result directly in equipment can not open
With the loss caused to enterprise will be unable to weigh.
3rd, it is integrated inefficient.The integrated of information is multidirectional, existing information from bottom to top, is also had from up to
Under information decomposition, more there is horizontal information to run through.Traditional number, which is adopted, concentrates on its main function to main bottom
The information gathering business realizing of layer automation equipment, its information flow direction is only realized from bottom to top as a rule, causes letter
Breath disconnects.Enterprise is disposed after these systems, can only often accomplish " to supervise ", and can not realize " control "；Let alone multisystem links,
Can only do things in his own way.
4th, system later maintenance is difficult.Traditional data actuation does not follow mould in the design of system framework and structure
The principle of blockization design, the auto-adaptive parameter lacked for different model equipment sets function.Due in the workshop of an enterprise,
Often exist most directly to show in Multiple Type and the multiple devices of specification, caused consequence and be exactly：Deposited in whole system
In considerably complicated and substantial amounts Client versions, the capture program of every equipment is required to separately maintain and set manually,
Workshop attendant suffer untold misery.Meanwhile, the remote upgrade function that do not break to client-side program is lacked in the entire system, is tieed up
Shield personnel, by the client-side program set manually, must be changed using mobile physical storage medium by platform；And more
When changing, it is necessary to which log off restarting, this means that normal production and data collection activity must temporarily stop.
Utility model content
For there is problem in the prior art, the purpose of this utility model is to provide a kind of production data acquisition safety entirely
Convenient production line data exchange system is dispatched in face, workshop management.
To achieve the above objectives, the utility model is adopted the following technical scheme that.
A kind of production line data exchange system, including：Number adopt station, PLC, monitoring system, number adopt network, exchange
Machine, ethernet local area network, database server, IFIX collection control servers and collection control terminal, the number adopt station, PLC, monitoring
System adopts network connection by industrial optical fiber with number, and the number is adopted network and is connected by interchanger with ethernet local area network, the number
Directly it is connected according to storehouse server, IFIX collection control servers and collection control terminal with ethernet local area network.
As with improvement, the number is adopted network and is made up of several optical fiber switch, and light is passed through between each optical fiber switch
Fibre series connection.
As with improvement, it is 15 " TFT color touch screens, the SIMATIC Panel of model Siemens that the number, which adopts station,
IL70, adopts in number and one piece of ARCNET network interface card PCI20 is installed on station, and the network interface card passes through RG62 coaxial cables and apparatus for production line GD-
Lan network is connected, and realizes the real-time collection of the various data of device context；Number adopts station and is connected to optical fiber friendship by Ethernet card simultaneously
On changing planes, realize that the data double-way between database server is transmitted.
As with improvement, the TCP/IP network interfaces that the PLC is carried using itself are directly connected to optical fiber friendship
On changing planes, the real-time collection and monitoring of PLC field data are realized by IFIX collection control servers.
As with improvement, the IFIX collection control server takes the mode for directly reading database server file, realizes
Real-time monitoring and scheduling to whole production line.
As with improvement, the monitoring system is connected on optical fiber switch by the TCP/IP network interfaces carried, by
Database server realizes the real-time acquisition function of monitoring system information.
As with improvement, the monitoring system is used for gathering the logistics information of production line, and the number that station constitutes is adopted by number and adopts net
It is integrated in the live logistics system network being made up of monitoring system on the same network segment, number adopts the information Store of station collection in data
Number is constituted in the server of storehouse and adopts database, the information Store that monitoring system is gathered construct flow database in database is used
Required data are imported into number from logistics data storehouse and adopt database by database interface technology.
As with improvement, the ethernet local area network and full factory's Information Network are kept apart, database server by fire wall with
Full factory Information Network is connected.
As with improvement, the database server is two, is all IBM xSeries X345-L1C servers, is used
Disk array carries out two-node cluster hot backup.
As with improvement, the IFIX collection control server is one, and signal is IBM xSeries X345-L1C servers；
The database server, IFIX collection controls server are arranged on same rack, and are powered by ups power, the type of ups power
Number be APC SMART-3000VA/2HOURS；The control terminal that integrates is HP-x4100, the inch display of configuration Sony X93 types 19.
The beneficial effects of the utility model are：
First, by number adopt network, ethernet local area network by various numbers adopt equipment and collection control equipment organically combine, entirely
Production line data exchange system has brand-new structural framing, complete networking integration capability, flexible application configuration pattern, strong
Big real-time information, it is abundant represent means, for enterprise production process control provides efficient application tool with can
The information support leaned on, establishes a set of field equipment data acquisition system towards whole production line, realizes in real time, exactly
The production of each field apparatus, equipment, quality, consumption data are gathered, data, services are provided for the management at different levels of consignable company.
2nd, conveniently based on workshop data is gathered, the production command scheduling center of a workshop level is established.By right
The real-time monitoring and analysis of each machine operation so that enterprise management level energy science, be scheduled in time to produced on-site
Commander, so that it is guaranteed that enterprise's production is orderly and controllable；
3rd, the system can easily realize that production executive system (MES), logistics system to enterprise etc. are other related
The data integration of system.
Brief description of the drawings
Fig. 1 show the production line data exchange system structural representation of the offer of the utility model embodiment one.
Fig. 2 show the production line data exchange system structural representation of the offer of the utility model embodiment two.
Description of reference numerals：
1：Number adopts station, 2：PLC, 3：Monitoring system, 4：Number adopts network, 5：Interchanger, 6：Ethernet local area network, 7：Number
According to storehouse server, 8：IFIX collection control servers, 9：Collect control terminal, 10：Optical fiber switch.
Embodiment
Essence of the present utility model is more fully understood for convenience of those skilled in the art, it is new to this practicality below in conjunction with the accompanying drawings
The embodiment of type is described in detail.
Embodiment one
As shown in figure 1, a kind of production line data exchange system, including：Number adopts station 1, PLC 2, monitoring system 3, number
Network 4, interchanger 5, ethernet local area network 6, database server 7, IFIX collection controls server 8 and collection control terminal 9 are adopted, the number is adopted
1, PLC 2, the monitoring system 3 of standing are adopted network 4 with number by industrial optical fiber and are connected, and the number adopts network 4 and passes through interchanger 5
Be connected with ethernet local area network 6, the database server 7, IFIX collection controls server 8 and collection control terminal 9 directly with ether local
Net 6 is connected.
Wherein, the number is adopted network 4 and is made up of several optical fiber switch 10, and optical fiber is passed through between each optical fiber switch 10
Series connection, to ensure the stability and reliability of system.
The number adopts SIMATIC Panel IL70 (15 " TFT color touch screen) of the station 1 from Siemens.Station 1 is adopted in number
The upper ARCNET network interface card PCI20 for installing one piece of Ke Dong company of the U.S., the network interface card passes through RG62 coaxial cables and apparatus for production line GD-
Lan network is connected, and realizes the real-time collection of the various data of device context.Number adopts station 1 while being connected to optical fiber by Ethernet card
On interchanger 10, realize that the data double-way between database server 7 is transmitted.
The TCP/IP network interfaces that the PLC 2 is carried using itself are directly connected on optical fiber switch 10, by
IFIX collection controls server 8 realizes the real-time collection and monitoring of field data；Meanwhile, IFIX collection controls server 8, which is taken, to be directly read
The mode of the file of database server 7, realizes the real-time monitoring and scheduling to whole production line.
The TCP/IP network interfaces that the monitoring system 3 is carried by system are connected on optical fiber switch 10, by data
Storehouse server 7 realizes the real-time acquisition function of its information, number is adopted net (number adopts station collection network) and live logistics system network
(monitoring system collection network) is integrated on the same network segment, can be easily by required number using database interface technology
Database is adopted according to number is imported into from logistics data storehouse.
The model CISCO Catalyst 2950T-24 of the interchanger 5.
The ethernet local area network 6 and full factory's Information Network are isolation, it is ensured that live network security.Database server 7
It is connected by fire wall (additional another network interface card) with full factory's Information Network, realizes whole production line data exchange system and company information
Data exchange (integrated) between application system.
The database server 7 is two, from IBM xSeries X345-L1C servers, is entered using disk array
Row two-node cluster hot backup is to improve its reliability.
The IFIX collection control server 8 is one, from IBM xSeries X345-L1C servers.
During actual disposition, database server 7, IFIX collection controls server 8 are arranged on same rack, and pass through UPS electricity
Source powers, the model APC SMART-3000VA/2HOURS of ups power.
The collection control terminal 9 selects HP-x4100, the inch display of configuration Sony X93 types 19.
Following functions can be realized by adopting station 1 using number：
1) data acquisition, the characteristics of in face of distinct device, can have corresponding number adopt strategy, realize cigarette bag production line
The real-time data acquisition of all devices.
2) local monitor Chinesizes with terminal, on the basis of data acquisition, realizes that equipment is transported in forms such as figure and forms
The local monitor and abnormal alarm of market condition, instruct execute-in-place and production.
3) field management, mainly includes field data typing and issues two large divisions's function such as information inquiry.Field data
Typing mainly include quality self-assessment, maintenance call, equipment running status, change board confirmations, record of relieving, spare part invoice of requisition etc. show
The input function of field information.It is the supplement of equipment automatic data acquisition, realizes the informationization of field management.Issue information inquiry
Mainly include technical data and normative document, change board notice, production scheduling instruction, each board yield comparison situation, production
The query function of the information such as daily paper.Pass through the implementation of the function, it is ensured that Field Force is strictly carried out by standard and dispatch command
Production, accelerates the feedback processing speed of anomalous event.
4) material is called, and realizes in production line data collecting system the function of material calling, it is to avoid overlapping investment.Thing
Material calling mainly supplies request, empty pallet including auxiliary material and reclaims the functions such as request, the recovery of residue auxiliary material and material surplus typing.
5) collection control scheduling, based on production line data acquisition, by the real-time monitoring to field apparatus running situation with
Alarm, enables related management personnel to understand field condition in time, fast dispatch of pinpointing the problems and processing, the full car of Primary Construction one
Between real-time command scheduling center；By the way that a large amount of numbers are adopted with the analysis and research of data, suit the remedy to the case, optimization production row is done step-by-step
For the management of, strengthening device, improve the target of product quality.
6) information integration, is completed by database server, including number is adopted Data Collection, data and uploaded (according to MES system pair
Data in the system are uploaded to MES system by the requirements adopted of number), data receiver is with passing down (the data for issuing MES system
Be forwarded to corresponding board number and adopt station), universal coding it is integrated, with the function such as the data integration of AGV system.
A kind of production line data exchange system that the present embodiment is provided has advantages below：
Although the 1, single for number adopts function, it is desirable to which the hardware of outfit is more, and input is larger, because number adopts station from west
The sub SIMATIC Panel IL70 of door (15 " TFT color touch screens), while being integrated with data acquisition, field management, process prison
The multiple functions such as control and terminal Chinesizing, material calling, it is to avoid overlapping investment, generally greatly save investment, cost performance height.
2nd, distinct device can be directed to, using advanced rational data acquisition technology adaptable therewith, it is ensured that number is adopted
The real-times of data, accuracy and comprehensive.
3rd, when any single device or number adopt station failure, the normal operation of system miscellaneous equipment and function is not influenceed；
Adopting station due to live number, there are data locally to preserve function, when number adopts network or server failure, it can be ensured that scene
Significant data will not be lost.
4th, system has good extendibility, when newly added equipment, it is only necessary to corresponding number is adopted into station in a stand-alone mode
Installation and debugging are finished, and are connected to number and are adopted on network and simply configured on database server, you can to realize it
Complete data acquisition function.
5th, the system and MES system, the data integration of AGV system can be concentrated realization by database server, with more
Strong flexibility, the need for readily satisfying business administration change today.
6th, database server uses dual-host backup, it is ensured that the stability of system.
Embodiment two
As shown in Fig. 2 a kind of production line data exchange system that the utility model is provided, its structure and embodiment one are basic
Unanimously, difference is that number adopts network 4 for two, adopts connection number on network in a number and adopts station 1, is adopted in another number on network
Only connection is used for gathering the monitoring system 3 of logistics data.
As a kind of conversion embodiment of the present embodiment, difference according to actual needs, the number adopts the quantity of network
Can also for three, four, it is even more many, be not limited to the present embodiment.
Essence of the present utility model is described in detail above embodiment, but can not be come with this to this reality
Limited with new protection domain.It should be evident that under the enlightenment of the utility model essence, the common skill of the art
Art personnel can also carry out many improvement and modification, it should be noted that these are improved and modification all falls in power of the present utility model
Within the scope of profit is claimed.
Claims (10)
1. a kind of production line data exchange system, including：Number adopt station, PLC, monitoring system, number adopt network, interchanger,
Ethernet local area network, database server, IFIX collection control servers and collection control terminal, the number adopt station, PLC, monitoring system
System adopts network connection by industrial optical fiber with number, and the number is adopted network and is connected by interchanger with ethernet local area network, the data
Storehouse server, IFIX collection control servers and collection control terminal are directly connected with ethernet local area network.
2. a kind of production line data exchange system according to claim 1, it is characterised in that the number adopts network by some
Connected between individual optical fiber switch composition, each optical fiber switch by optical fiber.
3. a kind of production line data exchange system according to claim 1, it is characterised in that it is 15 " TFT that the number, which adopts station,
Color touch screen, the SIMATIC Panel IL70 of model Siemens are adopted in number and one piece of ARCNET network interface card are installed on station
PCI20, the network interface card is connected by RG62 coaxial cables with apparatus for production line GD-LAN networks, realizes the various data of device context
Collection in real time；Number adopts station while being connected to by Ethernet card on optical fiber switch, realizes the data between database server
It is bi-directionally transmitted.
4. a kind of production line data exchange system according to claim 1, it is characterised in that the PLC is utilized
The TCP/IP network interfaces itself carried are directly connected on optical fiber switch, and PLC is realized by IFIX collection control servers
The real-time collection and monitoring of field data.
5. a kind of production line data exchange system according to claim 1, it is characterised in that the monitoring system passes through certainly
The TCP/IP network interfaces of band are connected on optical fiber switch, and the real-time collection of monitoring system information is realized by database server
Function.
6. a kind of production line data exchange system according to claim 1, it is characterised in that the ethernet local area network and complete
Factory's Information Network is kept apart, and database server is connected by fire wall with full factory's Information Network.
7. a kind of production line data exchange system according to claim 1, it is characterised in that the database server is
Two, be all IBM xSeries X345-L1C servers, and two-node cluster hot backup is carried out using disk array.
8. a kind of production line data exchange system according to claim 1, it is characterised in that the IFIX collection control server
For one, signal is IBM xSeries X345-L1C servers.
9. a kind of production line data exchange system according to claim 1, it is characterised in that the database server,
IFIX collection controls server is arranged on same rack, and is powered by ups power, the model APC SMART- of ups power
3000VA/2HOURS。
10. a kind of production line data exchange system according to claim 1, it is characterised in that the control terminal that integrates is HP-
X4100, the inch display of configuration Sony X93 types 19.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106843125A (en) * | 2017-01-12 | 2017-06-13 | 佛山职业技术学院 | A kind of production line data exchange system |
| CN107769846A (en) * | 2017-10-24 | 2018-03-06 | 徐州市华圆机械厂 | A kind of machine-building visualization of presence management method |
| CN107818603A (en) * | 2017-10-18 | 2018-03-20 | 伟创力电脑（苏州）有限公司 | A kind of intelligent transport car ETC electronics Automated Clearing House systems |
| CN108710344A (en) * | 2018-03-30 | 2018-10-26 | 安徽马钢自动化信息技术有限公司 | DCS system no-harass switch method is controlled in one kind |
| CN109491343A (en) * | 2018-12-07 | 2019-03-19 | 福建明鑫智能科技股份有限公司 | The long-range Internet of Things monitoring system of industrial manufacturing process |
| CN111240276A (en) * | 2018-11-28 | 2020-06-05 | 汉能移动能源控股集团有限公司 | Production automation control management system |
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2017
- 2017-01-12 CN CN201720044625.7U patent/CN206339864U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106843125A (en) * | 2017-01-12 | 2017-06-13 | 佛山职业技术学院 | A kind of production line data exchange system |
| CN107818603A (en) * | 2017-10-18 | 2018-03-20 | 伟创力电脑（苏州）有限公司 | A kind of intelligent transport car ETC electronics Automated Clearing House systems |
| CN107769846A (en) * | 2017-10-24 | 2018-03-06 | 徐州市华圆机械厂 | A kind of machine-building visualization of presence management method |
| CN108710344A (en) * | 2018-03-30 | 2018-10-26 | 安徽马钢自动化信息技术有限公司 | DCS system no-harass switch method is controlled in one kind |
| CN111240276A (en) * | 2018-11-28 | 2020-06-05 | 汉能移动能源控股集团有限公司 | Production automation control management system |
| CN109491343A (en) * | 2018-12-07 | 2019-03-19 | 福建明鑫智能科技股份有限公司 | The long-range Internet of Things monitoring system of industrial manufacturing process |
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