CN205750508U - A kind of industrial automation message tube Ore-controlling Role - Google Patents

A kind of industrial automation message tube Ore-controlling Role Download PDF

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Publication number
CN205750508U
CN205750508U CN201620633900.4U CN201620633900U CN205750508U CN 205750508 U CN205750508 U CN 205750508U CN 201620633900 U CN201620633900 U CN 201620633900U CN 205750508 U CN205750508 U CN 205750508U
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management
data
remote control
production
regulation
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张文海
炳金国
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Beijing Landsteel Technology Go Ltd
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Beijing Landsteel Technology Go Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

This utility model provides a kind of industrial automation message tube Ore-controlling Role.Including: production management system;Management at factory level system, is connected with production management system communication;Remote control and regulation system, is connected with management at factory level system communication;Production management system includes data acquisition unit and automation equipment control centre, and automation equipment control centre is connected with data acquisition unit, and data acquisition unit communicates to connect with the sensor of installation on industrial automation equipment;Management at factory level system includes data processing server, is connected with automation equipment control centre communication;Remote control and regulation system includes remote control and regulation server, is connected with data processing server and data acquisition unit communication respectively.Industrial automation message tube Ore-controlling Role of the present utility model can obtain rational manufacturing parameter and condition according to equipment operating data, is beneficial to strengthen production run and the management of production material.And conveniently production is managed, reduces fault stopping production rate and operation cost.

Description

A kind of industrial automation message tube Ore-controlling Role
Technical field
This utility model relates to automated production field, particularly relates to a kind of industrial automation message tube Ore-controlling Role.
Background technology
Domestic automation equipment and production line, particularly strip steel automatic production line, all have in automation equipment control The heart and the operation of PC control all devices and logical order.Substantial amounts of process data can be produced during equipment runs With the artificial operational parameter value arranged, these data are only stored on the hard disk of host computer with the form of data base, these numbers Do not excavate according to implicit information, it is impossible to enough come analytical equipment state, prediction equipment fault, analyze operation cost.
Utility model content
In order to overcome the mass data that in prior art, automatic production line generates sufficiently not utilized technical problem, This utility model provides a kind of industrial automation message tube Ore-controlling Role.
In order to solve above-mentioned technical problem, this utility model adopts the following technical scheme that
This utility model provides a kind of industrial automation message tube Ore-controlling Role, including:
Production management system;
Management at factory level system, is connected with described production management system communication;
Remote control and regulation system, is connected with described management at factory level system communication;
Described production management system includes data acquisition unit and automation equipment control centre, described automation equipment control Center processed is connected with described data acquisition unit, and described data acquisition unit leads to the sensor of installation on industrial automation equipment Letter connects;
Described management at factory level system includes data processing server, is connected with described automation equipment control centre communication;
Described remote control and regulation system includes remote control and regulation server, respectively with described data processing server and described data Harvester communication connects.
Furthermore, it is understood that in described industrial automation message tube Ore-controlling Role, described production management system also includes:
Host computer, is connected with described automation equipment control centre.
Furthermore, it is understood that in described industrial automation message tube Ore-controlling Role, described management at factory level system also includes:
First network data switching exchane, is connected with described data processing server;
Described first network data switching exchane is connected with described automation equipment control centre.
Furthermore, it is understood that in described industrial automation message tube Ore-controlling Role, described remote control and regulation system also includes:
Second network data exchange machine, is connected with described first network data switching exchane by fire wall;
Remote control and regulation terminal, is connected with described second network data exchange machine;
Described remote control and regulation server is connected with described second network data exchange machine.
Furthermore, it is understood that in described industrial automation message tube Ore-controlling Role, described first network data switching exchane passes through Fire wall is connected with user terminal communication.
The beneficial effects of the utility model are: in industrial automation message tube Ore-controlling Role of the present utility model, pass through data The service data of harvester acquisition and recording industrial automation equipment, by the data of record are analyzed and are contrasted, helps Production management's personnel searching optimal production run data, analyze most economical manufacturing parameter, strengthen the pipe to production run Reason and the management to production material.Simultaneously for the convenience managed, native system can be anywhere or anytime for related personnel Carry out data query, analyze and regulate and control, break the restriction of region and time.It addition, native system can reduce fault stopping production rate, Cut operating costs, reach the fine-grained management of the production and operation, the real informationization realizing industrial automation and intellectuality.
Accompanying drawing explanation
Fig. 1 represents the structure principle chart of industrial automation message tube Ore-controlling Role in this utility model embodiment.
Detailed description of the invention
For making the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with accompanying drawing and be embodied as This utility model is described in detail by example.
With reference to shown in Fig. 1, this utility model provides a kind of industrial automation message tube Ore-controlling Role, including: production management System 1, management at factory level system 2 and remote control and regulation system 3.Management at factory level system 2 is connected with production management system 1 communication;Remotely Regulator control system 3 is connected with management at factory level system 2 communication;Production management system 1 includes data acquisition unit 101 and automation equipment Control centre 103, automation equipment control centre 103 is connected with data acquisition unit 101, data acquisition unit 101 and industry The sensor communication connection installed in automation equipment;Management at factory level system 2 includes data processing server 201, with automatization Equipment control centre 103 communication connects;Remote control and regulation system 3 includes remote control and regulation server 301, respectively with data processing service Device 201 and data acquisition unit 101 communication connect.
Specifically, in industrial automation message tube Ore-controlling Role of the present utility model, by data acquisition unit 101 to work The data of the sensor acquisition installed in industry automation equipment are acquired record, are processed by the data of management at factory level system 2 The data of record are analyzed and contrast by server 201, help production management's personnel searching optimal production run data, Analyze most economical manufacturing parameter, strengthen the management to production run and the management to production material.Simultaneously for the side managed Just property, the remote control and regulation server 301 of native system can carry out data query anywhere or anytime for related personnel, analyzes and adjust Control, has broken the restriction of region and time.By native system, fault stopping production rate can be reduced, cut operating costs, reach to produce The fine-grained management of operation, the real informationization realizing industrial automation and intellectuality.
Generally speaking, gather, by data acquisition unit 101, all parameter values and the process data that automation equipment is run, Generate data base, and back up in data processing server 201;Data processing server 201 is provided with data analysis soft Data in data base are analyzed processing by part;Within user terminal 204 can be checked by internet and be revised authority Data and parameter value, and called data analyze result or curve;Remote control and regulation server 301 is permissible by internet The data base that Backup Data harvester 101 generates, and back up control program and host computer 102 program of automation equipment, logical Cross remote control and regulation terminal 303 can check and analytical data database data, revise program, search fault etc..
Furthermore, it is understood that production management system 1 includes data acquisition unit 101, also include host computer 102, host computer 102 It is connected with automation equipment control centre 103.
The data that data acquisition unit 101 gathers include that process data that automation equipment runs, instrument and meter are examined in real time Feedback data, the artificial parameter values inputted by host computer 102 surveyed and counted by automation equipment control centre 103 The process data calculated.Data acquisition carries out record according to the scan period set.These data are stored by fieldbus networks In the data base of host computer 102, on data processing server 201, back up all of data simultaneously.
Production management system 1 is the operation system of automation equipment or automatic production line, automation equipment control centre 103 operation controlling all devices and logic controls, host computer 102 is man-machine interface, inputs as order input and parameter, with And the window of device status monitoring.All parameters that host computer 102 is provided with on configuration software, storage facilities or production line simultaneously Numerical value and process data, generate data base and be saved on the hard disk of host computer 102.The feedback coefficient that instrument and meter detects in real time All pass through according to the process data of, the parameter values that manually inputs by host computer and automation equipment control centre 103 calculating The mode of fieldbus networks or directly line enters data base.
Furthermore, it is understood that management at factory level system 2 includes data processing server 201, also include that first network data exchange Machine 202, is connected with data processing server 201;First network data switching exchane 202 is with automation equipment control centre 103 even Connect.
Furthermore, it is understood that first network data switching exchane 202 is connected with user terminal 204 communication by fire wall 203.
Management at factory level system 2 is the middle-and-high-ranking management system of inside plants, and management personnel on the middle and senior level and technical staff can With the service data by native system analysis automated device or production line;Judge the running status of current device;Analyze current The correctness etc. of the technological parameter set.The core of management at factory level system 2 is data processing server 201, processes clothes in data Data are installed on business device 201 process and the special-purpose software of data analysis.The data gathered can be analyzed by special-purpose software. According to the product specification produced, corresponding service data can be shown in the way of curve or chart;Recommend maximum production capacity, Operational factor corresponding to lowest energy consumption, optimum economical operation isotype.Special-purpose software may determine that the running status of current device. According to the current product specification produced and operational factor, calculate the procedure parameter theoretical value that equipment runs, and and current mistake Journey parameter feedback value compares, and judges that the current running status of equipment is the most normal according to this, a range of beyond theoretical value Parameter, pushes warning or warning message to related personnel, provides relevant according to the type of parameter to maintenance maintenance personnel simultaneously Suggestion or measure.Special-purpose software can calculate rational operational factor, it is provided that to phase according to the product specification currently produced Pass personnel's reference, it is possible to contrasting with the operational factor set, beyond the numerical value of zone of reasonableness, related personnel pushes away from trend Send prompting message.
In management at factory level system 2, management personnel and technical staff, all as user operation user terminal 204, utilize mutually The advantage of networking network and facility, can be by being provided with mobile phone or the flat board etc. of Android, iOS operating system of terminal software The data within authority and parameter value are checked and revised to terminal, and the result analyzed of called data or curve, it is possible to receives The information that data server pushes.User terminal 204 can also be checked by coupling the desktop computer of the Internet and revise authority Within data and parameter value, and called data analyze result and curve.
For the safety of safeguards system and stablizing of the production and operation, user terminal 204, when the system of entrance, needs real name to step on Record, system can automatically confirm that its authority.Data and the authority of the terminal use of all registrations are maintained in data processing service In device 201.The user of different rights can only check or revise the data within authority, and any data outside authority all cannot be looked into See and revise.Every suit automation equipment or production line are provided with a unique id number, as the mark of identification. Engineer can log in the control centre of corresponding automation equipment or production line according to id number and safety certificate, carries out program Compiling and amendment.
Furthermore, it is understood that remote control and regulation system 3 includes remote control and regulation server 301, also include the second network data exchange Machine 302, is connected with first network data switching exchane 202 by fire wall 203;Remote control and regulation terminal 303, with the second network data Switch 302 connects;Remote control and regulation server 301 is connected with the second network data exchange machine 302.
Remote control and regulation system 3 is the remote maintenance system of the production and operation.By remote control and regulation system 3, commissioning engineer can With the remote control and regulation terminal 303 by being provided with programming software, the program in automation equipment control centre 103 is compiled And amendment.Remote control and regulation server 301 can with the data base on Backup Data processing server 201, and host computer 102 and from Control program in Dong Hua equipment control centre 103 and man machine interface program.According to the requirement of user, can be with remote supervisory and control(ling) equipment Running status, search fault, analyze reason.User can be assisted within the shortest time to solve problem, resume production, and can To help user to reduce production cost, reduce stopping production probability.
Each embodiment in this specification all uses the mode gone forward one by one to describe, what each embodiment stressed is with The difference of other embodiments, between each embodiment, identical similar part sees mutually.
Above-described is preferred implementation of the present utility model, it should be pointed out that for the ordinary person of the art For, some improvements and modifications can also be made under without departing from principle premise described in the utility model, these improve and profit Decorations are also in protection domain of the present utility model.

Claims (5)

1. an industrial automation message tube Ore-controlling Role, it is characterised in that including:
Production management system (1);
Management at factory level system (2), is connected with described production management system (1) communication;
Remote control and regulation system (3), is connected with the communication of described management at factory level system (2);
Described production management system (1) includes data acquisition unit (101) and automation equipment control centre (103), described from Dong Hua equipment control centre (103) is connected with described data acquisition unit (101), described data acquisition unit (101) and industry The sensor communication connection installed in automation equipment;
Described management at factory level system (2) includes data processing server (201), with described automation equipment control centre (103) Communication connects;
Described remote control and regulation system (3) includes remote control and regulation server (301), respectively with described data processing server (201) Connect with described data acquisition unit (101) communication.
2. industrial automation message tube Ore-controlling Role as claimed in claim 1, it is characterised in that described production management system (1) Also include:
Host computer (102), is connected with described automation equipment control centre (103).
3. industrial automation message tube Ore-controlling Role as claimed in claim 1, it is characterised in that described management at factory level system (2) Also include:
First network data switching exchane (202), is connected with described data processing server (201);
Described first network data switching exchane (202) is connected with described automation equipment control centre (103).
4. industrial automation message tube Ore-controlling Role as claimed in claim 3, it is characterised in that described remote control and regulation system (3) Also include:
Second network data exchange machine (302), is connected with described first network data switching exchane (202) by fire wall (203);
Remote control and regulation terminal (303), is connected with described second network data exchange machine (302);
Described remote control and regulation server (301) is connected with described second network data exchange machine (302).
5. industrial automation message tube Ore-controlling Role as claimed in claim 3, it is characterised in that described first network data exchange Machine (202) is connected with user terminal (204) communication by fire wall (203).
CN201620633900.4U 2016-06-23 2016-06-23 A kind of industrial automation message tube Ore-controlling Role Active CN205750508U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108155650A (en) * 2018-01-11 2018-06-12 重庆市东泰电器实业有限公司 Distribution management system and method
CN108509598A (en) * 2018-04-02 2018-09-07 四川科伦药业股份有限公司 Auxiliary monitoring software system and monitoring method for water-bath sterilization
CN108615202A (en) * 2016-12-13 2018-10-02 海太半导体(无锡)有限公司 Engineering equipment preset parameter management system and management method after encapsulation
CN112596939A (en) * 2020-12-28 2021-04-02 北京珞安科技有限责任公司 Safety management platform applied to industrial host
CN112698636A (en) * 2020-12-30 2021-04-23 苏州市坤顺纺织新材料有限公司 Industrial automation control management system
CN114612262A (en) * 2022-04-28 2022-06-10 成都秦川物联网科技股份有限公司 Intelligent manufacturing industrial Internet of things system and control method

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108615202A (en) * 2016-12-13 2018-10-02 海太半导体(无锡)有限公司 Engineering equipment preset parameter management system and management method after encapsulation
CN108155650A (en) * 2018-01-11 2018-06-12 重庆市东泰电器实业有限公司 Distribution management system and method
CN108155650B (en) * 2018-01-11 2020-01-31 重庆市东泰电器实业有限公司 Power distribution management system and method
CN108509598A (en) * 2018-04-02 2018-09-07 四川科伦药业股份有限公司 Auxiliary monitoring software system and monitoring method for water-bath sterilization
CN108509598B (en) * 2018-04-02 2022-04-19 四川科伦药业股份有限公司 Auxiliary monitoring software system for water bath sterilization and monitoring method
CN112596939A (en) * 2020-12-28 2021-04-02 北京珞安科技有限责任公司 Safety management platform applied to industrial host
CN112698636A (en) * 2020-12-30 2021-04-23 苏州市坤顺纺织新材料有限公司 Industrial automation control management system
CN114612262A (en) * 2022-04-28 2022-06-10 成都秦川物联网科技股份有限公司 Intelligent manufacturing industrial Internet of things system and control method
CN114612262B (en) * 2022-04-28 2022-07-22 成都秦川物联网科技股份有限公司 Intelligent manufacturing industry Internet of things system and control method
US11619928B1 (en) 2022-04-28 2023-04-04 Chengdu Qinchuan Iot Technology Co., Ltd. Industrial internet of things system for smart manufacturing and control method thereof
US11953886B2 (en) 2022-04-28 2024-04-09 Chengdu Qinchuan Iot Technology Co., Ltd. Industrial internet of things system for intelligent production control and control method thereof

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