CN205413653U - Image sorter - Google Patents
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- CN205413653U CN205413653U CN201521083698.4U CN201521083698U CN205413653U CN 205413653 U CN205413653 U CN 205413653U CN 201521083698 U CN201521083698 U CN 201521083698U CN 205413653 U CN205413653 U CN 205413653U
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Abstract
The utility model discloses an image sorter, it includes frame, electrically controlled device, industrial computer, sighting device, conveyer, guide device, main shaft carousel, uncertain gas blowing device, bad product gas blowing device, non -defective unit gas blowing device, electrically controlled device and industrial computer are located the frame bottom, sighting device, conveyer, main shaft carousel, uncertain gas blowing device, bad product gas blowing device and finished product gas blowing device all are located electrically controlled device upper portion, the sighting device is equipped with CCD camera, camera lens and corresponds the light source. This image sorter can isolate nonconforming product through external dimension and defect detecting in the product from waiting to select separately, accomplishes that 720 degrees all -round non -blind areas detect and unmanned on duty's automatic separation function.
Description
Technical field
This utility model relates to sorting technology field, be specifically related to that a kind for the treatment of effeciency is high, sorting precisely, energy consumption is low and can effectively solve the image separator of sorting problem of difficult sorting material.
Background technology
Separator is important detection equipment and the sorting unit of the products such as handware, securing member, electronic devices and components, and it is for separating the substandard product in these products and uncertain product from certified products.Separator of the prior art is not reasonable due to mechanism's design, causes that structure is complicated, volume big, automaticity is the highest, work is the most smooth, easily get stuck, production efficiency is low, sorting exists blind area and then cause the generation of the situations such as leakage choosing, even wrong choosing.
If it is possible to develop a kind of detection that can effectively solve difficult sorting reason material and the separator of sorting problem；It can accomplish 360 degree of non-blind area detections and unattended automatic sorting function from treating to isolate sorted product substandard product, then will great market prospect.
Summary of the invention
For above-mentioned the deficiencies in the prior art, the purpose of this utility model is to provide the image separator of a kind of sorting problem that can effectively solve difficult sorting material.This image sorting function, from treating to isolate sorted product substandard product, accomplishes omnibearing non-blind area detection and unattended automatic sorting function.
For solving problems of the prior art, the concrete technical scheme of employing is:
A kind of image separator includes frame, electric control gear, industrial computer, first camera seat, second camera seat, third phase support, the 4th camera holder, conveyer, track-type facilities, spindle turntable, uncertain blowning installation, bad product blowning installation, non-defective unit blowning installation；Described electric control gear and industrial computer are positioned at bottom frame；Described first camera seat, second camera seat, third phase support, the 4th camera holder, conveyer, spindle turntable, uncertain blowning installation, bad product blowning installation and non-defective unit blowning installation are respectively positioned on electric control gear top；Respectively equipped with CCD camera, camera lens and corresponding light source on described first camera seat, second camera seat, third phase support and the 4th camera holder；Described conveyer will be for treating that sorted product is transported to spindle turntable；Described uncertain blowning installation treats the uncertain product in sorted product for sorting；Described bad product blowning installation treats the substandard product in sorted product for sorting；Described non-defective unit blowning installation treats the qualified products in sorted product for sorting；Described electric control gear for whole equipment is powered, and control each CCD camera treat sorted product carry out imaging and control uncertain blowning installation, bad product blowning installation, finished product blowning installation correctly work；The image that CCD camera transmission is come by industrial computer is analyzed and sends decision instruction to electric control gear.
Preferably technical scheme, described image separator is provided with initial point support, and this initial point support is for installing the initial point induction apparatus of spindle turntable.
Further preferred technical scheme, described first camera seat, second camera seat, third phase support and the 4th camera holder all can on horizontal and vertical scalable；Described CCD camera, camera lens and corresponding light source can regulate along plummet direction on corresponding camera holder.
Further optimal technical scheme, its also include 360 degree detection devices, in described first camera seat, second camera seat, third phase support and the 4th camera holder at least one be provided with 360 degree detection devices.
It is provided with between 4 CCD camera and adjacent two CCD camera in an angle of 90 degrees on described 360 degree of detection devices.
The most further optimal technical scheme, the control main frame of described electric control gear is PLC.
By using such scheme, compared with prior art, it has the technical effect that a kind of image separator of the present utility model
1, general mechanism: when using index dial on spindle turntable, reduce the thickness (being i.e. the height at spindle turntable center) of index dial, tooth position is allowed to be in the peak of card, triggering light pricker can be sensed, and (prior art is all by sensing tooth position to product, input tooth figure place completes location), allow index dial or glass plate have same alignment system, thus reach general.
2,360 detection device: by 4 cameras loaded, the imaging angle between two adjacent cameras is 90 degree, then 4 cameras just can reach all standing capture, accomplishes that non-blind area is detected.Stop blind area, it is possible to decrease False Rate.
3, automatic retarding function: when using index dial, when scarce material being detected on feed system by sensor, automatically speed being slowed down, to reduce the collision between product and fluted disc, minimizing gets stuck, and improves stability.
4, automatic shutdown: when a period of time user setup being detected does not feeds, can send a signal to PLC, PLC after detection receives this signal, can automatically be turned off by power supply.
5, by changing glass plate and index dial, reach to process suspension treats sorted product, can sort again the sorted product for the treatment of kept flat, thus reduce cost.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of this utility model a kind of image separator.
Fig. 2 is the structural representation of 360 detection devices of this utility model a kind of image separator.
Detailed description of the invention
For making the purpose of this utility model, technical scheme and advantage of greater clarity, below in conjunction with instantiation, this utility model is further described.It should be understood that these describe the most exemplary, and it is not intended to limit scope of the present utility model.Additionally, in the following description, eliminate the description to known features and technology, to avoid unnecessarily obscuring concept of the present utility model.
As shown in Figure 1 or 2,
A kind of image separator includes frame 1, electric control gear 2, first camera seat 3, second camera seat 4, third phase support the 5, the 4th camera holder 6, conveyer 7, spindle turntable 8, uncertain blowning installation 9, bad product blowning installation 10, finished product blowning installation 11；Described electric control gear 2 is positioned at bottom frame 1；Described first camera seat 3, second camera seat 4, third phase support the 5, the 4th camera holder 6, conveyer 7, spindle turntable 8, uncertain blowning installation 9, bad product blowning installation 10 and finished product blowning installation 11 are respectively positioned on electric control gear 2 top；Respectively equipped with CCD camera and corresponding light source (being not drawn in figure) on described first camera seat 3, second camera seat 4, third phase support 5 and the 4th camera holder 6；Described conveyer 7 will be for treating that sorted product is transported to spindle turntable 8；Described uncertain blowning installation 9 treats the uncertain product in sorted product for sorting；Described bad product blowning installation 10 treats the substandard product in sorted product for sorting；Described finished product blowning installation 11 treats the qualified products in sorted product for sorting；Described electric control gear 2 for whole equipment is powered, and control each CCD camera treat sorted product carry out imaging analysis and control uncertain blowning installation 9, bad product blowning installation 10, finished product blowning installation 11 correctly work.The control main frame of described electric control gear 2 is PLC.
Described image separator is provided with initial point support 12, and this initial point support 12 is for installing the initial point induction apparatus (being not drawn in figure) of spindle turntable 8.Described first camera seat 3, second camera seat 4, third phase support 5 and the 4th camera holder 6 all can on horizontal and vertical scalable；Described CCD camera, camera lens and corresponding light source can regulate along plummet direction on corresponding camera holder.
Image separator in the present embodiment also include 360 degree detection devices 13, in described first camera seat 3, second camera seat 4, third phase support 5 and the 4th camera holder 6 at least one be provided with 360 degree detection devices 13.
It is provided with between 4 CCD camera 131,132,133,134 and adjacent two CCD camera in an angle of 90 degrees on described 360 degree of detection devices 13.
The operation principle of this image separator is as follows:
Product to be detected is transported to detection platform by the conveyer 7 for charging, and (being not drawn in figure, detection platform is arranged on spindle turntable, and detection platform can be glass plate or index dial；Glass plate is transparent, and support can keep flat product to be detected；nullIndex dial is the stainless steel disc with several latches，Support hangable product to be detected)，By guide rail, product to be detected is guided in fixing scope class，When product to be detected is by triggering optical fiber，Trigger optical fiber and send a signal to PLC，PLC controls product according to the umber of pulse preset and takes pictures successively through each CCD camera，The data taken pictures pass to host computer (namely the industrial computer of electric control gear，Figure is not drawn into)，Industrial computer carries out image procossing and analysis to every image according to the detection instrument preset，And result is returned to PLC，The result that same for host computer each image of product feeds back is combined by PLC，And (include uncertain blowning installation 9 at product through scavenger system、Bad product blowning installation 10、Finished product blowning installation 11) when，Corresponding product is blown into the discharging opening of correspondence and (is not drawn in figure by control electromagnetic valve，The corresponding uncertain outlet for product of uncertain blowning installation、Bad product blowning installation correspondence bad product discharging opening、Finished product blowning installation correspondence certified products discharging opening).
The product of this device is from through triggering the optical fiber predetermined pulse number to each image, it is that the angle calculation previously according to each image frame to optical fiber obtains, when the umber of pulse of different product orientation is slightly different, the position of image frame can be adjusted, camera frame be one can be with the device with sliding-rail groove of horizontal and vertical movement, CCD camera and light source can be loaded onto, and can move up and down in vertical plummet direction, thus reach can the effect of three-dimensional movement, the support of CCD camera and light source itself also adjustable-angle.
The foregoing is only preferred embodiment of the present utility model; not in order to limit protection domain of the present utility model; all within spirit of the present utility model and principle, any amendment, the equivalent made, be all contained in protection domain of the present utility model within.
Claims (6)
1. an image separator, it is characterised in that: it includes frame, electric control gear, industrial computer, first camera seat, second camera seat, third phase support, the 4th camera holder, conveyer, track-type facilities, spindle turntable, uncertain blowning installation, bad product blowning installation, non-defective unit blowning installation；Described electric control gear and industrial computer are positioned at bottom frame；Described first camera seat, second camera seat, third phase support, the 4th camera holder, conveyer, spindle turntable, uncertain blowning installation, bad product blowning installation and non-defective unit blowning installation are respectively positioned on electric control gear top；Respectively equipped with CCD camera, camera lens and corresponding light source on described first camera seat, second camera seat, third phase support and the 4th camera holder；Described conveyer will be for treating that sorted product is transported to spindle turntable；Described uncertain blowning installation treats the uncertain product in sorted product for sorting；Described bad product blowning installation treats the substandard product in sorted product for sorting；Described non-defective unit blowning installation treats the qualified products in sorted product for sorting；Described electric control gear for whole equipment is powered, and control each CCD camera treat sorted product carry out imaging and control uncertain blowning installation, bad product blowning installation, finished product blowning installation correctly work；The image that CCD camera transmission is come by industrial computer is analyzed and sends decision instruction to electric control gear.
A kind of image separator the most according to claim 1, it is characterised in that: described image separator is provided with initial point support, and this initial point support is for installing the initial point induction apparatus of spindle turntable.
A kind of image separator the most according to claim 1, it is characterised in that: described first camera seat, second camera seat, third phase support and the 4th camera holder all can on horizontal and vertical scalable；Described CCD camera, camera lens and corresponding light source can regulate along plummet direction on corresponding camera holder.
A kind of image separator the most according to claim 1, it is characterised in that: it also includes 360 degree of detection devices, in described first camera seat, second camera seat, third phase support and the 4th camera holder at least one 360 degree of detection devices are installed.
A kind of image separator the most according to claim 4, it is characterised in that: it is provided with between 4 CCD camera and adjacent two CCD camera in an angle of 90 degrees on described 360 degree of detection devices.
A kind of image separator the most according to claim 1, it is characterised in that: the control main frame of described electric control gear is PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521083698.4U CN205413653U (en) | 2015-12-23 | 2015-12-23 | Image sorter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521083698.4U CN205413653U (en) | 2015-12-23 | 2015-12-23 | Image sorter |
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| Publication Number | Publication Date |
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| CN205413653U true CN205413653U (en) | 2016-08-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201521083698.4U Active CN205413653U (en) | 2015-12-23 | 2015-12-23 | Image sorter |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106903064A (en) * | 2015-12-23 | 2017-06-30 | 上海岳展精密科技有限公司 | A kind of image separator |
| CN109047038A (en) * | 2018-09-07 | 2018-12-21 | 中储粮成都储藏研究院有限公司 | A kind of grain seed detector |
| CN110201899A (en) * | 2019-04-19 | 2019-09-06 | 深圳市金洲精工科技股份有限公司 | It is a kind of for sorting the method and device of hard alloy cutter |
| CN110304423A (en) * | 2019-07-29 | 2019-10-08 | 宝鸡文理学院 | A kind of automatic charging pigeonholes based on machine vision technique |
-
2015
- 2015-12-23 CN CN201521083698.4U patent/CN205413653U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106903064A (en) * | 2015-12-23 | 2017-06-30 | 上海岳展精密科技有限公司 | A kind of image separator |
| CN109047038A (en) * | 2018-09-07 | 2018-12-21 | 中储粮成都储藏研究院有限公司 | A kind of grain seed detector |
| CN110201899A (en) * | 2019-04-19 | 2019-09-06 | 深圳市金洲精工科技股份有限公司 | It is a kind of for sorting the method and device of hard alloy cutter |
| CN110201899B (en) * | 2019-04-19 | 2021-11-23 | 深圳市金洲精工科技股份有限公司 | Method and device for sorting hard alloy cutters |
| CN110304423A (en) * | 2019-07-29 | 2019-10-08 | 宝鸡文理学院 | A kind of automatic charging pigeonholes based on machine vision technique |
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