CN205241178U - Fork truck safety control system - Google Patents
Fork truck safety control system Download PDFInfo
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- CN205241178U CN205241178U CN201521099056.3U CN201521099056U CN205241178U CN 205241178 U CN205241178 U CN 205241178U CN 201521099056 U CN201521099056 U CN 201521099056U CN 205241178 U CN205241178 U CN 205241178U
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- fork truck
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- control system
- power supply
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Abstract
The utility model discloses a fork truck safety control system, including CPU unit, sensor device, storage device, mutual interface, power supply unit, radio communication unit and long -range monitor platform, sensor device includes safety interlock sensor, pressure sensor, crash sensor, speedtransmitter and gravity sensor, sensor device and CPU unit connection, and the CPU unit is connected with storage device and mutual interface, and the CPU unit still passes through radio communication unit and long -range monitor platform communication connection, and pressure sensor 0 is connected with CPU unit and pressure sensor 1 respectively to be the power supply of CPU unit and fork truck respectively. The system provided by the utility model simple structure can gather the fork truck external environment condition to the remote monitoring is realized, the security of fork truck operation process can be effectively improved.
Description
Technical field
The utility model relates to fork truck security fields, is specifically related to a kind of fork truck safety control system.
Background technology
Existing fork truck control system lays particular emphasis on the control to the performance of fork truck own, as electric current, and voltage, electricityMachine operating condition etc. In the use procedure of fork truck reality, these parameters are all more stable, therefore to thisNot very large practical significance of the monitoring of a little parameters and control.
Fork truck control system has following deficiency at present:
1. only detect the parameter of fork truck self, as electric current, voltage, motor operating state;
2. the monitoring of pair fork truck human pilot safety is relatively short of;
3. monitored data is to realize subsequent treatment by alarm lamp or card reader unloading, is difficult to realize long-rangeMonitoring.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of fork truck safety control system, can be rightFork truck external environment condition gathers, and realizes remote monitoring, improves the security of fork truck in running.
The technical scheme that the utility model solves the problems of the technologies described above is as follows:
The utility model provides a kind of fork truck safety control system,
Comprise CPU element, sensor device, storage device, interactive interface, electric supply installation, wirelessCommunication unit and remote monitoring platform;
Described sensor device comprises the safety interlock sensing on the safety belt being installed in forklift steering roomDevice, be installed on pressure sensor under driver seat, be installed on crash sensor, peace on forklift truck transverse beamBe loaded on the velocity sensor on fork truck and be installed on the gravity sensor of fork of forklift truck bottom, described safetyInterlock sensor, pressure sensor, crash sensor, velocity sensor and gravity sensor all withCPU element connects, and described CPU element is connected with storage device and interactive interface, described CPU elementAlso by the communication connection of wireless communication unit and remote monitoring platform, described electric supply installation respectively with CPUUnit is connected with fork truck, to be respectively CPU element and fork truck power supply.
The beneficial effects of the utility model are: the external environment condition parameter to fork truck in running etc. are everyData message gathers, and judges by the external environment condition parameter of fork truck whether fork truck occurs abnormal shapeCondition, shows the external environment condition parameter gathering and abnormal item information and report to the police at interactive interface, and logicalCross wireless communication unit the external parameter of collection and abnormal item information are uploaded to remote monitoring platform, realThe now remote monitoring to fork truck.
On the basis of technique scheme, the utility model can also be done following improvement.
Further, described interactive interface comprises LCD display, keyboard circuit and alarm, described inLCD display, keyboard circuit and alarm are all connected with CPU element.
Described further beneficial effect is: when the external environment condition parameter of the fork truck gathering by sensor obtainsKnow when abnormal conditions appear in fork truck, carry out alarm by alarm.
Further, described electric supply installation comprises forceful electric power power supply unit and light current power supply unit, described light currentPower supply unit is connected to provide power supply to CPU element with described CPU element, described forceful electric power power supply unitBe connected to provide power supply to fork truck with fork truck.
Further, also comprise ignition relay, described ignition relay and described forceful electric power power supply unit connectConnect to control cut-out and the closure of described forceful electric power power supply unit.
Described further beneficial effect is: in the time that abnormal conditions appear in fork truck, cut by ignition relayDisconnected forceful electric power power supply unit, allows fork truck autostop, prevents dangerous generation.
Further, also comprise crank relay, described crank relay and fork truck power control unit electricityConnect, by the switch of fork truck power control unit described in described crank Control.
Further, described wireless communication unit be GPRS unit or GSM unit or 3G unit orWIFI unit or bluetooth unit.
Further, also comprise the identification unit that carries out driver identity identification, described identificationUnit is connected with described CPU element.
Further, described identification unit is RFID card reader.
Described further beneficial effect is: adopt RFID card reader to realize driver identity recognition function,And then realize rights management function.
Further, also comprise GPS locating module, described GPS locating module and described CPU elementConnect.
Described further beneficial effect is: use GPS to carry out location in real time to operating fork truck and followTrack, grasps the positional information of fork truck in real time.
Further, also comprise interface unit, described CPU element is by described interface unit and outsideEquipment connection.
Brief description of the drawings
Fig. 1 is a kind of fork truck safety control system schematic diagram of the utility model embodiment.
Detailed description of the invention
Below in conjunction with accompanying drawing, principle of the present utility model and feature are described, example is only for separatingRelease the utility model, be not intended to limit scope of the present utility model.
Embodiment, a kind of fork truck safety control system. System the present embodiment being provided below in conjunction with Fig. 1Describe.
Referring to Fig. 1, the fork truck safety control system that the present embodiment provides comprises CPU element, sensor dressPut, storage device, interactive interface, electric supply installation, wireless communication unit and remote monitoring platform; InstituteState sensor device and comprise safety interlock sensor, the installation on the safety belt being installed in forklift steering roomPressure sensor under driver seat, be installed on crash sensor that fork truck weighs, be installed on fork truckOn velocity sensor and be installed on the gravity sensor of fork of forklift truck bottom, described safety interlock sensingDevice, pressure sensor, crash sensor, velocity sensor and gravity sensor are all and CPU elementConnect, described CPU element is electrically connected with storage device and interactive interface, and described CPU element also passes throughThe communication connection of wireless communication unit and remote monitoring platform, described electric supply installation respectively with CPU element andFork truck connects, to be respectively CPU element and fork truck power supply.
Wherein, described interactive interface comprises LCD display, keyboard circuit and alarm, described LCDDisplay screen, keyboard circuit and alarm are all connected with CPU element, and described storage device comprises that DDR depositsReservoir and Flash memory. Described electric supply installation comprises forceful electric power power supply unit and Weak current supplier, instituteState light current power supply unit and be connected to provide power supply to CPU element with described CPU element, described forceful electric power suppliesElectric unit is connected to provide power supply to fork truck with fork truck.
The fork truck safety control system that the present embodiment provides also comprises ignition relay, described ignition relayBe connected to control cut-out and the closure of described forceful electric power power supply unit with described forceful electric power power supply unit; And also wrapDraw together crank relay, described crank relay is electrically connected with fork truck power control unit, by described crankThe switch of fork truck power control unit described in Control.
Described wireless communication unit be GPRS unit or GSM unit or 3G unit or WIFI unit orBluetooth unit. The present embodiment also comprises the identification unit that carries out driver identity identification, described identityRecognition unit is connected with described CPU element, and described identification unit is RFID card reader. On fork truckAlso comprise GPS locating module, to the real-time location of operating fork truck, with the fork truck in travellingReal-time tracking is carried out in position. On the CPU element of the present embodiment, be also provided with interface unit, CPU elementBe connected with external equipment by interface unit.
The specific works process of the fork truck safety control system that employing the present embodiment provides is: be arranged on drivingPressure on pressure sensor under seat induction seat, conventionally, exists pressure to show that fork truck drives on seatOn the seat, whether the safety interlock sensor detection driver who is installed on safety belt fastens safety to the person of sailingBand, if do not fasten, points out driver to fasten one's safety belt. Crash sensor is also referred to as acceleration sensingDevice, detects the acceleration in fork truck running, and acceleration is excessive may be that fork truck meets with in runningMeet emergency situations and exterior object bumps, anxious stopping or fiercely acceleration; Velocity sensor detects fork truck fortuneTravel speed in row process; The weight of gravity sensor monitoring carrying fork truck goods. Multiple sensors willThe data message of the fork truck gathering sends CPU element to, and CPU element is by the data message gathering and rightThe threshold range of answering compares, if the data message gathering is not in corresponding threshold range, showsThere are abnormal conditions in fork truck. CPU element is different by the data message of the fork truck of sensor collection and existenceReason condition is shown on the LCD display of interactive interface, and in the time that abnormal conditions appear in fork truck, logicalCross alarm and carry out alarm, and cut off fork truck power supply, i.e. the present embodiment by ignition relayIn forceful electric power electric supply installation, allow fork truck autostop, prevent dangerous generation. CPU element is also by each biographyFork truck relevant information and the fork truck abnormal conditions of sensor collection are uploaded to long-range by communicationMonitor supervision platform, to realize the remote monitoring to fork truck. Wherein, by the keyboard circuit pair on interactive interfaceEach threshold range corresponding to every data message that fork truck is relevant arranges.
A kind of fork truck safety control system that the utility model provides is installed multiple sensors on fork truck,External environment condition parameter to fork truck in running, such as, safety interlock, pressure, acceleration, speedEvery data messages such as degree and truckload gather, and the every data message gathering is shown inInteractive interface, in the time that the fork truck external environment condition parameter judgement by gathering learns that fork truck exists abnormal conditions,Carry out alarm by alarm, each item number of also by wireless communication module, the fork truck gathering being correlated withIt is believed that breath and abnormal item information are uploaded to remote monitoring platform, realize the remote monitoring to fork truck.
In addition, RFID card reader is installed on fork truck, driver's identity is identified, avoid itIts people steals fork truck, to realize the rights management function to driver; And at the driving indoor location of fork truckSafety interlock sensor and pressure sensor, the safety of fork truck human pilot is monitored, protectDemonstrate,prove driver's security.
In the description of this description, reference term " embodiment mono-", " example ", " concrete example ",Or the description of " some examples " etc. the concrete grammar that means to describe in conjunction with this embodiment or example, device orPerson's feature is contained at least one embodiment of the present utility model or example. In this manual, to upperThe schematic statement of stating term not must for be identical embodiment or example. And, the tool of descriptionBody characteristics, method, device or feature can one or more embodiment in office or example in suitableMode combination. In addition,, not conflicting in the situation that, those skilled in the art can illustrate thisThe feature of the different embodiment that describe in book or example and different embodiment or example is carried out combination and groupClose.
The foregoing is only preferred embodiment of the present utility model, in order to limit the utility model, not allWithin spirit of the present utility model and principle, any amendment of doing, be equal to replacement, improvement etc., allWithin should being included in protection domain of the present utility model.
Claims (10)
1. a fork truck safety control system, is characterized in that, comprises CPU element, sensingApparatus, storage device, interactive interface, electric supply installation, wireless communication unit and remote monitoringControl platform;
Described sensor device comprises the safety mutual on the safety belt being installed in forklift steering roomLock sensor, be installed on pressure sensor under driver seat, be installed on touching on forklift truck transverse beamHit sensor, be installed on the velocity sensor on fork truck and be installed on the weight of fork of forklift truck bottomPower sensor, described safety interlock sensor, pressure sensor, crash sensor, speed passSensor and gravity sensor are all connected with CPU element, described CPU element and storage deviceAnd interactive interface connection, described CPU element is also flat by wireless communication unit and remote monitoringPlatform communication connection, described electric supply installation is connected with CPU element and fork truck respectively, to be respectivelyCPU element and fork truck power supply.
2. fork truck safety control system as claimed in claim 1, is characterized in that, described inInteractive interface comprises LCD display, keyboard circuit and alarm, described LCD display,Keyboard circuit is all connected with CPU element with alarm.
3. fork truck safety control system as claimed in claim 1, is characterized in that, described inElectric supply installation comprises forceful electric power power supply unit and light current power supply unit, described light current power supply unit and instituteState CPU element and connect to provide power supply to CPU element, described forceful electric power power supply unit and fork truckConnect to provide power supply to fork truck.
4. fork truck safety control system as claimed in claim 3, is characterized in that, also bagDraw together ignition relay, described in described ignition relay is connected to control with described forceful electric power power supply unitThe cut-out of forceful electric power power supply unit and closure.
5. fork truck safety control system as claimed in claim 4, is characterized in that, also bagDraw together crank relay, described crank relay is electrically connected with fork truck power control unit, by instituteState the switch of fork truck power control unit described in crank Control.
6. fork truck safety control system as claimed in claim 1, is characterized in that, described inWireless communication unit is GPRS unit or GSM unit or 3G unit or WIFI unit or indigo plantTooth unit.
7. the fork truck safety control system as described in claim 1-6 any one, its feature existsIn, also comprise the identification unit that carries out driver identity identification, described identification unitBe connected with described CPU element.
8. fork truck safety control system as claimed in claim 7, is characterized in that, described inIdentification unit is RFID card reader.
9. fork truck safety control system as claimed in claim 8, is characterized in that, also bagDraw together GPS unit, described GPS unit is connected with described CPU element.
10. fork truck safety control system as claimed in claim 9, is characterized in that, also bagDraw together interface unit, described CPU element is connected with external equipment by described interface unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521099056.3U CN205241178U (en) | 2015-12-23 | 2015-12-23 | Fork truck safety control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521099056.3U CN205241178U (en) | 2015-12-23 | 2015-12-23 | Fork truck safety control system |
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| Publication Number | Publication Date |
|---|---|
| CN205241178U true CN205241178U (en) | 2016-05-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201521099056.3U Expired - Fee Related CN205241178U (en) | 2015-12-23 | 2015-12-23 | Fork truck safety control system |
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| CN (1) | CN205241178U (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106970575A (en) * | 2017-05-23 | 2017-07-21 | 安徽宇锋仓储设备有限公司 | Fork truck safe spacing control system |
| CN107055424A (en) * | 2017-06-20 | 2017-08-18 | 合肥航机械科技股份有限公司 | A kind of lifting machine safety system and its control method |
| CN107067491A (en) * | 2016-12-12 | 2017-08-18 | 芜湖纯元光电设备技术有限公司 | A kind of monitoring and emergency control system for vehicle |
| CN107337165A (en) * | 2017-06-20 | 2017-11-10 | 合肥航机械科技股份有限公司 | A kind of lifting machine safety system device |
| CN108046173A (en) * | 2017-12-27 | 2018-05-18 | 广东博鑫工业科技有限公司 | A kind of fork truck hand-held monitoring device |
| CN108427350A (en) * | 2018-04-09 | 2018-08-21 | 中国计量大学 | A kind of electri forklift supervisory systems based on LoRa technologies |
| CN108516492A (en) * | 2018-05-28 | 2018-09-11 | 合肥航机械科技股份有限公司 | A kind of lifting machine safety monitoring system |
| CN108974951A (en) * | 2018-07-16 | 2018-12-11 | 玖龙纸业(重庆)有限公司 | Piler |
| CN111332996A (en) * | 2020-03-03 | 2020-06-26 | 常州机电职业技术学院 | Fork truck safe operation monitoring management system |
-
2015
- 2015-12-23 CN CN201521099056.3U patent/CN205241178U/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107067491A (en) * | 2016-12-12 | 2017-08-18 | 芜湖纯元光电设备技术有限公司 | A kind of monitoring and emergency control system for vehicle |
| CN106970575A (en) * | 2017-05-23 | 2017-07-21 | 安徽宇锋仓储设备有限公司 | Fork truck safe spacing control system |
| CN107055424A (en) * | 2017-06-20 | 2017-08-18 | 合肥航机械科技股份有限公司 | A kind of lifting machine safety system and its control method |
| CN107337165A (en) * | 2017-06-20 | 2017-11-10 | 合肥航机械科技股份有限公司 | A kind of lifting machine safety system device |
| CN108046173A (en) * | 2017-12-27 | 2018-05-18 | 广东博鑫工业科技有限公司 | A kind of fork truck hand-held monitoring device |
| CN108427350A (en) * | 2018-04-09 | 2018-08-21 | 中国计量大学 | A kind of electri forklift supervisory systems based on LoRa technologies |
| CN108516492A (en) * | 2018-05-28 | 2018-09-11 | 合肥航机械科技股份有限公司 | A kind of lifting machine safety monitoring system |
| CN108974951A (en) * | 2018-07-16 | 2018-12-11 | 玖龙纸业(重庆)有限公司 | Piler |
| CN108974951B (en) * | 2018-07-16 | 2023-08-18 | 玖龙纸业(重庆)有限公司 | Stacking machine |
| CN111332996A (en) * | 2020-03-03 | 2020-06-26 | 常州机电职业技术学院 | Fork truck safe operation monitoring management system |
| CN111332996B (en) * | 2020-03-03 | 2022-06-21 | 常州机电职业技术学院 | Fork truck safe operation monitoring management system |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160518 Termination date: 20181223 |
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| CF01 | Termination of patent right due to non-payment of annual fee |