CN204348505U - EDR transformer automatic tape-wrapping detects machine - Google Patents
EDR transformer automatic tape-wrapping detects machine Download PDFInfo
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- CN204348505U CN204348505U CN201520040151.XU CN201520040151U CN204348505U CN 204348505 U CN204348505 U CN 204348505U CN 201520040151 U CN201520040151 U CN 201520040151U CN 204348505 U CN204348505 U CN 204348505U
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Abstract
The utility model relates to a kind of bag adhesive tape machine, particularly relates to a kind of EDR transformer automatic tape-wrapping and detects machine, be mainly used in job-shop automation field.It comprises gluing device, conversion equipment, conveying device, detection device for eliminating, drive unit and electric control module, magnetic core of transformer is delivered to encapsulate position place by conveying device, after gluing device obtains magnetic core of transformer by conveying device, gluing device and conversion equipment coordinate magnetic core of transformer encapsulate, detect device for eliminating and sort.Gluing device, conveying device and detection device for eliminating are become one, finished product detection is carried out by being delivered to detection device for eliminating through conveying device after gluing device encapsulate, substantially increase the automatization level of transformer core body encapsulate, ensure the quality of transformer core body, reduce labour intensity, improve production efficiency, reduce production cost.
Description
Technical field
The utility model relates to a kind of bag adhesive tape machine, particularly relates to a kind of EDR transformer automatic tape-wrapping and detects machine, be mainly used in job-shop automation field.
Background technology
Magnetic core of transformer is taped and effectively can increase the creepage distance of coil windings to magnetic core, fixed length tape sticker is overlying on magnetic core of transformer for adopting free-hand operating type by existing conventional mode of taping, and relative position controls by human eye.Due to the uncertainty of manual operation; the phenomenon of easy generation rubberizing skew; thus affect the security performance of transformer; simultaneously loaded down with trivial details, the inefficiency of free-hand operation process, affect production efficiency, moreover the versatility of frock is little; disposable frock drops into larger; if undermanned because of what arrange work, often have and gummed paper mistake is pasted, leaked the situation generations such as subsides, the outgoing of magnetic core of transformer can be affected.
Utility model content
For above deficiency, the utility model provides a kind of tape sticker can being overlying on EDR transformer automatic tape-wrapping on magnetic core of transformer and detecting machine quick and precisely efficiently, reduces labour intensity, enhances productivity, also correspondingly reduce production cost.
To achieve these goals, a kind of EDR transformer automatic tape-wrapping detects machine, it comprises operating platform and frame, frame is installed on the operational platform, it also comprises to the gluing device of magnetic core of transformer encapsulate paper, the conversion equipment linked with gluing device, the conveying device of conveying magnetic core of transformer, the detection device for eliminating of sorting magnetic core of transformer, drive gluing device, the electric control module that the drive unit of conveying device and detection device for eliminating and accessory drive run, gluing device and conversion equipment are oppositely arranged in frame, conveying device between gluing device and conversion equipment and install on the operational platform, detect the conveying terminal position that device for eliminating is arranged on conveying device, magnetic core of transformer is delivered to encapsulate position place by conveying device, after gluing device obtains magnetic core of transformer by conveying device, gluing device and conversion equipment coordinate magnetic core of transformer encapsulate, magnetic core of transformer is delivered to detection device for eliminating position through conveying device and sorts.
In order to implementation structure optimization, its further measure is:
Gluing device comprises rotating disk, places the adhesive tape holding tray of adhesive tape, the cutter mechanism of severing adhesive tape and geared linkage mechanism, the center of rotating disk is provided with about two clipper with magnet cores for clamping magnetic core of transformer distributed, drive unit drives rotating disk and clipper with magnet core to rotate, be coated on magnetic core of transformer to make adhesive tape, cutter mechanism is slidedly arranged in frame, drive unit drives cutter mechanism to slide to adhesive tape and sentences cut-out adhesive tape, geared linkage mechanism is arranged on gluing device and conversion equipment, and to link, gluing device and conversion equipment rotate simultaneously.
Conveying device comprises bracing frame and the conveyer belt that is arranged on bracing frame and jacking apparatus, drive unit drives conveyer belt to rotate, the outer surface of conveyer belt is provided with several uniform locating piece along the length direction of conveyer belt, the blowing screens with transformer core size adaptation is formed between every two locating pieces, jacking apparatus is arranged relative to the position of the clipper with magnet core of gluing device, is headed in clipper with magnet core by magnetic core of transformer by jacking apparatus.
Jacking apparatus comprises jacking supporting plate, the line slideway for jacking supporting plate guiding vertically arranged and the push rod be arranged on jacking supporting plate, jacking supporting plate is connected with drive unit, jacking supporting plate is slidedly arranged on line slideway, push rod to be arranged on jacking supporting plate and to be positioned at the position, both sides of the fore-and-aft direction being distributed in conveyer belt respectively, linearly guide rail jack-up is next by jacking supporting plate for drive unit, and magnetic core of transformer just heads in clipper with magnet core by push rod.
Detect device for eliminating and comprise the checkout gear and device for eliminating that the direction of transfer along conveyer belt sets gradually, checkout gear comprises detector probe, the probe support of detector probe is installed, the detector being arranged on the pressing plate on probe support and being connected with detector probe, probe support and drive unit link, drive unit drives probe support to move along the longitudinal direction, so that detector probe contacts with the stitch on magnetic core of transformer, pressing plate is positioned at the top position place of conveyer belt, for pushing down magnetic core of transformer, detector probe is connected with detector, detector and electric control module are electrically connected, by the compression of pressing plate, the stitch on magnetic core of transformer and detector probe are aligned completely, feed back to electric control module after the data of detector analyzing and testing transformer magnetic and carry out testing product quality.
Device for eliminating comprises bearing and push rod, push rod is arranged on bearing, push rod and drive unit link and push rod are moved along the longitudinal direction, feed back signal to electric control module when detector detection magnetic core of transformer is defective products to identify, electric control module sends instruction to device for eliminating, and device for eliminating drives push rod to be released from conveyer belt by magnetic core of transformer.
Conversion equipment comprises rotating disk and is arranged on two of center of turntable and clipper with magnet core for be oppositely arranged identical with the clipper with magnet core structure of gluing device, rotating disk is arranged on geared linkage mechanism, and drive unit driven wheel linkage drives rotating disk and rotating disk synchronous axial system.
Cutter mechanism comprises cutter head, handle of a knife, guide plate and guide shaft, cutter head is arranged towards the direction of clipper with magnet core, the end of cutter head is zigzag, handle of a knife is connected with guide plate, guide shaft be arranged in parallel and its two ends are all fixed in frame, and guide plate is slidably arranged on guide shaft, and guide plate and drive unit link, being driven by drive unit makes guide plate slide along guide shaft horizontal direction, cuts off the adhesive tape wrapped on magnetic core of transformer when cutter head moves to adhesive tape place.
Clipper with magnet core is provided with chuck, and chuck is provided with the mounting groove of location magnetic core of transformer, and mounting groove its global shape opening-like is " n " font, so that chuck clamping magnetic core of transformer.
Pressing plate is arc-shaped, and the recess of pressing plate down.
The beneficial effects of the utility model:
(1) gluing device, conveying device and detection device for eliminating are become one, make operator can directly by transformer core body in conveying device, finished product detection is carried out by being delivered to detection device for eliminating through conveying device after gluing device encapsulate, adhesive tape is made to be covered on transformer core body fast, substantially increase the automatization level of transformer core body encapsulate, ensure the quality of transformer core body, reduce labour intensity, improve production efficiency, reduce production cost.
(2) conversion equipment is set in the position that gluing device is relative, transformer core body is by the clipper with magnet core common support of gluing device and grass-hopper, transformer core body can not drop from because encapsulate rotates from gluing device, transformer core body also can not tilt when encapsulate rotates, and then the laminating degree improving adhesive tape and transformer ensure that the uniformity being wound around adhesive tape elasticity simultaneously, encapsulation is good, rate of finished products is high, and when cutting off adhesive tape, the uniform force of transformer core body, adhesive tape end is more neat, can not have influence on encapsulate quality next time.
(3) jacking apparatus is set on a conveyor, the magnetic core of transformer in conveying device is headed in the chuck of clipper with magnet core automatically, achieve the function of gluing device automatic capturing magnetic core of transformer, reduce the labour intensity of workman.
(4) detection device for eliminating is set, make transformer core body after encapsulate completes, directly carry out qualified product whether detection, the inductance value L (detecting inductance value range 0.0001 μ H-99999H adjustable) of transformer is detected by LCR digital electric bridge detector, electric control module is given and is detected device for eliminating transmission instruction, directly reject after defective products being detected, eliminate the detection that existing equipment also needs to carry out additionally by artificial or equipment transformer core body, effectively reduce and drop in equipment investment cost and man-hour, eliminate material rehandling, more directly accelerate detection speed and the accuracy of defective products.
(5) pressing plate is set on conveying detection device for eliminating, pressing plate is set to recess arcwall face down, when magnetic core of transformer is slided along the below of pressing plate, guarantee that magnetic core of transformer remains vertical, the stitch and the detector probe that are beneficial to magnetic core of transformer are aimed at.
(6) end of cutter head is set to zigzag, so that it is more neat to cut off adhesive tape and adhesive tape end, can not have influence on encapsulate quality next time.
(7) jointly clamp magnetic core of transformer by gluing device and conversion equipment, make magnetic core of transformer accurate positioning, eliminate artificial loading and make magnetic core of transformer produce skew, cause the defect that magnetic core of transformer qualification rate is not high.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of the utility model gluing device;
Fig. 3 is the structural representation of the utility model conveying device;
Fig. 4 is the structural representation of the utility model gluing device, conversion equipment and conveying device;
Fig. 5 is the structural representation of the utility model gluing device, conversion equipment, conveying device and detection device for eliminating;
Fig. 6 is structure vertical view of the present utility model.
Fig. 7 is general assembly structural representation of the present utility model.
In figure: 100, drive unit, 110, rotary drive motor, 120, encapsulate drive motors, 130, blank drive motors, 140, feeding drive motors, 150, pneumatic means, 200, frame, 300, gluing device, 310, rotating disk, 320, adhesive tape holding tray, 330, cutter mechanism, 331, cutting knife, 332, guide plate, 333, fixed head, 334, guide shaft, 335, cutter head, 336, handle of a knife, 340, clipper with magnet core, 341, chuck, 342, mounting groove, 350, geared linkage mechanism, 351, driving gear, 352, driven gear, 353, secondary driving gear, 354, secondary driven gear, 400, conversion equipment, 410, rotating disk, 420, clipper with magnet core, 500, conveying device, 510, bracing frame, 520, conveyer belt, 530, jacking apparatus, 531, jacking supporting plate, 532, line slideway, 533, push rod, 540, locating piece, 550, blowing screens, 600, detect device for eliminating, 610, checkout gear, 611, detector probe, 612, probe support, 613, detector, 614, pressing plate, 620, device for eliminating, 621, bearing, 622, push rod, 700, operating platform, 710, finished product material receiving port, 720, defective products pulp-collecting box, 730, man machine operation interface, 800, magnetic core of transformer, 900, starting switch.
Embodiment
Be further elaborated the utility model below in conjunction with accompanying drawing, wherein, direction of the present utility model take Fig. 1 as standard.
Referring to figs. 1 through Fig. 7, a kind of EDR transformer automatic tape-wrapping detects machine, it comprises operating platform 700, frame 200, gluing device 300, conversion equipment 400, conveying device 500, detect device for eliminating 600, drive unit 100 and electric control module, electric control module sends instruction to drive unit 100, drive unit 100 is made to drive gluing device 300, conveying device 500, the encapsulate of conversion equipment 400 and detection device for eliminating 600 operating transformer magnetic core 800 and detection action, gluing device 300 and conversion equipment 400 are oppositely arranged and are arranged in frame 200, conveying device 500 to be arranged between gluing device 300 and conversion equipment 400 and to be arranged on operating platform 700, detect the conveying terminal position that device for eliminating 600 is arranged on conveying device 500, during processing magnetic core of transformer 800, first magnetic core of transformer 800 is placed in conveying device 500, magnetic core of transformer 800 is delivered to encapsulate position place by conveying device 500, gluing device 300 is made to obtain magnetic core of transformer 800 by conveying device 500, then after gluing device 300 pairs of coated gummed papers of magnetic core of transformer 800, severing is carried out to gummed paper, coordinating the magnetic core of transformer 800 of encapsulate to replace and be placed in conveying device 500 by gluing device 300 and conversion equipment 400, the magnetic core of transformer 800 of non-encapsulate is shifted to encapsulate position place, cycling like this, the magnetic core of transformer 800 of encapsulate is delivered to through conveying device 500 and detects device for eliminating 600 position, after finding defective products afterwards after testing, defective products is rejected, the qualified product of preservation are transported in finished product material receiving port 710 by conveying device 500, operating platform 700 is provided with the defective products pulp-collecting box 720 for depositing defective products, and for inputting the man machine operation interface 730 be electrically connected with electric control module of instruction, operating platform 100 is also provided with device start switch 900, starting switch 900 is connected with electric control module and man machine operation interface 730.
Drive unit 100 comprises encapsulate drive motors 120, rotary drive motor 110, blank drive motors 130, feeding drive motors 140 and pneumatic means 150, encapsulate drive motors 120, rotary drive motor 110 and blank drive motors 130 are all arranged on the rear end face of frame 200, feeding drive motors 140 is arranged in conveying device 500, and pneumatic means 150 is arranged on the bottom of operating platform 100.
Frame 200 is tower structure, and frame 200 is arranged on operating platform 700, and gluing device 300 and conversion equipment 400 are arranged in frame 700.
With reference to Fig. 2, gluing device 300 comprises rotating disk 310, adhesive tape holding tray 320, cutter mechanism 330 and geared linkage mechanism 350, rotary drive motor 110 drives rotating disk 310 to rotate, and rotating disk 310, adhesive tape holding tray 320 and cutter mechanism 330 are all arranged on the same side of frame 200;
The front end face at the center of rotating disk 310 is separated by 180 degree and is provided with two clipper with magnet cores 340, clipper with magnet core 340 is for distribute up and down, geared linkage mechanism 350 comprises and being driven by rotary drive motor 110 and the driving gear 351 rotated, that engages with driving gear 351 is arranged on the driven gear 352 on rotating disk 310 and is arranged on secondary driving gear 353 and secondary driven gear 354 that conversion equipment 400 engages, connection-rod linkage is passed through between driven gear 352 and secondary driving gear 353, rotating disk 310 is connected with rotary drive motor 110, when rotary drive motor 110 drives driving gear 351 to rotate, driving gear 351 drives driven gear 352 to rotate, thus rotating disk 310 is rotated, clipper with magnet core 340 is driven to rotate together when rotating disk 310 rotates, and the front end of clipper with magnet core 340 is chuck 341, rear end is fixed axis, the fixed axis of clipper with magnet core 340 is connected with encapsulate drive motors 120 and is driven by encapsulate drive motors 120, can around the axle center rotation of fixed axis, chuck 341 is provided with the mounting groove 342 of location magnetic core of transformer 800, mounting groove 342 its global shape opening-like is in " n " font, so that chuck 341 clamping magnetic core of transformer 800, when equipment works, the opening direction being positioned at the mounting groove 342 of the clipper with magnet core 340 of top position is arranged upward, the opening direction being positioned at the mounting groove 342 of the clipper with magnet core 340 of lower position is arranged down,
Adhesive tape holding tray 320 is positioned at top position, the left side place of frame 200, roller 350 is provided with between adhesive tape holding tray 320 and rotating disk 310, adhesive tape is arranged on adhesive tape holding tray 320, adhesive tape is overlapped on roller 350 after adhesive tape holding tray 320 is drawn, along with encapsulate drive motors 120 rotates magnetic core of transformer 800, adhesive tape can be bonded on magnetic core of transformer 800;
Cutter mechanism 330 comprises cutting knife 331, guide plate 332 and guide shaft 334, and cutting knife 331 comprises cutter head 335 and handle of a knife 336, and cutter head 335 is arranged towards the direction of chuck 341, and the end of cutter head 335 is zigzag, so that cut off adhesive tape, handle of a knife 336 is connected with guide plate 332; Guide shaft 334 is for being set in parallel on the front end face of frame 200, the left end of guide shaft 334 and right-hand member are all fixed in frame 200, guide plate 332 is slidably arranged on guide shaft 334, linear bearing can be adopted between guide plate 332 and guide shaft 334 to be slidably connected, thus guide plate 332 is slided along guide shaft 334, guide plate 332 and blank drive motors 130 link, being driven by blank drive motors 130 makes guide plate 332 horizontally slip along guide shaft 334 horizontal direction, drive cutting knife 331 to move to adhesive tape place, cut off and wrap in adhesive tape unnecessary on magnetic core of transformer 800;
After magnetic core of transformer 800 is captured by the chuck 341 being positioned at lower position, rotary drive motor 110 drives rotating disk 310 to rotate, make the chuck 341 of lower position go to top position place and make the opening of the mounting groove 342 of chuck 341 be in upward, thus support can live magnetic core of transformer 800, after on the outer wall that adhesive tape overlap joint pastes magnetic core of transformer 800, encapsulate drive motors 120 drives chuck 341 to rotate a few, adhesive tape is made to tightly wrap on magnetic core of transformer 800, cutting knife 331 is driven to slide towards magnetic core of transformer 800 direction by drive unit 100, until cutting knife 331 cuts off adhesive tape, thus complete encapsulate, then rotating disk 310 revolves position, turnback angle, the magnetic core of transformer 800 of encapsulate has been made to be ported to lower position, the magnetic core of transformer 800 not carrying out encapsulate being positioned at below replaces to top position, namely two clipper with magnet cores about 340 replace, carry out same encapsulate action again.
With reference to Fig. 4, conversion equipment 400 turns to for the clipper with magnet core 340 of auxiliary gluing device 300, conversion equipment 400 comprises rotating disk 410 and is arranged on two of rotating disk 410 center and clipper with magnet core 420 for be oppositely arranged identical with clipper with magnet core 340 structure of gluing device 300, rotating disk 410 is arranged on secondary driven gear 354, and rotating disk 410 and rotating disk 310 are coaxially arranged, secondary driving gear 353 engages with driven gear 352, secondary driving gear 353 is driven by driven gear 352 rotary drive motor 110 and rotates, thus make the rotating disk 410 of conversion equipment 400 and rotating disk 410 synchronous axial system of gluing device 300, thus make rotating disk 410 and conversion equipment 400 rotating disk 410 synchronous axial system of gluing device 300, magnetic core of transformer 800 is clamped by the clipper with magnet core 340 of gluing device 300 and the clipper with magnet core 420 of conversion equipment 400 simultaneously.
With reference to Fig. 3, conveying device 500 to be arranged on operating platform 700 and to be positioned at gluing device 300 place, conveying device 500 comprises bracing frame 510, conveyer belt 520 and jacking apparatus 530, conveyer belt 520, feeding drive motors 140 and jacking apparatus 530 are arranged on bracing frame 510, feeding drive motors 140 drives conveyer belt 520 to rotate clockwise, conveying device 500 is arranged on operating platform 700 by bracing frame 510, the outer surface of conveyer belt 520 is provided with 108pcs nonstandard Timing Belt locating piece 540 uniformly at intervals along the length direction of conveyer belt 520, the blowing screens 550 of magnetic core of transformer 800 is formed between every two locating pieces 540, spacing between locating piece 540 just with the size fit of magnetic core of transformer 800, magnetic core of transformer 800 is placed in blowing screens 550, jacking apparatus 530 is arranged relative to the position of the chuck 341 of gluing device 300,
Jacking apparatus 530 comprises jacking supporting plate 531, line slideway 532 and push rod 533, jacking supporting plate 531 is vertically slidedly arranged on line slideway 532, jacking supporting plate 431 is connected with pneumatic means 150, jacking supporting plate 431 is set to two, and be distributed in the position, both sides of the fore-and-aft direction of conveyer belt 520 respectively, make conveyer belt 520 between two jacking supporting plates 531, line slideway 532 is vertically arranged, pneumatic means 150 is arranged on the bottom of jacking supporting plate 531 position operating platform 700, push rod 533 to be arranged on jacking supporting plate 531 and to be positioned at the position, both sides of the fore-and-aft direction being distributed in conveyer belt 520 respectively, can by jacking supporting plate 531 linearly guide rail 532 jack-up when pneumatic means 150 works, magnetic core of transformer 800 just heads in the mounting groove 342 of chuck 341 by push rod 533, and magnetic core of transformer 800 is by the location of mounting groove 342, magnetic core of transformer 800 can be made to arrange neatly, product qualified rate is higher,
With reference to Fig. 5, detect device for eliminating 600 and comprise checkout gear 610 and device for eliminating 620, checkout gear 610 and device for eliminating 620 are successively set on operating platform 700 along the direction of transfer of conveyer belt 520, electric control module drives checkout gear 610, device for eliminating 620 and pneumatic means 150 action, pneumatic means 150 is arranged on the bottom position place of operating platform 700, and pneumatic means 150 links with checkout gear 610 and device for eliminating 620;
Checkout gear 610 comprises detector probe 611, the probe support 612 of detector probe 611 is installed, the detector 614 being arranged on the pressing plate 614 on probe support 612 and being connected with detector probe 611, probe support 612 is distributed in the position, both sides of conveyer belt 520 fore-and-aft direction, wherein side probe support 612 and pneumatic means 150 link, probe support 612 is moved along the longitudinal direction, so that detector probe 611 and carry the stitch on the magnetic core of transformer 800 of coming to contact, pressing plate 614 is positioned at the top position place of conveyer belt 520, pressing plate 614 is in arc-shaped, the recess of pressing plate 614 down, for pushing down magnetic core of transformer 800, when magnetic core of transformer 800 is transported to pressing plate 614 place with conveyer belt 520, magnetic core of transformer 800 slides along the below of pressing plate 614 thus makes magnetic core of transformer 800 keep vertical, detector probe 611 on probe support 612 is connected with detector 614, detector 614 and electric control module are electrically connected, when magnetic core of transformer 800, by conveyer belt 520, the position be delivered between two probe supports 612 makes, by the compression of pressing plate 614, the stitch on magnetic core of transformer 800 and detector probe 611 are aligned completely, whether feeding back to electric control module after the data of detector 614 analyzing and testing transformer magnetic 800, to carry out testing product qualified,
Device for eliminating 620 comprises bearing 621 and push rod 622, bearing 621 and push rod 622 are arranged on front side or the rearward position place of conveyer belt 520, push rod 622 is arranged on bearing 621, push rod 622 and pneumatic means 150 link and push rod 622 are moved along the longitudinal direction, when detector 614 detects magnetic core of transformer 800 for feeding back signal to electric control module identification during defective products, electric control module sends instruction to device for eliminating 620, device for eliminating 620 drives push rod 622 to be released from conveyer belt 520 by magnetic core of transformer 800, magnetic core of transformer 800 is by the defective products pulp-collecting box 720 that drops on operating platform 700.
The electrical control cubicles for holding electric control module is provided with bottom operating platform 700, contour size of the unit(s) is W900xD500xH1300mm, according to ergonomic designs's job platform height, the height of operating platform 700 is 700-780mm, and can carry out the adjustment of height according to different operating environment.
Work of the present utility model is: be placed on by magnetic core of transformer 800 in the blowing screens 550 of conveyer belt 520, adhesive tape is put in the adhesive tape holding tray 320 of gluing device 300, adhesive tape head is overlapped on roller, operator gives electric control module electricity a triggering signal by man machine operation interface 730, electric control module is by the intrinsic instruction action of inner setting, namely electric control module controls to drive feeding drive motors 140 to drive conveyer belt 520 to run clockwise, magnetic core of transformer 800 is sent to gluing device 300 place by conveyer belt 520, magnetic core of transformer 800 jack-up is placed in the chuck 341 that gluing device 300 is positioned at the clipper with magnet core 340 of lower position by jacking apparatus 530, rotary drive motor 110 drives rotating disk 410 half rotation of gluing device 300, clipper with magnet core 340 moves up and down transposition, the magnetic core of transformer 800 be positioned at below is originally made to go to top position place, and magnetic core of transformer 800 contacts with adhesive tape, simultaneously another magnetic core of transformer 800 jack-up is placed in the chuck 341 that gluing device 300 is positioned at the clipper with magnet core 340 of lower position by jacking apparatus 530, electric control module controls encapsulate drive motors 120 and drives clipper with magnet core to rotate a few, adhesive tape is made to be wrapped on magnetic core of transformer 800, electric control module controls blank drive motors 130 and drives cutting knife 331 towards moving left, make cutting knife 331 severing adhesive tape, rotary drive motor 110 drives rotating disk 410 half rotation again of gluing device 300, the magnetic core of transformer 800 of coating adhesive tape is made to be ported to lower position again, magnetic core of transformer 800 is placed in the blowing screens 550 of conveyer belt 520 again, and the clipper with magnet core being positioned at top position rotates and repeats the action of magnetic core of transformer 800 encapsulate, so repeatedly, the magnetic core of transformer 800 of encapsulate is continued to be sent to detection device for eliminating 600 position by conveyer belt 520, defective products is released from conveyer belt 520 by the push rod 622 being controlled device for eliminating 620 by the detection of electric control module and judgement, defective products is made to drop in defective products pulp-collecting box 720, and qualified product will continue the terminal position place being sent to conveyer belt 520 along with conveyer belt 520, qualified product will drop in finished product material receiving port 710.
The foregoing is only better embodiment of the present invention, the present invention is not limited to above-mentioned execution mode, the structural modification that local is small may be there is in implementation process, if do not depart from the spirit and scope of the present invention to various change of the present invention or modification, and belonging within claim of the present invention and equivalent technologies scope, then the present invention is also intended to comprise these change and modification.
Claims (10)
1. an EDR transformer automatic tape-wrapping detects machine, it comprises operating platform (700) and frame (200), frame (200) is arranged on operating platform (700), it is characterized in that, it also comprises to the gluing device (300) of magnetic core of transformer (800) encapsulate paper, the conversion equipment (400) linked with gluing device (300), the conveying device (500) of conveying magnetic core of transformer (800), the detection device for eliminating (600) of sorting magnetic core of transformer (800), drive gluing device (300), the electric control module that the drive unit (100) of conveying device (500) and detection device for eliminating (600) and accessory drive (100) run, gluing device (300) and conversion equipment (400) are oppositely arranged in frame (200), conveying device (500) to be positioned between gluing device (300) and conversion equipment (400) and to be arranged on operating platform (700), detect the conveying terminal position that device for eliminating (600) is arranged on conveying device (500), magnetic core of transformer (800) is delivered to encapsulate position place by conveying device (500), after gluing device (300) obtains magnetic core of transformer (800) by conveying device (500), gluing device (300) and conversion equipment (400) coordinate magnetic core of transformer (800) encapsulate, magnetic core of transformer (800) is delivered to detection device for eliminating (600) position through conveying device (500) and sorts.
2. EDR transformer automatic tape-wrapping according to claim 1 detects machine, it is characterized in that, gluing device (300) comprises rotating disk (310), place the adhesive tape holding tray (320) of adhesive tape, the cutter mechanism (330) of severing adhesive tape and geared linkage mechanism (350), the center of rotating disk (310) is provided with about two clipper with magnet cores (340) for clamping magnetic core of transformer (800) distributed, drive unit (100) drives rotating disk (310) and clipper with magnet core (340) to rotate, be coated on magnetic core of transformer (800) to make adhesive tape, cutter mechanism (330) is slidedly arranged in frame (200), drive unit (100) drives cutter mechanism (330) to slide to adhesive tape and sentences cut-out adhesive tape, geared linkage mechanism (350) is arranged on gluing device (300) and conversion equipment (400), to link, gluing device (300) and conversion equipment (400) rotate simultaneously.
3. EDR transformer automatic tape-wrapping according to claim 1 detects machine, it is characterized in that, conveying device (500) comprises bracing frame (510) and (510) conveyer belt (520) of being arranged on bracing frame and jacking apparatus (530), drive unit (100) drives conveyer belt (520) to rotate, the outer surface of conveyer belt (520) is provided with several uniform locating piece (540) along the length direction of conveyer belt (520), the blowing screens (550) with magnetic core of transformer (800) size fit is formed between every two locating pieces (540), jacking apparatus (530) is arranged relative to the position of the clipper with magnet core (340) of gluing device (300), by jacking apparatus (530), magnetic core of transformer (800) is headed in clipper with magnet core (340).
4. EDR transformer automatic tape-wrapping according to claim 3 detects machine, it is characterized in that, jacking apparatus (530) comprises jacking supporting plate (531), the line slideway (532) led for jacking supporting plate (531) of vertical setting and the push rod (533) be arranged on jacking supporting plate (531), jacking supporting plate (431) is connected with drive unit (100), jacking supporting plate (531) is slidedly arranged on line slideway (532), push rod (533) is arranged on jacking supporting plate (531) and goes up and the position, both sides being positioned at the fore-and-aft direction being distributed in conveyer belt (520) respectively, linearly guide rail (532) jack-up is next by jacking supporting plate (531) for drive unit (100), magnetic core of transformer (800) just heads in clipper with magnet core (420) by push rod (533).
5. EDR transformer automatic tape-wrapping according to claim 3 detects machine, it is characterized in that, detect device for eliminating (600) and comprise the checkout gear (610) and device for eliminating (620) that the direction of transfer along conveyer belt (520) sets gradually, checkout gear (610) comprises detector probe (611), the probe support (612) of detector probe (611) is installed, the detector (614) being arranged on the pressing plate (614) on probe support (612) and being connected with detector probe (611), probe support (612) and drive unit (100) link, drive unit (100) drives probe support (612) to move along the longitudinal direction, so that detector probe (611) contacts with the stitch on magnetic core of transformer (800), pressing plate (614) is positioned at the top position place of conveyer belt (520), for pushing down magnetic core of transformer (800), detector probe (611) is connected with detector (614), detector (614) and electric control module are electrically connected, by the compression of pressing plate (614), the stitch on magnetic core of transformer (800) and detector probe (611) are aligned completely, feed back to electric control module after the data of detector (614) analyzing and testing transformer magnetic (800) and carry out testing product quality.
6. EDR transformer automatic tape-wrapping according to claim 5 detects machine, it is characterized in that, device for eliminating (620) comprises bearing (621) and push rod (622), push rod (622) is arranged on bearing (621), push rod (622) and drive unit (100) link and push rod (622) are moved along the longitudinal direction, identify for feeding back signal to electric control module during defective products when detector (614) detects magnetic core of transformer (800), electric control module sends instruction to device for eliminating (620), device for eliminating (620) drives push rod (622) to be released from conveyer belt (520) by magnetic core of transformer (800).
7. EDR transformer automatic tape-wrapping according to claim 1 detects machine, it is characterized in that, conversion equipment (400) comprises rotating disk (410) and is arranged on two of rotating disk (410) center and clipper with magnet core (420) for be oppositely arranged identical with clipper with magnet core (340) structure of gluing device (300), rotating disk (410) is arranged on geared linkage mechanism (350), and drive unit (100) driven wheel linkage (350) drives rotating disk (310) and rotating disk (410) synchronous axial system.
8. EDR transformer automatic tape-wrapping according to claim 2 detects machine, it is characterized in that, cutter mechanism (330) comprises cutter head (335), handle of a knife (336), guide plate (332) and guide shaft (334), cutter head (335) is arranged towards the direction of clipper with magnet core (340), the end of cutter head (335) is zigzag, handle of a knife (336) is connected with guide plate (332), guide shaft (334) be arranged in parallel and its two ends are all fixed in frame (200), guide plate (332) is slidably arranged on guide shaft (334), guide plate (332) and drive unit (100) link, being driven by drive unit (130) makes guide plate (332) slide along guide shaft (334) horizontal direction, cutter head (335) cuts off the adhesive tape wrapped on magnetic core of transformer (800) when moving to adhesive tape place.
9. EDR transformer automatic tape-wrapping according to claim 2 detects machine, it is characterized in that, clipper with magnet core (340) is provided with chuck (341), chuck (341) is provided with the mounting groove (342) of location magnetic core of transformer (800), mounting groove (342) its global shape opening-like is " n " font, so that chuck (341) clamping magnetic core of transformer (800).
10. EDR transformer automatic tape-wrapping according to claim 8 detects machine, and it is characterized in that, pressing plate (614) is in arc-shaped, and the recess of pressing plate (614) down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520040151.XU CN204348505U (en) | 2015-01-20 | 2015-01-20 | EDR transformer automatic tape-wrapping detects machine |
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| CN201520040151.XU CN204348505U (en) | 2015-01-20 | 2015-01-20 | EDR transformer automatic tape-wrapping detects machine |
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| CN204348505U true CN204348505U (en) | 2015-05-20 |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105225820A (en) * | 2015-11-10 | 2016-01-06 | 东莞市键环自动化设备科技有限公司 | A kind of automatic Composition test machine |
| CN107146704A (en) * | 2017-07-10 | 2017-09-08 | 河南远中电力设备有限公司 | A kind of transformer processing unit (plant) and production technology |
| CN107671017A (en) * | 2017-10-30 | 2018-02-09 | 惠州市龙海科技有限公司 | A kind of 18650 battery core separators |
| CN107833739A (en) * | 2017-11-15 | 2018-03-23 | 惠州市邦特科技有限公司 | Gluing device |
| CN107958774A (en) * | 2017-11-15 | 2018-04-24 | 惠州市邦特科技有限公司 | Full-automatic electronic transformer production equipment |
| CN108010697A (en) * | 2017-11-02 | 2018-05-08 | 珠海市欧科锐机电设备有限公司 | A kind of high frequency transformer automatic tape-wrapping mechanism |
| CN110155648A (en) * | 2019-05-06 | 2019-08-23 | 惠州市福瑞尔光电有限公司 | A kind of three-in-one production line |
| CN110581012A (en) * | 2019-09-30 | 2019-12-17 | 赣州讯康电子科技有限公司 | Transformer package paper check out test set |
| CN112124849A (en) * | 2020-09-21 | 2020-12-25 | 江西荧光磁业有限公司 | Neodymium iron boron magnetism monitoring facilities up to standard |
| CN113066661A (en) * | 2021-03-05 | 2021-07-02 | 广州六瑞消防科技有限公司 | Full-automatic integrated production line for welding and encapsulating flexible coils |
| CN116130785A (en) * | 2023-04-11 | 2023-05-16 | 惠州市成泰自动化科技有限公司 | Automatic encapsulation equipment for power battery and battery encapsulation method |
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2015
- 2015-01-20 CN CN201520040151.XU patent/CN204348505U/en not_active Expired - Fee Related
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105225820B (en) * | 2015-11-10 | 2017-11-21 | 东莞市键环自动化设备科技有限公司 | A kind of automatic assembling test machine |
| CN105225820A (en) * | 2015-11-10 | 2016-01-06 | 东莞市键环自动化设备科技有限公司 | A kind of automatic Composition test machine |
| CN107146704A (en) * | 2017-07-10 | 2017-09-08 | 河南远中电力设备有限公司 | A kind of transformer processing unit (plant) and production technology |
| CN107671017A (en) * | 2017-10-30 | 2018-02-09 | 惠州市龙海科技有限公司 | A kind of 18650 battery core separators |
| CN108010697A (en) * | 2017-11-02 | 2018-05-08 | 珠海市欧科锐机电设备有限公司 | A kind of high frequency transformer automatic tape-wrapping mechanism |
| CN108010697B (en) * | 2017-11-02 | 2020-08-07 | 珠海市欧科锐智能装备有限公司 | Automatic rubber coating mechanism of high-frequency transformer |
| CN107958774B (en) * | 2017-11-15 | 2024-02-23 | 惠州市邦特科技有限公司 | Full-automatic electronic transformer production equipment |
| CN107833739A (en) * | 2017-11-15 | 2018-03-23 | 惠州市邦特科技有限公司 | Gluing device |
| CN107958774A (en) * | 2017-11-15 | 2018-04-24 | 惠州市邦特科技有限公司 | Full-automatic electronic transformer production equipment |
| CN107833739B (en) * | 2017-11-15 | 2024-05-14 | 惠州市邦特科技有限公司 | Encapsulation device |
| CN110155648A (en) * | 2019-05-06 | 2019-08-23 | 惠州市福瑞尔光电有限公司 | A kind of three-in-one production line |
| CN110155648B (en) * | 2019-05-06 | 2024-04-02 | 惠州市福瑞尔光电有限公司 | Three-in-one production line |
| CN110581012A (en) * | 2019-09-30 | 2019-12-17 | 赣州讯康电子科技有限公司 | Transformer package paper check out test set |
| CN112124849A (en) * | 2020-09-21 | 2020-12-25 | 江西荧光磁业有限公司 | Neodymium iron boron magnetism monitoring facilities up to standard |
| CN113066661A (en) * | 2021-03-05 | 2021-07-02 | 广州六瑞消防科技有限公司 | Full-automatic integrated production line for welding and encapsulating flexible coils |
| CN116130785B (en) * | 2023-04-11 | 2023-08-29 | 惠州市成泰自动化科技有限公司 | Automatic encapsulation equipment for power battery and battery encapsulation method |
| CN116130785A (en) * | 2023-04-11 | 2023-05-16 | 惠州市成泰自动化科技有限公司 | Automatic encapsulation equipment for power battery and battery encapsulation method |
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