CN203843377U - Scrap separation and part sorting system for laser plate cutting - Google Patents
Scrap separation and part sorting system for laser plate cutting Download PDFInfo
- Publication number
- CN203843377U CN203843377U CN201420262692.2U CN201420262692U CN203843377U CN 203843377 U CN203843377 U CN 203843377U CN 201420262692 U CN201420262692 U CN 201420262692U CN 203843377 U CN203843377 U CN 203843377U
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- waste material
- permanent magnet
- electric permanent
- lifting
- guide rail
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Abstract
The utility model discloses a scrap separation and part sorting system for laser plate cutting in the field of laser cutters. The scrap separation and part sorting system for laser plate cutting comprises two support beams which are arranged in parallel. A cross beam which can horizontally move is movably connected between the support beams. Lifting columns are connected onto the cross beam through a lifting drive mechanism. A discharge manipulator is connected below the lifting columns. A scrap separation table and a sorting table are disposed below the space between the support beams and correspond to the feed manipulator. The discharge manipulator comprises a frame which is rectangular; a support is disposed within the frame; a mounting plate is disposed below the support; a plurality of lifting permanent electromagnets, each having a downward suction face, are mounted below the mounting plate through elastic mechanisms; a plurality of fixed permanent electromagnets, each having an upward suction face, are disposed on the scrap separation table. Each lifting permanent electromagnet and each fixed permanent electromagnet can be powered independently. The scrap separation and part sorting system for laser plate cutting allows more reliable separation of parts and scrap and convenient sorting of parts, is high in efficiency and is applicable to automatic laser cutting of carbon steel plates.
Description
Technical field
The utility model relates to a kind of laser cutting machine, particularly the blanking device of laser cutting machine.
Background technology
Laser cutting is, using laser as a kind of manufacturing process, metal or nonmetal plate are carried out to cutting processing, can be in flat sheet the curve of processing linear and arbitrary shape.For efficiency and the automatization level of improving laser cutting, alleviate workman's labour intensity, laser cutting flexible production line (FMS) arises at the historic moment, and is widely used in Electric Manufacture, automobile, meter switch, textile machine, Transport Machinery, household electrical appliances manufacture, lift facility manufacture, food industry, decoration and advertisement and laser machining station etc.
Current international laser cutting blanking sorting schemes all adopts vacuum system to complete, adopt sucker from top, part to be picked up, moving to sorting work platform sorts again, owing to unavoidably need to adopting micro-interconnection technique in laser cutting process, be between part and waste material, to have small being connected and not cutting open completely, only retain small connection, to prevent that sheet material perk from affecting cutting process, but micro-connection can increase the difficulty of componentselected, also there is not at present suitable solution, if sucker is also set below workpiece, hold the waste material of workpiece, hold the sucker acting in conjunction of part with top, two can be separated with waste material, but this structure can there are the following problems: one, below arranges sucker, chuck surface easily falls into dust, foreign material etc., easily gas leakage, reduce reliability.Its two, in sucker when work,, the out-of-flatness of plate surface easily causes gas leakage, gas leakage has not only reduced the suction-combining force, also can produce larger noise.Its three, sucker need to have enough large adhesive area and negative pressure pressure could produce enough large the suction-combining force, this is unfavorable for a large amount of distributions of sucker.Its four, each sucker need to carry out independence while controlling, it needs numerous magnetic valve and breather pipe, it installs, arranges all very difficult, the quantity of sucker is often not enough, production can not become more meticulous.
Utility model content
The purpose of this utility model is to provide a kind of laser cutting sheet material waste material and separates and componentselected system, can overcome the defect of prior art, makes to separate between part and waste material reliable, and part sorting is convenient.
The purpose of this utility model is achieved in that a kind of laser cutting sheet material waste material separates and componentselected system, comprise two brace summers that be arranged in parallel, between two brace summers, being connected with can be along the crossbeam of brace summer horizontal movement, on described crossbeam, be connected with lifting column through elevating drive mechanism, described lifting column below is connected with blanking mechanical hand; Below between described two brace summers is provided with waste material separating table and sorting work platform, and waste material separating table is corresponding with blanking mechanical hand with sorting work platform; Described blanking mechanical hand comprises the frame of rectangle, is provided with support in frame, and support lower horizontal is provided with installing plate, and described installing plate downside is provided with the ventricumbent lifting electric permanent magnet of some adhesives through elastic mechanism; On described waste material separating table, be provided with the supine fixing electric permanent magnet of some adhesives, each lifting electric permanent magnet and each fixing electric permanent magnet all can be independently-powered.
When the utility model work, sheet material completes cutting on laser cutting machine, between part and waste material, keep micro-connection in multiple positions, now, crossbeam drives blanking mechanical hand to move to sheet material top along brace summer, transmission mechanism drives lifting column to decline, blanking mechanical lifting electric permanent magnet is on hand abutted on sheet material, lifting electric permanent magnet obtains electric, the sheet material having cut can be picked up, lifting column rises after then driving blanking mechanical hand to move to the top of waste material separating table along brace summer and declines, behind the surface of sheet material contact waste material separating table, fixing electric permanent magnet part on blanking separating table obtains electric, blanking mechanical lifting electric permanent magnet part dead electricity on hand, lifting electric permanent magnet corresponding to workpiece maintains electricity, fixing electric permanent magnet corresponding to waste material has electricity, now, lifting column rises again, part can be separated with waste material, waste material is stayed on waste material separating table, part is pull-in on blanking mechanical on hand, realize the reliable separation of part and waste material, subsequently, blanking mechanical hand continues to move to behind sorting work platform top along brace summer with the part after separating, drop to again appropriate location, blanking mechanical lifting electric permanent magnet on hand discharges the part of different size in batches, part drops on sorting work platform, by artificial or other sorting equipments (as robot), the part of same size is transported to warehouse-in, realize the sorting of part.Compared with prior art, the beneficial effects of the utility model are: one, and part separates with waste material reliably, and electric permanent magnet reaches larger the suction-combining force with the volume reducing on the one hand, makes the separating force of part and waste material larger, can realize reliable separation between the two.Its two, the volume of electric permanent magnet is little, makes the arranging density of the fixing electric permanent magnet on blanking mechanical lifting electric permanent magnet, blanking separating table on hand large, separable accessory size scope is larger, the versatility of lathe is better.Its three, by automatically controlled mode, lifting electric permanent magnet, fixing electric permanent magnet are controlled, it controls cable arrangement convenience, controls reliability high, noiseless.Its four, in the time of plate surface out-of-flatness, still can keep good separating effect.Its five, be easy to realize automatic control, especially for substandard part, part batching can be sorted, improved production efficiency.This device is applicable to the Laser cutting of carbon steel material sheet material.
For further overcoming the problem that plate surface out-of-flatness brings, described elastic mechanism comprises the back-moving spring being set with on fairlead, elevating lever and elevating lever, described fairlead and installing plate fix, fairlead is sleeved on elevating lever, elevating lever upper end is through installing plate, lifting electric permanent magnet is fixed on elevating lever lower end, and described back-moving spring one end is relative with installing plate fixing, and the back-moving spring other end is relative with elevating lever upper end fixing.Back-moving spring has the ability of position compensation, ensures in the time of the trickle out-of-flatness of plate surface, still can ensure that blanking mechanical lifting electric permanent magnet on hand can be pulled together well with sheet material, also can ensure that the crawl of part is reliable.
For ease of automatic control, lifting electric permanent magnet on fixing electric permanent magnet, installing plate on described waste material separating table is arranged in arrays, when blanking mechanical hand is during in blanking position, fixing electric permanent magnet and lifting electric permanent magnet shift to install on orthogonal direction, shift to install and refer to that the longitudinal axis of fixing electric permanent magnet and lifting electric permanent magnet mutually staggers and do not overlap on this orthogonal direction.The suction that shifts to install the fixing electric permanent magnet of good utilisation more and lifting electric permanent magnet, makes part separate better with waste material; Become array distribution to facilitate control, inspection and changed electric permanent magnet.
For convenience of the discharging of waste material, described waste material separating table both sides are provided with and are respectively equipped with the pusher guide rail being parallel to each other, pusher guide rail and brace summer are spatial vertical setting, on pusher guide rail, be equipped with material-pushing frame, the end of material-pushing frame is provided with scraping wings, the material-pushing frame other end is provided with folding baffle plate, material-pushing frame can along pusher guide rail move to folding baffle plate directly over.After waste material is separated, can waste material be released on folding baffle plate along pusher guide rail by material-pushing frame, after folding baffle plate is opened, waste material can be realized blanking.
For being further convenient to part sorting, described sorting work platform comprises the conveyer belt installing around on two roll shafts that parallel, and conveyer belt one end is connected with part buffer memory case through slide plate.Part batching drops on conveyer belt, can sort to sort positions by tape transport, sorts too late part and falls into part buffer memory case, can process by artificial further sorting.
As further improvement of the utility model, described elevating drive mechanism comprises servomotor, servomotor output shaft connects reduction box, power transmission shaft is stretched out respectively in reduction box both sides, power transmission shaft is rotatably connected on sliding support, on lifting column, be respectively equipped with tooth bar and column guide rail, sliding support is provided with the column slide block being slidably connected with column guide rail, and the axle head of power transmission shaft is provided with gear and is meshed with described tooth bar.This structure provides a kind of technical scheme easy to implement of the present utility model, and it is simple in structure, and it is convenient to control.
Brief description of the drawings
Fig. 1 is the utility model structural representation.
Fig. 2 is the partial enlarged drawing of A in Fig. 1.
Fig. 3 is waste material separating table structural representation, and now, waste material and material-pushing frame are positioned at blanking mechanical hand below.
Fig. 4 is another structural representation of waste material separating table, and now, material-pushing frame is positioned at blanking position, and folding baffle plate is in opening.
Fig. 5 is the three-dimensional structure diagram of blanking mechanical hand.
Fig. 6 is blanking mechanical hand structural representation.
Fig. 7 is the partial enlarged drawing of B in Fig. 6.
Fig. 8 is sorting work platform structural representation.
Wherein, 1 part buffer memory case, 2 folding baffle plates, 3 waste material separating tables, 4 lifting columns, 5 crossbeams, 6 supports, 7 frames, 8 brace summers, 9 sorting work platforms, 10 conveyer belts, 11 sliding supports, 12 tooth bars, 13 column guide rails, 14 reduction boxes, 15 horicontal motion mechanisms, 16 installing plates, 17 sheet materials, 18 lifting electric permanent magnets, 19 power transmission shafts, 20 servomotors, 21 slide plates, 22 pusher guide rails, 23 material-pushing frames, 24 scraping wings, 25 fixing electric permanent magnets, 26 roll shafts, 27 folding driving mechanisms, 28 elastic mechanisms, 2801 elevating levers, 2802 back-moving springs, 2803 fairleads.
Detailed description of the invention
As shown in the figure, for a kind of laser cutting sheet material waste material separates and componentselected system, its structure comprises two brace summers 8 that be arranged in parallel, between brace summer 8, be connected with crossbeam 5, crossbeam 5 two ends are provided with horicontal motion mechanism 15 and are connected with brace summer 8, make the crossbeam 5 can be along brace summer 8 horizontal slips, on crossbeam 5, be connected with lifting column 4 through elevating drive mechanism, this elevating drive mechanism comprises servomotor 20, servomotor 20 output shafts connect reduction box 14, power transmission shaft 19 is stretched out respectively in reduction box 14 both sides, power transmission shaft 19 is rotatably connected on sliding support 11, on lifting column 4, be respectively equipped with tooth bar 12 and column guide rail 13, sliding support 11 is provided with the column slide block being slidably connected with column guide rail 13, the axle head of power transmission shaft 19 is provided with gear and is meshed with described tooth bar 12, lifting column 4 belows are connected with blanking mechanical hand, below between two brace summers 8 is provided with waste material separating table 3 and sorting work platform 9, and waste material separating table 3 is set up in parallel with sorting work platform 9 and is corresponding with blanking mechanical hand, and blanking mechanical hand is moveable to waste material separating table 3 and sorting work platform 9 tops, blanking mechanical hand comprises the frame 7 of rectangle, is provided with support 6 in frame 7, and support 6 lower horizontal are provided with installing plate 16, and installing plate 16 downsides are provided with the ventricumbent lifting electric permanent magnet 18 of some adhesives through elastic mechanism 28, on waste material separating table 3, be provided with the supine fixing electric permanent magnet 25 of some adhesives, each lifting electric permanent magnet 18 and each fixing electric permanent magnet 25 all can be independently-powered.Lifting electric permanent magnet 18 on fixing electric permanent magnet 25, installing plate 16 on waste material separating table 3 is arranged in arrays, when blanking mechanical hand is during in blanking position, fixing electric permanent magnet 25 and lifting electric permanent magnet 18 shift to install on orthogonal direction, and the longitudinal axis of fixing electric permanent magnet 25 and lifting electric permanent magnet 18 mutually staggers and do not overlap.
Elastic mechanism 28 comprises the back-moving spring 2802 of suit on fairlead 2803, elevating lever 2801 and elevating lever 2801, fairlead 2803 fixes with installing plate 16, fairlead 2803 is sleeved on elevating lever 2801, elevating lever 2801 upper ends are through installing plate 16, lifting electric permanent magnet 18 is fixed on elevating lever 2801 lower ends, described back-moving spring 2802 one end are relative with installing plate 16 fixing, and back-moving spring 2802 other ends are relative fixing with elevating lever 2801 upper ends.
Waste material separating table 3 both sides are provided with and are respectively equipped with the pusher guide rail 22 being parallel to each other, pusher guide rail 22 is spatial vertical setting with brace summer 8, on pusher guide rail 22, be equipped with material-pushing frame 23, the end of material-pushing frame 23 is provided with scraping wings 24, material-pushing frame 23 other ends are provided with folding baffle plate 2, folding baffle plate 2 is connected with folding driving mechanism 27, can drive folding baffle plate 2 to open or close by folding driving mechanism 27; Material-pushing frame 23 can along pusher guide rail 22 move to folding baffle plate 2 directly over.
Sorting work platform 9 comprises the conveyer belt 10 installing around on two roll shafts 26 that parallel, and conveyer belt 10 one end are connected with part buffer memory case 1 through slide plate 21.
When this device work, sheet material 17 completes cutting on laser cutting machine, between part and waste material, keep micro-connection in multiple positions, now, crossbeam 5 drives blanking mechanical hand to move to sheet material 17 tops along brace summer 8, transmission mechanism drives lifting column 4 to decline, blanking mechanical lifting electric permanent magnet 18 is on hand abutted on sheet material 17, lifting electric permanent magnet 18 obtains electric, the sheet material having cut 17 can be picked up, lifting column 4 rises after then driving blanking mechanical hand to move to the top of waste material separating table 3 along brace summer 8 and declines, behind the surface that contacts waste material separating table 3 until sheet material 17, fixing electric permanent magnet 25 parts on blanking separating table obtain electric, blanking mechanical lifting electric permanent magnet 18 part dead electricity on hand, lifting electric permanent magnet 18 corresponding to workpiece maintains electricity, fixing electric permanent magnet 25 corresponding to waste material has electricity, now, lifting column 4 rises again, part can be separated with waste material, waste material is stayed on waste material separating table 3, part is pull-in on blanking mechanical on hand, realize the reliable separation of part and waste material, after waste material is separated, can waste material be released on folding baffle plate 2 along pusher guide rail 22 by material-pushing frame 23, after folding baffle plate 2 is opened, waste material can be realized blanking.And blanking mechanical hand continues to move to behind sorting work platform 9 tops along brace summer 8 with the part after separating, drop to again appropriate location, blanking mechanical lifting electric permanent magnet 18 on hand discharges the part of different different sizes in batches, part batching drops on conveyer belt 10, can be transported to sort positions by conveyer belt 10 sorts, sort too late part and fall into part buffer memory case 1, can process by artificial further sorting.
The utility model is not limited to above-described embodiment; on the basis of the disclosed technical scheme of the utility model; those skilled in the art is according to disclosed technology contents; do not need performing creative labour just can make some replacements and distortion to some technical characterictics wherein, these replacements and distortion are all in protection domain of the present utility model.
Claims (6)
1. a laser cutting sheet material waste material separates and componentselected system, comprise two brace summers that be arranged in parallel, between two brace summers, being connected with can be along the crossbeam of brace summer horizontal movement, on described crossbeam, be connected with lifting column through elevating drive mechanism, described lifting column below is connected with blanking mechanical hand; Below between described two brace summers is provided with waste material separating table and sorting work platform, and waste material separating table is corresponding with blanking mechanical hand with sorting work platform; It is characterized in that: described blanking mechanical hand comprises the frame of rectangle, in frame, be provided with support, support lower horizontal is provided with installing plate, and described installing plate downside is provided with the ventricumbent lifting electric permanent magnet of some adhesives through elastic mechanism; On described waste material separating table, be provided with the supine fixing electric permanent magnet of some adhesives, each lifting electric permanent magnet and each fixing electric permanent magnet all can be independently-powered.
2. laser cutting sheet material waste material according to claim 1 separates and componentselected system, it is characterized in that: described elastic mechanism comprises the back-moving spring being set with on fairlead, elevating lever and elevating lever, described fairlead and installing plate fix, fairlead is sleeved on elevating lever, elevating lever upper end is through installing plate, lifting electric permanent magnet is fixed on elevating lever lower end, and described back-moving spring one end is relative with installing plate fixing, and the back-moving spring other end is relative with elevating lever upper end fixing.
3. laser cutting sheet material waste material according to claim 1 and 2 separates and componentselected system, it is characterized in that: the lifting electric permanent magnet on fixing electric permanent magnet, installing plate on described waste material separating table is arranged in arrays, when blanking mechanical hand is during in blanking position, fixing electric permanent magnet and lifting electric permanent magnet shift to install on orthogonal direction.
4. laser cutting sheet material waste material according to claim 1 and 2 separates and componentselected system, it is characterized in that: described waste material separating table both sides are respectively equipped with the pusher guide rail being parallel to each other, pusher guide rail and brace summer are spatial vertical setting, on pusher guide rail, be equipped with material-pushing frame, the end of material-pushing frame is provided with scraping wings, the material-pushing frame other end is provided with folding baffle plate, material-pushing frame can along pusher guide rail move to folding baffle plate directly over.
5. laser cutting sheet material waste material according to claim 1 and 2 separates and componentselected system, it is characterized in that: described sorting work platform comprises the conveyer belt installing around on two roll shafts that parallel, and conveyer belt one end is connected with part buffer memory case through slide plate.
6. laser cutting sheet material waste material according to claim 1 and 2 separates and componentselected system, it is characterized in that: described elevating drive mechanism comprises servomotor, servomotor output shaft connects reduction box, power transmission shaft is stretched out respectively in reduction box both sides, power transmission shaft is rotatably connected on sliding support, on lifting column, be respectively equipped with tooth bar and column guide rail, sliding support is provided with the column slide block being slidably connected with column guide rail, and the axle head of power transmission shaft is provided with gear and is meshed with described tooth bar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420262692.2U CN203843377U (en) | 2014-05-22 | 2014-05-22 | Scrap separation and part sorting system for laser plate cutting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420262692.2U CN203843377U (en) | 2014-05-22 | 2014-05-22 | Scrap separation and part sorting system for laser plate cutting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203843377U true CN203843377U (en) | 2014-09-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420262692.2U Withdrawn - After Issue CN203843377U (en) | 2014-05-22 | 2014-05-22 | Scrap separation and part sorting system for laser plate cutting |
Country Status (1)
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| CN (1) | CN203843377U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103962736A (en) * | 2014-05-22 | 2014-08-06 | 江苏金方圆数控机床有限公司 | Laser cutting plate waste material separation part sorting system |
| CN106890804A (en) * | 2015-12-19 | 2017-06-27 | 北京中船信息科技有限公司 | A kind of part intelligent sorting equipment based on jacking diagram analysis |
| CN107848072A (en) * | 2016-03-25 | 2018-03-27 | 三菱电机株式会社 | Laser machine, process equipment, setting device, program and establishing method |
| JP2018069248A (en) * | 2016-10-24 | 2018-05-10 | 村田機械株式会社 | Laser processing system |
| CN108480040A (en) * | 2018-03-25 | 2018-09-04 | 新乡市振英机械设备有限公司 | A kind of house refuse environmental protection treatment deironing apparatus |
| CN108883503A (en) * | 2016-03-22 | 2018-11-23 | 通快机床两合公司 | Processing machine for discretely machining plate-like workpieces |
| CN108907476A (en) * | 2018-07-19 | 2018-11-30 | 徐州三野编织机械有限公司 | It is a kind of to use transfer device after the braider plate with laser cutting of fast cooling |
-
2014
- 2014-05-22 CN CN201420262692.2U patent/CN203843377U/en not_active Withdrawn - After Issue
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103962736A (en) * | 2014-05-22 | 2014-08-06 | 江苏金方圆数控机床有限公司 | Laser cutting plate waste material separation part sorting system |
| CN103962736B (en) * | 2014-05-22 | 2016-02-03 | 江苏金方圆数控机床有限公司 | Laser cutting sheet material waste material is separated and componentselected system |
| CN106890804A (en) * | 2015-12-19 | 2017-06-27 | 北京中船信息科技有限公司 | A kind of part intelligent sorting equipment based on jacking diagram analysis |
| CN106890804B (en) * | 2015-12-19 | 2021-04-09 | 北京中船信息科技有限公司 | Intelligent part sorting equipment based on nesting diagram analysis |
| CN108883503A (en) * | 2016-03-22 | 2018-11-23 | 通快机床两合公司 | Processing machine for discretely machining plate-like workpieces |
| CN108883503B (en) * | 2016-03-22 | 2021-09-21 | 通快机床两合公司 | Processing machine for separately processing plate-shaped workpieces |
| CN107848072A (en) * | 2016-03-25 | 2018-03-27 | 三菱电机株式会社 | Laser machine, process equipment, setting device, program and establishing method |
| CN107848072B (en) * | 2016-03-25 | 2019-07-26 | 三菱电机株式会社 | Laser machine, process equipment, setting device and setting method |
| JP2018069248A (en) * | 2016-10-24 | 2018-05-10 | 村田機械株式会社 | Laser processing system |
| CN108480040A (en) * | 2018-03-25 | 2018-09-04 | 新乡市振英机械设备有限公司 | A kind of house refuse environmental protection treatment deironing apparatus |
| CN108907476A (en) * | 2018-07-19 | 2018-11-30 | 徐州三野编织机械有限公司 | It is a kind of to use transfer device after the braider plate with laser cutting of fast cooling |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140924 Effective date of abandoning: 20160203 |
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| C25 | Abandonment of patent right or utility model to avoid double patenting |