Summary of the invention
The utility model provides a kind of designing technique of flexible crystal silicon solar assembly;
Technical solutions of the utility model, it is characterized in that it is to make in the condition laminated of HTHP according to the order of the saturating cephacoria of height, EVA adhesive, crystal silicon solar energy battery layer, PCB module layer, EVA adhesive and solar energy back film successively, its key is connected to form by multiple PCB modules for PCB module layer, and the solar battery sheet of crystal silicon solar energy battery layer is positioned on each PCB module;
Described PCB module layer is made up of in the PCB of 0.5-2mm module thickness, the surrounding of PCB module is rhombus lug, between PCB module, connected by the summit of rhombus lug, rhombus lug summit place is through pre-cut processing simultaneously, in the time bearing certain dynamics, can make to disconnect between PCB module.
Between described crystal silicon solar cell sheet, connect or be connected in parallel by being coated with tin band, PCB module all has groove on the position of electrical connection painting tin band, prevents from being coated with tin band and PCB and rubs impaired.Described PCB module size is slightly larger than crystal silicon solar cell sheet size, crystal silicon solar cell sheet can be formed after battery strings according to setting gap electrical connection, is directly positioned in the PCB module of justifying, and technological operation is very convenient.
By saturating above-mentioned height cephacoria, EVA adhesive, crystal silicon solar energy battery layer, PCB module layer, flexible crystal silicon solar assembly after EVA adhesive and solar energy back film lamination is because the space of fillet is larger between PCB module, EVA adhesive cannot be filled whole spaces completely, can be recessed to form groove in PCB module junction, make after the connection disconnection between PCB in the doubling of exerting oneself, will be by high cephacoria thoroughly between every PCB module, EVA adhesive and solar energy back film flexibly connect, make whole flexible crystal silicon solar assembly there is good flexibility.
The saturating cephacoria of described height is ETFE film or PET film, has the advantages that light transmission is good, quality is light, wear-resisting, can effectively protect crystal silicon solar cell sheet; Described EVA adhesive is EVA material, has good light transmission and caking property, ensures the bonding reliability of levels, ensures the connection reliability between PCB module simultaneously; Described solar energy back film is: TPT material or TPE material, there is good barrier and weatherability, and can ensure that flexible solar components works long hours.Above-mentioned ETFE(ethylene-tetrafluoroethylene copolymer), TPT(polyvinyl fluoride composite membrane), PET(PETG), the copolymerization of EVA(ethylene-vinyl acetate), TPE(polyethylene film) be prior art, no longer statement herein.
Described flexible crystal silicon solar assembly, it is characterized in that it is that to select cell piece according to electrical property be full wafer or cutting blade, arrangement mode can be series connection, can be in parallel, also can connection in series-parallel and deposit, when its effect, can reach specific voltage, electric current and power requirement;
The preparation method of the utility model patent is as follows:
A: according to the size design justifying PCB module of having set;
B: crystal silicon solar cell sheet is electrically connected and forms battery strings according to the gap of setting;
C: whole string battery strings is positioned in PCB module;
D: battery strings, EVA adhesive, the solar energy back film of having good positioning by saturating height cephacoria, EVA adhesive, with PCB stack gradually and arrange from top to bottom, are finally pressed into flexible crystal silicon solar assembly under high temperature and high pressure environment.
Said method is in the time producing flexible crystal silicon solar assembly, without making each cell piece separately and PCB module positions, only battery strings and justifying PCB module need be positioned, compared with conventional solar components production technology, only increase one deck PCB, meanwhile, the quantity of PCB is more, and the flexibility of flexible solar components is better.
Flexible crystal silicon solar component design technical scheme of the present utility model adopts innovative technology, highly effective, technique is simple, can break through the complexity that the inflexible limitation of current crystal silicon solar assembly and flexible crystalline silicon component are produced, there is higher social benefit, economic benefit.
Embodiment
In order to make those skilled in the art person understand better the technical solution of the utility model, and make above-mentioned purpose of the present utility model, feature and a little can more become apparent, below in conjunction with accompanying drawing, the utility model being described in further detail.
Prepare justifying PCB module according to designing requirement, simultaneously, according to the cell piece gap of designing requirement, crystal silicon solar cell sheet (8) is electrically connected, gap between distance and cell piece between PCB module is identical, then the battery strings connecting is positioned in justifying PCB module, make the corresponding every PCB module of every cell piece (9), the connection between cell piece is coated with the fluting place (7) of the corresponding PCB of tin band (6), as Fig. 2.
Battery strings, EVA adhesive (2), solar energy back film (5) order from top to bottom of having good positioning according to the saturating cephacoria of height (1), EVA adhesive (2), with PCB module (9) carried out stacked successively, then under the condition of HTHP, carries out lamination and makes flexible crystal silicon solar assembly.
The saturating cephacoria of described height (1) is ETFE film, and described EVA adhesive (2) is EVA, and described solar energy back film (5) is TPT film.
After lamination, between PCB module (9), the space of fillet is larger, EVA adhesive (2) cannot be filled whole spaces completely, rhombus high spot (10) junction between PCB module can be recessed to form groove (11), make after rhombus high spot (10) disconnection between PCB in the doubling of exerting oneself, will be by high cephacoria (1) thoroughly between every PCB module, EVA adhesive (2) and solar energy back film (5) flexibly connect, make whole flexible crystal silicon solar assembly there is good flexibility, simultaneously, in PCB module below the electrical connection between cell piece is coated with tin band (6), there is fluting, prevent that flexible crystal silicon solar assembly is in the time of bending, be coated with tin band and the PCB impaired disconnection that rubs.
The flexible crystal silicon solar assembly of making by above-mentioned technique has good flexibility, and PCB module is more, and assembly flexibility is better.