Summary of the invention
The purpose of this utility model be to provide a kind of can adaptive existing light fixture, the semiconductor light sources module of compact conformation.
A kind of semiconductor light sources module comprises housing, is fixed on the transmission element of housing bright dipping end and is arranged on housing interior light-emitting device, drive electronics, insulating part and heat sink.Establish the funnel shaped reflection cavity that substantially is round table-like in the described housing, the larger opening part of described reflection cavity is near the bright dipping end of housing, and its less opening part is provided with many guide pillars.Be formed with hole or breach with described guide pillar coupling on described light-emitting device, drive electronics and the insulating part.One end of described guide pillar is located at the inwall of reflection cavity, and the other end links to each other with heat sink.
In a preferred embodiment, described semiconductor light sources module also comprises an infundibulate reflecting element, and described reflecting element covers the inwall of described reflection cavity and the end that guide pillar links to each other with the reflection cavity inwall.
In a preferred embodiment, described insulating part comprises that insulating trip, insulation board reach the sleeve pipe from the insulation board umbo, and the profile of described insulating trip and the profile of light-emitting device are similar but slightly large; Described sleeve pipe contacts with guide pillar.
In a preferred embodiment, described drive electronics comprises that be used to the drive circuit that drives described semiconductor light sources the middle part of described drive electronics is formed with the hole that can supply described sleeve pipe to pass, and described insulating trip is arranged between light-emitting device and the sleeve pipe.
In a preferred embodiment, describedly heat sinkly comprise heat conductive pad and from the heating column of heat conductive pad umbo, described heating column insert described sleeve pipe and with insulating trip and sleeve pipe close contact.
In a preferred embodiment, described heating column is the column of hollow substantially.
In a preferred embodiment, described heating column inside is filled with highly heat-conductive material.
In a preferred embodiment, described reflecting element can be a kind of in following: be coated with diffuse-reflective material on the inwall of (1) reflecting element; (2) reflecting element is made by the total diffuse reflection polymer composite.
The utility model also provides a kind of semiconductor light sources module, comprises housing, is fixed on the transmission element of housing bright dipping end and is arranged on housing interior light-emitting device, drive electronics, insulating part and heat sink.Establish the funnel shaped reflection cavity that substantially is round table-like in the described housing.The larger opening part of described reflection cavity is near the bright dipping end of housing, and described light-emitting device is fixed on the smaller opening place of reflection cavity, and the outer wall of reflection cavity is provided with many guide pillars.Be formed with the hole or the breach that mate with described guide pillar on described insulation board, drive electronics and the heat conductive pad, an end of described guide pillar is located at the outer wall of reflection cavity, and the other end links to each other with heat sink.
In a preferred embodiment, described insulating part comprises that insulating trip, insulation board reach the sleeve pipe from the insulation board umbo, and the profile of described insulating trip and the profile of light-emitting device are similar but slightly large; Described sleeve pipe contacts with guide pillar; Described drive electronics comprises that be used to the drive circuit that drives described semiconductor light sources the middle part of described drive electronics is formed with the hole that can supply described sleeve pipe to pass, and described insulating trip is arranged between light-emitting device and the sleeve pipe; Describedly heat sinkly comprise heat conductive pad and from the heating column of heat conductive pad umbo, described heating column insert described sleeve pipe and with insulating trip and sleeve pipe close contact.
Semiconductor light sources module of the present utility model can adaptive existing light fixture, its guide pillar links to each other with the reflection cavity inwall, thereby has shortened semiconductor light sources module length, compact conformation, firm, can increase the design space of adaptive light fixture, and when damaging, need not to consider the internal damage reason, directly integral body is removed to change from light fixture and is got final product, need not whole lamp depot repair, save set-up time and human cost, compact structure is more conducive to Product transport simultaneously, reduces cost of transportation.In addition, many guide pillars are arranged near light source die group switching centre position, have increased the support force between heat sink and shell, make reflection cavity more firm with heat sink space, are difficult for because causing the damage of light source module from excessive the subsiding of the pressure in the heat sink outside.
The specific embodiment
Below in conjunction with specific embodiment and accompanying drawing the utility model semiconductor light sources module is described in further detail.
As shown in Figure 1, in one preferred embodiment, semiconductor light sources module of the present utility model mainly comprises housing 1, is fixed on the transmission element 6 of housing 1 bright dipping end, is used for that transmission element 6 is fixed on the pressure ring 7 on the housing 1 and is successively set on reflecting element 8, light-emitting device 2, drive electronics 3, insulating part 5 and heat sink 4 in the housing 1.Wherein, housing 1 is the tubular type of both-side opening substantially, and remaining part is arranged in the housing or is fixed on shell end, forms thus one by the arbitrary source body of housing 1 packing, gets final product bright dipping by the civil power access.
Establish the funnel shaped reflection cavity 11 that substantially is round table-like in the housing 1.Reflection cavity 11 is one-body molded with housing 1 outer wall, can form by plastotype, has reduced the cost of actual production, has improved the efficient of assembling, has strengthened the stress when housing can carry each module element combination.The larger opening part of reflection cavity 11 is near the bright dipping end of housing 1, and its less opening part is provided with many guide pillar 12(and sees Fig. 3 and Fig. 4, is provided with three guide pillars in the present embodiment).Preferably, guide pillar 12 is fixed on the smaller opening place of reflection cavity 12 equably.Be formed with hole or breach with guide pillar 12 coupling on light-emitting device 2, drive electronics 3 and the insulating part 5, guide pillar 12 passes these holes or breach and links to each other with heat sink 4 or contact.Guide pillar 12 ends can be formed with screw, be formed with the fixing hole corresponding with guide pillar 12 on heat sink 4, can be fixed up with guide pillar 12 heat sink 4 by screw, thereby light-emitting device 2, drive electronics 3 and insulating part 5 are fixed in reflection cavity 11, housing 1 and heat sink 4 spaces that surround.
Guide pillar 12 is substantially cylindrical, and the one end is formed with the fixed station 121 that substantially is fan-shaped, and guide pillar 12 links to each other with the inwall at the close smaller opening place of reflection cavity 11 by fixed station 121, provides stably support platform by fixed station 121 for reflecting element 8 simultaneously.Described inwall refers to the side towards housing 1 bright dipping end and transmission element 6 of reflection cavity 11.Also be formed with the reinforcement that links to each other with the outer wall of fixed station 121 and reflection cavity 11 on the sidewall of guide pillar 12, strengthen the ability of guide pillar 12 bearer connection stress, be connected the stress requirement with heat sink 4 and create conditions for satisfying housing 1.Because an end of guide pillar 12 is arranged on reflection cavity 11 inwalls, rather than be arranged on the smaller opening outside of reflection cavity 11, thereby shortened the entire length of semiconductor light sources module.Housing 1 consists of with reflection cavity 11 one, and many guide pillars are arranged near light source die group switching centre position, on the guide pillar again by fixed station 121 and reinforcement are set, stress when making housing not only can carry the combination of each module element makes again reflection cavity and heat sink space be difficult for because causing the damage of light source module from excessive the subsiding of the pressure in the heat sink outside.
Reflecting element 8 is round table-like infundibulate substantially, the size of its size and reflection cavity 11 is mated, and just covers inwall and the fixed station 121 of reflection cavity 11, forms the opening of a circle at the smaller opening place near reflection cavity 11, light source on the light-emitting device 2 is exposed, as shown in Figure 2.Reflecting element 8 can be made by diffuse-reflective material, as: the total diffuse reflection material polymer composite of Whiteoptics company is attached at reflection cavity 11 sidewalls.Perhaps, be coated with diffuse-reflective material on the inwall of reflecting element 8, to reach diffuse effect, enlarge the bright dipping radius of light-emitting device 2, strengthen the light efficiency of semiconductor light sources module.
Transmission element 6 is round, and is adaptive with the bright dipping end (opening) of housing 1, and its material can be selected diffusion barrier or the reflectance coating made such as the transparent material of processing through atomizing, the PC material that adds diffusion particle, by materials such as PET according to the different optical application demand.
Light-emitting device 2 comprises substrate and is fixed on semiconductor light sources on the substrate.Semiconductor light sources is relative with the smaller opening place of reflection cavity 11.Be formed with hole or the breach that can supply guide pillar 12 to pass on the substrate.Substrate is substantially rounded in the present embodiment, and its size is large than the smaller opening of reflection cavity 11, and its edge is formed with a plurality of breach 21 that supply guide pillar 12 to pass symmetrically.
Drive electronics 3 comprises the ringwise substrate of cardinal principle and is arranged on drive circuit on the substrate, that be used for driving semiconductor light sources.The circular open of substrate center is formed with a plurality of locating holes with guide pillar 12 couplings less than the circle of guide pillar 12 definition on the substrate.
Insulating part 5 comprises that insulating trip 51, insulation board 52 reach from the sleeve pipe 53 of the both ends open of insulation board 52 umbos.The profile of the profile of insulating trip 51 and light-emitting device 2 is similar but slightly large, also is formed with a plurality of holes or the breach that mate with guide pillar 12 on it, and it is arranged between light-emitting device 2 and the sleeve pipe 53.Sleeve pipe 53 can insert the opening at the basic center of drive electronics 3, and with guide pillar 12 close contacts, thereby light-emitting device 2, insulating trip 51 and drive electronics 3 are compressed and are fixed between reflection cavity 11 and the insulation board 52.Sleeve pipe 53 also for guide pillar 12 provides the cross-brace protection, prevents that guide pillar 12 from fractureing when providing circumferential location for insulation board 52.Insulating part 5 integral body are made by insulating heat-conduction material, and for example makrolon material or hot slit cushion material are made.
Heat sink 4 are made by highly heat-conductive material, and it comprises heat conductive pad 41 and from the heating column 42 of heat conductive pad 41 umbos.Also be formed with a plurality of fixing holes with guide pillar 12 coupling on the heat conductive pad 41, heat conductive pad 41 surfaces be insulated that plate 52 covers and with insulation board 52 close contacts.Heating column 42 can insert sleeve pipe 53 and with the sidewall close contact of insulating trip 51 and sleeve pipe 53, derive heat with this and think that the heat abstractor transferring heat on the adaptive light fixture makes necessary preparation to the heat conductive pad 41.In the present embodiment, heating column 42 is the cylindrical of hollow substantially, and its inside is filled with highly heat-conductive material, improves heat sink 4 heat conduction and radiating efficiency.
Light-emitting device 2 by heating column 42 top support insulating trips 51 and top thereof, drive electronics 3 is then by its set hole, middle part, pass the sleeve pipe 53 of insulating part 5, and place insulating part 5 to be covered on the part on the heat conductive pad 41, satisfy to prevent from leaking electricity and withstand voltage demand for security, carry out the light source module that screw cooperates to form an integral body by each guide pillar 12 with each corresponding fixing hole of heat sink 4 at last.
Among other embodiment, the back side of heat sink 4 heat conductive pad 41 (one side of heating column is not set) is formed with radiating fin.Heating column 42 also can be solid.
Among other embodiment, as shown in Figure 5, guide pillar 12 can be arranged on the outer wall of reflection cavity 11, corresponding, be formed with at least the fixing hole with this guide pillar coupling on drive electronics 3, the heat conductive pad 5 and heat sink 4.And light-emitting device 2 is fixed on the smaller opening place of reflection cavity 11, and insulation board 51 is crushed between light-emitting device 2 and the heat sink heating column 42.
Although description of the present utility model is carried out in conjunction with above specific embodiment,, those skilled in the art that can carry out many replacements, modifications and variations, be apparent according to above-mentioned content.Therefore, all are such substitute, improve and change all is included in the spirit and scope of attached claim.