CN202356069U - Vertical continuous kneading machine - Google Patents

Vertical continuous kneading machine Download PDF

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Publication number
CN202356069U
CN202356069U CN2011204245809U CN201120424580U CN202356069U CN 202356069 U CN202356069 U CN 202356069U CN 2011204245809 U CN2011204245809 U CN 2011204245809U CN 201120424580 U CN201120424580 U CN 201120424580U CN 202356069 U CN202356069 U CN 202356069U
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CN
China
Prior art keywords
pot
wet mixing
machine
blender
vertical continuous
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2011204245809U
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Chinese (zh)
Inventor
王毅
王世乃
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong Hua Jing Seiki Limited by Share Ltd
Original Assignee
YANTAI HUAPENG MACHINERY CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by YANTAI HUAPENG MACHINERY CO Ltd filed Critical YANTAI HUAPENG MACHINERY CO Ltd
Priority to CN2011204245809U priority Critical patent/CN202356069U/en
Priority to PCT/CN2011/002028 priority patent/WO2013063729A1/en
Application granted granted Critical
Publication of CN202356069U publication Critical patent/CN202356069U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model relates to a kneading machine, specifically to a vertical continuous kneading machine. The vertical continuous kneading machine comprises a blender in an upper layer, a wet mixer in a middle layer and a material cooler in a lower layer. The discharge hole of the blender is connected with the feed inlet of the wet mixer and the discharge hole of the wet mixer is connected with the feed inlet of the material cooler. The three can be placed in different architectural structure layers respectively. Furthermore, the blender and the wet mixer are placed in a same architectural structure layer. The blender, the wet mixer and the material cooler have independent power sources. Furthermore, the blender and the wet mixer share a same power source. The pot of the blender is a single body provided with two agitating cutters. The pot of the blender is divided into a powder pot and an aggregate pot. Two agitating cutters are arranged in the pot of the wet mixer. Compared with the prior art, the utility model can realize continuous production of three phases: blending, wet mixing and material cooling and can form an automated production streamline with other devices. Raw materials introduced into the blender fall naturally into the wet mixer and the material cooler orderly by gravity so as to save the delivery cost. The whole unit is compact in design and small in occupied area.

Description

Vertical continuous mixer
Technical field
The utility model relates to a kind of kneading machine, specifically a kind of vertical continuous mixer.
Background technology
Before and after sense stricto kneading process is divided into two sections, leading portion is called and do mixes, and promptly heats in the pot and mixes mixing to pinch having coke granule aggregate that certain particle size forms and powder; Back segment is called wet mixing, and the continuation that promptly adds behind the liquid adhesive mixes, and is also referred to as kneading, and both lump together to be called to mix and pinch.Kneading process requires material to have higher temperature, to guarantee abundant infiltration and the infiltration of liquid adhesive to aggregate and powder, pinches quality thereby improve to mix.Therefore, according to the demands of different of carbon product, kneading temperature is usually between 175~210 ℃.But for guaranteeing to mix the product quality of pinching follow-up molding procedure; According to demands of different according to carbon product; Before material is transported to former, need material temperature be reduced to 114~150 ℃ fast, so kneading process in a broad sense also should comprise the cool material stage.All there is specialized apparatus in each stage at present: there is dry-mixed machine in the dried stage of mixing, and there is the wet mixing machine in the wet mixing stage, and there is cooler in the cool material stage.Equipment that dry-mixed machine and wet mixing machine are united two into one has appearred in actual production; It is sense stricto continuous mixer; A kind of continuous mixer of all addressing like the Chinese utility model patent that publication number is the 37th page of a kind of double-layer preheating kneader, " light metal " first phase periodical in 2007 addressed of 101530755 Chinese utility model patent " the kneading machine reason research of continuous mixer and to producing the guidance of maintenance " literary composition of having delivered Yuan Renchun, publication number is 102188920A; But only relate to " mixing ", " pinching " stage from the last utility model patent of disclosed content; Not relating to and mix the cooling stage of pinching the back material, is not truly or sensu lato continuous mixer; The latter two not only are not sensu lato continuous mixers, and all non-vertical but horizontal kneading machine.
Summary of the invention
The purpose of the utility model is: a kind of overall process continuous mixer truly is provided, fills up the blank on the prior art.
To achieve these goals, the utility model adopts as follows the technical scheme of " arranging that up and down mouthful mouth links to each other ":
Vertical continuous mixer; The cooler that is complementary with wet mixing machine production capacity of the wet mixing machine that comprises the dry-mixed machine on upper strata, is complementary with the dry-mixed machine production capacity, lower floor; It is characterized in that the discharging opening of dry-mixed machine and the charging aperture of wet mixing machine join, the discharging opening of wet mixing machine and the charging aperture of cooler join.
Described dry-mixed machine, wet mixing machine, cooler can be placed in different building structure layers respectively.
Can also be that dry-mixed machine and wet mixing machine are placed in the same building structure sheaf.
Dry-mixed machine, wet mixing machine, cooler can be that independently power source is arranged separately.
It can also be the shared power source of dry-mixed machine and wet mixing machine.
The pot body of described dry-mixed machine can be a single pot of body, is provided with two in the single pot of body and stirs cutter.
The pot body of described dry-mixed machine can also be a two-vessels, and promptly the pot body is divided into powder pot and aggregate pot.
Be provided with two in the pot body of described wet mixing machine and stir cutter.
As preferably, be provided with two in the pot body of aforesaid wet mixing machine and stir the cutter radius and intersect.
The utility model compared with prior art realize to do mixes, the serialization production of wet mixing, cool material three phases, can form automation production flow line with other equipment; Can rely on gravity to fall naturally behind the raw material entering dry-mixed machine gets into wet mixing machine, cooler successively, enhances productivity, practices thrift the conveying cost; Entire machine design is compact, floor space is little.
Description of drawings
Fig. 1 is a kind of structural representation of the utility model;
Fig. 2 is the another kind of structural representation of the utility model;
Fig. 3 is an A-A cutaway view among Fig. 1;
Fig. 4 is a B-B cutaway view among Fig. 2.
The specific embodiment
Below in conjunction with the accompanying drawing and the specific embodiment, the utility model is elaborated.
Embodiment one: with reference to Fig. 1 and Fig. 3.The workshop is the three-storey building of reinforced concrete structure, and single pot of dry-mixed machine 1 is installed on the floor of three-storey building, be provided with in the single pot of body 11 of this single pot of dry-mixed machine two radiuses tangent stir cutter 111; Each stirs cutter 111 and all through independent reductor and motor power is provided; Effective swept volume of this single pot of body 11 is 1200 liters, accomplishes the dried amalgamation pot of preheating in every 25-30 minute, and material temperature was about 175-180 ℃ when material was discharged through discharging opening.
Wet mixing machine 2 is installed on the floor of second layer building, and what be provided with in the pot body of this wet mixing machine 2 that two radiuses intersect stirs cutter 211; Also install on the floor and comprise that the transmission device of motor, reductor provides power for it; Effective swept volume in the pot body of this wet mixing machine 2 is 1500 liters, accomplishes one pot of wet mixing in every 30-40 minute, and material temperature was about 180 ℃ when material was discharged through discharging opening.
Cooler 3 is installed on the ground of ground floor building, is also installed on the ground and comprise that the transmission device of motor, reductor provides power for it.Effective swept volume of this cooler 3 is 1500 liters, accomplishes one pot in every 25-30 minute, and material temperature was about 114 ℃ when material was discharged through discharging opening.
The discharging opening of single pot of dry-mixed machine 1 connects a pipeline, and this pipeline passes three building floors and is connected with the charging aperture of wet mixing machine 2; The discharging opening of wet mixing machine 2 connects a pipeline, and this pipeline passes the second floor floor and is connected with the charging aperture of cooler 3.
Embodiment two: with reference to Fig. 2 and Fig. 4.The workshop is two floor rooms of reinforced concrete structure; And the floor height of second floor is greater than the floor height of Stall; On the floor of second layer building, orderly glue stock kneader is installed, is promptly had the dry-mixed machine 1 of two-vessels and the all-in-one that wet mixing machine 2 unites two into one, this two-vessels is divided into powder pot 12 and aggregate pot 13; Install one in each pot body and stir cutter, the discharging opening of powder pot 12 and aggregate pot 13 directly communicates with the charging aperture of the wet mixing machine 2 of lower floor; The transmission device comprise motor, reductor also is installed on the floor is not merely lower floor's wet mixing machine 2 power is provided, also power is flowed to upper strata dry-mixed machine 1 through chain drive; This orderly glue stock kneader two-vessels total effective swept volume be 2000 liters, accomplished a dry blend kneading process in every 30-40 minute, material temperature was about 180 ℃ when material was discharged through discharging opening.
Cooler 3 is installed on the ground of building ground floor, is also installed on the ground and comprise that the transmission device of motor, reductor provides power for it.Effective swept volume of this cooler 3 is 2000 liters, accomplishes one pot in every 25-30 minute, and material temperature was about 114 ℃ when material was discharged through discharging opening.
The discharging opening of wet mixing machine 2 connects a pipeline, and this pipeline passes the second floor floor and is connected with the charging aperture of cooler 3.
Embodiment three: other only replace with double-deck kneading machine with orderly glue stock kneader with embodiment two, promptly have the dry-mixed machine 1 of single pot of body and the all-in-one that wet mixing machine 2 unites two into one.Effective swept volume of this bilayer kneading machine is 7000 liters, and levels pot alternately operating was accomplished a dry blend wet mixing process in every 35-40 minute, and material temperature was about 180 ℃ when material was discharged through discharging opening.Effective swept volume of cooler 3 is 7000 liters, accomplishes one pot in every 25-30 minute, and material temperature was about 114 ℃ when material was discharged through discharging opening.
Embodiment four: with reference to Fig. 1-4.Cooler 3 is installed on the very high mill floor of the height of a house, is also installed on the ground and comprise that the transmission device of motor, reductor provides power for it.Effective swept volume of cooler 3 is 4000 liters, accomplishes one pot in every 25-30 minute, and material temperature was about 114 ℃ when material was discharged through discharging opening.
The frame of setting up two-layer steel construction on the position of cooler 3 is being installed, wet mixing machine 2 is installed on the floor of ground floor frame, what be provided with in the pot body of this wet mixing machine 2 that two radiuses intersect stirs cutter 211; Also install on this layer floor and comprise that the transmission device of motor, reductor provides power for it; Effective swept volume in the pot body of this wet mixing machine 2 is 4000 liters, accomplishes one pot of wet mixing in every 30-40 minute, and material temperature was about 180 ℃ when material was discharged through discharging opening.
The dry-mixed machine 1 that has two-vessels is installed on second layer floor, and this two-vessels is divided into powder pot 12 and aggregate pot 13, installs one in each pot body and stirs cutter; The total effective swept volume of the two-vessels of this dry-mixed machine 1 is 3500 liters, accomplishes the dried amalgamation pot of preheating in per 30 minutes, and material temperature was about 175-180 ℃ when material was discharged through discharging opening.
The powder pot 12 of two pots of dry-mixed machines 1 is connected with the charging aperture of wet mixing machine 2 with the discharging opening of aggregate pot 13; The discharging opening of wet mixing machine 2 connects a pipeline, and this pipeline passes one deck floor and is connected with the charging aperture of cooler 3.
Embodiment five: other are with embodiment four; Only on second layer floor, do not have to install and comprise that the transmission device of motor, variable-speed motor provides power for it, but through the chain that passes second layer floor will be installed on one deck floor the power that provides of transmission device flow to dry-mixed machine 1.
Embodiment six: other are with embodiment four; Only on the second layer and ground floor floor, all there is not to install the transmission device that comprises motor, variable-speed motor; A powerful power station just is installed on the ground, respectively power is flowed to dry-mixed machine 1 and wet mixing machine 2 through the chain that passes ground floor and second layer floor respectively.
It is understandable that, only provided the part embodiment of the utility model in this specification.According to above-mentioned principle, the utility model can also carry out suitable change and modification to the above-mentioned specific embodiment.Therefore, the specific embodiment that discloses and describe above the utility model is not limited to is in the protection domain of the claim that also should fall into the utility model to some modifications and the change of the utility model.In addition, although used some specific terms in this specification, these terms are explanation for ease just, the utility model is not constituted any restriction.

Claims (9)

1. vertical continuous mixer; The cooler (3) that is complementary with wet mixing machine (2) production capacity that comprises the wet mixing machine (2) that is complementary with dry-mixed machine (1) production capacity, the lower floor in dry-mixed machine (1), the middle level on upper strata; It is characterized in that the discharging opening of dry-mixed machine (1) and the charging aperture of wet mixing machine (2) join, the charging aperture of the discharging opening of wet mixing machine (2) and cooler (3) joins.
2. vertical continuous mixer according to claim 1 is characterized in that described dry-mixed machine (1), wet mixing machine (2), cooler (3) are placed in different building structure layers respectively.
3. vertical continuous mixer according to claim 1 is characterized in that described dry-mixed machine (1) and wet mixing machine (2) are placed in the same building structure sheaf.
4. vertical continuous mixer according to claim 2 is characterized in that described dry-mixed machine (1), wet mixing machine (2), cooler (3) all have separately independently power source.
5. vertical continuous mixer according to claim 3 is characterized in that the shared power source of described dry-mixed machine (1) and wet mixing machine (2).
6. according to the arbitrary described vertical continuous mixer of claim 1-5, it is characterized in that the pot body of described dry-mixed machine (1) is single pot of body (11), be provided with two in the single pot of body (11) and stir cutter (111).
7. according to the arbitrary described vertical continuous mixer of claim 1-5, it is characterized in that the pot body of described dry-mixed machine (1) is divided into powder pot (12) and aggregate pot (13).
8. according to the arbitrary described vertical continuous mixer of claim 1-5, it is characterized in that being provided with two in the pot body of described wet mixing machine (2) stirs cutter (211).
9. vertical continuous mixer according to claim 8, the pot that it is characterized in that described wet mixing machine (2) are provided with two in the body and stir cutter (211) radius and intersect.
CN2011204245809U 2011-11-01 2011-11-01 Vertical continuous kneading machine Expired - Lifetime CN202356069U (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN2011204245809U CN202356069U (en) 2011-11-01 2011-11-01 Vertical continuous kneading machine
PCT/CN2011/002028 WO2013063729A1 (en) 2011-11-01 2011-12-05 Vertical-type continuous mixing-kneading machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011204245809U CN202356069U (en) 2011-11-01 2011-11-01 Vertical continuous kneading machine

Publications (1)

Publication Number Publication Date
CN202356069U true CN202356069U (en) 2012-08-01

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Application Number Title Priority Date Filing Date
CN2011204245809U Expired - Lifetime CN202356069U (en) 2011-11-01 2011-11-01 Vertical continuous kneading machine

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CN (1) CN202356069U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102430362A (en) * 2011-11-01 2012-05-02 烟台华鹏机械有限公司 Vertical continuous kneading machine
CN105498606A (en) * 2015-12-11 2016-04-20 卓达新材料科技集团有限公司 Double speed stirring system and stirring method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102430362A (en) * 2011-11-01 2012-05-02 烟台华鹏机械有限公司 Vertical continuous kneading machine
CN105498606A (en) * 2015-12-11 2016-04-20 卓达新材料科技集团有限公司 Double speed stirring system and stirring method thereof

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C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee
CP01 Change in the name or title of a patent holder

Address after: 264003 Shandong Province, Yantai city Laishan District Third Road

Patentee after: Shandong Hua Jing Seiki Limited by Share Ltd

Address before: 264003 Shandong Province, Yantai city Laishan District Third Road

Patentee before: Yantai Huapeng Machinery Co., Ltd.

CX01 Expiry of patent term

Granted publication date: 20120801

CX01 Expiry of patent term