CN201533251U - Special-purpose power supply module for power consumption monitoring terminal - Google Patents

Special-purpose power supply module for power consumption monitoring terminal Download PDF

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Publication number
CN201533251U
CN201533251U CN2009200856878U CN200920085687U CN201533251U CN 201533251 U CN201533251 U CN 201533251U CN 2009200856878 U CN2009200856878 U CN 2009200856878U CN 200920085687 U CN200920085687 U CN 200920085687U CN 201533251 U CN201533251 U CN 201533251U
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China
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circuit
resistance
input
capacitor
diode
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Expired - Fee Related
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CN2009200856878U
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Chinese (zh)
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刘爱国
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Wuhan Cintonle Power Supply Technology Co Ltd
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Wuhan Cintonle Power Supply Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B70/00Technologies for an efficient end-user side electric power management and consumption
    • Y02B70/10Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

The utility model relates to a special-purpose power supply module for power consumption monitoring terminal, including an energy absorption circuit, an input protection circuit, a passive power factor calibrating circuit, an input-output overvoltage protection circuit, a constant-current source startup drive circuit, a variable frequency PWM master control circuit, a variable frequency quasi-resonance PWM master control circuit, a MOS tube drive circuit, and a high input voltage compensating circuit which are connected with a transformer T1, a power MOS tube Q1, an integrate circuit IC 2, a photoelectric coupler IC3 and other components separately. A three-phase AC power supply is accessed from an input end, then is performed by anti-interference treatment by the energy absorption and input protection circuits, and outputs pulsant DC voltages DCout through rectification of rectifier diodes Da1-Da16, and output DC is supplied to following circuits through input lines L, N of the following circuits. the utility model has strong universality, high reliability, saves energy and reduces consumption, and accords with requirement of 'green' power supply.

Description

A kind of power monitoring terminal power supply special module
Technical field
The utility model relates to a kind of device of giving " power monitoring terminal " power supply in Automation of Electric Systems and information-based field, relates in particular to a kind of power monitoring terminal power supply special module.
Background technology
At present, the power module of utilization switch power technology design is applied to " power monitoring terminal " and has gone up, but the operating position that reflects from the scene, effect is not ideal.Mainly show:
(1) reliability is not high.Because of surge voltage and switching overvoltage that the scene occurs are often damaged supply module.
(2) efficient is not high, and power factor is low, does not meet the requirement of " green " power supply.Existing supply module efficient is less than 70%, and power factor is less than 0.7.
(3) versatility is not strong.Its input voltage accommodation of power module of using only is AC85 ~ 265V at present, the utmost point wide input range that can not adapt to magnitude of voltage AC70V~500V promptly can not simultaneous adaptation single-phase (input voltage is AC220V ± 30%), the needs of the on-the-spot power supply forms of several terminal electricity consumptions such as phase three-wire three (input line voltage is AC100V ± 30%), three-phase and four-line (phase voltage AC220V ± 30%, line voltage AC380V ± 30%, unearthed two relatively input voltages are AC494V when earth fault occurring).
Summary of the invention
In order to overcome the problem that existing supply module reflects, the utility model provides a kind of supply module of special use, and this module is highly versatile not only, the reliability height, and meet the requirement of " green " power supply, reach energy saving purposes.
The technical scheme that its technical problem that solves the utility model adopts is: at versatility, (problem of AC70~500V) has adopted the basic principle of single-end flyback switching power supply in order to solve utmost point wide input range.In present everybody employed module, also be to continue to use this basic principle, and be the inverse-excitation type pattern that adopts fixed frequency.And problem just is to appear in the output driving of typical fixed frequency Current Control integrated circuit and power transfer, adopt power MOSFET tube on the modern flyback power supply mostly, situation for fixed-frequency, when at high input voltage, the time of power transfer becomes very short, and the out drive stage of control integrated circuit can not produce enough moment drive currents and makes power MOSFET tube at once enter saturation condition from off state.The result is, power transfer can only be operated in linear conduction mode on these very short high level, with the rapid reliability that descends and can influence module work of the conversion efficiency that makes power module, can not reach the requirement of power supply output under the situation of high input voltage.
The new control method that we adopt, change the inverse-excitation type control strategy of conventional fixed-frequency exactly, adopt the inverse-excitation type control strategy of changeable frequency, in the input voltage range of the whole non-constant width of power supply, the ON time that makes power MOSFET tube is much larger than the effective ON time of minimum.The control integrated circuit IC1 (seeing accompanying drawing 1, accompanying drawing 2) that we adopt is exactly the IC of variable frequency.
Adopted high pressure input voltage compensation technology simultaneously, allowed effective current to increase, improved controling environment under high input voltage along with the increase of input voltage.
At improving reliability, adopted energy attraction technology, surge voltage, surge current or the switching overvoltage interfering energy at scene are carried out clamp absorb.Adopt the input over-voltage protection technique, guaranteed the security of operation of module.
At energy-saving and cost-reducing, adopted quasi-resonance soft switch PWM technology, the frequency reducing rate technology when underloading, zero load, constant-current source starts Driving technique, PPFC (Passive Power Factor Correction) technology.
The beneficial effects of the utility model are that every performance index of power supply special module can satisfy the requirement of standards such as DL/T698.31 (declaration original text), GB/T17626.X.1999, IEC1000-3-2, EPAY1.1.Thoroughly solve the power monitoring terminal and used on-the-spot integrity problem, the withstand voltage 6KV of shock resistance, anti-lightning surge interference, the interference of anti-impulse train, antistatic interference, anti-higher-order of oscillation wave interference all can reach 4 grade standards; Reduced energy consumption, efficient has reached more than 80%, and standby energy consumption<1W under the situation that increases material cost seldom, has brought up to power factor more than 0.95; And make things convenient for the power monitoring terminal to use under the condition of different input modes, the power supply input range has been removed the trouble that must dispose a few cover power supplys in the past from AC70V~500V, has saved human resources, has reduced material cost, has made things convenient for the user widely.
Description of drawings
Fig. 1 is the main circuit schematic diagram of the utility model A scheme.
Fig. 2 is the main circuit schematic diagram of the utility model B scheme.
Fig. 3 is the utility model and A scheme or the supporting circuit theory diagrams of B scheme.
Embodiment
In Fig. 3, after three-phase alternating voltage enters from input A, B, C, N, pass through the energy absorption circuit of LR1, LR2, LR3 and piezo-resistance RV1, RV2, RV3 and common mode inductance LB, high molecular PTC (PPTC1, PPTC2, PPTC3) composition earlier, wherein LR1, LR2 and LR3 are a kind of devices with inductance and resistance characteristic of customization, inductance value is between 3uH~10uH, resistance value is between 6 Ω~15 Ω, and power is 3W~4W.More than these form energy absorption circuit and input protection circuits.After a series of interference protection measures of process, by the direct voltage DCout of rectifier diode Da1~Da16 rectification output ripple.
In the A of Fig. 1 scheme, the direct voltage DCout of above-mentioned output supplies with the back circuit by incoming line L, N.In Fig. 1, protective tube FUSE, thermistor RT1, safety capacitor C X1~CX2, resistance R 1~R6, common mode inductance L, piezo-resistance RV link to each other, and form energy absorption circuit and input protection circuit.After connect rectifier bridge BR1, passive power factor correcting circuit.Passive power factor correcting circuit is connected to form by electrochemical capacitor E1, E2, diode D1, D2, D3, inductance L 2, resistance R 7, R8, R9, R10.Be connected to form protection circuit against input over-voltage by resistance R 31, R32, R33, R34, R22, R23, R24, R25, R26, R27, R28, R29, diode D12, D10, D8, transient state diode TVS1, TVS2, triode Q3, capacitor C 2, C3, ic chip 1 etc.Be connected to form constant-current source by resistance R 22, R23, R24, R25, R26, R27, R28, R29, R30, metal-oxide-semiconductor Q2, voltage-stabiliser tube D11, diode D9, capacitor C 3 etc. and start drive circuit.Be connected to form the PWM main control circuit and the metal-oxide-semiconductor drive circuit of variable frequency by integrated circuit (IC) 1, resistance R 17, R18, R19, R20, R21, R35, R36, R37, R38, R39, R40, R42, R43, R44, capacitor C 5, C6, C7, diode D7 etc., wherein be connected to form the high input voltage compensating circuit by resistance R 17, R18, R19, R20, R21, R41, R43, capacitor C 5, ic chip 1.Be connected to form a complete supply module scheme with transformer T1, power MOS pipe Q1, integrated circuit (IC) 2, photoelectrical coupler IC3 and other a series of elements again by above circuit.
In the B of Fig. 2 scheme, the direct voltage DCout of Fig. 3 supplies with the back circuit by incoming line L, N.In Fig. 2, protective tube FUSE, thermistor RT1, safety capacitor C X1~CX2, resistance R 1~R6, common mode inductance L, piezo-resistance RV link to each other, and form energy absorption circuit and input protection circuit.After connect rectifier bridge BR1, passive power factor correcting circuit.Passive power factor correcting circuit is connected to form by electrochemical capacitor E1, E2, diode D1, D2, D3, inductance L 2, resistance R 7, R8, R9, R10.Be connected to form the input and output overvoltage crowbar by resistance R 25, R26, ic chip 1 etc.Be connected to form the quasi-resonance PWM main control circuit and the metal-oxide-semiconductor drive circuit of variable frequency by integrated circuit (IC) 1, resistance R 17, R18, R19, R20, R21, R23, R24, R25, R26, R27, R28, R29, R30, capacitor C 3, C4, C5, diode D7 etc., wherein be connected to form the high input voltage compensating circuit by resistance R 17, R18, R19, R20, R21, R23, R27, capacitor C 4, ic chip 1.Be connected to form a complete supply module scheme with transformer T1, power MOS pipe Q1, integrated circuit (IC) 2, photoelectrical coupler IC3 and other a series of elements again by above circuit.

Claims (4)

1. a power monitoring terminal power supply special module is characterized in that, comprising:
One energy absorption circuit and input protection circuit are made up of electronic device LR1, LR2, LR3 and piezo-resistance RV1, RV2, RV3 and common mode inductance LB, macromolecule (PTCPPTC1, PPTC2, PPTC3);
One passive power factor correcting circuit is connected to form by electrochemical capacitor E1, E2, diode D1, D2, D3, inductance L 2, resistance R 7, R8, R9, R10;
One protection circuit against input over-voltage is connected to form by resistance R 31, R32, R33, R34, R22, R23, R24, R25, R26, R27, R28, R29, diode D12, D10, D8, transient state diode TVS1, TVS2, triode Q3, capacitor C 2, C3, ic chip 1;
One constant-current source starts drive circuit, is connected to form by resistance R 22, R23, R24, R25, R26, R27, R28, R29, R30, metal-oxide-semiconductor Q2, voltage-stabiliser tube D11, diode D9, capacitor C 3;
The PWM main control circuit of one variable frequency and a metal-oxide-semiconductor drive circuit are connected to form by integrated circuit (IC) 1, resistance R 17, R18, R19, R20, R21, R35, R36, R37, R38, R39, R40, R41, R42, R43, R44, capacitor C 5, C6, C7, diode D7;
One high input voltage compensating circuit is connected to form by resistance R 17, R18, R19, R20, R21, R41, R43, capacitor C 5, ic chip 1;
Above circuit links to each other with transformer T1, power MOS pipe Q1, integrated circuit (IC) 2, photoelectrical coupler IC3; After three-phase alternating-current supply enters from input; earlier by after the interference protection measures such as energy absorption circuit and input protection circuit; by the direct voltage DCout of rectifier diode Da1~Da16 rectification output ripple, the direct current of output is supplied with the back circuit by incoming line L, the N of back circuit.
2. a power monitoring terminal power supply special module is characterized in that, comprising:
One energy absorption circuit and input protection circuit are made up of electronic device LR1, LR2, LR3 and piezo-resistance RV1, RV2, RV3 and common mode inductance LB, macromolecule (PTCPPTC1, PPTC2, PPTC3);
One passive power factor correcting circuit is connected to form by electrochemical capacitor E1, E2, diode D1, D2, D3, inductance L 2, resistance R 7, R8, R9, R10;
One input and output overvoltage crowbar is connected to form by resistance R 25, R26, ic chip 1;
The quasi-resonance PWM main control circuit of one variable frequency and a metal-oxide-semiconductor drive circuit are connected to form by integrated circuit (IC) 1, resistance R 17, R18, R19, R20, R21, R23, R24, R25, R26, R27, R28, R29, R30, capacitor C 3, C4, C5, diode D7;
One high input voltage compensating circuit is connected to form by resistance R 17, R18, R19, R20, R21, R23, R27, capacitor C 4, ic chip 1;
Above circuit links to each other with transformer T1, power MOS pipe Q1, integrated circuit (IC) 2, photoelectrical coupler IC3; After three-phase alternating-current supply enters from input, pass through energy absorption circuit earlier, after passing through interference protection measure again, by the direct voltage DCout of rectifier diode Da1 ~ Da16 rectification output ripple, the direct current of output is supplied with the back circuit by circuit incoming line L, the N of back.
3. power monitoring terminal power supply special module as claimed in claim 1 or 2, it is characterized in that: described electronic device LR1, LR2, LR3 are a kind of devices with inductance and resistance characteristic of customization, inductance value is between 3uH~10uH, and resistance value is between 6 Ω~15 Ω, and power is 3W~4W.
4. power monitoring terminal power supply special module as claimed in claim 1 or 2; it is characterized in that: described energy absorption circuit and input protection circuit are connected to form by protective tube FUSE, thermistor RT1, safety capacitor C X1~CX2, resistance R 1~R6, common mode inductance L, piezo-resistance RV, and described energy absorption circuit is connected with described passive power factor correcting circuit with rectifier bridge BR1 with input protection circuit.
CN2009200856878U 2009-05-13 2009-05-13 Special-purpose power supply module for power consumption monitoring terminal Expired - Fee Related CN201533251U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102005944A (en) * 2010-11-02 2011-04-06 苏州新大诚科技发展股份有限公司 Power supply rectification circuit of intelligent power supply protector
CN102044960A (en) * 2010-09-17 2011-05-04 深圳和而泰智能控制股份有限公司 Method for laying out circuit board of frequency-variable controller, circuit board and frequency-variable controller
US20160119136A1 (en) * 2013-05-23 2016-04-28 Mstar Semiconductor, Inc. Cryptographic device and secret key protection method
CN107306027A (en) * 2016-04-18 2017-10-31 中兴通讯股份有限公司 The lightning protection device and Switching Power Supply of a kind of Switching Power Supply

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102044960A (en) * 2010-09-17 2011-05-04 深圳和而泰智能控制股份有限公司 Method for laying out circuit board of frequency-variable controller, circuit board and frequency-variable controller
CN102005944A (en) * 2010-11-02 2011-04-06 苏州新大诚科技发展股份有限公司 Power supply rectification circuit of intelligent power supply protector
US20160119136A1 (en) * 2013-05-23 2016-04-28 Mstar Semiconductor, Inc. Cryptographic device and secret key protection method
US10110375B2 (en) * 2013-05-23 2018-10-23 Mstar Semiconductor, Inc. Cryptographic device and secret key protection method
CN107306027A (en) * 2016-04-18 2017-10-31 中兴通讯股份有限公司 The lightning protection device and Switching Power Supply of a kind of Switching Power Supply
CN107306027B (en) * 2016-04-18 2021-01-26 中兴通讯股份有限公司 Switching power supply's lightning protection device and switching power supply

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Granted publication date: 20100721

Termination date: 20110513