CN201335975Y - Network-based management and control system for assembly operation production lines - Google Patents
Network-based management and control system for assembly operation production lines Download PDFInfo
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- CN201335975Y CN201335975Y CNU2008201831360U CN200820183136U CN201335975Y CN 201335975 Y CN201335975 Y CN 201335975Y CN U2008201831360 U CNU2008201831360 U CN U2008201831360U CN 200820183136 U CN200820183136 U CN 200820183136U CN 201335975 Y CN201335975 Y CN 201335975Y
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses a network-based management and control system for assembly operation production lines, which comprises a server host for managing all anti-error workstations, computers for controlling all collectors to work, the collectors for collecting signals of all operation platforms, the operation platforms for controlling assembly parts and an address bus for connecting all the computers and the server host, wherein the server host is connected with all the computers through the address bus; the signal output terminals of all the computers are connected with the input terminals of the operation platforms; the signal output terminals of all the collectors are connected with the signal input terminals of the computers; the address bus is laid on the site of a production line for assembly operation; each computer is connected to the master server host; and the server host presets quality standards of products to be assembled and sends respective operation instructions to all the computers, thereby realizing the unified management and the configuration of the computers and leading the operation state of the whole production line to be managed and controlled in a unified manner.
Description
Technical field
The utility model relates to the computer control field, relates in particular to a kind of based on network assembling operation line management control system.
Background technology
Traditional production line assembling operation mode is fully by manually finishing, a finished product needs a large amount of personnel to finish, production efficiency is low, and in the production and assembly process, be difficult to detect the parts that do not meet installation requirement, can only after producing end, detect by special quality testing department, reinstall after the underproof product needed dismounting, prolonged the built-up time of product to a great extent.
Along with development of science and technology, present assembling operation production line carries out assembling operation by a plurality of units that are provided with touch-screen; Each unit all is made up of programmable operations position, relay and sensor etc.Can both detect each procedure in process of production, reduce the quantity of product refitting, shorten the time of product assembling.
Because each unit all will independently at the scene be controlled, and unit can only be finished shirtsleeve operation, upgrade the type of completed knocked down products if desired, then need the setting that each unit carries out is again made that whole assembly line control automaticity is low, the overall operation state of equipment can not carry out unified management and control.
The utility model content
Technical problem to be solved in the utility model provides a kind of based on network assembling operation line management control system.
In order to address the above problem, the utility model is taked following technical scheme: adopt a kind of based on network assembling operation line management control system, comprise, be used to manage the server host of each error protection workstation, be used to control the working computer of each collector, be used to gather the collector of each operative position signal, be used to control the operative position of parts, be used to connect the address bus of each computing machine and server host, wherein said server host is connected with each computing machine by address bus, the signal output part of described each computing machine is connected with the input end of operative position, and the signal output part of each collector is connected with the signal input part of computing machine.
Preferably, described server host is connected in the Industrial Ethernet mode and is used to the computing machine controlling and handle.
Preferably, described server host is connected to cable LAN or WLAN (wireless local area network) and is used to the computing machine controlling and handle.
Preferably, the signal input part of described computing machine also is connected with the signal output part of bar-code scanner.
Preferably, described computing machine is industrial flat computer.
Adopt based on network assembling operation production line administrative system of the present utility model, at the on-the-spot address bus of laying of the production line of assembling operation, every computing machine is connected on the total server host, server host is responsible for storing the various information in the assembling process that each computing machine collects, and for example: the bar code of assembling parts, each parts are finished the used time of assembling etc.; Server host is responsible for sending separately operational order simultaneously to each computing machine, when the type of completed knocked down products changes, only need in server host, to set installation steps, server is according to the plane No. of each computing machine then, concrete assembling information is sent to computing machine, replace original assembling instruction and get final product, realized a plurality of computing machines are carried out unified management and configuration, make the running status of production line integral body obtain unified management and control.
Description of drawings
Fig. 1 is a present embodiment network structure block diagram;
Fig. 2 is Fig. 1 embodiment building block principle block diagram.
Embodiment
For above-mentioned purpose of the present utility model, feature and advantage can be become apparent more, the utility model is described in further detail below in conjunction with the drawings and specific embodiments.
The content of operation and the quality control requirement of a plurality of operative positions of certain product are set on the server, and storage; Before production, choose the product type that to produce the same day every day, the content of operation and the quality control requirement of all operations position can be set.
Server can write down the running time and the storage of each operative position automatically;
As needing to store bar code in the fruit product assembling process, system can gather the bar code of being gathered from first station to a last station assembling process and deposit database in, forms retrospective product information record.
See also Fig. 1, network structure block diagram of the present utility model, each computing machine 12 interconnects by address bus 15, each computing machine 12 after described the interconnecting has connected and composed a simple network by address bus and server host, the operative position 14 of a correspondence of each computer control is responsible for parts, the collector 13 that is used to gather the installment state signal in addition that links to each other with each computing machine.
As depicted in figs. 1 and 2, before a product is assembled, at first in server host 11, set the installation parameter for the treatment of all parts of completed knocked down products, select corresponding calculated machine 12 quantity according to the required mounted component number of this product, server host 11 will treat that the assembling parameter of each parts of completed knocked down products sends to corresponding calculated machine 12 by the sequencing of assembling simultaneously by address bus 15 and stores, computing machine sends steering order according to the information that server host sends, control operation position 14 parts, the status signal that collector 13 is gathered parts feeds back to computing machine 12, computing machine becomes digital signal corresponding with the analog signal conversion of Information Monitoring, setting value with the server host transmission compares then, if identical then next computing machine continues parts, if inequality then server host interface display alerting signal, prompting the related personnel detect.Need to prove, in order better to detect the problem of assembling process, can also will transfer bar-code scanner to be connected with the signal input part of computing machine, computing machine can gather the bar code of being gathered from first station to a last station assembling process and deposit database in, forms retrospective product information record.
In order better to understand invention scheme of the present utility model, be example now with screw, O-ring seal and the micro-machine of assembling a product, be described further, the quality control requirement that computing machine is subjected to the installation part of server host setting is: tighten 4 screws with 2.0 Ns/rice moment; Get 2 O-ring seals; The micro-machine that bar code number is 1104A is installed.Operating process is: computer A is provided with mount message according to server host, the screwdriver tighten the screws of control operation position, collector is gathered the used power of tighten the screws, the simulating signal of the power of generation is sent to computing machine, and computing machine is judged, if reach predefined 2.0 Ns/rice moment, then the display of computing machine shows that residue screw number is 3, continue to carry out the action of next the turn of the screw, carry out successively, till residue screw number is 0; Carry out then and get the O-ring seal action, taking out O-ring seal from the magazine that sensor is housed installs, the computing machine default value is 8, get an O-ring seal, sensor is passed to simulating signal of collector, and simulating signal of collector feedback is to computing machine, and the display of computing machine shows that O-ring seal to be installed is 7, operation successively is until being kept to 0; Carry out at last motor is installed, because the motor of different product needed different models, whether be fit to current production so need to detect motor, the bar code that before installing the bar-code scanner scan module of the operative position of motor is carried, bar code information is fed back to computing machine, if bar code value meets predefined bar code value, then install.More than three all qualified, then production line allows workpiece to enter next operation production line, on the contrary cannot, which work server host can remind for not finishing, and replenishes and can continue to move after qualified.
The above only is a preferred implementation of the present utility model; should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the utility model principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.
Claims (5)
1, a kind of based on network assembling operation line management control system, it is characterized in that, comprise, be used to manage the server host of each error protection workstation, be used to control the working computer of each collector, be used to gather the collector of each operative position signal, be used to control the operative position of parts, be used to connect the address bus of each computing machine and server host, wherein said server host is connected with each computing machine by address bus, the signal output part of described each computing machine is connected with the input end of operative position, and the signal output part of each collector is connected with the signal input part of computing machine.
According to the described based on network assembling operation line management control system of claim 1, it is characterized in that 2, described server host is connected in the Industrial Ethernet mode and is used to the computing machine controlling and handle.
According to the described based on network assembling operation line management control system of claim 1, it is characterized in that 3, described server host is connected to cable LAN or WLAN (wireless local area network) and is used to the computing machine controlling and handle.
4, according to claim 2 or 3 described based on network assembling operation line management control system, it is characterized in that the signal input part of described computing machine also is connected with the signal output part of bar-code scanner.
5, according to the described based on network assembling operation line management control system of claim 1, it is characterized in that described computing machine is industrial flat computer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201831360U CN201335975Y (en) | 2008-12-18 | 2008-12-18 | Network-based management and control system for assembly operation production lines |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201831360U CN201335975Y (en) | 2008-12-18 | 2008-12-18 | Network-based management and control system for assembly operation production lines |
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| CN201335975Y true CN201335975Y (en) | 2009-10-28 |
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| CNU2008201831360U Expired - Fee Related CN201335975Y (en) | 2008-12-18 | 2008-12-18 | Network-based management and control system for assembly operation production lines |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102348369A (en) * | 2010-07-30 | 2012-02-08 | 株式会社日立高新技术仪器 | Management system of electronic component assembly line |
| CN102147607B (en) * | 2010-02-09 | 2013-04-17 | 科博达技术有限公司 | Flexible general production line and production method of electronic product |
| CN103592898A (en) * | 2012-08-13 | 2014-02-19 | 上海斐讯数据通信技术有限公司 | An electronic product production automatic control system and a method |
| CN103926900A (en) * | 2014-04-22 | 2014-07-16 | 鹤山丽得电子实业有限公司 | Production line management control system |
| CN104657701A (en) * | 2013-11-21 | 2015-05-27 | 苏州市拓德网络科技有限公司 | Intelligent visual recognition and tracking method and system applied to plurality of barcodes |
| CN104950793A (en) * | 2015-07-13 | 2015-09-30 | 山东同力达智能机械有限公司 | Quantized assembly and overhaul control system for locomotive |
| CN108646676A (en) * | 2016-05-13 | 2018-10-12 | 杭萧钢构（河北）建设有限公司 | Steel construction production control method |
-
2008
- 2008-12-18 CN CNU2008201831360U patent/CN201335975Y/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102147607B (en) * | 2010-02-09 | 2013-04-17 | 科博达技术有限公司 | Flexible general production line and production method of electronic product |
| CN102348369A (en) * | 2010-07-30 | 2012-02-08 | 株式会社日立高新技术仪器 | Management system of electronic component assembly line |
| CN102348369B (en) * | 2010-07-30 | 2016-01-20 | 雅马哈发动机株式会社 | The management system of electronic unit assembly line |
| CN103592898A (en) * | 2012-08-13 | 2014-02-19 | 上海斐讯数据通信技术有限公司 | An electronic product production automatic control system and a method |
| CN103592898B (en) * | 2012-08-13 | 2015-12-16 | 上海斐讯数据通信技术有限公司 | A kind of electronic product manufacture automatic control system and method |
| CN104657701A (en) * | 2013-11-21 | 2015-05-27 | 苏州市拓德网络科技有限公司 | Intelligent visual recognition and tracking method and system applied to plurality of barcodes |
| CN103926900A (en) * | 2014-04-22 | 2014-07-16 | 鹤山丽得电子实业有限公司 | Production line management control system |
| CN104950793A (en) * | 2015-07-13 | 2015-09-30 | 山东同力达智能机械有限公司 | Quantized assembly and overhaul control system for locomotive |
| CN104950793B (en) * | 2015-07-13 | 2019-01-08 | 山东中车同力达智能机械有限公司 | Control system is matched and is overhauled in the makeup of locomotive magnitude |
| CN108646676A (en) * | 2016-05-13 | 2018-10-12 | 杭萧钢构（河北）建设有限公司 | Steel construction production control method |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20091028 Termination date: 20151218 |
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| EXPY | Termination of patent right or utility model |