CN1640603A - Welding machine output characteristic control method - Google Patents

Welding machine output characteristic control method Download PDF

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Publication number
CN1640603A
CN1640603A CN 200410015925 CN200410015925A CN1640603A CN 1640603 A CN1640603 A CN 1640603A CN 200410015925 CN200410015925 CN 200410015925 CN 200410015925 A CN200410015925 A CN 200410015925A CN 1640603 A CN1640603 A CN 1640603A
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China
Prior art keywords
welding
welding machine
control
output characteristic
carry out
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CN 200410015925
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Chinese (zh)
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CN1323792C (en
Inventor
尤志春
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Weiteli Welding Equipment Manufacturing Co., Ltd.
Original Assignee
WEITELI WELDING EQUIPMENT MANUFACTURING Co Ltd SHANGHAI
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Priority to CNB200410015925XA priority Critical patent/CN1323792C/en
Publication of CN1640603A publication Critical patent/CN1640603A/en
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Publication of CN1323792C publication Critical patent/CN1323792C/en
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Abstract

The present invention relates to an output characteristic control method of welding machine. Said method includes the following steps: 1. preselecting correspondent welding method and presetting correspondent parameter; 2. judging that the welding operation is started or not; 3. electric arc is ignited or not; 4. judging that the welding proces is stable or not, namely, is identical to the preset parameter or not, and according to the concrete welding process adaptatively regulating welding machine output to obtain required output characteristics; and 5. judging state of welding gun with and combining welding mode, judging that the arc is blown out or not, otherwise, repeating step 4 to step 5.

Description

The output characteristic controlling method of welding machine
Technical field
The present invention relates to a kind of output characteristic controlling method of welding machine.
Background technology
The output characteristics of simulation welding machine all is to adopt hardware circuit to obtain, and a kind of acquisition of output characteristics need design the corresponding hardware circuit, and this has increased the cost of welding machine, and mimic channel is subject to the influence of device performance simultaneously, and consistance is bad.Such as patent of invention " multifunctional electric welder having silicon controlled inverter and integral control "; a kind of multifunctional electric welder having silicon controlled inverter and integral control is disclosed; this welding machine is by input rectification circuit; on-off circuit; control circuit; holding circuit; main-transformer; output rectifier circuit; reactor is formed; it is characterized in that adopting integrated chip LM324 to constitute the welding machine output characteristics that external characteristic control circuit obtains needs; promptly constitute constant-current control circuit with integrated package LM324/1; hot arc ignition control circuit; constant-voltage control circuit; integrated package LM324/2 constitutes no-load voltage and sets up circuit and overvoltage crowbar; integrated package TPL521 constitutes the back-pressure signal deteching circuit; integrated package NEC555 constitutes the DC pulse control circuit, and integrated package CD40106 constitutes multi-resonant oscillating circuit and overheating protection circuit; integrated package CD4538 constitutes pulse shaping circuit; integrated package CD4027 constitutes two times of frequency dividing circuits; integrated package H009 constitutes power amplification circuit and two trigger circuit.The method of this invention is that the acquisition of certain external characteristics must be adopted the corresponding hardware control circuit, so the welding machine external characteristics is subjected to the device performance impact easily, and consistance is bad.
Summary of the invention
Technical matters to be solved by this invention provides a kind of welding output characteristic controlling method, and it can be by digital control acquisition.
Welding output characteristic controlling method of the present invention comprises the steps:
1, selects corresponding welding method and preset relevant parameters in advance;
2, judge whether welding begins;
3, whether electric arc ignites;
4, judge whether whether welding process stable promptly consistent with the parameter that presets, and regulate the output characteristics that welding machine output obtains needs according to concrete welding process self-adaptation;
5, judge the state of arc welding gun switch and, judge whether blow-out, otherwise repeated execution of steps 4 is to step 5 in conjunction with welding manner.
The remarkable advantage of this method is:
1, it is strong to widen function.Output characteristic of power source is controlled by software flexible, realizes a tractor serves several purposes easily, for automatic welder(welding machine), can increase functions such as welding parameter presets, remembers and reproduces.Utilize exact figure control, adopt technology such as electronic inductor and Waveform Control can realize efficient gas protection weldering, comprise the welding of high-speed welding and high deposition rate.
2, adaptability is strong.Utilize the memory function and high speed, high-accuracy digital signal treatment technology of computing machine, can make welding machine to multifunction and intelligent development, be convenient in welding machine, introduce modern control method such as adaptive control, fuzzy control, ANN (Artificial Neural Network) Control, carry out the optimization of welding parameter, the control of welding quality etc.
3, good operability.Utilize the high-speed computational capability and the abundant external interface and the ability to communicate of single-chip microcomputer and dedicated digital signal processor, on the basis of introducing intelligent control technologies such as fuzzy control, can realize the unified adjustment of simple welding parameter, realize " foolproof " operation of inverter type welder.
4, be easy to exploitation.Many tasks can be by hardware, also can finish by software, can be the basis with a power supply, by cooperating different control boxs, utilizes modular system to constitute dissimilar welding machines.The construction cycle of the source of welding current is short, cost is also low.
5, be convenient to upgrading.The welding machine of same type, the improvement of function can only realize by software design, to the express epoch of technology innovation now, can improve the serviceable life and the usable range of welding machine greatly.Being special welding machine when supporting, can change the performance of welding machine flexibly, be convenient to realize that special plane specially joins.
Description of drawings
Fig. 1 is a welding machine control main flow chart.
Fig. 2 is the process flow diagram that the T2 timer interrupts.
Fig. 3 is the process flow diagram that software timer interrupts.
Embodiment
The output characteristic controlling method of welding machine of the present invention comprises the steps:
1, selects corresponding welding method and preset relevant parameters in advance;
2, judge whether welding machine begins;
3, whether electric arc ignites;
4, judge that whether whether welding process stable promptly consistent with the parameter that presets, and regulates the output characteristics that welding machine output obtains needs according to concrete welding process self-adaptation;
5, judge the state of arc welding gun switch (AN) and, judge whether blow-out in conjunction with welding manner, otherwise
Repeated execution of steps 4 is to step 5.
Below in conjunction with concrete workflow method of the present invention is carried out illustrating of a step:
As shown in Figure 1: the present invention specifically comprises the steps:
Step 1, welding machine electrification reset are provided with status register, initialization system;
Step 2, user carry out presetting of welding parameter, because the welding method that welding machine is realized is more, designed corresponding welding method and preset parameter button on the welding machine panel, key assignments is handled subroutine and is responsible for handling the external keyboard value, handles button by the software timer subroutine in welding process;
Step 3, judge whether arc welding gun switch closes,, then supplied gas in 2 seconds in advance that soft start is set up no-load voltage, enters welding process if arc welding gun switch is pressed;
Step 4, in welding process, detect welding current, voltage in real time, and carry out closed-loop control, promptly adopt the T2 timer to detect control in real time, regulate welding current when changing and change in the opposite direction, and dynamically show parameters such as weldingvoltage, electric current simultaneously as weldingvoltage;
Step 5, judge whether arc welding gun switch unclamps, and transfers the blow-out sub-process at last, simultaneously, the backup welding parameter.
As shown in Figure 2: the method that the T2 timer described in the above-mentioned steps 4 detects control in real time comprises and comprising the steps:
Step 41, be in the constant current duty, then carry out current sample, adopt constant current PI control algolithm to control as welding machine;
Step 42, be in the constant voltage duty, then carry out voltage sample, adopt constant voltage PI control algolithm to control as welding machine;
Step 43 is in the pulsed operation state as welding machine, then carries out electric current, voltage sample, adopts pulse PI control algolithm to control.
As shown in Figure 3, the interruption of the software timer in the above-mentioned steps 2 flow process comprises the steps:
Step 21, carry out current sample, judged whether that button presses;
Step 22, press, then enter keyboard and handle subroutine if any key; As do not have key to press, then carry out
Step 23, carry out voltage sample, enter threshold voltage judgment processing subroutine;
Step 2, return.

Claims (6)

1, a kind of output characteristic controlling method of welding machine is characterized in that, comprises the steps:
1), selects corresponding welding method and preset relevant parameters in advance;
2), judge whether welding machine begins;
3), whether electric arc ignites;
4), judge whether stable whether welding process promptly consistent with the parameter that presets, and the output characteristics of regulating welding machine output acquisition needs according to concrete welding process self-adaptation;
5), judge the state of arc welding gun switch and, judge whether blow-out in conjunction with welding manner, otherwise continue execution in step 4).
2, ask the output characteristic controlling method of 1 described welding machine according to right, it is characterized in that, described step 1) realizes by corresponding welding method and preset parameter button that adjusting is located on the welding machine panel, also can call software timer interruption flow process and realize the button processing in welding process.
3, ask the output characteristic controlling method of 1 described welding machine according to right, it is characterized in that, described step 2) by judging the arc welding gun switch realization of whether closing.
4, ask the output characteristic controlling method of 1 described welding machine according to right, it is characterized in that, described step 4) realizes as follows: in welding process, detect welding current, voltage in real time, and carry out closed-loop control, promptly adopt the T2 timer to detect control in real time, and dynamically show parameters such as weldingvoltage, electric current simultaneously.
5, ask the output characteristic controlling method of 4 described welding machines according to right, it is characterized in that, the method that described T2 timer detects control in real time comprises the steps:
Step 41), be in the constant current duty, then carry out current sample, adopt constant current PI control algolithm to control as welding machine;
Step 42), be in the constant voltage duty, then carry out voltage sample, adopt constant voltage PI control algolithm to control as welding machine;
Step 43), is in the pulsed operation state, then carries out electric current, voltage sample, adopt pulse PI control algolithm to control as welding machine.
6, ask the output characteristic controlling method of 4 described welding machines according to right, it is characterized in that, described software timer interrupts flow process and comprises the steps:
Step 21), carry out current sample, judged whether that button presses;
Step 22), press, then enter keyboard and handle subroutine if any key; As do not have key to press, then carry out
Step 23), carry out voltage sample, enter threshold voltage judgment processing subroutine;
Step 24), return.
CNB200410015925XA 2004-01-17 2004-01-17 Welding machine output characteristic control method Expired - Fee Related CN1323792C (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN1323792C CN1323792C (en) 2007-07-04

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CN103752991A (en) * 2013-12-19 2014-04-30 上海广为焊接设备有限公司 Control method for electric welding machine and electric welding machine using the control method
CN103926455A (en) * 2013-01-10 2014-07-16 中兴通讯股份有限公司 Method and apparatus for identification of DC input voltage transient speed
CN105307808A (en) * 2013-06-13 2016-02-03 伊利诺斯工具制品有限公司 System and methods for anomalous cathode event control with control of welding current according to the state detected voltage
CN107427951A (en) * 2015-02-06 2017-12-01 拉普兰塔理工大学 Utilize the welding system of adaptive algorithm
US9950383B2 (en) 2013-02-05 2018-04-24 Illinois Tool Works Inc. Welding wire preheating system and method
US10040143B2 (en) 2012-12-12 2018-08-07 Illinois Tool Works Inc. Dabbing pulsed welding system and method
US10189106B2 (en) 2014-12-11 2019-01-29 Illinois Tool Works Inc. Reduced energy welding system and method
US10610946B2 (en) 2015-12-07 2020-04-07 Illinois Tool Works, Inc. Systems and methods for automated root pass welding
US10675699B2 (en) 2015-12-10 2020-06-09 Illinois Tool Works Inc. Systems, methods, and apparatus to preheat welding wire
CN111390346A (en) * 2020-03-11 2020-07-10 南京力骏新能源储能研究院有限公司 Working current adjusting method for lithium electric welding machine
US10766092B2 (en) 2017-04-18 2020-09-08 Illinois Tool Works Inc. Systems, methods, and apparatus to provide preheat voltage feedback loss protection
US10828728B2 (en) 2013-09-26 2020-11-10 Illinois Tool Works Inc. Hotwire deposition material processing system and method
US10835983B2 (en) 2013-03-14 2020-11-17 Illinois Tool Works Inc. Electrode negative pulse welding system and method
US10870164B2 (en) 2017-05-16 2020-12-22 Illinois Tool Works Inc. Systems, methods, and apparatus to preheat welding wire
US10906114B2 (en) 2012-12-21 2021-02-02 Illinois Tool Works Inc. System for arc welding with enhanced metal deposition
US10926349B2 (en) 2017-06-09 2021-02-23 Illinois Tool Works Inc. Systems, methods, and apparatus to preheat welding wire
US11014185B2 (en) 2018-09-27 2021-05-25 Illinois Tool Works Inc. Systems, methods, and apparatus for control of wire preheating in welding-type systems
US11020813B2 (en) 2017-09-13 2021-06-01 Illinois Tool Works Inc. Systems, methods, and apparatus to reduce cast in a welding wire
US11154946B2 (en) 2014-06-30 2021-10-26 Illinois Tool Works Inc. Systems and methods for the control of welding parameters
US11198189B2 (en) 2014-09-17 2021-12-14 Illinois Tool Works Inc. Electrode negative pulse welding system and method
US11247290B2 (en) 2017-06-09 2022-02-15 Illinois Tool Works Inc. Systems, methods, and apparatus to preheat welding wire
US11285559B2 (en) 2015-11-30 2022-03-29 Illinois Tool Works Inc. Welding system and method for shielded welding wires
US11370050B2 (en) 2015-03-31 2022-06-28 Illinois Tool Works Inc. Controlled short circuit welding system and method
CN114985871A (en) * 2022-06-23 2022-09-02 深圳市佳士科技股份有限公司 Arc striking control method and device for alternating current welding machine, welding machine and medium
US11478870B2 (en) 2014-11-26 2022-10-25 Illinois Tool Works Inc. Dabbing pulsed welding system and method
US11524354B2 (en) 2017-06-09 2022-12-13 Illinois Tool Works Inc. Systems, methods, and apparatus to control weld current in a preheating system
US11590597B2 (en) 2017-06-09 2023-02-28 Illinois Tool Works Inc. Systems, methods, and apparatus to preheat welding wire
US11590598B2 (en) 2017-06-09 2023-02-28 Illinois Tool Works Inc. Systems, methods, and apparatus to preheat welding wire
US11654503B2 (en) 2018-08-31 2023-05-23 Illinois Tool Works Inc. Submerged arc welding systems and submerged arc welding torches to resistively preheat electrode wire
US11772182B2 (en) 2019-12-20 2023-10-03 Illinois Tool Works Inc. Systems and methods for gas control during welding wire pretreatments
US11897062B2 (en) 2018-12-19 2024-02-13 Illinois Tool Works Inc. Systems, methods, and apparatus to preheat welding wire
CN117773281A (en) * 2024-02-18 2024-03-29 苏芯物联技术(南京)有限公司 Welding state bidirectional sliding re-detection method based on historical data supplementary transmission

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JP3102383B2 (en) * 1997-08-07 2000-10-23 松下電器産業株式会社 Arc welding equipment
CN2320362Y (en) * 1997-12-12 1999-05-26 成都发动机公司 Welding current constant-current controller for resistance welder
US6498321B1 (en) * 2001-04-09 2002-12-24 Lincoln Global, Inc. System and method for controlling an electric arc welder
CN1173793C (en) * 2002-04-04 2004-11-03 上海工程技术大学 Digital signal control system for microbeam plasma welding machine

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US10040143B2 (en) 2012-12-12 2018-08-07 Illinois Tool Works Inc. Dabbing pulsed welding system and method
US10906114B2 (en) 2012-12-21 2021-02-02 Illinois Tool Works Inc. System for arc welding with enhanced metal deposition
CN103926455A (en) * 2013-01-10 2014-07-16 中兴通讯股份有限公司 Method and apparatus for identification of DC input voltage transient speed
US11040410B2 (en) 2013-02-05 2021-06-22 Illinois Tool Works Inc. Welding wire preheating systems and methods
US11878376B2 (en) 2013-02-05 2024-01-23 Illinois Tool Works Inc. Welding wire preheating systems and methods
US9950383B2 (en) 2013-02-05 2018-04-24 Illinois Tool Works Inc. Welding wire preheating system and method
US10835983B2 (en) 2013-03-14 2020-11-17 Illinois Tool Works Inc. Electrode negative pulse welding system and method
US10835984B2 (en) 2013-03-14 2020-11-17 Illinois Tool Works Inc. Electrode negative pulse welding system and method
US11045891B2 (en) 2013-06-13 2021-06-29 Illinois Tool Works Inc. Systems and methods for anomalous cathode event control
CN105307808B (en) * 2013-06-13 2018-11-23 伊利诺斯工具制品有限公司 For the system and method by carrying out abnormal cathode event control according to the welding current control of state-detection voltage
CN105307808A (en) * 2013-06-13 2016-02-03 伊利诺斯工具制品有限公司 System and methods for anomalous cathode event control with control of welding current according to the state detected voltage
US10828728B2 (en) 2013-09-26 2020-11-10 Illinois Tool Works Inc. Hotwire deposition material processing system and method
CN103752991B (en) * 2013-12-19 2015-09-23 上海广为焊接设备有限公司 The control method of electric welding machine and use the electric welding machine of this control method
CN103752991A (en) * 2013-12-19 2014-04-30 上海广为焊接设备有限公司 Control method for electric welding machine and electric welding machine using the control method
US11154946B2 (en) 2014-06-30 2021-10-26 Illinois Tool Works Inc. Systems and methods for the control of welding parameters
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US11253940B2 (en) 2014-12-11 2022-02-22 Illinois Tool Works Inc. Reduced energy welding system and method
CN107427951A (en) * 2015-02-06 2017-12-01 拉普兰塔理工大学 Utilize the welding system of adaptive algorithm
US11370050B2 (en) 2015-03-31 2022-06-28 Illinois Tool Works Inc. Controlled short circuit welding system and method
US11285559B2 (en) 2015-11-30 2022-03-29 Illinois Tool Works Inc. Welding system and method for shielded welding wires
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US10610946B2 (en) 2015-12-07 2020-04-07 Illinois Tool Works, Inc. Systems and methods for automated root pass welding
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US11980977B2 (en) 2017-06-09 2024-05-14 Illinois Tool Works Inc. Systems, methods, and apparatus to control weld current in a preheating system
US11524354B2 (en) 2017-06-09 2022-12-13 Illinois Tool Works Inc. Systems, methods, and apparatus to control weld current in a preheating system
US11247290B2 (en) 2017-06-09 2022-02-15 Illinois Tool Works Inc. Systems, methods, and apparatus to preheat welding wire
US11590598B2 (en) 2017-06-09 2023-02-28 Illinois Tool Works Inc. Systems, methods, and apparatus to preheat welding wire
US11020813B2 (en) 2017-09-13 2021-06-01 Illinois Tool Works Inc. Systems, methods, and apparatus to reduce cast in a welding wire
US11654503B2 (en) 2018-08-31 2023-05-23 Illinois Tool Works Inc. Submerged arc welding systems and submerged arc welding torches to resistively preheat electrode wire
US11014185B2 (en) 2018-09-27 2021-05-25 Illinois Tool Works Inc. Systems, methods, and apparatus for control of wire preheating in welding-type systems
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CN117773281A (en) * 2024-02-18 2024-03-29 苏芯物联技术(南京)有限公司 Welding state bidirectional sliding re-detection method based on historical data supplementary transmission
CN117773281B (en) * 2024-02-18 2024-05-03 苏芯物联技术(南京)有限公司 Welding state bidirectional sliding re-detection method based on historical data supplementary transmission

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Address after: 201204 Shanghai city Pudong New Area Beicai Industrial Park No. 33 Lianlinlu

Patentee after: Shanghai Weiteli Welding Equipment Manufacturing Co., Ltd.

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